The content of the invention
It is an object of the invention to provide a kind of electrically combination drive accurate glass molds pressing formation machine and operating method, with solution
Certainly above mentioned problem.
In order to achieve the above object, the technical proposal of the invention is realized in this way:
Present invention also offers a kind of electrically combination drive accurate glass molds pressing formation machine, including console 100, pan feeding group
Part 200, die forming owner body 300, discharge component 400, housing assembly 500;
The console 100 respectively with the pan feeding component 200, the die forming owner body 300, the discharge component
400th, the housing assembly 500 electrically connects;
The pan feeding component 200 is used to the assembly of mould and prefabricated component being sent into die forming owner body 300;It is described enter
Material component 200 includes at least two feeding gates;The pan feeding component 200 is additionally operable to drive assembly successively by this twice to enter
Bin gate and only have one feeding gate to open under the same time, while in the charging doorway increment injection nitrogen of opening, with to prevent
Only air enters shaping cabin so that the nitrogen protective atmosphere inside die forming owner body 300 encloses and destroyed;
The die forming owner body 300 is used to carry out prefabricated component multistation transmission and processing;The die forming machine
Main body 300 includes shifting fork mechanism 340, shaping cabin 350, nitrogen delivery port 360;The die forming owner body 300 is inside it
Seven stations are provided with altogether, are the first preheating station (the first station) respectively, the second preheating station (second station), the 3rd pre-
Thermal technology position (3rd station), molding station (the 4th station), the first annealing station (the 5th station), the second annealing station the (the 6th
Station), cooling station (the 7th station);And seven stations arrange along straight line;The shifting fork mechanism 340 is used to assemble
After body machines on a station, assembly is transferred to next station up;In the outside of die forming owner body 300
Then there are multiple nitrogen delivery ports 360, by the way that nitrogen is input to inside shaping cabin 350, ensure nitrogen after a certain time
Concentration postcritical prevents prefabricated component and mould to be oxidized at high temperature so as to form protection atmosphere;
The discharge component 400 is used to assembly sending out die forming owner body 300;The discharge component 400 includes
At least two discharge doors;The discharge component 400 is additionally operable to drive assembly will be successively by this twice discharge door and same
Only have one discharge door to open under time, while in the discharging doorway increment injection nitrogen of opening, to prevent air enter into
Shape cabin is so that the nitrogen protective atmosphere inside die forming owner body 300 encloses and destroyed;
The housing assembly 500 is used to being supported the die forming owner body 300 and providing electrical control support,
And include part nitrogen, cooling water and compressed air circulation duct;The housing assembly 500 be provided with display nitrogen flow,
The instrument of pressure and the instrument of display cooling water flow, and pressure adjustment control is carried out to cylinder corresponding to seven stations.
Preferably, can embodiment as one kind;Wherein, the console 100 includes electrical control cubicles 110, man-machine interface
120th, pattern switching knob 130, temperature display meter 140, emergency stop button 150;
The electrical control cubicles 110 respectively with the man-machine interface 120, pattern switching knob 130, temperature display meter 140, tight
Anxious stop botton 150 electrically connects;The electrical control cubicles 110 are used to power to man-machine interface 120, temperature display meter 140;
The man-machine interface 120 is used for the temperature, pressure, clamp time related process parameters of typing lathe, and carries out mould
Press through journey parameters monitoring display;
The pattern switching knob 130 is used for the automatic operation mode or manual operation mode for switching lathe;
The temperature display meter 140 be used for realize to the first preheating station, the second preheating station, the 3rd preheating station,
It is molded station, the first annealing station, the monitoring temperature of second annealing station this six stations;
The power supply that the emergency stop button 150 is used to export the electrical control cubicles 110 after being pressed carries out shutdown and cut
Disconnected operation;
Wherein, the pan feeding component 200 enters including sensing phototube 210, feed mechanism 220, pusher 230, first
The feeding door mechanism 250 of discharging door mechanism 240 and second;
The feed mechanism 220 includes feeding module 221 and loading module 222;The pusher 230 includes pusher mould
