CN104005129A - Spinning machine collective doff intelligent detection control system - Google Patents
Spinning machine collective doff intelligent detection control system Download PDFInfo
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- CN104005129A CN104005129A CN201410251063.4A CN201410251063A CN104005129A CN 104005129 A CN104005129 A CN 104005129A CN 201410251063 A CN201410251063 A CN 201410251063A CN 104005129 A CN104005129 A CN 104005129A
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Abstract
The invention discloses a spinning machine collective doff intelligent detection control system which comprises a tube arranging device, a tube falling device and a tube pushing device and further comprises a detection device and a programmable logic controller (PLC). The detection device comprises four photoelectric transmission receivers which are installed at four corners of a protruding disc groove of a spinning machine respectively. The tube arranging device, the tube falling device, the tube pushing device and the PLC are all installed on the spinning machine. An inlet of the tube falling device right faces an outlet of the tube arranging device, an outlet of the tube falling device right faces the protruding disc groove of the spinning machine, the tube pushing device is installed under the protruding disc groove of the spinning machine to drive a protruding disc on the protruding disc groove to move, and the four photoelectric transmitting receivers and the tube pushing device are connected onto the PLC. The system can automatically detect and control tube arranging, tube falling and tube pushing action, and ensures normal operation of the tube arranging, tube falling and tube pushing action. Idling pushing is avoided. Once the tube arranging, tube falling and tube pushing action has abnormal condition, the system shuts down automatically and gives an alarm, and the spinning machine collective doff normal operation is ensured.
Description
Technical field
The present invention relates to a kind of fine spining machine, relate in particular to a kind of doffing of spinning frame control system.
Background technology
Due to the significantly lifting along with the in short supply of human resources and recruitment cost, stand in the breach especially as labor-intensive Spinning process enterprise.And the development form of spun yarn equipment is the spun yarn long vehicle of the more ingots of exploitation position, fine spining machine, gradually to collective's automatic doffing development, can significantly reduce artificial use amount by the improvement of this two aspect simultaneously, has improved the operating efficiency of fine spining machine.
Granted publication number is CN202273018U, Granted publication day is that the Chinese utility model patent on June 13rd, 2012 discloses a kind of fine spining machine and installs collective doffing system additional, comprise and grab the pipe guard system that falls, induction system, the reason pipe guard system that falls, grab pipe fall guard system comprise for subsequent use and can put outward grab pipe lifting support, with the frame composition herringbone of dividing, described lower end of grabbing pipe lifting support is fixedly connected with slide bar, the reason pipe guard system that falls comprises: comprise the reason pipe storehouse that can hold spool, the roller of inside, resonable pipe storehouse is set, multiple spool grooves are set on the end face of described roller, what can make in the lower right of roller gap configuration that spool falls into falls to managing storehouse and is connected to the pipe box that falls of Guan Cang lower end, the Guan Cang that falls combines and is a flat infundibulate with the pipe box that falls, the lower of pipe box that fall rectified the spool seat on delivery track.Automatic doffing system of the present invention can be described as completely independently, and it relies on the degree of spinning machine very little, can on existing spinning machine, install, and it is upgraded to the spinning machine having.
But the automatic doffing of this utility model only adopts simple mechanical chain mode to carry out work, in the pipe work state procedure that starts to fall no matter ejector sleeve or the guard system that falls whether normally all by corresponding actions program fall pipe or ejector sleeve, cause sky to push away or fall to managing abnormal situation to promote continuously, until fault appear as to.Meanwhile, in two cylinder operation processes, be entirely and work alone, do not detect, do not control, causing breaks down does not stop, does not report to the police, and will affect so the normal work of the collective doffing system of fine spining machine.
Summary of the invention
For overcome above-mentioned prior art collective doffing of spinning frame detect control system unstable; there is the empty abnormal defect that pushes away, falls to managing; the invention provides a kind of collective doffing of spinning frame intelligent detection and control system; this intelligent detection and control system can Automatic Detection and Control reason be managed, fall to managing and ejector sleeve action; ensure the normal operation that reason is managed, fallen to managing and ejector sleeve moves; not empty pushing away; will report to the police by autostop once abnormal conditions appear in reason pipe, fall pipe and ejector sleeve action, ensure that collective doffing of spinning frame normally moves.
