CN107721137A - A kind of electrically combination drive accurate glass molds pressing formation machine and operating method - Google Patents

A kind of electrically combination drive accurate glass molds pressing formation machine and operating method Download PDF

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Publication number
CN107721137A
CN107721137A CN201710833408.0A CN201710833408A CN107721137A CN 107721137 A CN107721137 A CN 107721137A CN 201710833408 A CN201710833408 A CN 201710833408A CN 107721137 A CN107721137 A CN 107721137A
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China
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station
compressed air
pressure
cylinder
valve
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CN107721137B (en
Inventor
周天丰
杜逸飞
周琴
梁志强
刘志兵
颜培
焦黎
解丽静
王西彬
蔡志敏
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Chaofeng Weina Technology Ningbo Co ltd
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Beijing Institute of Technology BIT
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B11/00Pressing molten glass or performed glass reheated to equivalent low viscosity without blowing
    • C03B11/005Pressing under special atmospheres, e.g. inert, reactive, vacuum, clean

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention discloses a kind of electrically combination drive accurate glass molds pressing formation machine and operating method, its die forming machine includes console, pan feeding component, die forming owner body, discharge component, housing assembly;Pan feeding Component driver assembly will successively pass through twice feeding gate; and only have one of feeding gate to open under the same time; to prevent air from entering shaping cabin, the nitrogen protective atmosphere for preventing from destroying die forming owner's chamber encloses increment injection nitrogen near the feeding gate of opening simultaneously;Die forming owner body carries out multistation transmission and processing to prefabricated component;Discharge component driving assembly successively will only have one of discharge door to open by this twice discharge door and under the same time; simultaneously in the discharging doorway increment injection nitrogen of opening, cabin is shaped so that the nitrogen protective atmosphere of die forming machine body interior encloses and destroyed to prevent air from entering.The present invention has all many technical advantages such as control accuracy height, stable performance, die forming quality height.

Description

A kind of electrically combination drive accurate glass molds pressing formation machine and operating method
Technical field
The present invention relates to machine tool equipment technical field, more particularly to a kind of electrically combination drive accurate glass die forming Machine.
Background technology
It is well known that the optical lens such as sphere, aspherical, free form surface, microprism array, microlens array, very low power The optical microstructures such as array, and the market demand such as complex-curved optics such as Fresnel Lenses are huge, most optics Device is process by optical materials such as optical glass, infrared glasses.Hot forming techniques are one kind of machining optical element at present Novel process, huge potentiality are shown.
Hot forming techniques machining optical element, i.e., first glass preform is positioned in high-precision mould, then in height Apply pressure in the environment of gentle anaerobic, direct pressing, which shapes, to reach the optics of requirement.By changing on core rod Shape and structure, realize various shapes type optics processing.
It is currently based on the optical material molding apparatus that hot forming techniques are developed and is broadly divided into two major classes, be i.e. single-station is molded Lathe and multiple station die press bed, single-station die flow spinning machine tools are exactly whole technological processes of die forming in same station Upper completion, it is used for large scale, the die forming of small lot production optical element;Multiple station die flow spinning machine tools are then multiple Realize the technological process of die forming respectively on different stations, by mobile assembling die make it on different stations come The technological processes such as heating, molding, annealing, cooling are respectively completed, the processing time of each station is identical, and it improves production efficiency, It is more suitable for the optical element of efficiently batch production small size.
Studies have found that:
It is that completing a work period is passed through compared to multiple station die press bed, the shortcomings that single-station die press bed maximum The same position that the steps such as the heating gone through, molding, annealing, cooling are all within working chamber is carried out, and causes forming period to grow, raw It is low to produce efficiency, drastically increases production cost.Meanwhile all processing steps are placed on same position and carry out also causing needs Drastically heating and cooling repeatedly is carried out to mould, the service life of mould and its coating can be reduced.
But the production cycle of multiple station die press bed is then reduced to a single work from a complete work period Bit period, therefore production efficiency greatly improves, production cost decreases, while the temperature of each station is approximately fixed, therefore The influence that thermal stress caused by decreasing temperature change is brought to die life.
But it is clear that there is also some problems in itself for multiple station die press bed of the prior art.
Such as:Driving element of the cylinder as current industrial circle main flow, there is compact-sized, cheap, maintenance guarantor The series of advantages such as simple is supported, therefore is molded in lathe and is widely used in optical element.But limited by source of the gas quality System, the accuracy and stability of the power output of most of cylinders are all poor, i.e., power output is difficult to reach predetermined numerical value and numerical value Larger fluctuation be present in itself.
Such as:Nitrogen protection has that cost is low as a kind of means of anti-oxidation, and to Processing Room sealing requirements not The advantages that high, but source nitrogen and Processing Room are only joined directly together by most molding lathes at present, lack the pressure and stream to nitrogen The control device of speed is flexible insufficient with adaptability during technique is changed and working chamber gateway is opened and closed.
Such as:Infrared heating method is a kind of more ripe molding heating means, is widely used in lathe is molded, But infrared heating device volume is larger and fixed, and excessive space can be not only taken in compact-sized multiple station die press bed So that the adaptive faculty of the mould of different size is declined, and heat lamp is complicated, fragile, and capacity usage ratio is low, Also it is unfavorable for reducing production cost.
To sum up, how to overcome the above-mentioned technological deficiency of conventional art is that the technology that those skilled in the art are badly in need of solving is asked Topic.
The content of the invention
It is an object of the invention to provide a kind of electrically combination drive accurate glass molds pressing formation machine and operating method, with solution Certainly above mentioned problem.
In order to achieve the above object, the technical proposal of the invention is realized in this way:
Present invention also offers a kind of electrically combination drive accurate glass molds pressing formation machine, including console 100, pan feeding group Part 200, die forming owner body 300, discharge component 400, housing assembly 500;
The console 100 respectively with the pan feeding component 200, the die forming owner body 300, the discharge component 400th, the housing assembly 500 electrically connects;
The pan feeding component 200 is used to the assembly of mould and prefabricated component being sent into die forming owner body 300;It is described enter Material component 200 includes at least two feeding gates;The pan feeding component 200 is additionally operable to drive assembly successively by this twice to enter Bin gate and only have one feeding gate to open under the same time, while in the charging doorway increment injection nitrogen of opening, with to prevent Only air enters shaping cabin so that the nitrogen protective atmosphere inside die forming owner body 300 encloses and destroyed;
The die forming owner body 300 is used to carry out prefabricated component multistation transmission and processing;The die forming machine Main body 300 includes shifting fork mechanism 340, shaping cabin 350, nitrogen delivery port 360;The die forming owner body 300 is inside it Seven stations are provided with altogether, are the first preheating station (the first station) respectively, the second preheating station (second station), the 3rd pre- Thermal technology position (3rd station), molding station (the 4th station), the first annealing station (the 5th station), the second annealing station the (the 6th Station), cooling station (the 7th station);And seven stations arrange along straight line;The shifting fork mechanism 340 is used to assemble After body machines on a station, assembly is transferred to next station up;In the outside of die forming owner body 300 Then there are multiple nitrogen delivery ports 360, by the way that nitrogen is input to inside shaping cabin 350, ensure nitrogen after a certain time Concentration postcritical prevents prefabricated component and mould to be oxidized at high temperature so as to form protection atmosphere;
The discharge component 400 is used to assembly sending out die forming owner body 300;The discharge component 400 includes At least two discharge doors;The discharge component 400 is additionally operable to drive assembly will be successively by this twice discharge door and same Only have one discharge door to open under time, while in the discharging doorway increment injection nitrogen of opening, to prevent air enter into Shape cabin is so that the nitrogen protective atmosphere inside die forming owner body 300 encloses and destroyed;
The housing assembly 500 is used to being supported the die forming owner body 300 and providing electrical control support, And include part nitrogen, cooling water and compressed air circulation duct;The housing assembly 500 be provided with display nitrogen flow, The instrument of pressure and the instrument of display cooling water flow, and pressure adjustment control is carried out to cylinder corresponding to seven stations.
Preferably, can embodiment as one kind;Wherein, the console 100 includes electrical control cubicles 110, man-machine interface 120th, pattern switching knob 130, temperature display meter 140, emergency stop button 150;
The electrical control cubicles 110 respectively with the man-machine interface 120, pattern switching knob 130, temperature display meter 140, tight Anxious stop botton 150 electrically connects;The electrical control cubicles 110 are used to power to man-machine interface 120, temperature display meter 140;
The man-machine interface 120 is used for the temperature, pressure, clamp time related process parameters of typing lathe, and carries out mould Press through journey parameters monitoring display;
The pattern switching knob 130 is used for the automatic operation mode or manual operation mode for switching lathe;
The temperature display meter 140 be used for realize to the first preheating station, the second preheating station, the 3rd preheating station, It is molded station, the first annealing station, the monitoring temperature of second annealing station this six stations;
The power supply that the emergency stop button 150 is used to export the electrical control cubicles 110 after being pressed carries out shutdown and cut Disconnected operation;
Wherein, the pan feeding component 200 enters including sensing phototube 210, feed mechanism 220, pusher 230, first The feeding door mechanism 250 of discharging door mechanism 240 and second;
The feed mechanism 220 includes feeding module 221 and loading module 222;The pusher 230 includes pusher mould Group 231, charging ram 232;First feeding door mechanism 240 includes the feeding gate 242 of cylinder mechanism 241 and first;The sensing Phototube 210 is located at the near-end of the feed mechanism 220, and the pusher 230, first feeding door mechanism 240 In the distal end of the feed mechanism 220;The feeding module 221 is used to drive the loading module 222 along the feeder The bearing of trend of structure 220 moves back and forth;The pusher module 231 is used to drive the charging ram 232 to move back and forth;The pusher The axis direction of bar 232 is vertical with the bearing of trend of the feed mechanism 220;The cylinder mechanism 241 is used to drive described the One feeding gate 242 moves back and forth along vertical direction;Second feeding door mechanism 250 enters including cylinder mechanism 251 and second Bin gate 252;The cylinder mechanism 251 is used to drive the second feeding gate 252 to move back and forth along vertical direction;
Wherein, the die forming owner body 300 includes general molding mechanism 310, is molded station molding mechanism 320, is cold But station molding mechanism 330, shifting fork mechanism 340, shaping cabin 350, nitrogen delivery port 360;
The general molding mechanism 310 is specially five, corresponds to the first preheating station, the second preheating station, the respectively Three preheating stations and the first annealing station, second annealing station this five stations;
The molding station molding mechanism 320 corresponds to be molded station;
The cooling station molding mechanism 330 corresponds to cooling station;
Transferred them to after the process that the shifting fork mechanism 340 is used on assembly one station of completion next Station and most at last its send out shaping cabin 350;
The shaping cabin 350 is then the position of die forming processing, by the way that nitrogen is input in shaping cabin Portion, ensure that nitrogen gas concn postcritical is so as to form protection atmosphere after a certain time, and then prevent prefabricated component and mould from existing It is oxidized under high temperature;And several cooling water pipelines are additionally provided with inside the bulkhead in the shaping cabin 350, to prevent body from existing High temperature failure caused by being heated when being heated to assembly;
The nitrogen delivery port 360 1 shares 5, is respectively distributed to shape on four angles at the top of cabin 350;
Wherein, the discharge component 400 include discharging door mechanism 410, discharging shield mechanism 420, connection platform mechanism 430, Pusher 440, cooling body 450, splicing plate 460;
The discharging shield mechanism 420, the cooling body 450 are then positioned at the upside of connection platform mechanism 430;
The discharging door mechanism 410 includes cylinder mechanism 411 and discharge door 412;
The discharging shield mechanism 420 includes cylinder mechanism 421 and discharging shield 422;
The connection platform mechanism 430 includes cylinder mechanism 431 and connection platform 432;
The pusher 440 includes pusher electric cylinders 441 and charging ram 442;The pusher electric cylinders 441 are described for driving Bearing of trend of the charging ram 442 along the pusher 440 moves back and forth;
The cooling body 450 includes cylinder mechanism 451 and refrigerating module 452;
Wherein, the cylinder mechanism 431 is used to drive connection platform 432 to move a segment distance so as to which assembly is delivered into pusher On the axis of bar 442;The pusher electric cylinders 441 are used to drive the charging ram 442 that assembly is pushed into refrigerating module 452 Underface;The pusher electric cylinders 441 are used to drive the charging ram 442 to be back to initial position;The cylinder mechanism 451 is used for Driving refrigerating module 452 moves untill refrigerating module 452 and assembly contact with each other straight down;To assembly by controlling After the cool time that platform 100 processed is set, the cylinder mechanism 451 is used for driving refrigerating module 452 again and moved back to straight up To initial position;The pusher electric cylinders 441 are used to drive charging ram 442 that assembly is pushed into splicing plate 460, wait to be operated Personnel take away, and then the pusher electric cylinders 441 drive the charging ram 442 to be back to initial position again, the last cylinder Mechanism 431 drives the connection platform 432 to be back to initial position;
Wherein, in housing assembly 500, one shares four air supply systems, and respectively nitrogen air supply system, displacement mechanism supplies Gas system, general station air supply system and molding station air supply system;Four air supply systems, for be passed through its internal nitrogen or Compressed air, after the adjustment for first passing through the pressure for gas, speed and pressure oscillation factor, into die forming owner Body 300 forms gas shield atmosphere and each cylinder.
Preferably, can embodiment as one kind;In the structure of pan feeding component 200:
The loading module 222 is platform structure, and the loading module 222 is used for the assembling for placing mould and prefabricated component Body;
The object that the sensing phototube 210 is used in the loading module 222, and after assembly is sensed, triggering Pan feeding control signal;
The feeding module 221 is used for after pan feeding control signal is received, drives loading module 222 together with being placed on it Assembly to place before the first feeding gate 242 and stop;The cylinder mechanism 241 is used to drive the first feeding gate 242 to erect upwards Translation is dynamic to open, and is easy to the loading module 222 to pass through;The feeding module 221 is additionally operable to continue to drive the loading Module 222 is until the assembly being placed in loading module 222 is delivered on the axis of charging ram 232;
The pusher module 231 is used to drive the assembly to move on until assembly is pushed into the second feeding gate Before 252 and stop;
The cylinder mechanism 251 is used to drive 252 upward vertical shift of the second feeding gate to open, and is easy to the pusher module 231 driving charging rams 232 promote assembly to enter die forming owner body 300.
Preferably, can embodiment as one kind;In general molding mechanism 310, the general molding mechanism 310 includes Cylinder 311, sliding block 312, guide rail 313, upper mould heating module 314, lower mould heating module 315;
Wherein, upper mould heating module 314 include cooled plate 314A, upper mounted plate 314B, upper thermal insulation board 314C, it is upper plus Hot plate 314D, upper thermocouple 314E and upper force fit plate 314F;
Wherein, lower mould heating module 315 include lower cooled plate 315A, bottom plate 315B, lower thermal insulation board 315C, it is lower plus Hot plate 315D, lower thermocouple 315E, lower force fit plate 315F;
Wherein, the cylinder 311 is fixedly connected with the sliding block 312;The sliding block 312 is arranged on the guide rail 313, And the sliding block 312 is slidably matched with the guide rail 313;The cylinder 311 is used to drive the sliding block 312 connected with it to move, And the collimation of motion path is realized by the cooperation with guide rail 313, finally give pressure transmission to assembling via upper force fit plate 314F Body, and the embossing action realized by being cooperated with lower force fit plate 315F to assembly.
Preferably, can embodiment as one kind;In station molding mechanism 320 is molded, the molding station moulding press Structure 320 includes cylinder 321, sliding block 322, guide rail 323, displacement transducer 324, contact pilotage 325, upper mould heating module 326, lower mould and added Thermal modules 327;
Wherein, the cylinder 321 is fixedly connected with the sliding block 322;The sliding block 322 is arranged on the guide rail 323, And the sliding block 322 is slidably matched with the guide rail 323;The cylinder 321 is used to drive the sliding block 322 connected with it to move, And the collimation of motion path is realized by the cooperation with guide rail 323, finally give pressure transmission to dress via upper mould heating module 326 Part, and the embossing action realized by being cooperated with lower mould heating module 327 to assembly;
The front of the molding station molding mechanism 320 is provided with displacement transducer 324, and installs one on sliding block 322 Individual contact pilotage 325 cooperates with displacement transducer 324;Institute's displacement sensors are used to record contact pilotage 325, the position of sliding block 322 Put and feed back to console 100, and compared with the preset value in console 100, cylinder 321 is finally adjusted according to result Output realizes the position adjustment for upper mould heating module 326.