Group 231, charging ram 232;First feeding door mechanism 240 includes the feeding gate 242 of cylinder mechanism 241 and first;The sensing
Phototube 210 is located at the near-end of the feed mechanism 220, and the pusher 230, first feeding door mechanism 240
In the distal end of the feed mechanism 220;The feeding module 221 is used to drive the loading module 222 along the feeder
The bearing of trend of structure 220 moves back and forth;The pusher module 231 is used to drive the charging ram 232 to move back and forth;The pusher
The axis direction of bar 232 is vertical with the bearing of trend of the feed mechanism 220;The cylinder mechanism 241 is used to drive described the
One feeding gate 242 moves back and forth along vertical direction;Second feeding door mechanism 250 enters including cylinder mechanism 251 and second
Bin gate 252;The cylinder mechanism 251 is used to drive the second feeding gate 252 to move back and forth along vertical direction;
Wherein, the die forming owner body 300 includes general molding mechanism 310, is molded station molding mechanism 320, is cold
But station molding mechanism 330, shifting fork mechanism 340, shaping cabin 350, nitrogen delivery port 360;
The general molding mechanism 310 is specially five, corresponds to the first preheating station, the second preheating station, the respectively
Three preheating stations and the first annealing station, second annealing station this five stations;
The molding station molding mechanism 320 corresponds to be molded station;
The cooling station molding mechanism 330 corresponds to cooling station;
Transferred them to after the process that the shifting fork mechanism 340 is used on assembly one station of completion next
Station and most at last its send out shaping cabin 350;
The shaping cabin 350 is then the position of die forming processing, by the way that nitrogen is input in shaping cabin
Portion, ensure that nitrogen gas concn postcritical is so as to form protection atmosphere after a certain time, and then prevent prefabricated component and mould from existing
It is oxidized under high temperature;And several cooling water pipelines are additionally provided with inside the bulkhead in the shaping cabin 350, to prevent body from existing
High temperature failure caused by being heated when being heated to assembly;
The nitrogen delivery port 360 1 shares 5, is respectively distributed to shape on four angles at the top of cabin 350;
Wherein, the discharge component 400 include discharging door mechanism 410, discharging shield mechanism 420, connection platform mechanism 430,
Pusher 440, cooling body 450, splicing plate 460;
The discharging shield mechanism 420, the cooling body 450 are then positioned at the upside of connection platform mechanism 430;
The discharging door mechanism 410 includes cylinder mechanism 411 and discharge door 412;
The discharging shield mechanism 420 includes cylinder mechanism 421 and discharging shield 422;
The connection platform mechanism 430 includes cylinder mechanism 431 and connection platform 432;
The pusher 440 includes pusher electric cylinders 441 and charging ram 442;The pusher electric cylinders 441 are described for driving
Bearing of trend of the charging ram 442 along the pusher 440 moves back and forth;
The cooling body 450 includes cylinder mechanism 451 and refrigerating module 452;
Wherein, the cylinder mechanism 431 is used to drive connection platform 432 to move a segment distance so as to which assembly is delivered into pusher
On the axis of bar 442;The pusher electric cylinders 441 are used to drive the charging ram 442 that assembly is pushed into refrigerating module 452
Underface;The pusher electric cylinders 441 are used to drive the charging ram 442 to be back to initial position;The cylinder mechanism 451 is used for
Driving refrigerating module 452 moves untill refrigerating module 452 and assembly contact with each other straight down;To assembly by controlling
After the cool time that platform 100 processed is set, the cylinder mechanism 451 is used for driving refrigerating module 452 again and moved back to straight up
To initial position;The pusher electric cylinders 441 are used to drive charging ram 442 that assembly is pushed into splicing plate 460, wait to be operated
Personnel take away, and then the pusher electric cylinders 441 drive the charging ram 442 to be back to initial position again, the last cylinder
Mechanism 431 drives the connection platform 432 to be back to initial position;
Wherein, in housing assembly 500, one shares four air supply systems, and respectively nitrogen air supply system, displacement mechanism supplies
Gas system, general station air supply system and molding station air supply system;Four air supply systems, for be passed through its internal nitrogen or
Compressed air, after the adjustment for first passing through the pressure for gas, speed and pressure oscillation factor, into die forming owner
Body 300 forms gas shield atmosphere and each cylinder.
