CN107723859A - Spinning frame accurately falls pipe counting control system and control method - Google Patents
Spinning frame accurately falls pipe counting control system and control method Download PDFInfo
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- CN107723859A CN107723859A CN201711055736.9A CN201711055736A CN107723859A CN 107723859 A CN107723859 A CN 107723859A CN 201711055736 A CN201711055736 A CN 201711055736A CN 107723859 A CN107723859 A CN 107723859A
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- convex disk
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- empty spool
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H9/00—Arrangements for replacing or removing bobbins, cores, receptacles, or completed packages at paying-out or take-up stations ; Combination of spinning-winding machine
- D01H9/18—Arrangements for replacing or removing bobbins, cores, receptacles, or completed packages at paying-out or take-up stations ; Combination of spinning-winding machine for supplying bobbins, cores, receptacles, or completed packages to, or transporting from, paying-out or take-up stations ; Arrangements to prevent unwinding of roving from roving bobbins
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/32—Counting, measuring, recording or registering devices
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Spinning Or Twisting Of Yarns (AREA)
Abstract
Accurately fall pipe counting control system and control method the present invention relates to spinning frame, high convex disk is placed on transmission steel band by predetermined set, and convex disk cylinder is connected with PLC, and convex disk cylinder counter promotes high convex disk and low convex disk to advance respectively；Photoelectric sensor is electrically connected with PLC, and convex disk cylinder is electrically connected with PLC, and touch-screen is connected with PLC；Photoelectric sensor is made up of low convex disk detection sensor, high convex disk detection sensor and empty spool detection sensor, wherein, low convex disk detection sensor, high convex disk detection sensor and empty spool detection sensor are separately mounted to fall the different height opening position at pipe in spinning frame Luo Guan mechanisms, and low convex disk detection sensor is corresponding and detects the top of low convex disk.The empty spool that the present invention need not be cleared up artificially on the convex disk in spinning frame track turning, so as to reduce spinner's workload, productivity effect is improved, has saved labour cost, bring significant economic benefit.
Description
Technical field
The invention belongs to spinning frame field, and in particular to spinning frame accurately falls pipe counting control system and control method.
Background technology
Conventional spinning frame falls in guard system, and Luo Guan mechanisms are by convex disk when by falling bobbin carriage, by blank pipe in convex dribbling
Realize.Using highly consistent convex disk, when convex disk is by falling pipe device, all convex disks can all take empty spool, cause
The convex disk enclosed around spinning frame one on track has spool, including headstock, tailstock turning.Empty spool mixes during in order to avoid doffing
Enter in full yarn case, it is necessary to manually remove unnecessary empty spool；And because needing the pipe that falls through in the convex Pan Chu that turns, tradition falls
Pipe mode also add the deposit demand of user's empty spool.How to accomplish when falling pipe without the place of plug hole pipe without upper blank pipe
As urgent problem to be solved.
The content of the invention
The present invention is exactly the shortcomings that overcoming above-mentioned prior art, with empty yarn on the convex disk of spinning frame turning track during for falling pipe
The problem of pipe, there is provided a kind of spinning frame accurately falls pipe counting control system and control method.
The technical solution adopted by the present invention：Spinning frame accurately falls pipe counting control system, it include spinning frame Luo Guan mechanisms,
Photoelectric sensor, high convex disk, low convex disk, PLC, touch-screen and convex disk cylinder, wherein, high convex disk is placed by predetermined set
On transmission steel band, convex disk cylinder is connected with PLC, before convex disk cylinder counter promotes high convex disk and low convex disk respectively
Enter；Photoelectric sensor electrically connects with PLC, and convex disk cylinder electrically connects with PLC, and touch-screen connects with PLC
Connect；Photoelectric sensor is made up of low convex disk detection sensor, high convex disk detection sensor and empty spool detection sensor, wherein,
Low convex disk detection sensor, high convex disk detection sensor and empty spool detection sensor are separately mounted in spinning frame Luo Guan mechanisms
Fall the different height opening position at pipe, low convex disk detection sensor is corresponding and detects the top of low convex disk, high convex disk detection sensing
Device is corresponding and the top of the high convex disk of detection, empty spool detection sensor correspond to and detected the top of empty spool；Low convex disk detection passes
Sensor, high convex disk detection sensor and empty spool detection sensor send the electric signal detected to PLC respectively, and
Convex disk number and the quantity of high convex disk and empty spool is promoted to be shown in convex disk total quantity, convex disk cylinder by touch-screen, and
PLC is controlled by touch-screen, and then controls the start and stop of convex disk cylinder and the control system.