Preferably, can embodiment as one kind;In cooling station molding mechanism 330, the cooling station moulding press Structure 330 includes cylinder 331, floating junction 332, upper cooling block 333, lower cooling block 334;
Wherein, the cylinder 331 is fixedly connected with the floating junction 332;The cylinder 331 is used to drive to be connected with it Floating junction 332 move back and forth, realize the collimation of motion path, finally to assembly implement cooling down operation;
The upper cooling block 333, the inside of the lower cooling block 334 are provided with cooling pipe.
Preferably, can embodiment as one kind;In shifting fork mechanism 340, the shifting fork mechanism 340 includes telescopic cylinder 341st, electric cylinders 342, shift fork 343, right water cooling tube 344 and left water cooling tube 345 are translated;
Wherein, the left water cooling tube 345 and the right water cooling tube 344 are respectively fixedly connected with the telescopic cylinder 341 The left and right sides of extension bar;The telescopic cylinder 341 is used to drive the shift fork 343, the left water cooling tube 345 and described simultaneously Right water cooling tube 344 moves back and forth along the Y direction;
The translation electric cylinders 342 are used to drive the shift fork 343, the telescopic cylinder 341, the left and of water cooling tube 345 The right water cooling tube 344 is moved back and forth along the X direction, while assembly is transported into next station, and is completed in assembly The connection platform 432 delivered to after process on last station on the discharge component 400;And X-direction is hung down with Y-direction Directly.
Preferably, can embodiment as one kind;In housing assembly 500, the housing assembly 500 includes first instrument Plate 510, second instrument plate 520, the 3rd instrument board 530, frame casing 540, electrical control cubicles 550;
In first instrument plate 510, first instrument plate 510 includes nitrogen pressure regulator valve 511, nitrogen magnetic valve 512, nitrogen Reversal valve 513, nitrogen flow valve 514, solenoid valve block 515 and solenoid valve block 516;
In second instrument plate 520, second instrument plate 520 includes the first pressure regulator valve 521, the second pressure regulator valve 522, ratio The annealing station of valve 523, first declines the annealing station of pressure regulator valve 524, second and declines pressure regulator valve 525, pressure regulation valve group 526;
In the 3rd instrument board 530, the 3rd instrument board 530 includes cooling water flow meter 531, vacuum generator 532, One preheating station declines pressure regulator valve 533, the second preheating station declines pressure regulator valve 534, the 3rd preheating station declines pressure regulator valve 535, Pressure regulation valve group 536;
In frame casing 540, frame casing 540 includes filter 541, booster pump 542, molding station magnetic valve 543rd, the first preheating station magnetic valve 544, the second preheating station magnetic valve 545, the 3rd preheating station magnetic valve 546, bosher Position magnetic valve 547;
Wherein, solenoid valve block 515 includes the first feeding door mechanism magnetic valve 515A, the second feeding door mechanism magnetic valve 515B, discharging door mechanism magnetic valve 515C, shifting fork mechanism magnetic valve 515D, discharging shield mechanism magnetic valve 515E, cooling body Magnetic valve 515F and connection platform mechanism electromagnetic valve 515G;
Solenoid valve block 516 includes the second preheating station magnetic valve 516A, the 3rd preheating station magnetic valve 516B, first moved back Firer position magnetic valve 516C, the second annealing station magnetic valve 516D.
In pressure regulation valve group 526, include the first annealing station rising tone pressure valve 526A, the second annealing station rising tone pressure Valve 526B, cooling station decline pressure regulator valve 526C, cooling station rises pressure regulator valve 526D.
In pressure regulation valve group 536, include the first preheating station and rise pressure regulator valve 536A, the rising pressure regulation of the second preheating station Valve 536B, the 3rd preheating station rise pressure regulator valve 536C.
Correspondingly, the invention provides a kind of operating method, it is molded into using the electrically combination drive accurate glass Shape machine, including following operating procedure:
Pan feeding component 200 performs feed operation, comprises the following specific steps that:
The assembly of mould and prefabricated component is placed into loading module 222, it can be induced phototube 210 and detect, Then feeding module 221 will drive loading module 222 together with before the assembly being placed on it to the first feeding gate 242 and stopping Only, then 242 upward vertical shift of the first feeding gate is driven to open by cylinder mechanism 241, while the increment of the first feeding gate 242 sprays Radio-nitrogen gas, then feeding module 221 continue to drive loading module 222 until the assembling that will be placed in loading module 222 Body is delivered on the axis of charging ram 232;Then charging ram 232 is advanced until under the driving of pusher module 231 and pushes away assembly Deliver to before the second feeding gate 252 and stop, then loading module 222 returns to the first charging under the driving of feeding module 221 Stop before door 242 and again, and then the first feeding gate 242 downward vertical shift under the driving of cylinder mechanism 241 is closed, loading Module 222 then comes back to initial position under the driving of feeding module 221;Then the second charging is driven by cylinder mechanism 251 252 upward vertical shift of door is opened, while the increment of the second feeding gate 252 injection nitrogen, and then pusher module 231 drives charging ram 232 promotion assemblies enter the first station of die forming owner body 300, and then pusher module 231 drives charging ram 232 again Return to the second feeding gate 252 in front of the door, then the second feeding gate 252 downward vertical shift under the driving of cylinder mechanism 251 is closed, Last pusher module 231 drives charging ram 232 to return to initial position, and so far pan feeding component 200 completes a complete job Flow;
Die forming owner body 300 performs die forming operation, comprises the following specific steps that:
General molding mechanism 310 performs coining operation;When assembly enter station corresponding to general molding mechanism 310 it Afterwards, the cylinder 311 controlled by console 100 the sliding block 312 connected with it is driven to move, and by matching somebody with somebody with guide rail 313 Close and realize the collimation of motion path, finally via upper force fit plate 314F by pressure transmission to assembly, and by with lower force fit plate The molding to assembly is realized in 315F mutual cooperations;In this process, upper thermocouple 314E and lower thermocouple 315E are right all the time Upper heating plate 314D and lower heating plate 315D temperature are recorded and feed back to console 100, by console 100 according to feedback As a result the comparative result with predefined parameter carries out closed loop regulation to the quantity of heat given up of heating plate;
It is molded station molding mechanism 320 and performs coining operation;During molding station molding mechanism 320 works, position Displacement sensor record contact pilotage 325, sliding block 322 position and feed back to console 100, and with the preset value in console 100 It is compared, position adjustment of the output realization of cylinder 321 for upper mould heating module 326 is finally adjusted according to result;Simultaneously Cooperated the molding realized to assembly by upper mould heating module 326 and lower mould heating module 327;
Cooling station molding mechanism 330 performs coining operation;When assembly enters corresponding to cooling station molding mechanism 330 After station, floating junction 332 is driven to move the cylinder 331 controlled by console 100, finally via upper cooling block 333 By pressure transmission to assembly, and the molding realized by being cooperated with lower cooling block 334 to assembly;And by upper cold But block 333 cooperates with lower cooling block 334 implements cooling down operation to assembly;
Shifting fork mechanism 340 transfers them to next station and most after the process that assembly is completed on a station It sends out shaping cabin 350 to the connection platform 432 of discharge component 400 at last;
Discharge component 400 performs draw operation, comprises the following specific steps that:
Assembly is sent on connection platform 432, then first by cylinder mechanism 431 drive connection platform 432 move it is default away from From so as to which assembly is delivered on the axis of charging ram 442, then pusher electric cylinders 441 drive charging ram 442 to push assembly To the underface of refrigerating module 452, then pusher electric cylinders 441 drive charging ram 442 to be back to initial position again;Then cylinder Mechanism 451 drives refrigerating module 452 to move straight down untill refrigerating module 452 and assembly contact with each other;To assembling For body after the cool time that console 100 is set, cylinder mechanism 451 drives refrigerating module 452 to move back to straight up again To initial position, then pusher electric cylinders 441 drive charging ram 442 to push to assembly on splicing plate 460, wait operating personnel Take away;Then pusher electric cylinders 441 drive charging ram 442 to be back to initial position again, and last cylinder mechanism 431 drives connection platform 432 are back to initial position;So far a complete mould pressing process flow is fully completed.
Preferably, can embodiment as one kind;Nitrogen air supply system performs air supplying operation;Nitrogen first passes around pipeline and entered Enter nitrogen pressure regulator valve 511, realize the control to the pressure of nitrogen and eliminate fluctuation of pressure, subsequently into for controlling nitrogen to be opened and closed Nitrogen magnetic valve 512, then from nitrogen magnetic valve 512 flow out nitrogen be divided into two, wherein flowing directly into nitrogen stream all the way Valve 514 is measured, this is referred to as A roads all the way, flows to nitrogen reversal valve 513 all the way in addition, and is divided into two again, claims this two-way to be respectively B roads and C roads, this two-way eventually converges with A roads respectively, and together flows to nitrogen flow valve 514;By by nitrogen reversal valve 513 control B roads and the opening and closing on C roads, you can the adjustment of the flow for the nitrogen for flowing through nitrogen flow valve 514 is realized, and finally in nitrogen Shown on the display screen of throughput valve 514;
Displacement mechanism air supply system to the first feeding door mechanism 240, the second feeding door mechanism 250, shifting fork mechanism 340, go out Discharging door mechanism 410, discharging shield mechanism 420, connection platform mechanism 430, cooling body 450 perform air supplying operation, including following step Suddenly:
Displacement mechanism air supply system implements supply control operation to the first feeding door mechanism 240:Compressed air first flows through First pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering on the top of the first pressure regulator valve 521 Module removes the condensed water and impurity of compressed air, and then gas flows through the first feeding door mechanism magnetic valve 515A;In this mistake Console 100 is by controlling the first feeding door mechanism magnetic valve 515A to realize the break-make of control compressed air and adjusting compression in journey The speed of air, last compressed air flow into cylinder mechanism 241, drive the motor performance of the first feeding gate 242;
Displacement mechanism air supply system implements supply control operation to the second feeding door mechanism 250;Compressed air first flows through First pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering on the top of the first pressure regulator valve 521 Module removes the condensed water and impurity of compressed air, and then gas flows through the second feeding door mechanism magnetic valve 515B;In this mistake Console 100 is by controlling the second feeding door mechanism magnetic valve 515B to realize the break-make of control compressed air and adjusting compression in journey The speed of air, last compressed air flow into cylinder mechanism 251, drive the motor performance of the second feeding gate 252;
Displacement mechanism air supply system implements supply control operation to discharging door mechanism 410;Compressed air first flows through first Pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521 The condensed water and impurity of compressed air are removed, then gas flows through discharging door mechanism magnetic valve 515C;Control in this process Platform 100 by control discharging door mechanism magnetic valve 515C realize control compressed air break-make and adjust the speed of compressed air, Last compressed air flows into cylinder mechanism 411, drives the motor performance of discharge door 412;
Displacement mechanism air supply system implements supply control operation to shifting fork mechanism 340;Compressed air first flows through the first tune Pressure valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521 removes The condensed water and impurity of compressed air are removed, then gas flows through shifting fork mechanism magnetic valve 515D;Console 100 in this process By controlling shifting fork mechanism magnetic valve 515D to realize the break-make of control compressed air and adjusting the speed of compressed air, finally compress Air flows into telescopic cylinder 341, drives the shift fork 343, right water cooling tube 344 and left water cooling tube 345 reciprocal fortune along the Y direction It is dynamic;
Displacement mechanism air supply system implements supply control operation to discharging shield mechanism 420;Compressed air first flows through One pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filter module on the top of the first pressure regulator valve 521 Block removes the condensed water and impurity of compressed air, and then gas flows through discharging shield mechanism magnetic valve 515E;In this process Console 100 is by controlling discharging shield mechanism magnetic valve 515E to realize the break-make of control compressed air and adjusting compressed air Speed, last compressed air flow into cylinder mechanism 421, the driving discharging motor performance of shield 422;
Displacement mechanism air supply system implements supply control operation to cooling body 450;Compressed air first flows through the first tune Pressure valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521 removes The condensed water and impurity of compressed air are removed, then gas stream supercooling mechanism electromagnetic valve 515F;Console 100 in this process By controlling cooling body magnetic valve 515F to realize the break-make of control compressed air and adjusting the speed of compressed air, finally compress Air flows into cylinder mechanism 451, drives the motor performance of refrigerating module 452;
Displacement mechanism air supply system implements supply control operation to connection platform mechanism 430;Compressed air first flows through first Pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521 The condensed water and impurity of compressed air are removed, then gas flows through connection platform mechanism electromagnetic valve 515G;Control in this process Platform 100 by control connection platform mechanism electromagnetic valve 515G realize control compressed air break-make and adjust the speed of compressed air, Last compressed air flows into cylinder mechanism 431, drives the motor performance of connection platform 432;
General station air supply system implements supply behaviour to general molding mechanism 310 and cooling station molding mechanism 330 respectively Make;
Air supplying operation is carried out to general molding mechanism 310 corresponding to the first annealing station:Compressed air first flows through first Pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521 The condensed water and impurity of compressed air are removed, then gas flows through the first annealing station magnetic valve 516C, and the magnetic valve is used to control Cylinder processed operates under pressurised conditions;Console 100 is real by the annealing station magnetic valve of control first 516C in this process Now control the break-make of compressed air and adjust the speed of compressed air, and then gas divides two-way to enter the first annealing station rising tone The annealing stations of pressure valve 526A and first decline pressure regulator valve 524 so as to the two-way compressed air to the uplink and downlink of pusher cylinder 311 Pressure be adjusted respectively, last two-way air enters cylinder 311, and drive cylinder 311 moves up or down respectively, and then Realize and supply control is implemented to the first annealing station;
Air supplying operation is carried out to general molding mechanism 310 corresponding to the second annealing station:Compressed air first flows through first Pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521 The condensed water and impurity of compressed air are removed, then gas flows through the second annealing station magnetic valve 516D, and the magnetic valve is used to control Cylinder processed operates under pressurised conditions;Console 100 is real by the annealing station magnetic valve of control second 516D in this process Now control the break-make of compressed air and adjust the speed of compressed air, and then gas divides two-way to enter the second annealing station rising tone The annealing stations of pressure valve 526B and second decline pressure regulator valve 525 so as to the two-way compressed air to the uplink and downlink of pusher cylinder 311 Pressure be adjusted respectively, last two-way air enters cylinder 311, and drive cylinder 311 moves up or down respectively, and then Realize and supply control is implemented to the second annealing station;
Air supplying operation is carried out to general molding mechanism 310 corresponding to the first preheating station:Compressed air first flows through first Pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521 The condensed water and impurity of compressed air are removed, then gas flows through the first preheating station magnetic valve 544, and the magnetic valve is used to control Cylinder operates under deadweight state;Console 100 is by controlling the first preheating station magnetic valve 544 to realize control in this process The break-make of compressed air processed and the speed for adjusting compressed air, and then gas divides two-way to enter the first preheating station rising pressure regulator valve 536A and the first preheating station decline pressure of the pressure regulator valve 533 so as to the two-way compressed air to the uplink and downlink of pusher cylinder 311 It is adjusted respectively by force, last two-way air enters cylinder 311, and drive cylinder 311 moves up or down respectively, and then realizes Implement supply control to the first preheating station;
Air supplying operation is carried out to general molding mechanism 310 corresponding to the second preheating station:Compressed air first flows through first Pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521 The condensed water and impurity of compressed air are removed, then gas flows through the second preheating station magnetic valve 545 and the second preheating station electricity Magnet valve 516A, wherein the second preheating station magnetic valve 545 is used to control cylinder to operate under deadweight state, and the second preheating station Magnetic valve 516A is used to control cylinder to operate under pressurised conditions;Console 100 passes through the preheating of control second in this process The preheating station magnetic valve 516A of station magnetic valve 545 and second realizes the break-make of control compressed air and adjusts the speed of compressed air Degree, so gas divide two-way enter the second preheating station rise pressure regulator valve 536B and the second preheating station decline pressure regulator valve 534 from And the pressure of the two-way compressed air of the uplink and downlink of pusher cylinder 311 is adjusted respectively, last two-way air enters gas Cylinder 311, drive cylinder 311 moves up or down respectively, and then realizes and implement supply control to the second preheating station;
Air supplying operation is carried out to general molding mechanism 310 corresponding to the 3rd preheating station:Compressed air first flows through first Pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521 The condensed water and impurity of compressed air are removed, then gas flows through the 3rd preheating station magnetic valve 546 and the 3rd preheating station electricity Magnet valve 516B, wherein the 3rd preheating station magnetic valve 546 is used to control cylinder to operate under deadweight state, and the 3rd preheating station Magnetic valve 516B is used to control cylinder to operate under pressurised conditions;Console 100 passes through the preheating of control the 3rd in this process The preheating station magnetic valve 516B of station magnetic valve 546 and the 3rd realizes the break-make of control compressed air and adjusts the speed of compressed air Degree, so gas divide two-way enter the 3rd preheating station rise pressure regulator valve 536C and the 3rd preheating station decline pressure regulator valve 535 from And the pressure of the two-way compressed air of the uplink and downlink of pusher cylinder 311 is adjusted respectively, last two-way air enters gas Cylinder 311, drive cylinder 311 moves up or down respectively, and then realizes and implement supply control to the 3rd preheating station;
Air supplying operation is carried out to cooling station molding mechanism 330 corresponding to cooling station:Compressed air first flows through first Pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521 The condensed water and impurity of compressed air are removed, then gas stream supercooling station magnetic valve 547, the magnetic valve is used to control cylinder Operate under pressurised conditions;Console 100 is by controlling cooling station magnetic valve 547 to realize that control compression is empty in this process The break-make of gas and the speed for adjusting compressed air, and then gas divides two-way to enter cooling station rising pressure regulator valve 526D and bosher Position decline pressure regulator valve 526C is adjusted respectively so as to the pressure of the two-way compressed air to the uplink and downlink of pusher cylinder 331, Last two-way air enters cylinder 331, and drive cylinder 331 moves up or down respectively, and then cooling station is implemented to supply Control;
It is molded station air supply system and air supplying operation is performed to molding station molding mechanism 320;First, compressed air flows through One pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filter module on the top of the first pressure regulator valve 521 Block removes the condensed water and impurity of compressed air, and then compressed air enters the second pressure regulator valve 522, and compressed air pressure is entered into one Step declines, and then compressed air enters filter 541, filters impurity and mist of oil, and then compressed air enters booster pump 542, will The pressure multiplication of compressed air, then compressed air, which enters, is molded station magnetic valve 543, and then compressed air enters proportioning valve 523 adjust gas pressure intensity size and eliminate pressure shake and show the pressure of the compressed air finally obtained again, Last compressed air enters cylinder 321 and drives sliding block 322 to move up and down.