Preferably, can embodiment as one kind;In the structure of pan feeding component 200:
The loading module 222 is platform structure, and the loading module 222 is used for the assembling for placing mould and prefabricated component
Body;
The object that the sensing phototube 210 is used in the loading module 222, and after assembly is sensed, triggering
Pan feeding control signal;
The feeding module 221 is used for after pan feeding control signal is received, drives loading module 222 together with being placed on it
Assembly to place before the first feeding gate 242 and stop;The cylinder mechanism 241 is used to drive the first feeding gate 242 to erect upwards
Translation is dynamic to open, and is easy to the loading module 222 to pass through;The feeding module 221 is additionally operable to continue to drive the loading
Module 222 is until the assembly being placed in loading module 222 is delivered on the axis of charging ram 232;
The pusher module 231 is used to drive the assembly to move on until assembly is pushed into the second feeding gate
Before 252 and stop;
The cylinder mechanism 251 is used to drive 252 upward vertical shift of the second feeding gate to open, and is easy to the pusher module
231 driving charging rams 232 promote assembly to enter die forming owner body 300.
Preferably, can embodiment as one kind;In general molding mechanism 310, the general molding mechanism 310 includes
Cylinder 311, sliding block 312, guide rail 313, upper mould heating module 314, lower mould heating module 315;
Wherein, upper mould heating module 314 include cooled plate 314A, upper mounted plate 314B, upper thermal insulation board 314C, it is upper plus
Hot plate 314D, upper thermocouple 314E and upper force fit plate 314F;
Wherein, lower mould heating module 315 include lower cooled plate 315A, bottom plate 315B, lower thermal insulation board 315C, it is lower plus
Hot plate 315D, lower thermocouple 315E, lower force fit plate 315F;
Wherein, the cylinder 311 is fixedly connected with the sliding block 312;The sliding block 312 is arranged on the guide rail 313,
And the sliding block 312 is slidably matched with the guide rail 313;The cylinder 311 is used to drive the sliding block 312 connected with it to move,
And the collimation of motion path is realized by the cooperation with guide rail 313, finally give pressure transmission to assembling via upper force fit plate 314F
Body, and the embossing action realized by being cooperated with lower force fit plate 315F to assembly.
Preferably, can embodiment as one kind;In station molding mechanism 320 is molded, the molding station moulding press
Structure 320 includes cylinder 321, sliding block 322, guide rail 323, displacement transducer 324, contact pilotage 325, upper mould heating module 326, lower mould and added
Thermal modules 327;
Wherein, the cylinder 321 is fixedly connected with the sliding block 322;The sliding block 322 is arranged on the guide rail 323,
And the sliding block 322 is slidably matched with the guide rail 323;The cylinder 321 is used to drive the sliding block 322 connected with it to move,
And the collimation of motion path is realized by the cooperation with guide rail 323, finally give pressure transmission to dress via upper mould heating module 326
Part, and the embossing action realized by being cooperated with lower mould heating module 327 to assembly;
The front of the molding station molding mechanism 320 is provided with displacement transducer 324, and installs one on sliding block 322
Individual contact pilotage 325 cooperates with displacement transducer 324;Institute's displacement sensors are used to record contact pilotage 325, the position of sliding block 322
Put and feed back to console 100, and compared with the preset value in console 100, cylinder 321 is finally adjusted according to result
Output realizes the position adjustment for upper mould heating module 326.
Preferably, can embodiment as one kind;In cooling station molding mechanism 330, the cooling station moulding press
Structure 330 includes cylinder 331, floating junction 332, upper cooling block 333, lower cooling block 334;
Wherein, the cylinder 331 is fixedly connected with the floating junction 332;The cylinder 331 is used to drive to be connected with it
Floating junction 332 move back and forth, realize the collimation of motion path, finally to assembly implement cooling down operation;
The upper cooling block 333, the inside of the lower cooling block 334 are provided with cooling pipe.
Preferably, can embodiment as one kind;In shifting fork mechanism 340, the shifting fork mechanism 340 includes telescopic cylinder
341st, electric cylinders 342, shift fork 343, right water cooling tube 344 and left water cooling tube 345 are translated;
Wherein, the left water cooling tube 345 and the right water cooling tube 344 are respectively fixedly connected with the telescopic cylinder 341
The left and right sides of extension bar;The telescopic cylinder 341 is used to drive the shift fork 343, the left water cooling tube 345 and described simultaneously
Right water cooling tube 344 moves back and forth along the Y direction;
The translation electric cylinders 342 are used to drive the shift fork 343, the telescopic cylinder 341, the left and of water cooling tube 345
The right water cooling tube 344 is moved back and forth along the X direction, while assembly is transported into next station, and is completed in assembly
The connection platform 432 delivered to after process on last station on the discharge component 400;And X-direction is hung down with Y-direction
Directly.