In order to reach above-mentioned technical purpose, the technical solution used in the present invention is:
A kind of collective doffing of spinning frame intelligent detection and control system, comprise tube-arranging device, pipe device and ejector sleeve device fall, it is characterized in that: also comprise checkout gear and PLC controller, checkout gear comprises four photo-electric type transceivers, these four photo-electric type transceivers are arranged on respectively four angles place of the protruding dish groove of fine spining machine, tube-arranging device, pipe device falls, ejector sleeve device and PLC controller are installed on fine spining machine, the import of pipe device of falling faces the outlet of tube-arranging device and installs, the outlet of pipe device of falling faces the protruding dish groove of fine spining machine and installs, ejector sleeve device is arranged on the protruding dish groove below of fine spining machine, drive the protruding dish motion on protruding dish groove, four photo-electric type transceivers and ejector sleeve device are connected on PLC controller.
Four photo-electric type transceivers are respectively the first photo-electric type transceiver, the second photo-electric type transceiver, the 3rd photo-electric type transceiver and the 4th photo-electric type transceiver, their concrete installation site is: the first photo-electric type transceiver faces the outlet of pipe device and installs, the second photo-electric type transceiver is counterclockwise installed successively, the 3rd photo-electric type transceiver and the 4th photo-electric type transceiver, the second photo-electric type transceiver place is provided with Chan Sha mechanism, ejector sleeve device comprises that Zola's cylinder and the right side draw cylinder, Zola's cylinder is arranged between the second photo-electric type transceiver and the 3rd photo-electric type transceiver, the right side draws cylinder to be arranged between the first photo-electric type transceiver and the 4th photo-electric type transceiver.
Described tube-arranging device, comprise storage bobbin carriage, reason pipe roller and concentric reducer go-no-go bar, the discharging opening of storage bobbin carriage faces reason pipe roller and installs, in reason pipe roll circumference, be evenly provided with the reason tube seat of depositing spool, reason tube seat extends axially along reason pipe roller, the installation that is parallel to each other of concentric reducer go-no-go bar and reason pipe roller, the setting height(from bottom) of concentric reducer go-no-go bar is lower than reason pipe roller, and facing reason pipe roller medium position installs, described fall pipe device be the tube passage that falls, the tube passage that falls is positioned at the below of concentric reducer go-no-go bar, and one faces concentric reducer go-no-go bar, other end faces protruding dish groove and installs, size and the spool of tube passage of falling is suitable.
Photo-electric type transceiver in the present invention comprises a RF transmitter and infrared receiver, RF transmitter sends infrared ray, in the time that infrared receiver cannot normally receive infrared ray, proving now has object herein, thereby can detect the position of object.
Principle of the present invention is:
The rambling spool that is scattered passes through the effect of tube-arranging device, the large end of spool down, small end upward, then through the pipe device that falls, spool faces the protruding dish on protruding dish groove, spool is inserted on protruding dish, now the first photoemission receiver detects the existence of spool, the signal that spool detected is sent to PLC controller by the first photoemission receiver, PLC controller sends ejector sleeve instruction after receiving signal, Zola's cylinder and the right side draw cylinder to receive after ejector sleeve instruction, promoting protruding dish moves counterclockwise, once ejector sleeve action completes, now the 3rd photo-electric type transceiver and the 4th photo-electric type transceiver all can detect the existence of spool, the signal that spool is existed sends to PLC controller, so also just prove reason pipe, all normally operations of pipe and ejector sleeve action fall, do not occur that sky pushes away.In the time that the first photoemission receiver does not detect spool, send this signal to PLC controller, PLC controller receives after signal, judge reason pipe or fall to managing undesired, spool does not arrive accurate location, and PLC controller does not provide ejector sleeve instruction, and ejector sleeve mechanism can not carry out ejector sleeve action, to by the time manage pipe always or fall to managing when normal and just can send ejector sleeve instruction, so just can effectively avoid sky to push away the appearance of defect.Simultaneously PLC controller can send alarm command, and prompting workman manages pipe or falls to managing undesired, is convenient to workman's processing accident.In the time that the 3rd photo-electric type transceiver or the 4th photo-electric type transceiver do not detect spool, illustrate that ejector sleeve action is undesired, spool is not shifted onto to position accurately, PLC controller will send ejector sleeve instruction, until the 3rd photo-electric type transceiver and the 4th photo-electric type transceiver just can stop ejector sleeve when spool being detected, ensure that spool accurately puts in place.Whether the effect of the second photoemission receiver is to detect Chan Sha mechanism finished product spool on protruding dish is shoveled and accepted no person PLC controller control fine spining machine stopping alarm by pending blank pipes next time such as the protruding dishes of sky.