Compared with prior art, this have the advantage that:
A kind of electrically combination drive accurate glass molds pressing formation machine and operating method provided by the invention, are analyzed above-mentioned electric The primary structure of combination drive accurate glass molds pressing formation machine is understood:
Above-mentioned electrically combination drive accurate glass molds pressing formation machine, it is mainly by console, pan feeding component, die forming machine The structure compositions such as main body, discharge component, housing assembly;
Electrically combination drive accurate glass molds pressing formation machine provided by the invention, the driving principle of its mechanical structure is electric Composite flooding, wherein, feeding module, pusher module, translation electric cylinders and pusher electric cylinders are due to having multiple operating positions or needs Possess adjustment capability or both to operating position to have both, thus be electric drive;Other mechanical structures, including make in process Molding mechanism and other mechanisms are entirely to be driven with cylinder, significantly reduce the production cost of equipment.
Electrically combination drive accurate glass molds pressing formation machine provided by the invention, it is protected as preventing mould using nitrogen The means aoxidized with precast body, and provide air supply system and be used for controlling the flow velocity of nitrogen, pressure and result can be fed back to Operator.So that it is guaranteed that operator can be right when technique changes or during mechanical structure action according to production needs The flow velocity and pressure of nitrogen realize complex control, so as to reduce nitrogen consumption on the premise of ensure nitrogen protective atmosphere enclose not by Destroy.
Electrically combination drive accurate glass molds pressing formation machine provided by the invention, its pan feeding component are responsible for mould and prefabricated The assembly (hereinafter referred to as assembly) of part is sent into die forming owner's body, and in this process, assembly will successively pass through two Road feeding gate and only one of feeding gate opening under the same time, effectively prevent air from largely entering shaping cabin so that mould The nitrogen protective atmosphere of pressing formation machine body interior, which encloses, to be destroyed.Die forming owner body is then the field being processed to prefabricated component Institute.Electrically combination drive accurate glass molds pressing formation machine, its discharge component provided by the invention will be then responsible for sending out assembly Die forming owner's body, also passes through two sects in this process, so as to prevent air largely enter shaping cabin so as to The nitrogen protective atmosphere of die forming machine body interior is enclosed to be destroyed.
Operating method provided by the invention, it has, and mode of operation is more novel, and controllable precision is higher, and control mode is more Sample is added, while greatly improves the product processing quality and performance of die forming machine.
Brief description of the drawings
, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical scheme of the prior art The required accompanying drawing used is briefly described in embodiment or description of the prior art, it should be apparent that, in describing below Accompanying drawing is some embodiments of the present invention, for those of ordinary skill in the art, before creative work is not paid Put, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is the primary structure signal of electrically combination drive accurate glass molds pressing formation machine provided in an embodiment of the present invention Figure;
Fig. 2 is the console in electrically combination drive accurate glass molds pressing formation machine structure provided in an embodiment of the present invention Structural representation;
Fig. 3 is the pan feeding component in electrically combination drive accurate glass molds pressing formation machine structure provided in an embodiment of the present invention A viewing angle constructions schematic diagram;
Fig. 4 is the pan feeding component in electrically combination drive accurate glass molds pressing formation machine structure provided in an embodiment of the present invention Another viewing angle constructions schematic diagram;
Fig. 5 is the die forming in electrically combination drive accurate glass molds pressing formation machine structure provided in an embodiment of the present invention One viewing angle constructions schematic diagram of owner's body;
Fig. 6 is the die forming in electrically combination drive accurate glass molds pressing formation machine structure provided in an embodiment of the present invention Another viewing angle constructions schematic diagram of owner's body;
Fig. 7 is the general molding in electrically combination drive accurate glass molds pressing formation machine structure provided in an embodiment of the present invention The structural representation of mechanism;
Fig. 8 is the molding station in electrically combination drive accurate glass molds pressing formation machine structure provided in an embodiment of the present invention The structural representation of molding mechanism;
Fig. 9 is the cooling station in electrically combination drive accurate glass molds pressing formation machine structure provided in an embodiment of the present invention The structural representation of molding mechanism;
Figure 10 is that the upper mould in electrically combination drive accurate glass molds pressing formation machine structure provided in an embodiment of the present invention adds The structural representation of thermal modules;
Figure 11 is that the lower mould in electrically combination drive accurate glass molds pressing formation machine structure provided in an embodiment of the present invention adds The structural representation of thermal modules;
Figure 12 is the shift fork machine in electrically combination drive accurate glass molds pressing formation machine structure provided in an embodiment of the present invention The structural representation of structure;
Figure 13 is the discharging group in electrically combination drive accurate glass molds pressing formation machine structure provided in an embodiment of the present invention One viewing angle constructions schematic diagram of part;
Figure 14 is the discharging group in electrically combination drive accurate glass molds pressing formation machine structure provided in an embodiment of the present invention Another viewing angle constructions schematic diagram of part;
Figure 15 is that the shift fork in electrically combination drive accurate glass molds pressing formation machine structure provided in an embodiment of the present invention exists Displacement diagram under the driving of telescopic cylinder;
Figure 16 is that the shift fork in electrically combination drive accurate glass molds pressing formation machine structure provided in an embodiment of the present invention exists Translate the displacement diagram under the driving of electric cylinders;
Figure 17 is the cooling mould in electrically combination drive accurate glass molds pressing formation machine structure provided in an embodiment of the present invention Displacement diagram of the block under the driving of cylinder mechanism;
Figure 18 is the frame group in electrically combination drive accurate glass molds pressing formation machine structure provided in an embodiment of the present invention One viewing angle constructions schematic diagram of part;
Figure 19 is the frame group in electrically combination drive accurate glass molds pressing formation machine structure provided in an embodiment of the present invention Another viewing angle constructions schematic diagram of part;
Figure 20 is the first instrument in electrically combination drive accurate glass molds pressing formation machine structure provided in an embodiment of the present invention The structural representation of dash board;
Figure 21 is the magnetic valve in electrically combination drive accurate glass molds pressing formation machine structure provided in an embodiment of the present invention The structural representation of group;
Figure 22 is the magnetic valve in electrically combination drive accurate glass molds pressing formation machine structure provided in an embodiment of the present invention The structural representation of group;
Figure 23 is the second instrument in electrically combination drive accurate glass molds pressing formation machine structure provided in an embodiment of the present invention The structural representation of dash board;
Figure 24 is the pressure regulator valve in electrically combination drive accurate glass molds pressing formation machine structure provided in an embodiment of the present invention The structural representation of group;
Figure 25 is the 3rd instrument in electrically combination drive accurate glass molds pressing formation machine structure provided in an embodiment of the present invention The structural representation of dash board;
Figure 26 is the pressure regulator valve in electrically combination drive accurate glass molds pressing formation machine structure provided in an embodiment of the present invention The structural representation of group;
Figure 27 is the framework case in electrically combination drive accurate glass molds pressing formation machine structure provided in an embodiment of the present invention The structural representation of body.
Embodiment
Technical scheme is clearly and completely described below in conjunction with accompanying drawing, it is clear that described implementation Example is part of the embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, ordinary skill The every other embodiment that personnel are obtained under the premise of creative work is not made, belongs to the scope of protection of the invention.
The present invention is described in further detail below by specific examples of the implementation and with reference to accompanying drawing.
Referring to Fig. 1, Fig. 2, the embodiments of the invention provide a kind of electrically combination drive accurate glass molds pressing formation machine, including Console 100, pan feeding component 200, die forming owner body 300, discharge component 400, housing assembly 500;
The console 100 respectively with the pan feeding component 200, the die forming owner body 300, the discharge component 400th, the housing assembly 500 electrically connects;
The pan feeding component 200 is used to the assembly of mould and prefabricated component being sent into die forming owner body 300;It is described enter Material component 200 includes at least two feeding gates;The pan feeding component 200 is additionally operable to drive assembly successively by this twice to enter Bin gate and only have one feeding gate to open under the same time, while in the charging doorway increment injection nitrogen of opening, with to prevent Only air enters shaping cabin so that the nitrogen protective atmosphere inside die forming owner body 300 encloses and destroyed;
The die forming owner body 300 is used to carry out prefabricated component multistation transmission and processing;The die forming machine Main body 300 includes shifting fork mechanism 340, shaping cabin 350, nitrogen delivery port 360;The die forming owner body 300 is inside it Seven stations are provided with altogether, are the first preheating station, the second preheating station, the 3rd preheating station, molding station, first respectively Annealing station, the second annealing station, cooling station;And seven stations arrange along straight line;The shifting fork mechanism 340 is used for After assembly machines on a station, assembly is transferred to next station up;In die forming owner's body Then there are multiple nitrogen delivery ports 360 in 300 outsides, by the way that nitrogen is input to inside shaping cabin 350, ensure in certain time Nitrogen gas concn postcritical is so as to form protection atmosphere afterwards, and then prevents prefabricated component and mould to be oxidized at high temperature;
The discharge component 400 is used to assembly sending out die forming owner body 300;The discharge component 400 includes One discharge door and a discharging shield;The discharge component 400 is additionally operable to drive assembly will be successively by this discharging Door only has a discharge door or a discharging shield to open with a discharging shield and under the same time, while going out in opening Bin gate mouth increment sprays nitrogen, to prevent air from entering shaping cabin so that nitrogen inside die forming owner body 300 Protection atmosphere is destroyed;
The housing assembly 500 is used to supporting the die forming owner body 300 and providing electrical control support, and Accommodating portion nitrogen, cooling water and compressed air circulation duct, display nitrogen flow, the instrument of pressure and display cooling are installed The instrument of water-carrying capacity, and pressure adjustment control is carried out to cylinder corresponding to seven stations.
The present invention is the multiple station die press bed using hot forming techniques as core technology development, and it is altogether by five most of groups Into:Console, pan feeding component, die forming owner body, discharge component, housing assembly, in addition, it is also necessary to user according to Own situation provides suitable source nitrogen, compressed air source and water cooling unit.
The driving principle of the mechanical structure of the present invention is electric composite flooding, wherein, feeding module, pusher module, translation Electric cylinders and pusher electric cylinders have both due to having multiple operating positions or needing to possess adjustment capability or both to operating position, thus For electric drive;Other mechanical structures, including the molding mechanism used in process and other mechanisms are entirely with cylinder Driving, significantly reduce the production cost of equipment.
For substantial amounts of cylinder mechanism in the present invention, the present invention is accordingly equipped with three sets of air supply systems, wherein displacement mechanism Because required precision is not high, simplest set of system is used;First to the 3rd and the 5th to the 7th station pair in molding mechanism The cylinder answered has higher required precision, therefore has a set of complex air supply system;Stamper in molding mechanism Cylinder corresponding to position has highest required precision, therefore is equipped with a set of air supply system the most complicated, and the system is effectively protected The Stability and veracity of cylinder power output has been demonstrate,proved, has greatly improved the accuracy of manufacture of lathe.
The present invention uses nitrogen protection as the means for preventing that mould and precast body from aoxidizing, and provides the 4th set of supply system System is used for controlling the flow velocity of nitrogen, pressure and result can be fed back into operator.So that it is guaranteed that operator can be according to production Need to realize complex control when technique changes or to the flow velocity and pressure of nitrogen during mechanical structure action, so as to Ensure that nitrogen protective atmosphere encloses on the premise of nitrogen consumption is reduced not destroyed.
Present invention selection uses direct contact type heating to pass through as the heater meanses to mould and the assembly of prefabricated component Heating module, water cooling module and molding mechanism are closely integrated, so as to effectively make use of multiple station die press bed phase The problem of cost increase that accessory is brought is changed to compact space, while when decreasing damage parts.
In the present invention, console is served to entirely inventing the effect being controlled, when it is to molding temperature, molding Between, the technological parameter such as molding pressure be controlled, nitrogen protective atmosphere is enclosed and the safety factor such as flow of cooling water situation be monitored, When machine tool running goes wrong and alarm and provide emergency shutdown function, also control lathe manual/auto operational mode Formula and the action for controlling each movable agency of the invention in automatic mode, meanwhile, console power supply itself and lathe are always electric Source is also mounted in console.
Pan feeding component is responsible for the assembly of mould and prefabricated component (hereinafter referred to as assembly) being sent into die forming owner's body, In this process, assembly successively will only have one of feeding gate to open by twice feeding gate and under the same time, simultaneously In the charging doorway increment injection nitrogen of opening, cabin is shaped so that die forming machine body interior to prevent air from entering Nitrogen protective atmosphere enclose and destroyed.
Die forming owner body is then the place being processed to prefabricated component, and its inside one shares seven stations, is respectively First preheating station, the second preheating station, the 3rd preheating station, molding station, the first annealing station, the second annealing station, cold But station.This seven stations arrange along straight line, have a corresponding molding mechanism on each station, work as assembly After being machined on a station, it can be transferred to next station up by shifting fork mechanism.Consequently, it is possible to by using The mode of production of streamline, die forming owner body can be processed to most seven prefabricated components simultaneously.In addition, in die forming Machine body interior, there is complicated cooling water pipeline so as to prevent from causing main body in itself high temperature caused by assembly heating Infringement;Then there are multiple nitrogen delivery ports in the external side of die forming owner, by the way that nitrogen is input into shaping cabin interior, protect Nitrogen gas concn postcritical so as to form protection atmosphere, and then prevents prefabricated component and mould at high temperature to card after a certain time It is oxidized.Specifically it should be noted that then having multiple nitrogen delivery ports in the external side of die forming owner, due to shaping cabin Itself and blow-by, thus can by the way that nitrogen constantly is input into shaping cabin and discharges the air of shaping cabin interior, Nitrogen gas concn postcritical prevents prefabricated component and mould to be oxidized at high temperature so as to form protection atmosphere after certain time.
Above-mentioned pan feeding component is responsible for the assembly of mould and prefabricated component (hereinafter referred to as assembly) being sent into die forming machine Main body, in this process, assembly successively will only have one of feeding gate to open by twice feeding gate and under the same time, It can effectively prevent air from largely entering shaping cabin so that the nitrogen protective atmosphere of die forming machine body interior is enclosed by broken It is bad.