Preferably, can embodiment as one kind;In housing assembly 500, the housing assembly 500 includes first instrument
Plate 510, second instrument plate 520, the 3rd instrument board 530, frame casing 540, electrical control cubicles 550;
In first instrument plate 510, first instrument plate 510 includes nitrogen pressure regulator valve 511, nitrogen magnetic valve 512, nitrogen
Reversal valve 513, nitrogen flow valve 514, solenoid valve block 515 and solenoid valve block 516;
In second instrument plate 520, second instrument plate 520 includes the first pressure regulator valve 521, the second pressure regulator valve 522, ratio
The annealing station of valve 523, first declines the annealing station of pressure regulator valve 524, second and declines pressure regulator valve 525, pressure regulation valve group 526;
In the 3rd instrument board 530, the 3rd instrument board 530 includes cooling water flow meter 531, vacuum generator 532,
One preheating station declines pressure regulator valve 533, the second preheating station declines pressure regulator valve 534, the 3rd preheating station declines pressure regulator valve 535,
Pressure regulation valve group 536;
In frame casing 540, frame casing 540 includes filter 541, booster pump 542, molding station magnetic valve
543rd, the first preheating station magnetic valve 544, the second preheating station magnetic valve 545, the 3rd preheating station magnetic valve 546, bosher
Position magnetic valve 547;
Wherein, solenoid valve block 515 includes the first feeding door mechanism magnetic valve 515A, the second feeding door mechanism magnetic valve
515B, discharging door mechanism magnetic valve 515C, shifting fork mechanism magnetic valve 515D, discharging shield mechanism magnetic valve 515E, cooling body
Magnetic valve 515F and connection platform mechanism electromagnetic valve 515G;
Solenoid valve block 516 includes the second preheating station magnetic valve 516A, the 3rd preheating station magnetic valve 516B, first moved back
Firer position magnetic valve 516C, the second annealing station magnetic valve 516D.
In pressure regulation valve group 526, include the first annealing station rising tone pressure valve 526A, the second annealing station rising tone pressure
Valve 526B, cooling station decline pressure regulator valve 526C, cooling station rises pressure regulator valve 526D.
In pressure regulation valve group 536, include the first preheating station and rise pressure regulator valve 536A, the rising pressure regulation of the second preheating station
Valve 536B, the 3rd preheating station rise pressure regulator valve 536C.
Correspondingly, the invention provides a kind of operating method, it is molded into using the electrically combination drive accurate glass
Shape machine, including following operating procedure:
Pan feeding component 200 performs feed operation, comprises the following specific steps that:
The assembly of mould and prefabricated component is placed into loading module 222, it can be induced phototube 210 and detect,
Then feeding module 221 will drive loading module 222 together with before the assembly being placed on it to the first feeding gate 242 and stopping
Only, then 242 upward vertical shift of the first feeding gate is driven to open by cylinder mechanism 241, while the increment of the first feeding gate 242 sprays
Radio-nitrogen gas, then feeding module 221 continue to drive loading module 222 until the assembling that will be placed in loading module 222
Body is delivered on the axis of charging ram 232;Then charging ram 232 is advanced until under the driving of pusher module 231 and pushes away assembly
Deliver to before the second feeding gate 252 and stop, then loading module 222 returns to the first charging under the driving of feeding module 221
Stop before door 242 and again, and then the first feeding gate 242 downward vertical shift under the driving of cylinder mechanism 241 is closed, loading
Module 222 then comes back to initial position under the driving of feeding module 221;Then the second charging is driven by cylinder mechanism 251
252 upward vertical shift of door is opened, while the increment of the second feeding gate 252 injection nitrogen, and then pusher module 231 drives charging ram
232 promotion assemblies enter the first station of die forming owner body 300, and then pusher module 231 drives charging ram 232 again
Return to the second feeding gate 252 in front of the door, then the second feeding gate 252 downward vertical shift under the driving of cylinder mechanism 251 is closed,
Last pusher module 231 drives charging ram 232 to return to initial position, and so far pan feeding component 200 completes a complete job
Flow;
Die forming owner body 300 performs die forming operation, comprises the following specific steps that:
General molding mechanism 310 performs coining operation;When assembly enter station corresponding to general molding mechanism 310 it
Afterwards, the cylinder 311 controlled by console 100 the sliding block 312 connected with it is driven to move, and by matching somebody with somebody with guide rail 313
Close and realize the collimation of motion path, finally via upper force fit plate 314F by pressure transmission to assembly, and by with lower force fit plate
The molding to assembly is realized in 315F mutual cooperations;In this process, upper thermocouple 314E and lower thermocouple 315E are right all the time
Upper heating plate 314D and lower heating plate 315D temperature are recorded and feed back to console 100, by console 100 according to feedback
As a result the comparative result with predefined parameter carries out closed loop regulation to the quantity of heat given up of heating plate;