The present invention has the following advantages:
1, the present invention installs four photo-electric type transceivers by four angles place at the protruding dish groove of existing fine spining machine, controls the ejector sleeve action of fine spining machine by PLC controller, ensures not occur the defect that sky pushes away, and ensures that collective doffing is stable.While there are abnormal conditions in resonable pipe and the pipe that falls, ejector sleeve action is not carried out, in the time that spool does not have accurate in-position, continue ejector sleeve until till accurate location, by such Based Intelligent Control, ensure that fine spining machine can accurately doff, collective doffing is stable, spool can jam, and fine spining machine can move normally, has improved operating efficiency.
2, four photo-electric type transceivers of the present invention are respectively the first photo-electric type transceiver, the second photo-electric type transceiver, the 3rd photo-electric type transceiver and the 4th photo-electric type transceiver, their concrete installation site is: the first photo-electric type transceiver faces the outlet of pipe device and installs, the second photo-electric type transceiver is counterclockwise installed successively, the 3rd photo-electric type transceiver and the 4th photo-electric type transceiver, the second photo-electric type transceiver place is provided with Chan Sha mechanism, ejector sleeve device comprises that Zola's cylinder and the right side draw cylinder, Zola's cylinder is arranged between the second photo-electric type transceiver and the 3rd photo-electric type transceiver, the right side draws cylinder to be arranged between the first photo-electric type transceiver and the 4th photo-electric type transceiver.In the time that the first photoemission receiver does not detect spool, send this signal to PLC controller, PLC controller receives after signal, judge reason pipe or fall to managing undesired, spool does not arrive accurate location, and PLC controller does not provide ejector sleeve instruction, and ejector sleeve mechanism can not carry out ejector sleeve action, to by the time manage pipe always or fall to managing when normal and just can send ejector sleeve instruction, so just can effectively avoid sky to push away the appearance of defect.Simultaneously PLC controller can send alarm command, and prompting workman manages pipe or falls to managing undesired, is convenient to workman's processing accident.In the time that the 3rd photo-electric type transceiver or the 4th photo-electric type transceiver do not detect spool, illustrate that ejector sleeve action is undesired, spool is not shifted onto to position accurately, PLC controller will send ejector sleeve instruction, until the 3rd photo-electric type transceiver and the 4th photo-electric type transceiver just can stop ejector sleeve when spool being detected, ensure that spool accurately puts in place.Whether the effect of the second photoemission receiver is to detect Chan Sha mechanism finished product spool on protruding dish is shoveled and accepted no person PLC controller control fine spining machine stopping alarm by pending blank pipes next time such as the protruding dishes of sky.
Brief description of the drawings
Fig. 1 is schematic diagram of the present invention;
Fig. 2 is tube-arranging device and the pipe device mounting structure schematic diagram that falls;
Fig. 3 is the side view of Fig. 2.
Mark 1, fine spining machine head, 2, fine spining machine in figure, 3, Zola's cylinder, 4, fine spining machine tail, 5, the second photo-electric type transceiver, 6, tube-arranging device, 7, PLC controller, 8, the pipe device that falls, 9, the first photo-electric type transceiver, 10, the right side draws cylinder, 11, protruding dish, 12, protruding dish groove, 13, the 4th photo-electric type transceiver, 14, the 3rd photo-electric type transceiver, 15, storage bobbin carriage, 16, spool, 17, reason pipe roller, 18, concentric reducer go-no-go bar, 19, tube passage falls.
Detailed description of the invention
The present invention transforms out based on existing fine spining machine; its objective is a kind of collective doffing of spinning frame intelligent detection and control system is provided; this intelligent detection and control system can Automatic Detection and Control reason be managed, fall to managing and ejector sleeve action; ensure the normal operation that reason is managed, fallen to managing and ejector sleeve moves; not empty pushing away; will report to the police by autostop once abnormal conditions appear in reason pipe, fall pipe and ejector sleeve action, ensure that collective doffing of spinning frame normally moves.
Its main improvement is: set up four photo-electric type transceivers, four angles that four photo-electric type transceivers are arranged on respectively the protruding dish groove 12 of fine spining machine go out, the protruding dish groove 12 of fine spining machine arranges round fine spining machine, go out to arrange four spool station acquisition points at four angles of the protruding dish groove 12 of fine spining machine, two spool station acquisition points are positioned at fine spining machine head 1, and two other spool station acquisition point is positioned at fine spining machine tail 2.Four photo-electric type transceivers that are positioned at four spool station acquisition points are all connected on PLC controller 7, ejector sleeve device is also connected on PLC controller 7, whether PLC controller 7 is assigned ejector sleeve device by the signal of four photo-electric type transceiver feedbacks needs to carry out ejector sleeve action, just realize spool reason pipe by the effect of PLC controller 7, pipe and the Based Intelligent Control of ejector sleeve fall, ensure that spool can reach accurate location, ensure spun yarn mechanism pipe, pipe and the normal operation of ejector sleeve fall, ensure that collective doffing of spinning frame is smoothly stable, improve the operating efficiency of fine spining machine.