, in this process equally will be through meanwhile discharge component will be then responsible for assembly sending out die forming owner's body Two sects are crossed, while nitrogen is sprayed in the discharging doorway increment of opening, to prevent air from entering shaping cabin so that molding Nitrogen protective atmosphere inside forming machine main body 300, which encloses, to be destroyed.Discharge component carries a cooling body simultaneously, can be to dress Part is cooled further near room temperature, to reduce the time cost of production.
Substantial amounts of valve and instrument are installed, the major part in them constitutes four independent supply systems on housing assembly System, it is nitrogen air supply system, displacement mechanism air supply system, other molding mechanism air supply systems and molding station molding mechanism respectively Air supply system.Nitrogen and compressed air have to the turnover by these air supply systems, realize the pressure of gas and the control of flow velocity Make and eliminate the fluctuation of pressure, then could enter the drive cylinder of die forming owner body and each pneumatic mechanism.Also have simultaneously The elements such as cooling water flow meter, vacuum generator, for monitoring cooling water flow, vacuum etc. is formed in loading Modular surface Deng.
Preferably, can embodiment as one kind;Wherein, the console 100 includes electrical control cubicles 110, man-machine interface 120th, pattern switching knob 130, temperature display meter 140, emergency stop button 150;
The electrical control cubicles 110 respectively with the man-machine interface 120, pattern switching knob 130, temperature display meter 140, tight Anxious stop botton 150 electrically connects;The electrical control cubicles 110 are used to power to man-machine interface 120, temperature display meter 140;
The man-machine interface 120 is used for the temperature, pressure, clamp time related process parameters of typing lathe, and carries out mould Press through journey parameters monitoring display;
It is described to be used to switch the automatic operation mode of lathe or manually operated mould by rotation mode switch knob 130 Formula;
The temperature display meter 140 is used to realize the monitoring temperature to the first six station;
The power supply that the emergency stop button 150 is used to export the electrical control cubicles 110 after being pressed carries out shutdown and cut Disconnected operation;
Referring to Fig. 1, it is necessary to illustrate, the electricity of general supply and console 100 in electrical control cubicles 110 equipped with die forming machine Source, after connecting the two power supplys, lathe starts to run well.First by the temperature of the typing lathe of man-machine interface 120, pressure, The related process parameters such as clamp time, the operator scheme of lathe can be switched by rotation mode switch knob 130.It is selected automatic After pattern, you can the automatic extruding process of optical material is carried out, it is necessary to continue through man-machine interface 120 after selected manual mode Complete the control of the action of each part of lathe.In process, by realizing temperature display meter 140 to each station Monitoring temperature, while man-machine interface 120 itself can also show that nitrogen protective atmosphere is enclosed with whether flow of cooling water runs well.When When there is unexpected situation, console 100 can buzzing alarm, when can not solve produced problem and be likely to cause the damage of lathe When, it can be tackled by pressing emergency stop button 150.
Wherein, the pan feeding component 200 enters including sensing phototube 210, feed mechanism 220, pusher 230, first The feeding door mechanism 250 of discharging door mechanism 240 and second;
The feed mechanism 220 includes feeding module 221 and loading module 222;The pusher 230 includes pusher mould Group 231, charging ram 232;First feeding door mechanism 240 includes the feeding gate 242 of cylinder mechanism 241 and first;The sensing Phototube 210 is located at the near-end of the feed mechanism 220, and the pusher 230, first feeding door mechanism 240 In the distal end of the feed mechanism 220;The feeding module 221 is used to drive the loading module 222 along the feeder The bearing of trend of structure 220 moves back and forth;The pusher module 231 is used to drive the charging ram 232 to move back and forth;The pusher The axis direction of bar 232 is vertical with the bearing of trend of the feed mechanism 220;The cylinder mechanism 241 is used to drive described the One feeding gate 242 moves back and forth along vertical direction;Second feeding door mechanism 250 enters including cylinder mechanism 251 and second Bin gate 252;The cylinder mechanism 251 is used to drive the second feeding gate 252 to move back and forth along vertical direction;
Preferably, can embodiment as one kind;In the structure of pan feeding component 200:
The loading module 222 is platform structure, and the loading module 222 is used for the assembling for placing mould and prefabricated component Body;
The object that the sensing phototube 210 is used in the loading module 222, and after assembly is sensed, triggering Pan feeding control signal;
The feeding module 221 is used for after pan feeding control signal is received, drives loading module 222 together with being placed on it Assembly to place before the first feeding gate 242 and stop;The cylinder mechanism 241 is used to drive the first feeding gate 242 to erect upwards Translation is dynamic to open, and is easy to the loading module 222 to pass through;The feeding module 221 is additionally operable to continue to drive the loading Module 222 is until the assembly being placed in loading module 222 is delivered on the axis of charging ram 232;
The pusher module 231 is used to drive the assembly to move on until assembly is pushed into the second feeding gate Before 252 and stop;
The cylinder mechanism 251 is used to drive 252 upward vertical shift of the second feeding gate to open, and is easy to the pusher module 231 driving charging rams 232 promote assembly to enter die forming owner body 300.
As shown in Figure 3 and Figure 4, in pan feeding component 200, sensing phototube 210, feed mechanism 220, pusher are included 230th, the first feeding door mechanism 240 and the second feeding door mechanism 250.
The assembly of mould and prefabricated component (hereinafter referred to as assembly) is placed into loading module 222, it can be induced Phototube 210 detects that then feeding module 221 will drive loading module 222 together with the assembly being placed on it to Before one feeding gate 242 and stop, then drive 242 upward vertical shift of the first feeding gate to open by cylinder mechanism 241, then send Material module 221 continues to drive loading module 222 until the assembly being placed in loading module 222 is delivered into charging ram On 232 axis.Then charging ram 232 is advanced until under the driving of pusher module 231 pushes to the second charging by assembly Before door 252 and stop, then loading module 222 returns to before the first feeding gate 242 and again under the driving of feeding module 221 Stop, and then the first feeding gate 242 downward vertical shift under the driving of cylinder mechanism 241 is closed, loading module 222 is then being sent Expect to come back to initial position under the driving of module 221.Then drive the second feeding gate 252 vertical upwards by cylinder mechanism 251 It is mobile to open, and then pusher module 231 drives the first work that charging ram 232 promotes assembly to enter die forming owner body 300 Position, then pusher module 231 drives charging ram 232 to return to the second feeding gate 252 in front of the door again, and then the second feeding gate 252 exists Downward vertical shift is closed under the driving of cylinder mechanism 251, and last pusher module 231 drives charging ram 232 to return to initial position, So far pan feeding component 200 completes a complete workflow.
Wherein, the die forming owner body 300 includes general molding mechanism 310, is molded station molding mechanism 320, is cold But station molding mechanism 330, shifting fork mechanism 340, shaping cabin 350, nitrogen delivery port 360;
The general molding mechanism 310 is specially five, corresponds to the first preheating station, the second preheating station, the respectively Three preheating stations and the first annealing station, second annealing station this five stations;
The molding station molding mechanism 320 corresponds to be molded station;
The cooling station molding mechanism 330 corresponds to cooling station;
Transferred them to after the process that the shifting fork mechanism 340 is used on assembly one station of completion next Station and most at last its send out shaping cabin 350;
The shaping cabin 350 is then the position of die forming processing, by will come from nitrogen delivery port 360 Nitrogen inputs cabin interior, ensures that nitrogen gas concn postcritical is so as to form protection atmosphere after a certain time, and then prevent Prefabricated component and mould are oxidized at high temperature;And it is additionally provided with several cooling water pipes inside the bulkhead in the shaping cabin 350 Road, to prevent body to be heated caused high temperature failure when being heated to assembly;
The nitrogen delivery port 360 1 shares 5, is respectively distributed to shape on four angles at the top of cabin 350;
As shown in Figure 5 and Figure 6, in die forming owner body 300, general molding mechanism 310, molding station mould are included Press mechanism 320, cooling station molding mechanism 330, shifting fork mechanism 340, shaping cabin 350, nitrogen delivery port 360.It should be noted Be that general molding mechanism 310 one shares five in die forming owner body 300, correspond to the first preheating station (first respectively Station), the second preheating station (second station), the 3rd preheating station (3rd station) and first annealing station (the 5th station), Second annealing station (the 6th station) this five stations, except the part specifications caused by station purposes difference, output pressure is not With outside, five molding mechanisms have no essential distinction, therefore only to general molding mechanism 310 corresponding to the first preheating station below In be specifically introduced.And it is then the 4th station to be molded corresponding to station molding mechanism 320, that is, station is molded, bosher It is then the 7th station corresponding to the molding mechanism 330 of position, that is, cooling station.And shifting fork mechanism 340 be then responsible for it is complete in assembly Next station is transferred them to after into the process on a station and most it sends out shaping cabin 350 at last.Shape cabin Room 350 is then the position of die forming processing, by the way that the nitrogen for coming from nitrogen delivery port 360 is inputted into cabin interior, Ensure that nitrogen gas concn postcritical is so as to form protection atmosphere after a certain time, and then prevent prefabricated component and mould in high temperature It is lower to be oxidized, while the bulkhead inside for shaping cabin 350 has substantial amounts of cooling water pipeline, to prevent body from entering to assembly High temperature failure caused by being heated during row heating.It should be noted that nitrogen delivery port one shares 5, it is respectively distributed into On four angles at the top of shape cabin 350, its structure is essentially identical, and according to the needs of user, can select will be therein several stifled On, or be all turned on to realize the adjustment to the nitrogen atmosphere inside shaping cabin 350.
Wherein, the discharge component 400 include discharging door mechanism 410, discharging shield mechanism 420, connection platform mechanism 430, Pusher 440, cooling body 450, splicing plate 460;
The discharging shield mechanism 420, the cooling body 450 are then positioned at the upside of connection platform mechanism 430;
The discharging door mechanism 410 includes cylinder mechanism 411 and discharge door 412;
The discharging shield mechanism 420 includes cylinder mechanism 421 and discharging shield 422;
The connection platform mechanism 430 includes cylinder mechanism 431 and connection platform 432;
The pusher 440 includes pusher electric cylinders 441 and charging ram 442;The pusher electric cylinders 441 are described for driving Bearing of trend of the charging ram 442 along the pusher 440 moves back and forth;
The cooling body 450 includes cylinder mechanism 451 and refrigerating module 452;
Wherein, the cylinder mechanism 431 is used to drive connection platform 432 to move a segment distance so as to which assembly is delivered into pusher On the axis of bar 442;The pusher electric cylinders 441 are used to drive the charging ram 442 that assembly is pushed into refrigerating module 452 Underface;The pusher electric cylinders 441 are used to drive the charging ram 442 to be back to initial position;The cylinder mechanism 451 is used for Driving refrigerating module 452 moves untill refrigerating module 452 and assembly contact with each other straight down;To assembly by controlling After the cool time that platform 100 processed is set, the cylinder mechanism 451 is used for driving refrigerating module 452 again and moved back to straight up To initial position;The pusher electric cylinders 441 are used to drive charging ram 442 that assembly is pushed into splicing plate 460, wait to be operated Personnel take away;Then the pusher electric cylinders 441 drive the charging ram 442 to be back to initial position again, the last cylinder Mechanism 431 drives the connection platform 432 to be back to initial position;
Wherein, in housing assembly 500, one shares four air supply systems, and respectively nitrogen air supply system, displacement mechanism supplies Gas system, general station air supply system and molding station air supply system;Four air supply systems, for be passed through its internal nitrogen or Compressed air, after the adjustment for first passing through the pressure for gas, speed and pressure oscillation factor, into die forming owner Body 300 forms gas shield atmosphere and each cylinder.
Preferably, can embodiment as one kind;In general molding mechanism 310, the general molding mechanism 310 includes Cylinder 311, sliding block 312, guide rail 313, upper mould heating module 314, lower mould heating module 315;
Wherein, upper mould heating module 314 include cooled plate 314A, upper mounted plate 314B, upper thermal insulation board 314C, it is upper plus Hot plate 314D, upper thermocouple 314E and upper force fit plate 314F;
Wherein, lower mould heating module 315 include lower cooled plate 315A, bottom plate 315B, lower thermal insulation board 315C, it is lower plus Hot plate 315D, lower thermocouple 315E, lower force fit plate 315F;
Wherein, the cylinder 311 is fixedly connected with the sliding block 312;The sliding block 312 is arranged on the guide rail 313, And the sliding block 312 is slidably matched with the guide rail 313;The cylinder 311 is used to drive the sliding block 312 connected with it to move, And the collimation of motion path is realized by the cooperation with guide rail 313, finally give pressure transmission to assembling via upper force fit plate 314F Body, and the embossing action realized by being cooperated with lower force fit plate 315F to assembly.
Preferably, can embodiment as one kind;In station molding mechanism 320 is molded, the molding station moulding press Structure 320 includes cylinder 321, sliding block 322, guide rail 323, displacement transducer 324, contact pilotage 325, upper mould heating module 326, lower mould and added Thermal modules 327;
Wherein, the cylinder 321 is fixedly connected with the sliding block 322;The sliding block 322 is arranged on the guide rail 323, And the sliding block 322 is slidably matched with the guide rail 323;The cylinder 321 is used to drive the sliding block 322 connected with it to move, And the collimation of motion path is realized by the cooperation with guide rail 323, finally give pressure transmission to dress via upper mould heating module 326 Part, and the embossing action realized by being cooperated with lower mould heating module 327 to assembly;
The front of the molding station molding mechanism 320 is provided with displacement transducer 324, and installs one on sliding block 322 Individual contact pilotage 325 cooperates with displacement transducer 324;Institute's displacement sensors 324 are used to record contact pilotage 325, sliding block 322 Position simultaneously feeds back to console 100, and compared with the preset value in console 100, finally adjusts cylinder 321 according to result Output realize position adjustment for upper mould heating module 326.
Preferably, can embodiment as one kind;In cooling station molding mechanism 330, the cooling station moulding press Structure 330 includes cylinder 331, floating junction 332, upper cooling block 333, lower cooling block 334;
Wherein, the cylinder 331 is fixedly connected with the floating junction 332;The cylinder 331 is used to drive to be connected with it Floating junction 332 move back and forth, realize the collimation of motion path, finally to assembly implement cooling down operation;
The upper cooling block 333, the inside of the lower cooling block 334 are provided with cooling pipe.
As shown in fig. 7, in general molding mechanism 310, include cylinder 311, sliding block 312, guide rail 313, the heating of upper mould Module 314, lower mould heating module 315.
As shown in figure 8, in station molding mechanism 320 is molded, include cylinder 321, sliding block 322, guide rail 323, displacement Sensor 324, contact pilotage 325, upper mould heating module 326, lower mould heating module 327.
As shown in figure 9, in cooling station molding mechanism 330, include cylinder 331, floating junction 332, upper cooling block 333rd, lower cooling block 334.
As shown in Figure 10, in upper mould heating module 314, cooled plate 314A, upper mounted plate 314B, upper heat-insulated is included Plate 314C, upper heating plate 314D, upper thermocouple 314E and upper force fit plate 314F.
As shown in figure 11, in lower mould heating module 315, include lower cooled plate 315A, bottom plate 315B, under it is heat-insulated Plate 315C, lower heating plate 315D, lower thermocouple 315E, lower force fit plate 315F.