It is molded station molding mechanism 320 and performs coining operation;During molding station molding mechanism 320 works, position
Displacement sensor record contact pilotage 325, sliding block 322 position and feed back to console 100, and with the preset value in console 100
It is compared, position adjustment of the output realization of cylinder 321 for upper mould heating module 326 is finally adjusted according to result;Simultaneously
Cooperated the molding realized to assembly by upper mould heating module 326 and lower mould heating module 327;
Cooling station molding mechanism 330 performs coining operation;When assembly enters corresponding to cooling station molding mechanism 330
After station, floating junction 332 is driven to move the cylinder 331 controlled by console 100, finally via upper cooling block 333
By pressure transmission to assembly, and the molding realized by being cooperated with lower cooling block 334 to assembly;And by upper cold
But block 333 cooperates with lower cooling block 334 implements cooling down operation to assembly;
Shifting fork mechanism 340 transfers them to next station and most after the process that assembly is completed on a station
It sends out shaping cabin 350 to the connection platform 432 of discharge component 400 at last;
Discharge component 400 performs draw operation, comprises the following specific steps that:
Assembly is sent on connection platform 432, then first by cylinder mechanism 431 drive connection platform 432 move it is default away from
From so as to which assembly is delivered on the axis of charging ram 442, then pusher electric cylinders 441 drive charging ram 442 to push assembly
To the underface of refrigerating module 452, then pusher electric cylinders 441 drive charging ram 442 to be back to initial position again;Then cylinder
Mechanism 451 drives refrigerating module 452 to move straight down untill refrigerating module 452 and assembly contact with each other;To assembling
For body after the cool time that console 100 is set, cylinder mechanism 451 drives refrigerating module 452 to move back to straight up again
To initial position, then pusher electric cylinders 441 drive charging ram 442 to push to assembly on splicing plate 460, wait operating personnel
Take away;Then pusher electric cylinders 441 drive charging ram 442 to be back to initial position again, and last cylinder mechanism 431 drives connection platform
432 are back to initial position;So far a complete mould pressing process flow is fully completed.
Preferably, can embodiment as one kind;Nitrogen air supply system performs air supplying operation;Nitrogen first passes around pipeline and entered
Enter nitrogen pressure regulator valve 511, realize the control to the pressure of nitrogen and eliminate fluctuation of pressure, subsequently into for controlling nitrogen to be opened and closed
Nitrogen magnetic valve 512, then from nitrogen magnetic valve 512 flow out nitrogen be divided into two, wherein flowing directly into nitrogen stream all the way
Valve 514 is measured, this is referred to as A roads all the way, flows to nitrogen reversal valve 513 all the way in addition, and is divided into two again, claims this two-way to be respectively
B roads and C roads, this two-way eventually converges with A roads respectively, and together flows to nitrogen flow valve 514;By by nitrogen reversal valve
513 control B roads and the opening and closing on C roads, you can the adjustment of the flow for the nitrogen for flowing through nitrogen flow valve 514 is realized, and finally in nitrogen
Shown on the display screen of throughput valve 514;
Displacement mechanism air supply system to the first feeding door mechanism 240, the second feeding door mechanism 250, shifting fork mechanism 340, go out
Discharging door mechanism 410, discharging shield mechanism 420, connection platform mechanism 430, cooling body 450 perform air supplying operation, including following step
Suddenly:
Displacement mechanism air supply system implements supply control operation to the first feeding door mechanism 240:Compressed air first flows through
First pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering on the top of the first pressure regulator valve 521
Module removes the condensed water and impurity of compressed air, and then gas flows through the first feeding door mechanism magnetic valve 515A;In this mistake
Console 100 is by controlling the first feeding door mechanism magnetic valve 515A to realize the break-make of control compressed air and adjusting compression in journey
The speed of air, last compressed air flow into cylinder mechanism 241, drive the motor performance of the first feeding gate 242;
Displacement mechanism air supply system implements supply control operation to the second feeding door mechanism 250;Compressed air first flows through
First pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering on the top of the first pressure regulator valve 521
Module removes the condensed water and impurity of compressed air, and then gas flows through the second feeding door mechanism magnetic valve 515B;In this mistake
Console 100 is by controlling the second feeding door mechanism magnetic valve 515B to realize the break-make of control compressed air and adjusting compression in journey
The speed of air, last compressed air flow into cylinder mechanism 251, drive the motor performance of the second feeding gate 252;
Displacement mechanism air supply system implements supply control operation to discharging door mechanism 410;Compressed air first flows through first
Pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521