Further, the spinning frame Luo Guan mechanisms fall pipe dress using the reason of Jingwei Textile Machinery Co., Ltd.'s production
Put, when high convex disk passes through and triggers spinning frame Luo Guan mechanisms, empty spool falls on high convex disk, and low convex disk falls pipe machine by spinning frame
During structure, the empty spool in spinning frame Luo Guan mechanisms does not fall pipe.
Further, the high convex disk continuously placed on steel band and the alternate placement of low convex disk continuously placed.
Further, the touch-screen is provided with empty spool number setup module and the convex disk sum setup module of machine, in addition,
It is provided with touch-screen and currently pushes away convex disk number display section, detection pushes away convex disk number display section, high convex disk detection shows mould
Block, empty spool detection display module, fall pipe start module and reset starting module, empty spool number setup module and the convex disk of machine are total
Number setup module is configured to PLC parameter, and by PLC to currently pushing away convex disk number display section, inspection
Survey and push away convex disk number display section, counting that high convex disk detection display module and empty spool detection display module are shown is to operator
Member is prompted, and is continued to run with after receiving feedback.
In addition, present invention also offers the control method that a kind of spinning frame accurately falls pipe counting control system, it include with
Lower step：
(1), highly different low convex disk and high convex disk are placed on the steel band of spinning frame Luo Guan mechanisms according to status requirement
On, wherein trigger during pipe storehouse of the high convex disk Jing Guo Luo Guan mechanisms and put empty spool, band not upper empty spool when low convex disk passes through；
(2), low convex disk detection sensor, high convex disk detection sensor and empty spool detection sensor are separately mounted to pipe
Mechanism falls the different height opening position at pipe, corresponds to low convex disk top, high convex disk top and empty spool top respectively, uses respectively
To detect low convex disk, high convex disk and empty spool；
(3) " empty spool number of spindles ", the variable of " the convex disk sum of machine ", are set on touch-screen；
(4), control falls pipe and starts module, falls after pipe starts, Luo Guan mechanisms start to act, and convex disk cylinder drives the convex disk of height
Advance, the empty spool in storage tube bin is taken away when high convex disk comes, without walking empty spool when low convex disk passes through；
(5), convex disk cylinder promotes the convex disk of height once, and the counter for currently pushing away convex disk number display section adds 1, low
Once, the counter that detection pushes away convex disk number display section adds 1 for convex disk detection sensor and high convex disk detection sensor detection, and
Compare the two countings；
(6) if, two numerals in step (5) it is consistent, system continues above to act；
(7) if, two numerals in step (5) it is inconsistent, prompted by touch-screen pop-up dialogue box, stopped simultaneously
Fall guard system, after user repairs convex disk position, continue step (5) by starting module is resetted；
(8), when optoelectronic switch of the empty spool through too high convex disk detection sensor, empty spool detection sensor in high convex dribbling
When, the counter of high convex disk detection display module and empty spool detection display module adds 1 respectively, and compares the two countings,
(9) if, two numerals in step (8) it is consistent, system continues above to act；
(10) if, two numerals in step (8) it is inconsistent, prompted by touch-screen pop-up dialogue box, stopped simultaneously
Falling stop guard system, after user repairs convex disk position, continue step (5) by starting module is resetted；
(11), after the convex disk quantity that convex disk cylinder promotes reaches the quantity of the convex disk sum setup module setting of machine, carefully
Sha Jiluoguan mechanisms stop, and fall pipe completion.
Its advantage is the present invention compared with prior art：(1) present invention may be such that low convex disk does not have to band empty spool, from
And reduce the turnover reserve amount of user's spool；Reduce user cost；(2) present invention need not artificially clear up spinning frame track turning
Locate the empty spool on convex disk, so as to reduce spinner's workload, improve productivity effect, saved labour cost, bring aobvious
The economic benefit of work.
Brief description of the drawings
Fig. 1 is the structural representation of control system of the present invention；
Fig. 2 is the flow chart block schematic illustration of control method of the present invention.