After assembly enters station corresponding to general molding mechanism 310, the cylinder 311 controlled by console 100 is opened Begin to drive the sliding block 312 connected with it to move, and the collimation of motion path realized by the cooperation with guide rail 313, finally via Pressure transmission to assembly, and is passed through to cooperate with lower force fit plate 315F and realized to the mould of assembly by upper force fit plate 314F Pressure.In this process, upper thermocouple 314E and lower thermocouple 315E is all the time to upper heating plate 314D's and lower heating plate 315D Temperature is recorded and feeds back to console 100, is added by console 100 according to the comparative result pair of feedback result and predefined parameter The quantity of heat given up of hot plate carries out closed loop regulation.Upper mounted plate 314B and bottom plate 315B be separately mounted to cooled plate 314A and So that part is more firmly mounted between upper thermal insulation board 314C, lower cooled plate 315A and lower thermal insulation board 315C, all adding In thermal process, due to having upper thermal insulation board 314C and lower thermal insulation board 315C presence, upper heating plate 314D and lower heating plate 315D productions Raw temperature will not be too fast conduction supreme cooled plate 314A and lower cooled plate 315A, while cooling water enters upper cooled plate 314A With lower cooled plate 315A and remain that the heat of conduction is taken away in flowing, prevent upper heating plate 314D under high temperature and lower add Hot plate 315D causes damage to die forming owner body 300.Further, it should be noted that in die forming owner body 300, Six station each two stations corresponding to general molding mechanism 310 and molding station molding mechanism 320 share a lower cooled plate 315A。
It is highly similar to general molding mechanism to be molded basic structure and the operation principle of station molding mechanism 320, uniquely It is not both that displacement transducer 324 is installed in the front of molding station molding mechanism, and a contact pilotage is installed on sliding block 322 325 cooperate with displacement transducer 324.During molding station molding mechanism 320 works, displacement transducer can record Lower contact pilotage 325, the i.e. position of sliding block 322 simultaneously feed back to console 100, and compared with the preset value in console 100, most Position adjustment of the output realization of cylinder 321 for upper mould heating module 326 is adjusted according to result eventually.In addition, molding station mould The upper mould heating module 314 of the upper mould heating module 326 of press mechanism 320 and lower mould heating module 327 and general molding mechanism 310 With lower mould heating module 315 without difference structurally and functionally.
The basic structure of cooling station molding mechanism 330 is significantly simplified compared to general molding mechanism 310, but work It is essentially identical to make principle.Floated only difference is that the guide rail 313 that collimating effect is played in general molding mechanism has been replaced by Dynamic joint 332, its effect is similar with universal knot, can effectively eliminate straight line error while collimating effect is played and axis is inclined Move.Likewise, upper cooling block 333 and lower cooling block 334 compared to general molding mechanism 310 upper mould heating module 314 and under Mould heating module 315 is structurally and functionally also significantly being simplified.Upper cooling block 333 and lower cooling block 334 are only It is made up of a part, only there is cooling water pipeline inside it, therefore also only possess refrigerating function.
As shown in figure 12, in shifting fork mechanism 340, telescopic cylinder 341, translation electric cylinders 342, shift fork 343, You Shui are included Cold pipe 344 and left water cooling tube 345.
Preferably, can embodiment as one kind;In shifting fork mechanism 340, the shifting fork mechanism 340 includes telescopic cylinder 341st, electric cylinders 342, shift fork 343, right water cooling tube 344 and left water cooling tube 345 are translated;
Wherein, the left water cooling tube 345 and the right water cooling tube 344 are respectively fixedly connected with the telescopic cylinder 341 The left and right sides of extension bar;The telescopic cylinder 341 is used to drive the shift fork 343, the left water cooling tube 345 and described simultaneously Right water cooling tube 344 moves back and forth along the Y direction;
The translation electric cylinders 342 are used to drive the shift fork 343, the telescopic cylinder 341, the left and of water cooling tube 345 The right water cooling tube 344 is moved back and forth along the X direction, while assembly is transported into next station, and is completed in assembly The connection platform 432 delivered to after process on last station on the discharge component 400;And X-direction is hung down with Y-direction Directly.
As shown in Figure 13 and Figure 14, in discharge component 400, include discharging door mechanism 410, discharging shield mechanism 420, Connection platform mechanism 430, pusher 440, cooling body 450, splicing plate 460.
After assembly is completed in the process on a station, discharging shield 422 is driven by cylinder mechanism 421 first Downward vertical shift is closed, and then drives 412 upward vertical shift of discharge door to open by cylinder mechanism 411, and then telescopic cylinder 341 meeting shift forks 343 forward extend out along Y-direction, as shown in figure 15;Then translating electric cylinders 342 will be on the basis of previous step Upper drive shift fork 343 is moved in X direction, while assembly is transported into next station, as shown in figure 16.Complete assembly After displacement, translating electric cylinders 342 first, shift fork 343 reversely retracts a small distance in X direction again, then telescopic cylinder 341 drive shift forks 343 are reversely retracted again along Y-direction, are then back to initial position by the shift fork 343 of translation electric cylinders 342, Then drive 412 downward vertical shift of discharge door to close by cylinder mechanism 411, discharging shield is finally driven by cylinder mechanism 421 422 upward vertical shifts are opened.Then after waiting assembly to complete process on next station, above-mentioned stream is repeated Journey, untill assembly completes the process of all stations.
After assembly is completed in the process on last station, it will above-mentioned flow is equally come again, it is complete Into after above-mentioned flow, assembly will be sent on connection platform 432, then drive connection platform 432 to move by cylinder mechanism 431 first A dynamic segment distance is so as to deliver to assembly on the axis of charging ram 442, and then pusher electric cylinders 441 drive charging ram 442 to fill Part pushes to the underface of refrigerating module 452, and then pusher electric cylinders 441 drive charging ram 442 to be back to initial position again. Then cylinder mechanism 451 drive refrigerating module 452 mobile straight down until refrigerating module 452 and assembly contact with each other for Only, as shown in figure 17.To assembly after the cool time that console 100 is set, cylinder mechanism 451 drives cooling mould again Block 452 moves back to initial position straight up, and then pusher electric cylinders 441 drive charging ram 442 that assembly is pushed into splicing On plate 460, operating personnel are waited to take away.Then pusher electric cylinders 441 drive charging ram 442 to be back to initial position again, finally Cylinder mechanism 431 drives connection platform 432 to be back to initial position;So far a complete mould pressing process flow is fully completed.
Preferably, can embodiment as one kind;In housing assembly 500, the housing assembly 500 includes first instrument Plate 510, second instrument plate 520, the 3rd instrument board 530, frame casing 540, electrical control cubicles 550;
In first instrument plate 510, first instrument plate 510 includes nitrogen pressure regulator valve 511, nitrogen magnetic valve 512, nitrogen Reversal valve 513, nitrogen flow valve 514, solenoid valve block 515 and solenoid valve block 516;
In second instrument plate 520, second instrument plate 520 includes the first pressure regulator valve 521, the second pressure regulator valve 522, ratio The annealing station of valve 523, first declines the annealing station of pressure regulator valve 524, second and declines pressure regulator valve 525, pressure regulation valve group 526;
In the 3rd instrument board 530, the 3rd instrument board 530 includes cooling water flow meter 531, vacuum generator 532, One preheating station declines pressure regulator valve 533, the second preheating station declines pressure regulator valve 534, the 3rd preheating station declines pressure regulator valve 535, Pressure regulation valve group 536;
In frame casing 540, frame casing 540 includes filter 541, booster pump 542, molding station magnetic valve 543rd, the first preheating station magnetic valve 544, the second preheating station magnetic valve 545, the 3rd preheating station magnetic valve 546, bosher Position magnetic valve 547;
Wherein, solenoid valve block 515 includes the first feeding door mechanism magnetic valve 515A, the second feeding door mechanism magnetic valve 515B, discharging door mechanism magnetic valve 515C, shifting fork mechanism magnetic valve 515D, discharging shield mechanism magnetic valve 515E, cooling body Magnetic valve 515F and connection platform mechanism electromagnetic valve 515G;
Solenoid valve block 516 includes the second preheating station magnetic valve 516A, the 3rd preheating station magnetic valve 516B, first moved back Firer position magnetic valve 516C, the second annealing station magnetic valve 516D.
In pressure regulation valve group 526, include the first annealing station rising tone pressure valve 526A, the second annealing station rising tone pressure Valve 526B, cooling station decline pressure regulator valve 526C, cooling station rises pressure regulator valve 526D.
In pressure regulation valve group 536, include the first preheating station and rise pressure regulator valve 536A, the rising pressure regulation of the second preheating station Valve 536B, the 3rd preheating station rise pressure regulator valve 536C.
As shown in Figure 18 and Figure 19, in housing assembly 500, first instrument plate 510, second instrument plate 520, are included Three instrument boards 530, frame casing 540, electrical control cubicles 550.
As shown in figure 20, in first instrument plate 510, include nitrogen pressure regulator valve 511, nitrogen magnetic valve 512, nitrogen and change To valve 513, nitrogen flow valve 514, solenoid valve block 515 and solenoid valve block 516.
As shown in figure 21, solenoid valve block 515 includes the first feeding door mechanism magnetic valve 515A, the second feeding door mechanism electricity Magnet valve 515B, discharging door mechanism magnetic valve 515C, shifting fork mechanism magnetic valve 515D, discharging shield mechanism magnetic valve 515E, cooling Mechanism electromagnetic valve 515F and connection platform mechanism electromagnetic valve 515G
As shown in figure 22, solenoid valve block 516 includes the second preheating station magnetic valve 516A, the 3rd preheating station magnetic valve 516B, the first annealing station magnetic valve 516C, the second annealing station magnetic valve 516D.
As shown in figure 23, in second instrument plate 520, the first pressure regulator valve 521, the second pressure regulator valve 522, proportioning valve are included 523rd, the first annealing station declines the annealing station of pressure regulator valve 524, second and declines pressure regulator valve 525, pressure regulation valve group 526.
As shown in figure 24, in pressure regulation valve group 526, the first annealing station rising tone pressure valve 526A, the second annealing are included Station rises pressure regulator valve 526B, cooling station declines pressure regulator valve 526C, cooling station rises pressure regulator valve 526D.
As shown in figure 25, in the 3rd instrument board 530, cooling water flow meter 531, vacuum generator 532, first are included Preheating station declines pressure regulator valve 533, the second preheating station declines pressure regulator valve 534, the 3rd preheating station declines pressure regulator valve 535, adjusts Pressure valve group 536.
As shown in figure 26, in pressure regulation valve group 536, include the first preheating station and rise pressure regulator valve 536A, the second preheating Station rises pressure regulator valve 536B, the 3rd preheating station rises pressure regulator valve 536C.
As shown in figure 27, in frame casing 540, filter 541, booster pump 542, molding station magnetic valve are included 543rd, the first preheating station magnetic valve 544, the second preheating station magnetic valve 545, the 3rd preheating station magnetic valve 546, bosher Position magnetic valve 547.
In housing assembly 500, one shares four air supply systems, respectively nitrogen air supply system, displacement mechanism supply system System, general station air supply system and molding station air supply system.Nitrogen and compressed air need to first pass through this four air supply systems, After the adjustment for factors such as the pressure, speed and pressure oscillation of gas is realized, it can just enter die forming owner Body 300 forms gas shield atmosphere or drive cylinder.
For nitrogen air supply system, nitrogen first passes around pipeline and enters nitrogen pressure regulator valve 511, realizes the pressure to nitrogen Strong control simultaneously eliminates fluctuation of pressure, subsequently into the nitrogen magnetic valve 512 for controlling nitrogen to be opened and closed, then from nitrogen electromagnetism The nitrogen that valve 512 flows out is divided into two, wherein flow directly into nitrogen flow valve 514 all the way, can this be referred to as A roads all the way, in addition one Road flows to nitrogen reversal valve 513, and is divided into two again, and it is respectively B roads and C roads that can claim this two-way, and this two-way is eventually distinguished Converge with A roads, and together flow to nitrogen flow valve 514.By the opening and closing that B roads and C roads are controlled by nitrogen reversal valve 513, you can The adjustment of the flow for the nitrogen for flowing through nitrogen flow valve 514 is realized, and is finally shown on the display screen of nitrogen flow valve 514 Come.
In die forming owner body 300, except general molding mechanism 310, molding station molding mechanism 320 and bosher Outside the molding mechanism 330 of position, there are other mechanisms to use cylinder, specifically include the first feeding door mechanism 240, the second feeding gate Mechanism 250, shifting fork mechanism 340, discharging door mechanism 410, discharging shield mechanism 420, connection platform mechanism 430, cooling body 450, These displacement mechanisms have another set of independent air supply system.By taking the first feeding door mechanism 240 as an example:Compressed air first flows through First pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering on the top of the first pressure regulator valve 521 Module can remove the condensed water and impurity of compressed air, and then gas flows through the first feeding door mechanism magnetic valve 515A, at this Console 100 can be by controlling the first feeding door mechanism magnetic valve 515A to realize the break-make of control compressed air simultaneously during individual The speed of compressed air is adjusted, last compressed air flows into cylinder mechanism 241, and the first feeding gate 242 of driving moves.Other six The general principle of mechanism is substantially the same, only magnetic valve difference.The response speed of this air supply system is very fast, can realize machine The fast reaction of structure.
In die forming owner body 300, general molding mechanism 310 and cooling station molding mechanism 330 have the 3rd set Independent air supply system (i.e. general station air supply system).It is with general molding mechanism 310 corresponding to the first annealing station now Example:Compressed air first flows through the first pressure regulator valve 521, and the pressure of compressed air is reduced and eliminates pressure shake, while first The filtering module on the top of pressure regulator valve 521 can remove the condensed water and impurity of compressed air, and then gas flows through the first lehr attendant Position magnetic valve 516C, console 100, which can pass through, in this process controls the first annealing station magnetic valve 516C to realize control The break-make of compressed air and the speed for adjusting compressed air, then compressed air respectively enter the first annealing station rising tone pressure valve The annealing stations of 526A and first decline pressure regulator valve 524, for the pressure of the two-way compressed air of the uplink and downlink of pusher cylinder 311 It is adjusted respectively, last two-way compressed air enters cylinder 311, and driving sliding block 312 moves up and down.
It should be noted that with the change of station, the magnetic valve number used and corresponding effect are also becoming Change (read for convenience, in this section later in all magnetic valve the unified sign of numbering is added with magnetic valve, it is no longer additional Prefix).Such as first preheating station there was only a magnetic valve 544, the second preheating station has magnetic valve 545 and magnetic valve 516A, 3rd preheating station has magnetic valve 546 and magnetic valve 516B, the first annealing station to have magnetic valve 516C, the second annealing station to have electricity Magnet valve 516D, cooling station have magnetic valve 547.Wherein, the function of magnetic valve 516 and magnetic valve 547 is to make cylinder empty in compression Worked under the driving of gas, and magnetic valve 544, magnetic valve 545 and magnetic valve 546 be then allow cylinder interior connected with outside atmosphere from And sliding block 312 and coupled other parts are made to move under gravity.This air supply system (i.e. general station supply System) precision it is higher, the more accurate control to cylinder can be realized, simultaneously because the driving to cylinder uplink and downlink Compressed air separately adjusts, therefore independently of each other and correlation can be controlled between up driving force and downlink drive power System, improve the operating flexibility of lathe.
In die forming owner body 300, molding station molding mechanism 320 has oneself a set of independent air supply system. Its structure is:First, compressed air flows through the first pressure regulator valve 521, and the pressure of compressed air is reduced and eliminates pressure shake, together When the top of the first pressure regulator valve 521 filtering module can remove the condensed water and impurity of compressed air, then compressed air enters Second pressure regulator valve 522, compressed air pressure is further declined, then compressed air enters filter 541, filters impurity and oil Mist, and then compressed air enters booster pump 542, and the pressure of compressed air is doubled, then compressed air enters molding station electricity Magnet valve 543, then compressed air adjust gas pressure intensity size again into proportioning valve 523 and eliminate pressure and shake and will be final The pressure of the compressed air of acquisition shows that last compressed air enters cylinder 321 and drives sliding block 322 to move up and down.The The installation meaning of two pressure regulator valves 522 is that reducing pressure in advance prevents the air pressure after being amplified by booster pump 542 to booster pump 542 itself cause to damage and provide regulating power of the compressed air before by booster pump 542 amplifying.Filter 541 is compared Filtering module in the top of the first pressure regulator valve 521 has ten filter capacities times over the latter, ensures clear inside booster pump 542 Clean environment simultaneously improves its life-span.The most complicated compared to its first three set air supply system the system, this complication system is effectively protected The Stability and veracity of the pressure of the compressed air of drive cylinder 321 has been demonstrate,proved, therefore can have been realized for molding station molding The accurate control of the cylinder 321 of mechanism 320, lift the precision of die forming technique.
Further, since when processing uses the different prefabricated component of the bore of mould, charging ram 232, shift fork 343 and charging ram 442 at work centre position can all change, it is therefore desirable to trickle adjustment is carried out to it.Electrical control cubicles can now be used The operation handle that 550 inside are placed, the change in centre position is realized by coupled PLC and relay.Meanwhile cooling water The effect of flowmeter 531 is that record flows through the flow of its cooling water and displayed it, and the effect of vacuum generator 532 is A vacuum is formed in a small region on the surface of loading module 222 so as to which assembly be held, prevents it from following Position skew occurs when loading module 222 is moved or drops.