In order further to set forth principle of the present invention, existing detailed description in conjunction with specific embodiments.
Embodiment 1
As shown in Figure 1, in the present embodiment four photo-electric type transceivers are divided into the first photo-electric type transceiver 9, the second photo-electric type transceiver 5, the 3rd photo-electric type transceiver 14 and the 4th photo-electric type transceiver 13, ejector sleeve device is for drawing cylinder 10 in Zola's cylinder 3 and the right side, tube-arranging device 6 and the pipe device 8 that falls are existing tube-arranging device and the pipe device that falls, and do not repeat them here.Their concrete installation site and annexation are as follows:
The first photo-electric type transceiver 9 faces the outlet of pipe device 8 and installs, the second photo-electric type transceiver 5, the 3rd photo-electric type transceiver 14 and the 4th photo-electric type transceiver 13 are counterclockwise installed successively, the second photo-electric type transceiver 5 places are provided with Chan Sha mechanism, Zola's cylinder 3 is arranged between the second photo-electric type transceiver 5 and the 3rd photo-electric type transceiver 14, and the right side draws cylinder 10 to be arranged between the first photo-electric type transceiver 9 and the 4th photo-electric type transceiver 13.Tube-arranging device 6, the pipe device 8 that falls, ejector sleeve device and PLC controller 7 are installed on fine spining machine, the import of pipe device 8 of falling faces the outlet of tube-arranging device 8 and installs, the outlet of pipe device 8 of falling faces protruding dish groove and installs, the first photo-electric type transceiver 9 faces the outlet of pipe device 8 and installs, ejector sleeve device is arranged on protruding dish groove 12 belows, drive the protruding dish 11 on protruding dish groove 12 to move, four photo-electric type transceivers and ejector sleeve device are connected on PLC controller 7.PLC controller 7, tube-arranging device 6 and the pipe device 8 that falls are installed in fine spining machine tail 4, the first photo-electric type transceiver 9 and the second photo-electric type transceiver 5 are also installed near fine spining machine tail 4, and the 3rd photo-electric type transceiver 14 and the 4th photo-electric type transceiver 13 are installed near fine spining machine head 1.
Be scattered, rambling spool is through the effect of tube-arranging device, the large end of spool down, small end upward, then through the pipe device that falls, spool faces the protruding dish on protruding dish groove, spool is inserted on protruding dish, now the first photoemission receiver detects the existence of spool, the signal that spool detected is sent to PLC controller by the first photoemission receiver, PLC controller sends ejector sleeve instruction after receiving signal, Zola's cylinder and the right side draw cylinder to receive after ejector sleeve instruction, promoting protruding dish moves counterclockwise, once ejector sleeve action completes, now the 3rd photo-electric type transceiver and the 4th photo-electric type transceiver all can detect the existence of spool, the signal that spool is existed sends to PLC controller, so also just prove reason pipe, all normally operations of pipe and ejector sleeve action fall, do not occur that sky pushes away.In the time that the first photoemission receiver does not detect spool, send this signal to PLC controller, PLC controller receives after signal, judge reason pipe or fall to managing undesired, spool does not arrive accurate location, and PLC controller does not provide ejector sleeve instruction, and ejector sleeve mechanism can not carry out ejector sleeve action, to by the time manage pipe always or fall to managing when normal and just can send ejector sleeve instruction, so just can effectively avoid sky to push away the appearance of defect.Simultaneously PLC controller can send alarm command, and prompting workman manages pipe or falls to managing undesired, is convenient to workman's processing accident.In the time that the 3rd photo-electric type transceiver or the 4th photo-electric type transceiver do not detect spool, illustrate that ejector sleeve action is undesired, spool is not shifted onto to position accurately, PLC controller will send ejector sleeve instruction, until the 3rd photo-electric type transceiver and the 4th photo-electric type transceiver just can stop ejector sleeve when spool being detected, ensure that spool accurately puts in place.Whether the effect of the second photoemission receiver is to detect Chan Sha mechanism finished product spool on protruding dish is shoveled and accepted no person PLC controller control fine spining machine stopping alarm by pending blank pipes next time such as the protruding dishes of sky.