Embodiment
Such as Fig. 1, a kind of spinning frame accurately falls pipe counting control system, and it includes spinning frame Luo Guan mechanisms 1, photoelectric sensing
Device, high convex disk 3, low convex disk 4, PLC 5, touch-screen 6 and convex disk cylinder 7, wherein, high convex disk 3 is placed on by predetermined set
Transmit on steel band 8, convex disk cylinder 7 is connected with PLC 5, and the convex counter of disk cylinder 7 promotes high convex disk 3 and low convex disk 4 respectively
Advance；Photoelectric sensor is electrically connected with PLC 5, and convex disk cylinder 7 electrically connects with PLC 5, and touch-screen 6 and PLC is controlled
Device 5 processed connects；Photoelectric sensor is by low convex disk detection sensor 9, high convex disk detection sensor 10 and empty spool detection sensor
11 compositions, wherein, low convex disk detection sensor 9, high convex disk detection sensor 10 and empty spool detection sensor 11 are installed respectively
Fall the different height opening position at pipe in spinning frame Luo Guan mechanisms 1, low convex disk detection sensor 9 is corresponding and detects low convex disk 4
Top, high convex disk detection sensor 10 is corresponding and the top of the high convex disk 3 of detection, and empty spool detection sensor 11 is corresponding and detection
The top of empty spool 12；Low convex disk detection sensor 9, high convex disk detection sensor 10 and empty spool detection sensor 11 respectively will
The electric signal detected sends PLC 5 to, and convex disk total quantity, convex disk cylinder 7 are promoted into convex disk by touch-screen 6
The quantity of number and high convex disk 3 and empty spool 12 is shown, and PLC 5 is controlled by touch-screen 6, and then is controlled
Make the start and stop of convex disk cylinder 7 and the control system.
The Patent No. that the spinning frame Luo Guan mechanisms 1 are produced using Jingwei Textile Machinery Co., Ltd.：
ZL201210083339.3 or ZL201410601586.7 reason falls pipe device, and high convex disk 3 falls pipe by spinning frame in the device
During mechanism 1, empty spool 12 falls on high convex disk 3, when low convex disk 4 is by spinning frame Luo Guan mechanisms 1, in spinning frame Luo Guan mechanisms 1
Empty spool 12 do not fall pipe.
The touch-screen 6 is provided with empty spool number setup module 13 and the convex disk sum setup module 14 of machine, in addition, touching
It is provided with screen 6 and currently pushes away convex disk number display section 15, detection pushes away convex disk number display section 16, high convex disk detection shows mould
Block 17, empty spool detection display module 18, fall pipe start module 19 and reset starting module 20, the He of empty spool number setup module 13
The convex disk sum setup module 14 of machine is configured to the parameter of PLC 5, and by PLC 5 to currently pushing away convex disk number
Amount display module 15, detection push away convex disk number display section 16, high convex disk detection display module 17 and empty spool detection and show mould
The counting that block 18 is shown is prompted to operating personnel, and is continued to run with after receiving feedback.
Specifically, illustrated in the present embodiment using Xinjiang rainbow user's JWF1569T spinning frames as case.The user is thin
The number of spindles of yarn machine empty spool 12 is 1056 ingots, high convex totally 1056, disk 3, low totally 116, convex disk 4, wherein, first put 528 convex disks of height
3, then 10 low convex disks 4 are put, then put the convex disk 3 of 528 height and put again, the mode of 106 low convex disks 4 is placed.
The pipe that falls pressed on touch-screen 6 starts the button of module 19, the motor of exhaust spool 12, the full yarn electric motor starting of conveying, falls
Pipe mechanism starts to act；Convex disk cylinder 7 drives the convex disk 4 of height to advance, and the sky in storage tube bin is taken away by storage tube bin when high convex disk 3
Spool 12, low convex disk 4 by when do not take away empty spool 12；
Convex disk cylinder 7 promotes the convex disk 4 of height once, and the counter for currently pushing away convex disk number display section 15 adds 1, low convex disk
Once, detection pushes away the meter of convex disk number display section 16 for detection sensor 9 and the convex disk 4 of the high convex detection of disk detection sensor 10 height
Number device adds 1, and compares the two countings；If two numerals in upper step are consistent, system continues above to act；On if
Two numerals in step are inconsistent, then are prompted by the pop-up dialogue box of touch-screen 6, while stop falling guard system, and user repairs
Behind convex disk position, by starting module 20 is resetted, convex disk cylinder 7 continues to press on the convex disk 4 of height, and is counted and compared；
When high convex disk 3 with empty spool 12 through too high convex disk detection sensor 10, empty spool detection sensor 11 when, it is high convex
Disk detects display module 17 and the counter of empty spool detection display module 18 adds 1 respectively, and compares the two countings, if one
Cause to continue above to act, if inconsistent pop-up dialogue box is prompted, while stop falling guard system.Prompted if there is dialog box,
After user is according to prompting handling failure, continue by starting module 20 is resetted, convex disk cylinder 7 continues to press on the convex disk 4 of height, and carries out
Count and compare.After the convex disk quantity that convex disk cylinder 7 promotes reaches the quantity that the convex disk sum setup module 14 of machine is set,
After (the convex disk sum of machine is 1172 in this example), falls guard system stopping, falling pipe action and complete.Control system of the present invention exits pipe
Action control, other actions can be started.