Present invention also offers a kind of operating method, and it utilizes electric combination drive accurate glass molds pressing formation machine, including Following operating procedure:
Pan feeding component 200 performs feed operation, comprises the following specific steps that:
The assembly of mould and prefabricated component is placed into loading module 222, it can be induced phototube 210 and detect, Then feeding module 221 will drive loading module 222 together with before the assembly being placed on it to the first feeding gate 242 and stopping Only, then 242 upward vertical shift of the first feeding gate is driven to open by cylinder mechanism 241, then feeding module 221 continues to Driving loading module 222 is until the assembly being placed in loading module 222 is delivered on the axis of charging ram 232;Then push away Material bar 232 is advanced until under the driving of pusher module 231 to be pushed to assembly before the second feeding gate 252 and stops, then Loading module 222 is returned to before the first feeding gate 242 under the driving of feeding module 221 and stopped again, and then the first charging The downward vertical shift under the driving of cylinder mechanism 241 of door 242 is closed, and loading module 222 is then under the driving of feeding module 221 Come back to initial position;Then 252 upward vertical shift of the second feeding gate is driven to open by cylinder mechanism 251, and then pusher Module 231 drives the first station that charging ram 232 promotes assembly to enter die forming owner body 300, then pusher module 231 Driving charging ram 232 returns to the second feeding gate 252 in front of the door again, and then the second feeding gate 252 is under the driving of cylinder mechanism 251 Downward vertical shift is closed, and last pusher module 231 drives charging ram 232 to return to initial position, and so far pan feeding component 200 is completed One complete workflow;
Die forming owner body 300 performs die forming operation, comprises the following specific steps that:
General molding mechanism 310 performs coining operation;When assembly enter station corresponding to general molding mechanism 310 it Afterwards, the cylinder 311 controlled by console 100 the sliding block 312 connected with it is driven to move, and by matching somebody with somebody with guide rail 313 Close and realize the collimation of motion path, finally via upper force fit plate 314F by pressure transmission to assembly, and by with lower force fit plate The molding to assembly is realized in 315F mutual cooperations;In this process, upper thermocouple 314E and lower thermocouple 315E are right all the time Upper heating plate 314D and lower heating plate 315D temperature are recorded and feed back to console 100, by console 100 according to feedback As a result the comparative result with predefined parameter carries out closed loop regulation to the quantity of heat given up of heating plate;
It is molded station molding mechanism 320 and performs coining operation;During molding station molding mechanism 320 works, position Displacement sensor record contact pilotage 325, sliding block 322 position and feed back to console 100, and with the preset value in console 100 It is compared, position adjustment of the output realization of cylinder 321 for upper mould heating module 326 is finally adjusted according to result;Simultaneously Cooperated the molding realized to assembly by upper mould heating module 326 and lower mould heating module 327;
Cooling station molding mechanism 330 performs coining operation;When assembly enters corresponding to cooling station molding mechanism 330 After station, floating junction 332 is driven to move the cylinder 331 controlled by console 100, finally via upper cooling block 333 By pressure transmission to assembly, and the molding realized by being cooperated with lower cooling block 334 to assembly;And by upper cold But block 333 cooperates with lower cooling block 334 implements cooling down operation to assembly;
Shifting fork mechanism 340 transfers them to next station and most after the process that assembly is completed on a station It sends out shaping cabin 350 to the connection platform 432 of discharge component 400 at last;
Discharge component 400 performs draw operation, comprises the following specific steps that:
Assembly is sent on connection platform 432, then first by cylinder mechanism 431 drive connection platform 432 move it is default away from From so as to which assembly is delivered on the axis of charging ram 442, then pusher electric cylinders 441 drive charging ram 442 to push assembly To the underface of refrigerating module 452, then pusher electric cylinders 441 drive charging ram 442 to be back to initial position again;Then cylinder Mechanism 451 drives refrigerating module 452 to move straight down untill refrigerating module 452 and assembly contact with each other;To assembling For body after the cool time that console 100 is set, cylinder mechanism 451 drives refrigerating module 452 to move back to straight up again To initial position, then pusher electric cylinders 441 drive charging ram 442 to push to assembly on splicing plate 460, wait operating personnel Take away;Then pusher electric cylinders 441 drive charging ram 442 to be back to initial position again, and last cylinder mechanism 431 drives connection platform 432 are back to initial position;So far a complete mould pressing process flow is fully completed.
Preferably, can embodiment as one kind;Nitrogen air supply system performs air supplying operation;Nitrogen first passes around pipeline and entered Enter nitrogen pressure regulator valve 511, realize the control to the pressure of nitrogen and eliminate fluctuation of pressure, subsequently into for controlling nitrogen to be opened and closed Nitrogen magnetic valve 512, then from nitrogen magnetic valve 512 flow out nitrogen be divided into two, wherein flowing directly into nitrogen stream all the way Valve 514 is measured, this is referred to as A roads all the way, flows to nitrogen reversal valve 513 all the way in addition, and is divided into two again, claims this two-way to be respectively B roads and C roads, this two-way eventually converges with A roads respectively, and together flows to nitrogen flow valve 514;By by nitrogen reversal valve 513 control B roads and the opening and closing on C roads, you can the adjustment of the flow for the nitrogen for flowing through nitrogen flow valve 514 is realized, and finally in nitrogen Shown on the display screen of throughput valve 514;
Displacement mechanism air supply system to the first feeding door mechanism 240, the second feeding door mechanism 250, shifting fork mechanism 340, go out Discharging door mechanism 410, discharging shield mechanism 420, connection platform mechanism 430, cooling body 450 perform air supplying operation, including following step Suddenly:
Displacement mechanism air supply system implements supply control operation to the first feeding door mechanism 240:Compressed air first flows through First pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering on the top of the first pressure regulator valve 521 Module removes the condensed water and impurity of compressed air, and then gas flows through the first feeding door mechanism magnetic valve 515A;In this mistake Console 100 is by controlling the first feeding door mechanism magnetic valve 515A to realize the break-make of control compressed air and adjusting compression in journey The speed of air, last compressed air flow into cylinder mechanism 241, drive the motor performance of the first feeding gate 242;
Displacement mechanism air supply system implements supply control operation to the second feeding door mechanism 250;Compressed air first flows through First pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering on the top of the first pressure regulator valve 521 Module removes the condensed water and impurity of compressed air, and then gas flows through the second feeding door mechanism magnetic valve 515B;In this mistake Console 100 is by controlling the second feeding door mechanism magnetic valve 515B to realize the break-make of control compressed air and adjusting compression in journey The speed of air, last compressed air flow into cylinder mechanism 251, drive the motor performance of the second feeding gate 252;
Displacement mechanism air supply system implements supply control operation to discharging door mechanism 410;Compressed air first flows through first Pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521 The condensed water and impurity of compressed air are removed, then gas flows through discharging door mechanism magnetic valve 515C;Control in this process Platform 100 by control discharging door mechanism magnetic valve 515C realize control compressed air break-make and adjust the speed of compressed air, Last compressed air flows into cylinder mechanism 411, drives the motor performance of discharge door 412;
Displacement mechanism air supply system implements supply control operation to shifting fork mechanism 340;Compressed air first flows through the first tune Pressure valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521 removes The condensed water and impurity of compressed air are removed, then gas flows through shifting fork mechanism magnetic valve 515D;Console 100 in this process By controlling shifting fork mechanism magnetic valve 515D to realize the break-make of control compressed air and adjusting the speed of compressed air, finally compress Air flows into telescopic cylinder 341, and shift fork 343, right water cooling tube 344 and left water cooling tube 345 move back and forth along the Y direction;
Displacement mechanism air supply system implements supply control operation to discharging shield mechanism 420;Compressed air first flows through One pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filter module on the top of the first pressure regulator valve 521 Block removes the condensed water and impurity of compressed air, and then gas flows through discharging shield mechanism magnetic valve 515E;In this process Console 100 is by controlling discharging shield mechanism magnetic valve 515E to realize the break-make of control compressed air and adjusting compressed air Speed, last compressed air flow into cylinder mechanism 421, the driving discharging motor performance of shield 422;
Displacement mechanism air supply system implements supply control operation to cooling body 450;Compressed air first flows through the first tune Pressure valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521 removes The condensed water and impurity of compressed air are removed, then gas stream supercooling mechanism electromagnetic valve 515F;Console 100 in this process By controlling cooling body magnetic valve 515F to realize the break-make of control compressed air and adjusting the speed of compressed air, finally compress Air flows into cylinder mechanism 451, drives the motor performance of refrigerating module 452;
Displacement mechanism air supply system implements supply control operation to connection platform mechanism 430;Compressed air first flows through first Pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521 The condensed water and impurity of compressed air are removed, then gas flows through connection platform mechanism electromagnetic valve 515G;Control in this process Platform 100 by control connection platform mechanism electromagnetic valve 515G realize control compressed air break-make and adjust the speed of compressed air, Last compressed air flows into cylinder mechanism 431, drives the motor performance of connection platform 432;
General station air supply system implements supply behaviour to general molding mechanism 310 and cooling station molding mechanism 330 respectively Make;
Air supplying operation is carried out to general molding mechanism 310 corresponding to the first annealing station:Compressed air first flows through first Pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521 The condensed water and impurity of compressed air are removed, then gas flows through the first annealing station magnetic valve 516C, and the magnetic valve is used to control Cylinder processed operates under pressurised conditions;Console 100 is real by the annealing station magnetic valve of control first 516C in this process Now control the break-make of compressed air and adjust the speed of compressed air, and then gas divides two-way to enter the first annealing station rising tone The annealing stations of pressure valve 526A and first decline pressure regulator valve 524 so as to the two-way compressed air to the uplink and downlink of pusher cylinder 311 Pressure be adjusted respectively, last two-way air enters cylinder 311, and drive cylinder 311 moves up or down respectively, and then Realize and supply control is implemented to the first annealing station;
Air supplying operation is carried out to general molding mechanism 310 corresponding to the second annealing station:Compressed air first flows through first Pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521 The condensed water and impurity of compressed air are removed, then gas flows through the second annealing station magnetic valve 516D, and the magnetic valve is used to control Cylinder processed operates under pressurised conditions;Console 100 is real by the annealing station magnetic valve of control second 516D in this process Now control the break-make of compressed air and adjust the speed of compressed air, and then gas divides two-way to enter the second annealing station rising tone The annealing stations of pressure valve 526B and second decline pressure regulator valve 525 so as to the two-way compressed air to the uplink and downlink of pusher cylinder 311 Pressure be adjusted respectively, last two-way air enters cylinder 311, and drive cylinder 311 moves up or down respectively, and then Realize and supply control is implemented to the second annealing station;
Air supplying operation is carried out to general molding mechanism 310 corresponding to the first preheating station:Compressed air first flows through first Pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521 The condensed water and impurity of compressed air are removed, then gas flows through the first preheating station magnetic valve 544, and the magnetic valve is used to control Cylinder operates under deadweight state;Console 100 is by controlling the first preheating station magnetic valve 544 to realize control in this process The break-make of compressed air processed and the speed for adjusting compressed air, and then gas divides two-way to enter the first preheating station rising pressure regulator valve 536A and the first preheating station decline pressure of the pressure regulator valve 533 so as to the two-way compressed air to the uplink and downlink of pusher cylinder 311 It is adjusted respectively by force, last two-way air enters cylinder 311, and drive cylinder 311 moves up or down respectively, and then realizes Implement supply control to the first preheating station;
Air supplying operation is carried out to general molding mechanism 310 corresponding to the second preheating station:Compressed air first flows through first Pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521 The condensed water and impurity of compressed air are removed, then gas flows through the second preheating station magnetic valve 545 and the second preheating station electricity Magnet valve 516A, wherein the second preheating station magnetic valve 545 is used to control cylinder to operate under deadweight state, and the second preheating station Magnetic valve 516A is used to control cylinder to operate under pressurised conditions;Console 100 passes through the preheating of control second in this process The preheating station magnetic valve 516A of station magnetic valve 545 and second realizes the break-make of control compressed air and adjusts the speed of compressed air Degree, so gas divide two-way enter the second preheating station rise pressure regulator valve 536B and the second preheating station decline pressure regulator valve 534 from And the pressure of the two-way compressed air of the uplink and downlink of pusher cylinder 311 is adjusted respectively, last two-way air enters gas Cylinder 311, drive cylinder 311 moves up or down respectively, and then realizes and implement supply control to the second preheating station;
Air supplying operation is carried out to general molding mechanism 310 corresponding to the 3rd preheating station:Compressed air first flows through first Pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521 The condensed water and impurity of compressed air are removed, then gas flows through the 3rd preheating station magnetic valve 546 and the 3rd preheating station electricity Magnet valve 516B, wherein the 3rd preheating station magnetic valve 546 is used to control cylinder to operate under deadweight state, and the 3rd preheating station Magnetic valve 516B is used to control cylinder to operate under pressurised conditions;Console 100 passes through the preheating of control the 3rd in this process The preheating station magnetic valve 516B of station magnetic valve 546 and the 3rd realizes the break-make of control compressed air and adjusts the speed of compressed air Degree, so gas divide two-way enter the 3rd preheating station rise pressure regulator valve 536C and the 3rd preheating station decline pressure regulator valve 535 from And the pressure of the two-way compressed air of the uplink and downlink of pusher cylinder 311 is adjusted respectively, last two-way air enters gas Cylinder 311, drive cylinder 311 moves up or down respectively, and then implements supply control to the 3rd preheating station;
Air supplying operation is carried out to cooling station molding mechanism 330 corresponding to cooling station:Compressed air first flows through first Pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521 The condensed water and impurity of compressed air are removed, then gas stream supercooling station magnetic valve 547, the magnetic valve is used to control cylinder Operate under pressurised conditions;Console 100 is by controlling cooling station magnetic valve 547 to realize that control compression is empty in this process The break-make of gas and the speed for adjusting compressed air, and then gas divides two-way to enter cooling station rising pressure regulator valve 526D and bosher Position decline pressure regulator valve 526C is adjusted respectively so as to the pressure of the two-way compressed air to the uplink and downlink of pusher cylinder 331, Last two-way air enters cylinder 331, and drive cylinder 331 moves up or down respectively, and then realizes and cooling station is implemented Supply control;
It is molded station air supply system and air supplying operation is performed to molding station molding mechanism 320;First, compressed air flows through One pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filter module on the top of the first pressure regulator valve 521 Block removes the condensed water and impurity of compressed air, and then compressed air enters the second pressure regulator valve 522, and compressed air pressure is entered into one Step declines, and then compressed air enters filter 541, filters impurity and mist of oil, and then compressed air enters booster pump 542, will The pressure multiplication of compressed air, then compressed air, which enters, is molded station magnetic valve 543, and then compressed air enters proportioning valve 523 adjust gas pressure intensity size and eliminate pressure shake and show the pressure of the compressed air finally obtained again, Last compressed air enters cylinder 321 and drives sliding block 322 to move up and down.
Many significant technical advantages based on more than, electrically combination drive accurate glass die forming provided by the invention Machine, good market prospects and economic benefit will be brought.
Finally it should be noted that:Various embodiments above is merely illustrative of the technical solution of the present invention, rather than its limitations;To the greatest extent The present invention is described in detail with reference to foregoing embodiments for pipe, it will be understood by those within the art that:Its according to The technical scheme described in foregoing embodiments can so be modified, either which part or all technical characteristic are entered Row equivalent substitution;And these modifications or replacement, the essence of appropriate technical solution is departed from various embodiments of the present invention technology The scope of scheme.