Embodiment 2
As shown in Figure 1, Figure 2 and Figure 3, the present embodiment is substantially the same manner as Example 1, and different is installation site and the structure that the present embodiment specifically provides tube-arranging device 6 and the pipe device 8 that falls.Wherein, tube-arranging device, comprise storage bobbin carriage 15, reason pipe roller 17 and concentric reducer go-no-go bar 18, the discharging opening of storage bobbin carriage 115 faces reason pipe roller 17 and installs, on reason pipe cylinder 17 circumference, be evenly provided with the reason tube seat of depositing spool, reason tube seat extends axially along reason pipe roller 17, the installation that is parallel to each other of concentric reducer go-no-go bar 18 and reason pipe roller 17, the setting height(from bottom) of concentric reducer go-no-go bar 18 is lower than reason pipe roller 17, and faces reason pipe roller 17 medium positions and install.
Described fall pipe device 8 be the tube passage 19 that falls, the tube passage 19 that falls is positioned at the below of concentric reducer go-no-go bar 18, and one face concentric reducer go-no-go bar 18, other end faces protruding dish groove 12 and installs, size and the spool 16 of the tube passage 19 that falls are suitable.
Be scattered, rambling spool is placed in storage bobbin carriage 15 through workman, spool 11 falls from the discharging opening of storage bobbin carriage 15, fall in the reason tube seat of reason pipe roller 17, reason pipe roller 17 turns clockwise, under the effect of gravity, spool departs from the reason tube seat of reason pipe roller 17, drop on concentric reducer go-no-go bar 18, because effect and the concentric reducer go-no-go bar 18 of gravity are installed facing to reason pipe roller 17 medium positions, spool is through the effect of concentric reducer go-no-go bar 18, fall into greatly upside down tube passage 19, correctly be enclosed within on protruding dish by the guide effect of the tube passage 19 that falls, complete the action of reason pipe and the pipe that falls.
Claims (3)
1. collective doffing of spinning frame intelligent detection and control system, comprise tube-arranging device, pipe device and ejector sleeve device fall, it is characterized in that: also comprise checkout gear and PLC controller, checkout gear comprises four photo-electric type transceivers, these four photo-electric type transceivers are arranged on respectively four angles place of the protruding dish groove of fine spining machine, tube-arranging device, pipe device falls, ejector sleeve device and PLC controller are installed on fine spining machine, the import of pipe device of falling faces the outlet of tube-arranging device and installs, the outlet of pipe device of falling faces the protruding dish groove of fine spining machine and installs, ejector sleeve device is arranged on the protruding dish groove below of fine spining machine, drive the protruding dish motion on protruding dish groove, four photo-electric type transceivers and ejector sleeve device are connected on PLC controller.
2. collective doffing of spinning frame intelligent detection and control system according to claim 1, it is characterized in that: four photo-electric type transceivers are respectively the first photo-electric type transceiver, the second photo-electric type transceiver, the 3rd photo-electric type transceiver and the 4th photo-electric type transceiver, their concrete installation site is: the first photo-electric type transceiver faces the outlet of pipe device and installs, the second photo-electric type transceiver is counterclockwise installed successively, the 3rd photo-electric type transceiver and the 4th photo-electric type transceiver, the second photo-electric type transceiver place is provided with Chan Sha mechanism, ejector sleeve device comprises that Zola's cylinder and the right side draw cylinder, Zola's cylinder is arranged between the second photo-electric type transceiver and the 3rd photo-electric type transceiver, the right side draws cylinder to be arranged between the first photo-electric type transceiver and the 4th photo-electric type transceiver.
3. collective doffing of spinning frame intelligent detection and control system according to claim 1 and 2, it is characterized in that: described tube-arranging device, comprise storage bobbin carriage, reason pipe roller and concentric reducer go-no-go bar, the discharging opening of storage bobbin carriage faces reason pipe roller and installs, in reason pipe roll circumference, be evenly provided with the reason tube seat of depositing spool, reason tube seat extends axially along reason pipe roller, the installation that is parallel to each other of concentric reducer go-no-go bar and reason pipe roller, the setting height(from bottom) of concentric reducer go-no-go bar is lower than reason pipe roller, and facing reason pipe roller medium position installs, described fall pipe device be the tube passage that falls, the tube passage that falls is positioned at the below of concentric reducer go-no-go bar, and one faces concentric reducer go-no-go bar, other end faces protruding dish groove and installs, size and the spool of tube passage of falling is suitable.
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| CN201410251063.4A CN104005129B (en) | 2014-06-09 | 2014-06-09 | Collective doffing of spinning frame intelligent detection and control system |
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| CN201410251063.4A CN104005129B (en) | 2014-06-09 | 2014-06-09 | Collective doffing of spinning frame intelligent detection and control system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107723859A (en) * | 2017-11-01 | 2018-02-23 | 经纬纺织机械股份有限公司 | Spinning frame accurately falls pipe counting control system and control method |
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| CN104005129B (en) | 2016-02-10 |
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