Such as Fig. 2, a kind of spinning frame accurately falls the control method of pipe counting control system, and it comprises the following steps：
(1), highly different low convex disk 4 and high convex disk 3 are placed on the steel of spinning frame Luo Guan mechanisms 1 according to status requirement
On band 8, wherein trigger during pipe storehouse of the high convex disk 3 by Luo Guan mechanisms and put empty spool 12, band not overhead when low convex disk 4 passes through
Spool 12；
(2), low convex disk detection sensor 9, high convex disk detection sensor 10 and empty spool detection sensor 11 are installed respectively
Fall the different height opening position at pipe in Luo Guan mechanisms, correspond to the low top of convex disk 4, the high convex top of disk 3 and empty spool 12 respectively
Top, it is respectively intended to detect low convex disk 4, high convex disk 3 and empty spool 12；
(3) " number of spindles of empty spool 12 ", the variable of " the convex disk sum of machine ", are set on touch-screen 6；
(4), control falls pipe and starts module 19, falls after pipe starts, Luo Guan mechanisms start to act, and convex disk cylinder 7 drives height
Convex disk 4 advances, and the empty spool 12 in storage tube bin is taken away when high convex disk 3 comes, without walking empty spool 12 when low convex disk 4 passes through；
(5), convex disk cylinder 7 promotes the convex disk 4 of height once, and the counter for currently pushing away convex disk number display section 15 adds
1, low convex disk detection sensor 9 and high convex disk detection sensor 10 detect once, and detection pushes away the meter of convex disk number display section 16
Number device adds 1, and compares the two countings；
(6) if, two numerals in step (5) it is consistent, system continues above to act；
(7) if, two numerals in step (5) it is inconsistent, prompted by the pop-up dialogue box of touch-screen 6, stopped simultaneously
Falling stop guard system, after user repairs convex disk position, continue step (5) by starting module 20 is resetted；
(8), when high convex disk 3 with empty spool 12 through too high convex disk detection sensor 10, empty spool detection sensor 11
During optoelectronic switch, the counter of high convex disk detection display module 17 and empty spool detection display module 18 adds 1 respectively, and compares this
Two countings,
(9) if, two numerals in step (8) it is consistent, system continues above to act；
(10) if, two numerals in step (8) it is inconsistent, prompted by the pop-up dialogue box of touch-screen 6, stopped simultaneously
Falling stop guard system, after user repairs convex disk position, continue step (5) by starting module 20 is resetted；
(11), after the convex disk quantity that convex disk cylinder 7 promotes reaches the quantity that the convex disk sum setup module 14 of machine is set,
Spinning frame Luo Guan mechanisms 1 stop, and fall pipe completion.
Claims (5)
1. spinning frame accurately falls pipe counting control system, it includes spinning frame Luo Guan mechanisms, photoelectric sensor, high convex disk, low convex
Disk, PLC, touch-screen and convex disk cylinder, wherein, high convex disk is placed on transmission steel band by predetermined set, convex disk cylinder
It is connected with PLC, convex disk cylinder counter promotes high convex disk and low convex disk to advance respectively；Photoelectric sensor controls with PLC
Device is electrically connected, and convex disk cylinder is electrically connected with PLC, and touch-screen is connected with PLC；Photoelectric sensor is examined by low convex disk
Sensor, high convex disk detection sensor and empty spool detection sensor composition are surveyed, wherein, low convex disk detection sensor, high convex disk
Detection sensor and empty spool detection sensor are separately mounted to fall the different height opening position at pipe in spinning frame Luo Guan mechanisms,
Low convex disk detection sensor is corresponding and detects the top of low convex disk, and high convex disk detection sensor is corresponding and detects the top of high convex disk
End, empty spool detection sensor is corresponding and detects the top of empty spool；Low convex disk detection sensor, high convex disk detection sensor and
Empty spool detection sensor sends the electric signal detected to PLC respectively, and by touch-screen by convex disk total quantity,
Convex disk cylinder promotes convex disk number and the quantity of high convex disk and empty spool to be shown, and PLC is entered by touch-screen
Row control, and then control the start and stop of convex disk cylinder and the control system.