Claims (10)

1. a kind of electrically combination drive accurate glass molds pressing formation machine, it is characterised in that including console (100), pan feeding component (200), die forming owner body (300), discharge component (400), housing assembly (500);
The console (100) respectively with the pan feeding component (200), the die forming owner body (300), the discharging group Part (400), the housing assembly (500) electrical connection;
The pan feeding component (200) is used to the assembly of mould and prefabricated component being sent into die forming owner's body (300);It is described enter Material component (200) includes at least two feeding gates;The pan feeding component (200) be additionally operable to drive assembly will successively by this two Road feeding gate and only one of feeding gate opening under the same time, while in the charging doorway increment injection nitrogen of opening, use To prevent air from entering shaping cabin so that the nitrogen protective atmosphere of die forming owner body (300) inside encloses and destroyed;
The die forming owner body (300) is used to carry out prefabricated component multistation transmission and processing;The die forming owner Body (300) includes shifting fork mechanism (340), shaping cabin (350), nitrogen delivery port (360);The die forming owner body (300) its internal has altogether is provided with seven stations, is the first preheating station, the second preheating station, the 3rd preheating station, mould respectively Press station, the first annealing station, the second annealing station, cooling station;And seven stations arrange along straight line;The shift fork Mechanism (340) is used for after assembly machines on a station, and assembly is transferred into next station up;In mould Then there are multiple nitrogen delivery ports (360) on the outside of pressing formation machine main body (300), by the way that nitrogen is input into shaping cabin (350) Inside, ensure that nitrogen gas concn postcritical is so as to form protection atmosphere after a certain time, and then prevent prefabricated component and mould It is oxidized at high temperature;
The discharge component (400) is used to assembly sending out die forming owner body (300);Discharge component (400) bag Include at least two discharge doors;The discharge component (400) be additionally operable to drive assembly will successively by this twice discharge door and Only have one of discharge door to open under the same time, while nitrogen is sprayed in the discharging doorway increment of opening, to prevent air from entering Enter to shape cabin so that the nitrogen protective atmosphere of die forming owner body (300) inside encloses and destroyed;
The housing assembly (500) is used to being supported the die forming owner body (300) and providing electrical control support, And include part nitrogen, cooling water and compressed air circulation duct;The housing assembly (500) is provided with display nitrogen stream Amount, the instrument of pressure and the instrument for showing cooling water flow, and pressure adjustment control is carried out to cylinder corresponding to seven stations.
2. electrically combination drive accurate glass molds pressing formation machine as claimed in claim 1, it is characterised in that
Wherein, the console (100) includes electrical control cubicles (110), man-machine interface (120), pattern switching knob (130), temperature Display instrument (140), emergency stop button (150);
The electrical control cubicles (110) respectively with the man-machine interface (120), pattern switching knob (130), temperature display meter (140), emergency stop button (150) electrically connects;The electrical control cubicles (110) are used for man-machine interface (120), temperature display meter (140) power;
The man-machine interface (120) is used for the temperature, pressure, clamp time related process parameters of typing lathe, and is molded Process parameters monitoring display;
The pattern switching knob (130) is used for the automatic operation mode or manual operation mode for switching lathe;
The temperature display meter (140) is used to realize to the first preheating station, the second preheating station, the 3rd preheating station, mould Press station, the first annealing station, the monitoring temperature of second annealing station this six stations;
The power supply that the emergency stop button (150) is used to export the electrical control cubicles (110) after being pressed carries out shutdown and cut Disconnected operation;
Wherein, the pan feeding component (200) includes sensing phototube (210), feed mechanism (220), pusher (230), the One feeding door mechanism (240) and the second feeding door mechanism (250);
The feed mechanism (220) includes feeding module (221) and loading module (222);The pusher (230) includes pushing away Expect module (231), charging ram (232);First feeding door mechanism (240) includes cylinder mechanism (241) and the first feeding gate (242);The sensing phototube (210) is located at the near-end of the feed mechanism (220), and the pusher (230), described First feeding door mechanism (240) is located at the distal end of the feed mechanism (220);The feeding module (221) is described for driving Bearing of trend of the loading module (222) along the feed mechanism (220) moves back and forth;The pusher module (231) is used to drive The dynamic charging ram (232) moves back and forth;The axis direction of the charging ram (232) and the extension of the feed mechanism (220) Direction is vertical;The cylinder mechanism (241) is used to drive first feeding gate (242) to move back and forth along vertical direction;Institute Stating the second feeding door mechanism (250) includes cylinder mechanism (251) and the second feeding gate (252);The cylinder mechanism (251) is used for The second feeding gate (252) is driven to be moved back and forth along vertical direction;
Wherein, the die forming owner body (300) include general molding mechanism (310), molding station molding mechanism (320), Cooling station molding mechanism (330), shifting fork mechanism (340), shaping cabin (350), nitrogen delivery port (360);
The general molding mechanism (310) is specially five, corresponds to the first preheating station, the second preheating station, the 3rd respectively Preheating station and the first annealing station, second annealing station this five stations;
The molding station molding mechanism (320) corresponds to be molded station;
The cooling station molding mechanism (330) corresponds to cooling station;
The shifting fork mechanism (340) is used to transfer them to next work after the process that assembly is completed on a station Position and most its submitting shaping cabin (350) at last;
Shaping cabin (350) is then the position of die forming processing, by the way that nitrogen is input into shaping cabin interior, Ensure that nitrogen gas concn postcritical is so as to form protection atmosphere after a certain time, and then prevent prefabricated component and mould in high temperature It is lower to be oxidized;And several cooling water pipelines are additionally provided with inside the bulkhead of shaping cabin (350), to prevent body right High temperature failure caused by being heated when assembly is heated;
The nitrogen delivery port (360) one shares 5, is respectively distributed to shape on four angles at the top of cabin (350);
Wherein, the discharge component (400) includes discharging door mechanism (410), discharging shield mechanism (420), connection platform mechanism (430), pusher (440), cooling body (450), splicing plate (460);
The discharging shield mechanism (420), the cooling body (450) are then on the upside of the connection platform mechanism (430);
The discharging door mechanism (410) includes cylinder mechanism (411) and discharge door (412);
The discharging shield mechanism (420) includes cylinder mechanism (421) and discharging shield (422);
The connection platform mechanism (430) includes cylinder mechanism (431) and connection platform (432);
The pusher (440) includes pusher electric cylinders (441) and charging ram (442);The pusher electric cylinders (441) are used to drive Bearing of trend of the charging ram (442) along the pusher (440) moves back and forth;
The cooling body (450) includes cylinder mechanism (451) and refrigerating module (452);
Wherein, the cylinder mechanism (431) is used to drive connection platform (432) mobile segment distance that assembly is delivered into pusher On the axis of bar (442);The pusher electric cylinders (441) are used to drive the charging ram (442) that assembly is pushed into cooling mould The underface of block (452);The pusher electric cylinders (441) are used to drive the charging ram (442) to be back to initial position;The gas Cylinder mechanism (451) is used to drive refrigerating module (452) mobile straight down until refrigerating module (452) contacts with each other with assembly Untill;To assembly after the cool time that console (100) is set, the cylinder mechanism (451) is cold for driving again But module (452) moves back to initial position straight up;The pusher electric cylinders (441) are used to drive charging ram (442) to fill Part is pushed on splicing plate (460), wait operating personnel take away, then the pusher electric cylinders (441) drive again described in push away Material bar (442) is back to initial position, and the last cylinder mechanism (431) drives the connection platform (432) to be back to initial bit Put;
Wherein, in housing assembly (500), one shares four air supply systems, respectively nitrogen air supply system, displacement mechanism supply System, general station air supply system and molding station air supply system;Four air supply systems, for being passed through its internal nitrogen or pressure Contracting air, after the adjustment for first passing through the pressure for gas, speed and pressure oscillation factor, into die forming owner's body (300) gas shield atmosphere and each cylinder are formed.
3. electrically combination drive accurate glass molds pressing formation machine as claimed in claim 2, it is characterised in that
In pan feeding component (200) structure:
The loading module (222) is platform structure, and the loading module (222) is used for the assembling for placing mould and prefabricated component Body;
The object that the sensing phototube (210) is used on the loading module (222), and after assembly is sensed, triggering Pan feeding control signal;
The feeding module (221) is used for after pan feeding control signal is received, drives loading module (222) together with being placed on it Assembly to the preceding place of the first feeding gate (242) and stop;The cylinder mechanism (241) is used to drive the first feeding gate (242) Upward vertical shift is opened, and is easy to the loading module (222) to pass through;The feeding module (221) is additionally operable to continue to drive The loading module (222) is moved until the assembly being placed in loading module (222) to be delivered to the axis of charging ram (232) On;
The pusher module (231) is used to drive the assembly to move on until assembly is pushed into the second feeding gate (252) before and stop;
The cylinder mechanism (251) is used to drive the second feeding gate (252) vertical shift opening upwards, is easy to the pusher module (231) charging ram (232) is driven to promote assembly to enter die forming owner body (300).
4. electrically combination drive accurate glass molds pressing formation machine as claimed in claim 2, it is characterised in that
In general molding mechanism (310), the general molding mechanism (310) includes cylinder (311), sliding block (312), guide rail (313), upper mould heating module (314), lower mould heating module (315);
Wherein, upper mould heating module (314) include cooled plate (314A), upper mounted plate (314B), upper thermal insulation board (314C), Upper heating plate (314D), upper thermocouple (314E) and upper force fit plate (314F);
Wherein, lower mould heating module (315) include lower cooled plate (315A), bottom plate (315B), lower thermal insulation board (315C), Lower heating plate (315D), lower thermocouple (315E), lower force fit plate (315F);
Wherein, the cylinder (311) is fixedly connected with the sliding block (312);The sliding block (312) is arranged on the guide rail (313) on, and the sliding block (312) is slidably matched with the guide rail (313);The cylinder (311) is used to drive to be connected with it Sliding block (312) it is mobile, and the collimation of motion path is realized by the cooperation with guide rail (313), finally via upper force fit plate Pressure transmission is realized that the molding to assembly is moved by (314F) to assembly, and by being cooperated with lower force fit plate (315F) Make.
5. electrically combination drive accurate glass molds pressing formation machine as claimed in claim 4, it is characterised in that
In molding station molding mechanism (320), the molding station molding mechanism (320) includes cylinder (321), sliding block (322), guide rail (323), displacement transducer (324), contact pilotage (325), upper mould heating module (326), lower mould heating module (327);
Wherein, the cylinder (321) is fixedly connected with the sliding block (322);The sliding block (322) is arranged on the guide rail (323) on, and the sliding block (322) is slidably matched with the guide rail (323);The cylinder (321) is used to drive to be connected with it Sliding block (322) it is mobile, and the collimation of motion path is realized by the cooperation with guide rail (323), finally via upper mould heated mould Pressure transmission is realized molding to assembly by block (326) to assembly, and by being cooperated with lower mould heating module (327) Action;
The front of the molding station molding mechanism (320) is provided with displacement transducer (324), and is installed on sliding block (322) One contact pilotage (325) cooperates with displacement transducer (324);Institute's displacement sensors are used to record contact pilotage (325), sliding block (322) position simultaneously feeds back to console (100), and compared with the preset value in console (100), finally according to result Adjust position adjustment of the output realization of cylinder (321) for upper mould heating module (326).
6. electrically combination drive accurate glass molds pressing formation machine as claimed in claim 5, it is characterised in that
In cooling station molding mechanism (330), the cooling station molding mechanism (330) includes cylinder (331), floating junction (332), upper cooling block (333), lower cooling block (334);
Wherein, the cylinder (331) is fixedly connected with the floating junction (332);The cylinder (331) is used to drive consolidates with it Floating junction (332) even moves back and forth, and realizes the collimation of motion path, finally implements cooling down operation to assembly;
The upper cooling block (333), the inside of the lower cooling block (334) are provided with cooling pipe.
7. electrically combination drive accurate glass molds pressing formation machine as claimed in claim 6, it is characterised in that
In shifting fork mechanism (340), the shifting fork mechanism (340) includes telescopic cylinder (341), translation electric cylinders (342), shift fork (343), right water cooling tube (344) and left water cooling tube (345);Wherein, the left water cooling tube (345) and the right water cooling tube (344) It is respectively fixedly connected with the left and right sides of the extension bar of the telescopic cylinder (341);The telescopic cylinder (341) is used to drive simultaneously The dynamic shift fork (343), the left water cooling tube (345) and the right water cooling tube (344) move back and forth along the Y direction;
The translation electric cylinders (342) are used to drive the shift fork (343), the telescopic cylinder (341), the left water cooling tube (345) moved back and forth along the X direction with the right water cooling tube (344), while assembly is transported to next station, and filled Part delivers to the connection platform (432) on the discharge component (400) after completing the process on last station;And X Direction is vertical with Y-direction.
8. electrically combination drive accurate glass molds pressing formation machine as claimed in claim 7, it is characterised in that
In housing assembly (500), the housing assembly (500) includes first instrument plate (510), second instrument plate (520), the Three instrument boards (530), frame casing (540), electrical control cubicles (550);
In first instrument plate (510), first instrument plate (510) include nitrogen pressure regulator valve (511), nitrogen magnetic valve (512), Nitrogen reversal valve (513), nitrogen flow valve (514), solenoid valve block (515) and solenoid valve block (516);
In second instrument plate (520), second instrument plate (520) include the first pressure regulator valve (521), the second pressure regulator valve (522), Proportioning valve (523), the first annealing station decline pressure regulator valve (524), the second annealing station declines pressure regulator valve (525), pressure regulation valve group (526);
In the 3rd instrument board (530), the 3rd instrument board (530) includes cooling water flow meter (531), vacuum generator (532), the first preheating station declines pressure regulator valve (533), the second preheating station declines under pressure regulator valve (534), the 3rd preheating station Falling tone pressure valve (535), pressure regulation valve group (536);
In frame casing (540), frame casing (540) includes filter (541), booster pump (542), molding station electromagnetism Valve (543), the first preheating station magnetic valve (544), the second preheating station magnetic valve (545), the 3rd preheating station magnetic valve (546), cooling station magnetic valve (547);
Wherein, solenoid valve block (515) includes the first feeding door mechanism magnetic valve (515A), the second feeding door mechanism magnetic valve (515B), discharging door mechanism magnetic valve (515C), shifting fork mechanism magnetic valve (515D), discharging shield mechanism magnetic valve (515E), Cooling body magnetic valve (515F) and connection platform mechanism electromagnetic valve (515G);
Solenoid valve block (516) includes the second preheating station magnetic valve (516A), the 3rd preheating station magnetic valve (516B), first Annealing station magnetic valve (516C), the second annealing station magnetic valve (516D).
In pressure regulation valve group (526), include the first annealing station rising tone pressure valve (526A), the second annealing station rising tone pressure Valve (526B), cooling station decline pressure regulator valve (526C), cooling station rises pressure regulator valve (526D).
In pressure regulation valve group (536), include the first preheating station and rise pressure regulator valve (536A), the rising pressure regulation of the second preheating station Valve (536B), the 3rd preheating station rise pressure regulator valve (536C).
9. a kind of operating method, it is characterised in that it utilizes electric combination drive accurate glass die forming described in claim 8 Machine, including following operating procedure:
Pan feeding component (200) performs feed operation, comprises the following specific steps that:
The assembly of mould and prefabricated component is placed into loading module (222), it can be induced phototube (210) and detect, Then feeding module (221) will drive loading module (222) together with the assembly being placed on it to the first feeding gate (242) Preceding and stop, then driving the first feeding gate (242) by cylinder mechanism (241), vertical shift is opened upwards, while the first charging Door (242) increment sprays nitrogen, and then feeding module (221) continues to drive loading module (222) until load will be placed on Assembly in thing module (222) is delivered on the axis of charging ram (232);Then charging ram (232) is in pusher module (231) It is advanced until under driving and assembly is pushed to before the second feeding gate (252) and stopped, then loading module (222) is in feeding mold Return under the driving of group (221) before the first feeding gate (242) and stop again, and then the first feeding gate (242) is in cylinder machine Downward vertical shift is closed under the driving of structure (241), and loading module (222) is then returned again under the driving of feeding module (221) To initial position;Then driving the second feeding gate (252) by cylinder mechanism (251), vertical shift is opened upwards, while second enters Bin gate (252) increment sprays nitrogen, and then pusher module (231) driving charging ram (232) promotes assembly to enter die forming First station of owner's body (300), then pusher module (231) drive charging ram (232) to return to the second feeding gate (252) again In front of the door, then the second feeding gate (252) downward vertical shift under the driving of cylinder mechanism (251) is closed, last pusher module (231) charging ram (232) is driven to return to initial position, so far pan feeding component (200) completes a complete workflow;
Die forming owner body (300) performs die forming operation, comprises the following specific steps that:
General molding mechanism (310) performs coining operation;When assembly enter station corresponding to general molding mechanism (310) it Afterwards, drive the sliding block (312) connected with it to move by the cylinder (311) of console (100) control, and by with guide rail (313) collimation of motion path is realized in cooperation, finally via upper force fit plate (314F) by pressure transmission to assembly, and pass through The molding to assembly is realized with the mutual cooperation of lower force fit plate (315F);In this process, upper thermocouple (314E) and lower heat Galvanic couple (315E) is recorded to the temperature of upper heating plate (314D) and lower heating plate (315D) and feeds back to console all the time (100) closed loop, is carried out to the quantity of heat given up of heating plate according to the comparative result of feedback result and predefined parameter by console (100) Regulation;
It is molded station molding mechanism (320) and performs coining operation;During molding station molding mechanism (320) work, position Displacement sensor record contact pilotage (325), sliding block (322) position and feed back to console (100), and with console (100) Preset value be compared, finally according to result adjust cylinder (321) output realize for upper mould heating module (326) position Put adjustment;Cooperated the mould realized to assembly by upper mould heating module (326) and lower mould heating module (327) simultaneously Pressure;
Cooling station molding mechanism (330) performs coining operation;When assembly enters corresponding to cooling station molding mechanism (330) After station, drive floating junction (332) mobile by the cylinder (331) of console (100) control, finally via upper cooling Pressure transmission is realized molding to assembly by block (333) to assembly, and by being cooperated with lower cooling block (334);And And cooperated by upper cooling block (333) and lower cooling block (334) and cooling down operation is implemented to assembly;
Shifting fork mechanism (340) transfers them to next station and final after the process that assembly is completed on a station Sent out the connection platform (432) of shaping cabin (350) to discharge component (400);
Discharge component (400) performs draw operation, comprises the following specific steps that:
Assembly is sent on connection platform (432), then drives connection platform (432) mobile default by cylinder mechanism (431) first Distance is so as to deliver to assembly on the axis of charging ram (442), and then pusher electric cylinders (441) driving charging ram (442) will fill Part pushes to the underface of refrigerating module (452), and then pusher electric cylinders (441) drive charging ram (442) to be back to just again Beginning position;Then cylinder mechanism (451) driving refrigerating module (452) is mobile straight down until refrigerating module (452) and assembling Untill body contacts with each other;To assembly after the cool time that console (100) is set, cylinder mechanism (451) drives again Refrigerating module (452) moves back to initial position straight up, and then pusher electric cylinders (441) driving charging ram (442) will assemble Body is pushed on splicing plate (460), waits operating personnel to take away;Then pusher electric cylinders (441) drive charging ram (442) to return again Initial position is back to, last cylinder mechanism (431) driving connection platform (432) is back to initial position;So far a complete mould Pressure technological process is fully completed.