The condensed water and impurity of compressed air are removed, then gas flows through discharging door mechanism magnetic valve 515C;Control in this process
Platform 100 by control discharging door mechanism magnetic valve 515C realize control compressed air break-make and adjust the speed of compressed air,
Last compressed air flows into cylinder mechanism 411, drives the motor performance of discharge door 412;
Displacement mechanism air supply system implements supply control operation to shifting fork mechanism 340;Compressed air first flows through the first tune
Pressure valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521 removes
The condensed water and impurity of compressed air are removed, then gas flows through shifting fork mechanism magnetic valve 515D;Console 100 in this process
By controlling shifting fork mechanism magnetic valve 515D to realize the break-make of control compressed air and adjusting the speed of compressed air, finally compress
Air flows into telescopic cylinder 341, drives the shift fork 343, right water cooling tube 344 and left water cooling tube 345 reciprocal fortune along the Y direction
It is dynamic;
Displacement mechanism air supply system implements supply control operation to discharging shield mechanism 420;Compressed air first flows through
One pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filter module on the top of the first pressure regulator valve 521
Block removes the condensed water and impurity of compressed air, and then gas flows through discharging shield mechanism magnetic valve 515E;In this process
Console 100 is by controlling discharging shield mechanism magnetic valve 515E to realize the break-make of control compressed air and adjusting compressed air
Speed, last compressed air flow into cylinder mechanism 421, the driving discharging motor performance of shield 422;
Displacement mechanism air supply system implements supply control operation to cooling body 450;Compressed air first flows through the first tune
Pressure valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521 removes
The condensed water and impurity of compressed air are removed, then gas stream supercooling mechanism electromagnetic valve 515F;Console 100 in this process
By controlling cooling body magnetic valve 515F to realize the break-make of control compressed air and adjusting the speed of compressed air, finally compress
Air flows into cylinder mechanism 451, drives the motor performance of refrigerating module 452;
Displacement mechanism air supply system implements supply control operation to connection platform mechanism 430;Compressed air first flows through first
Pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521
The condensed water and impurity of compressed air are removed, then gas flows through connection platform mechanism electromagnetic valve 515G;Control in this process
Platform 100 by control connection platform mechanism electromagnetic valve 515G realize control compressed air break-make and adjust the speed of compressed air,
Last compressed air flows into cylinder mechanism 431, drives the motor performance of connection platform 432;
General station air supply system implements supply behaviour to general molding mechanism 310 and cooling station molding mechanism 330 respectively
Make;
Air supplying operation is carried out to general molding mechanism 310 corresponding to the first annealing station:Compressed air first flows through first
Pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521
The condensed water and impurity of compressed air are removed, then gas flows through the first annealing station magnetic valve 516C, and the magnetic valve is used to control
Cylinder processed operates under pressurised conditions;Console 100 is real by the annealing station magnetic valve of control first 516C in this process
Now control the break-make of compressed air and adjust the speed of compressed air, and then gas divides two-way to enter the first annealing station rising tone
The annealing stations of pressure valve 526A and first decline pressure regulator valve 524 so as to the two-way compressed air to the uplink and downlink of pusher cylinder 311
Pressure be adjusted respectively, last two-way air enters cylinder 311, and drive cylinder 311 moves up or down respectively, and then
Realize and supply control is implemented to the first annealing station;
Air supplying operation is carried out to general molding mechanism 310 corresponding to the second annealing station:Compressed air first flows through first
Pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521
The condensed water and impurity of compressed air are removed, then gas flows through the second annealing station magnetic valve 516D, and the magnetic valve is used to control
Cylinder processed operates under pressurised conditions;Console 100 is real by the annealing station magnetic valve of control second 516D in this process
Now control the break-make of compressed air and adjust the speed of compressed air, and then gas divides two-way to enter the second annealing station rising tone
The annealing stations of pressure valve 526B and second decline pressure regulator valve 525 so as to the two-way compressed air to the uplink and downlink of pusher cylinder 311
Pressure be adjusted respectively, last two-way air enters cylinder 311, and drive cylinder 311 moves up or down respectively, and then
Realize and supply control is implemented to the second annealing station;
Air supplying operation is carried out to general molding mechanism 310 corresponding to the first preheating station:Compressed air first flows through first
Pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521
The condensed water and impurity of compressed air are removed, then gas flows through the first preheating station magnetic valve 544, and the magnetic valve is used to control
Cylinder operates under deadweight state;Console 100 is by controlling the first preheating station magnetic valve 544 to realize control in this process
The break-make of compressed air processed and the speed for adjusting compressed air, and then gas divides two-way to enter the first preheating station rising pressure regulator valve
536A and the first preheating station decline pressure of the pressure regulator valve 533 so as to the two-way compressed air to the uplink and downlink of pusher cylinder 311
It is adjusted respectively by force, last two-way air enters cylinder 311, and drive cylinder 311 moves up or down respectively, and then realizes
Implement supply control to the first preheating station;
Air supplying operation is carried out to general molding mechanism 310 corresponding to the second preheating station:Compressed air first flows through first
Pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521
The condensed water and impurity of compressed air are removed, then gas flows through the second preheating station magnetic valve 545 and the second preheating station electricity
Magnet valve 516A, wherein the second preheating station magnetic valve 545 is used to control cylinder to operate under deadweight state, and the second preheating station
Magnetic valve 516A is used to control cylinder to operate under pressurised conditions;Console 100 passes through the preheating of control second in this process
The preheating station magnetic valve 516A of station magnetic valve 545 and second realizes the break-make of control compressed air and adjusts the speed of compressed air
Degree, so gas divide two-way enter the second preheating station rise pressure regulator valve 536B and the second preheating station decline pressure regulator valve 534 from
And the pressure of the two-way compressed air of the uplink and downlink of pusher cylinder 311 is adjusted respectively, last two-way air enters gas
Cylinder 311, drive cylinder 311 moves up or down respectively, and then realizes and implement supply control to the second preheating station;
Air supplying operation is carried out to general molding mechanism 310 corresponding to the 3rd preheating station:Compressed air first flows through first
Pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521
The condensed water and impurity of compressed air are removed, then gas flows through the 3rd preheating station magnetic valve 546 and the 3rd preheating station electricity
Magnet valve 516B, wherein the 3rd preheating station magnetic valve 546 is used to control cylinder to operate under deadweight state, and the 3rd preheating station
Magnetic valve 516B is used to control cylinder to operate under pressurised conditions;Console 100 passes through the preheating of control the 3rd in this process
The preheating station magnetic valve 516B of station magnetic valve 546 and the 3rd realizes the break-make of control compressed air and adjusts the speed of compressed air
Degree, so gas divide two-way enter the 3rd preheating station rise pressure regulator valve 536C and the 3rd preheating station decline pressure regulator valve 535 from
And the pressure of the two-way compressed air of the uplink and downlink of pusher cylinder 311 is adjusted respectively, last two-way air enters gas
Cylinder 311, drive cylinder 311 moves up or down respectively, and then realizes and implement supply control to the 3rd preheating station;
Air supplying operation is carried out to cooling station molding mechanism 330 corresponding to cooling station:Compressed air first flows through first
Pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521
The condensed water and impurity of compressed air are removed, then gas stream supercooling station magnetic valve 547, the magnetic valve is used to control cylinder
Operate under pressurised conditions;Console 100 is by controlling cooling station magnetic valve 547 to realize that control compression is empty in this process
The break-make of gas and the speed for adjusting compressed air, and then gas divides two-way to enter cooling station rising pressure regulator valve 526D and bosher
Position decline pressure regulator valve 526C is adjusted respectively so as to the pressure of the two-way compressed air to the uplink and downlink of pusher cylinder 331,
Last two-way air enters cylinder 331, and drive cylinder 331 moves up or down respectively, and then cooling station is implemented to supply
Control;
It is molded station air supply system and air supplying operation is performed to molding station molding mechanism 320;First, compressed air flows through
One pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filter module on the top of the first pressure regulator valve 521
Block removes the condensed water and impurity of compressed air, and then compressed air enters the second pressure regulator valve 522, and compressed air pressure is entered into one
Step declines, and then compressed air enters filter 541, filters impurity and mist of oil, and then compressed air enters booster pump 542, will
The pressure multiplication of compressed air, then compressed air, which enters, is molded station magnetic valve 543, and then compressed air enters proportioning valve
523 adjust gas pressure intensity size and eliminate pressure shake and show the pressure of the compressed air finally obtained again,
Last compressed air enters cylinder 321 and drives sliding block 322 to move up and down.