2. spinning frame according to claim 1 accurately falls pipe counting control system, it is characterised in that the spinning frame falls pipe
Mechanism falls pipe device using the reason of Jingwei Textile Machinery Co., Ltd.'s production, and high convex disk, which passes through and triggers spinning frame, falls pipe machine
During structure, empty spool falls on high convex disk, and when low convex disk passes through spinning frame Luo Guan mechanisms, the empty spool in spinning frame Luo Guan mechanisms is not
Fall pipe.
3. spinning frame according to claim 1 accurately falls pipe counting control system, it is characterised in that is continuously put on steel band
The high convex disk put and the alternate placement of low convex disk continuously placed.
4. spinning frame according to claim 1 accurately falls pipe counting control system, it is characterised in that the touch-screen is set
There are empty spool number setup module and the convex disk sum setup module of machine, show in addition, being provided with touch-screen and currently pushing away convex disk quantity
Show that module, detection push away convex disk number display section, high convex disk detects display module, empty spool detects display module, falls pipe to start
Module and reset starting module, empty spool number setup module and the convex disk sum setup module of machine are carried out to PLC parameter
Set, and convex disk number display section, high convex disk inspection are pushed away to currently pushing away convex disk number display section, detecting by PLC
Survey the counting that display module and empty spool detection display module are shown to be prompted to operating personnel, and continue after receiving feedback
Operation.
5. the spinning frame described in a kind of claim 4 accurately falls the control method of pipe counting control system, it is characterised in that including
Following steps：
(1), highly different low convex disk and high convex disk are placed on according to status requirement on the steel band of spinning frame Luo Guan mechanisms, its
Trigger during pipe storehouse of the middle convex disk of height Jing Guo Luo Guan mechanisms and put empty spool, band not upper empty spool when low convex disk passes through；
(2), low convex disk detection sensor, high convex disk detection sensor and empty spool detection sensor are separately mounted to Luo Guan mechanisms
Fall the different height opening position at pipe, correspond to low convex disk top, high convex disk top and empty spool top respectively, be respectively intended to examine
Survey low convex disk, high convex disk and empty spool；
(3) " empty spool number of spindles ", the variable of " the convex disk sum of machine ", are set on touch-screen；
(4), control falls pipe and starts module, falls after pipe starts, Luo Guan mechanisms start to act, before convex disk cylinder drives the convex disk of height
Enter, the empty spool in storage tube bin is taken away when high convex disk comes, without walking empty spool when low convex disk passes through；
(5), convex disk cylinder promotes the convex disk of height once, and the counter for currently pushing away convex disk number display section adds 1, low convex disk
Once, the counter that detection pushes away convex disk number display section adds 1, and compares for detection sensor and high convex disk detection sensor detection
The two are counted；
(6) if, two numerals in step (5) it is consistent, system continues above to act；
(7) if, two numerals in step (5) it is inconsistent, prompted by touch-screen pop-up dialogue box, while stop falling pipe
System, after user repairs convex disk position, continue step (5) by starting module is resetted；
(8), when high convex dribbling empty spool through too high convex disk detection sensor, empty spool detection sensor optoelectronic switch when,
The counter of high convex disk detection display module and empty spool detection display module adds 1 respectively, and compares the two countings,
(9) if, two numerals in step (8) it is consistent, system continues above to act；
(10) if, two numerals in step (8) it is inconsistent, prompted by touch-screen pop-up dialogue box, while stop falling
Guard system, after user repairs convex disk position, continue step (5) by starting module is resetted；
(11), after the convex disk quantity that convex disk cylinder promotes reaches the quantity of the convex disk sum setup module setting of machine, spinning frame
Luo Guan mechanisms stop, and fall pipe completion.
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| CN201711055736.9A CN107723859B (en) | 2017-11-01 | 2017-11-01 | Accurate doffing counting control system and method for spinning frame |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201711055736.9A CN107723859B (en) | 2017-11-01 | 2017-11-01 | Accurate doffing counting control system and method for spinning frame |
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| CN107723859B CN107723859B (en) | 2023-06-30 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110471362A (en) * | 2019-07-31 | 2019-11-19 | 经纬智能纺织机械有限公司 | A kind of integrated control system of the thin network connection of spinning frame |
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