10. operating method as claimed in claim 9, it is characterised in that
Nitrogen air supply system performs air supplying operation;Nitrogen first passes around pipeline and enters nitrogen pressure regulator valve (511), realizes to nitrogen The control of pressure simultaneously eliminates fluctuation of pressure, subsequently into the nitrogen magnetic valve (512) for controlling nitrogen to be opened and closed, then from nitrogen The nitrogen of magnetic valve (512) outflow is divided into two, wherein flowing directly into nitrogen flow valve (514) all the way, this is referred to as A roads all the way, Nitrogen reversal valve (513) is flowed to all the way in addition, and is divided into two again, and it is respectively B roads and C roads to claim this two-way, and this two-way is final It can converge respectively with A roads, and together flow to nitrogen flow valve (514);By controlling B roads and C roads by nitrogen reversal valve (513) Opening and closing, you can the adjustment of the flow for the nitrogen for flowing through nitrogen flow valve (514) is realized, and finally in nitrogen flow valve (514) Shown on display screen;
Displacement mechanism air supply system to the first feeding door mechanism (240), the second feeding door mechanism (250), shifting fork mechanism (340), Discharging door mechanism (410), discharging shield mechanism (420), connection platform mechanism (430), cooling body (450) perform air supplying operation, Comprise the following steps:
Displacement mechanism air supply system implements supply control operation to the first feeding door mechanism (240):Compressed air first flows through One pressure regulator valve (521), the pressure of compressed air is reduced and eliminates pressure shake, while the mistake on the first pressure regulator valve (521) top Condensed water and impurity that module removes compressed air are filtered, then gas flows through the first feeding door mechanism magnetic valve (515A);At this Console (100) is by controlling the first feeding door mechanism magnetic valve (515A) to realize the break-make of control compressed air simultaneously during individual The speed of compressed air is adjusted, last compressed air flows into cylinder mechanism (241), drives the first feeding gate (242) motor performance;
Displacement mechanism air supply system implements supply control operation to the second feeding door mechanism (250);Compressed air first flows through One pressure regulator valve (521), the pressure of compressed air is reduced and eliminates pressure shake, while the mistake on the first pressure regulator valve (521) top Condensed water and impurity that module removes compressed air are filtered, then gas flows through the second feeding door mechanism magnetic valve (515B);At this Console (100) is by controlling the second feeding door mechanism magnetic valve (515B) to realize the break-make of control compressed air simultaneously during individual The speed of compressed air is adjusted, last compressed air flows into cylinder mechanism (251), drives the second feeding gate (252) motor performance;
Displacement mechanism air supply system implements supply control operation to discharging door mechanism (410);Compressed air first flows through the first tune Pressure valve (521), the pressure of compressed air is reduced and eliminates pressure shake, while the filter module on the first pressure regulator valve (521) top Block removes the condensed water and impurity of compressed air, and then gas flows through discharging door mechanism magnetic valve (515C);In this process Console (100) is by controlling discharging door mechanism magnetic valve (515C) to realize the break-make of control compressed air and adjusting compressed air Speed, last compressed air flows into cylinder mechanism (411), drives (412) discharge door motor performance;
Displacement mechanism air supply system implements supply control operation to shifting fork mechanism (340);Compressed air first flows through the first pressure regulation Valve (521), the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the first pressure regulator valve (521) top The condensed water and impurity of compressed air are removed, then gas flows through shifting fork mechanism magnetic valve (515D);Control in this process Platform (100) is by controlling shifting fork mechanism magnetic valve (515D) to realize the break-make of control compressed air and adjusting the speed of compressed air Degree, last compressed air flow into telescopic cylinder (341), drive the shift fork (343), right water cooling tube (344) and left water cooling tube (345) move back and forth along the Y direction;
Displacement mechanism air supply system implements supply control operation to discharging shield mechanism (420);Compressed air first flows through first Pressure regulator valve (521), the pressure of compressed air is reduced and eliminates pressure shake, while the filtering on the first pressure regulator valve (521) top Module removes the condensed water and impurity of compressed air, and then gas flows through discharging shield mechanism magnetic valve (515E);In this mistake Console (100) is by controlling discharging shield mechanism magnetic valve (515E) to realize the break-make of control compressed air and adjusting pressure in journey The speed of contracting air, last compressed air flow into cylinder mechanism (421), driving discharging shield (422) motor performance;
Displacement mechanism air supply system implements supply control operation to cooling body (450);Compressed air first flows through the first pressure regulation Valve (521), the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the first pressure regulator valve (521) top The condensed water and impurity of compressed air are removed, then gas stream supercooling mechanism electromagnetic valve (515F);Control in this process Platform (100) is by controlling cooling body magnetic valve (515F) to realize the break-make of control compressed air and adjusting the speed of compressed air Degree, last compressed air flow into cylinder mechanism (451), drive refrigerating module (452) motor performance;
Displacement mechanism air supply system implements supply control operation to connection platform mechanism (430);Compressed air first flows through the first tune Pressure valve (521), the pressure of compressed air is reduced and eliminates pressure shake, while the filter module on the first pressure regulator valve (521) top Block removes the condensed water and impurity of compressed air, and then gas flows through connection platform mechanism electromagnetic valve (515G);In this process Console (100) is by controlling connection platform mechanism electromagnetic valve (515G) to realize the break-make of control compressed air and adjusting compressed air Speed, last compressed air flows into cylinder mechanism (431), drives connection platform (432) motor performance;
General station air supply system implements supply behaviour to general molding mechanism (310) and cooling station molding mechanism (330) respectively Make;
Air supplying operation is carried out to general molding mechanism (310) corresponding to the first annealing station:Compressed air first flows through the first tune Pressure valve (521), the pressure of compressed air is reduced and eliminates pressure shake, while the filter module on the first pressure regulator valve (521) top Block removes the condensed water and impurity of compressed air, and then gas flows through the first annealing station magnetic valve (516C), and the magnetic valve is used Operated under pressurised conditions in control cylinder;Console (100) passes through the annealing station magnetic valve of control first in this process (516C) realizes the break-make of control compressed air and adjusts the speed of compressed air, and then gas divides two-way to enter the first lehr attendant Position rising pressure regulator valve (526A) and the first annealing station decline pressure regulator valve (524) so as to pusher cylinder (311) uplink and downlink The pressure of two-way compressed air be adjusted respectively, last two-way air enters cylinder (311), respectively drive cylinder (311) Move up or down, and then realize and supply control is implemented to the first annealing station;
Air supplying operation is carried out to general molding mechanism (310) corresponding to the second annealing station:Compressed air first flows through the first tune Pressure valve (521), the pressure of compressed air is reduced and eliminates pressure shake, while the filter module on the first pressure regulator valve (521) top Block removes the condensed water and impurity of compressed air, and then gas flows through the second annealing station magnetic valve (516D), and the magnetic valve is used Operated under pressurised conditions in control cylinder;Console (100) passes through the annealing station magnetic valve of control second in this process (516D) realizes the break-make of control compressed air and adjusts the speed of compressed air, and then gas divides two-way to enter the second lehr attendant Position rising pressure regulator valve (526B) and the second annealing station decline pressure regulator valve (525) so as to pusher cylinder (311) uplink and downlink The pressure of two-way compressed air be adjusted respectively, last two-way air enters cylinder (311), respectively drive cylinder (311) Move up or down, and then realize and supply control is implemented to the second annealing station;
Air supplying operation is carried out to general molding mechanism (310) corresponding to the first preheating station:Compressed air first flows through the first tune Pressure valve (521), the pressure of compressed air is reduced and eliminates pressure shake, while the filter module on the first pressure regulator valve (521) top Block removes the condensed water and impurity of compressed air, and then gas flows through the first preheating station magnetic valve (544), and the magnetic valve is used for Control cylinder operates under deadweight state;Console (100) is by controlling the first preheating station magnetic valve in this process (544) realize the break-make of control compressed air and adjust the speed of compressed air, and then gas divides two-way to enter the first pre- thermal technology Position rising pressure regulator valve (536A) and the first preheating station decline pressure regulator valve (533) so as to pusher cylinder (311) uplink and downlink The pressure of two-way compressed air be adjusted respectively, last two-way air enters cylinder (311), respectively drive cylinder (311) Move up or down, and then realize and implement supply control to the first preheating station;
Air supplying operation is carried out to general molding mechanism (310) corresponding to the second preheating station:Compressed air first flows through the first tune Pressure valve (521), the pressure of compressed air is reduced and eliminates pressure shake, while the filter module on the first pressure regulator valve (521) top Block removes the condensed water and impurity of compressed air, and then gas flows through the second preheating station magnetic valve (545) and the second pre- thermal technology Position magnetic valve (516A), wherein the second preheating station magnetic valve (545) is used to control cylinder to operate under deadweight state, and second Preheating station magnetic valve (516A) is used to control cylinder to operate under pressurised conditions;Console (100) passes through in this process The second preheating station magnetic valve (545) and the second preheating station magnetic valve (516A) is controlled to realize the break-make of control compressed air simultaneously The speed of compressed air is adjusted, and then gas divides two-way to enter the second preheating station rising pressure regulator valve (536B) and the second pre- thermal technology Position decline pressure regulator valve (534) is adjusted respectively so as to the pressure of the two-way compressed air to pusher cylinder (311) uplink and downlink Whole, last two-way air enters cylinder (311), and drive cylinder (311) moves up or down respectively, and then realizes pre- to second Implement supply control in thermal technology position;
Air supplying operation is carried out to general molding mechanism (310) corresponding to the 3rd preheating station:Compressed air first flows through the first tune Pressure valve (521), the pressure of compressed air is reduced and eliminates pressure shake, while the filter module on the first pressure regulator valve (521) top Block removes the condensed water and impurity of compressed air, and then gas flows through the 3rd preheating station magnetic valve (546) and the 3rd pre- thermal technology Position magnetic valve (516B), wherein the 3rd preheating station magnetic valve (546) is used to control cylinder to operate under deadweight state, and the 3rd Preheating station magnetic valve (516B) is used to control cylinder to operate under pressurised conditions;Console (100) passes through in this process The 3rd preheating station magnetic valve (546) and the 3rd preheating station magnetic valve (516B) is controlled to realize the break-make of control compressed air simultaneously The speed of compressed air is adjusted, and then gas divides two-way to enter the 3rd preheating station rising pressure regulator valve (536C) and the 3rd pre- thermal technology Position decline pressure regulator valve (535) is adjusted respectively so as to the pressure of the two-way compressed air to pusher cylinder (311) uplink and downlink Whole, last two-way air enters cylinder (311), and drive cylinder (311) moves up or down respectively, and then realizes pre- to the 3rd Implement supply control in thermal technology position;
Air supplying operation is carried out to cooling station molding mechanism (330) corresponding to cooling station:Compressed air first flows through the first tune Pressure valve (521), the pressure of compressed air is reduced and eliminates pressure shake, while the filter module on the first pressure regulator valve (521) top Block removes the condensed water and impurity of compressed air, then gas stream supercooling station magnetic valve (547), and the magnetic valve is used to control Cylinder operates under pressurised conditions;Console (100) is by controlling cooling station magnetic valve (547) to realize control in this process The break-make of compressed air processed and the speed for adjusting compressed air, and then gas divides two-way to enter cooling station rising pressure regulator valve (526D) and cooling station decline pressure regulator valve (526C) so as to the two-way compressed air to pusher cylinder (331) uplink and downlink Pressure is adjusted respectively, and last two-way air enters cylinder (331), and drive cylinder (331) moves up or down respectively, enters And implement supply control to cooling station;
It is molded station air supply system and air supplying operation is performed to molding station molding mechanism (320);First, compressed air flows through first Pressure regulator valve (521), the pressure of compressed air is reduced and eliminates pressure shake, while the filtering on the first pressure regulator valve (521) top Module removes the condensed water and impurity of compressed air, and then compressed air enters the second pressure regulator valve (522), by compressed air pressure Further decline, then compressed air enters filter (541), filters impurity and mist of oil, and then compressed air enters booster pump (542), the pressure of compressed air is doubled, then compressed air enters molding station magnetic valve (543), and then compressed air is entered Enter proportioning valve (523) to adjust gas pressure intensity size again and eliminate pressure shake and by the pressure of the compressed air finally obtained Show, last compressed air enters cylinder (321) and drives sliding block (322) to move up and down.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109434609A (en) * 2018-11-09 2019-03-08 北京理工大学 A method of flash removed is removed for the workpiece of Ultra-precision Turning
CN110406159A (en) * 2019-08-27 2019-11-05 爱司凯科技股份有限公司 Multistation automatic hot press
CN114656132A (en) * 2022-03-21 2022-06-24 华彤光学科技(浙江)有限公司 Full-automatic molding press and control method thereof

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Publication number Priority date Publication date Assignee Title
JPH01167240A (en) * 1987-12-24 1989-06-30 Canon Inc Apparatus for production of optical element
CN1118769A (en) * 1994-04-15 1996-03-20 菲尔金顿玻璃有限公司 Bending and tempering glass sheets
CN202643552U (en) * 2012-05-25 2013-01-02 熊进 Glass stamping die forming feeding device

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01167240A (en) * 1987-12-24 1989-06-30 Canon Inc Apparatus for production of optical element
CN1118769A (en) * 1994-04-15 1996-03-20 菲尔金顿玻璃有限公司 Bending and tempering glass sheets
CN202643552U (en) * 2012-05-25 2013-01-02 熊进 Glass stamping die forming feeding device

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109434609A (en) * 2018-11-09 2019-03-08 北京理工大学 A method of flash removed is removed for the workpiece of Ultra-precision Turning
CN109434609B (en) * 2018-11-09 2020-02-21 北京理工大学 Method for removing burrs of ultra-precision machined workpiece
CN110406159A (en) * 2019-08-27 2019-11-05 爱司凯科技股份有限公司 Multistation automatic hot press
CN110406159B (en) * 2019-08-27 2023-05-30 爱司凯科技股份有限公司 Multi-station automatic hot press
CN114656132A (en) * 2022-03-21 2022-06-24 华彤光学科技(浙江)有限公司 Full-automatic molding press and control method thereof
CN114656132B (en) * 2022-03-21 2023-11-07 华彤光学科技(浙江)有限公司 Full-automatic molding press and control method thereof

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