Compared with prior art, this have the advantage that:
A kind of electrically combination drive accurate glass molds pressing formation machine and operating method provided by the invention, are analyzed above-mentioned electric
The primary structure of combination drive accurate glass molds pressing formation machine is understood:
Above-mentioned electrically combination drive accurate glass molds pressing formation machine, it is mainly by console, pan feeding component, die forming machine
The structure compositions such as main body, discharge component, housing assembly;
Electrically combination drive accurate glass molds pressing formation machine provided by the invention, the driving principle of its mechanical structure is electric
Composite flooding, wherein, feeding module, pusher module, translation electric cylinders and pusher electric cylinders are due to having multiple operating positions or needs
Possess adjustment capability or both to operating position to have both, thus be electric drive;Other mechanical structures, including make in process
Molding mechanism and other mechanisms are entirely to be driven with cylinder, significantly reduce the production cost of equipment.
Electrically combination drive accurate glass molds pressing formation machine provided by the invention, it is protected as preventing mould using nitrogen
The means aoxidized with precast body, and provide air supply system and be used for controlling the flow velocity of nitrogen, pressure and result can be fed back to
Operator.So that it is guaranteed that operator can be right when technique changes or during mechanical structure action according to production needs
The flow velocity and pressure of nitrogen realize complex control, so as to reduce nitrogen consumption on the premise of ensure nitrogen protective atmosphere enclose not by
Destroy.
Electrically combination drive accurate glass molds pressing formation machine provided by the invention, its pan feeding component are responsible for mould and prefabricated
The assembly (hereinafter referred to as assembly) of part is sent into die forming owner's body, and in this process, assembly will successively pass through two
Road feeding gate and only one of feeding gate opening under the same time, effectively prevent air from largely entering shaping cabin so that mould
The nitrogen protective atmosphere of pressing formation machine body interior, which encloses, to be destroyed.Die forming owner body is then the field being processed to prefabricated component
Institute.Electrically combination drive accurate glass molds pressing formation machine, its discharge component provided by the invention will be then responsible for sending out assembly
Die forming owner's body, also passes through two sects in this process, so as to prevent air largely enter shaping cabin so as to
The nitrogen protective atmosphere of die forming machine body interior is enclosed to be destroyed.
Operating method provided by the invention, it has, and mode of operation is more novel, and controllable precision is higher, and control mode is more
Sample is added, while greatly improves the product processing quality and performance of die forming machine.
Embodiment
Technical scheme is clearly and completely described below in conjunction with accompanying drawing, it is clear that described implementation
Example is part of the embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, ordinary skill
The every other embodiment that personnel are obtained under the premise of creative work is not made, belongs to the scope of protection of the invention.
The present invention is described in further detail below by specific examples of the implementation and with reference to accompanying drawing.
Referring to Fig. 1, Fig. 2, the embodiments of the invention provide a kind of electrically combination drive accurate glass molds pressing formation machine, including
Console 100, pan feeding component 200, die forming owner body 300, discharge component 400, housing assembly 500;
The console 100 respectively with the pan feeding component 200, the die forming owner body 300, the discharge component
400th, the housing assembly 500 electrically connects;
The pan feeding component 200 is used to the assembly of mould and prefabricated component being sent into die forming owner body 300;It is described enter
Material component 200 includes at least two feeding gates;The pan feeding component 200 is additionally operable to drive assembly successively by this twice to enter
Bin gate and only have one feeding gate to open under the same time, while in the charging doorway increment injection nitrogen of opening, with to prevent
Only air enters shaping cabin so that the nitrogen protective atmosphere inside die forming owner body 300 encloses and destroyed;
The die forming owner body 300 is used to carry out prefabricated component multistation transmission and processing;The die forming machine
Main body 300 includes shifting fork mechanism 340, shaping cabin 350, nitrogen delivery port 360;The die forming owner body 300 is inside it
Seven stations are provided with altogether, are the first preheating station, the second preheating station, the 3rd preheating station, molding station, first respectively
Annealing station, the second annealing station, cooling station;And seven stations arrange along straight line;The shifting fork mechanism 340 is used for
After assembly machines on a station, assembly is transferred to next station up;In die forming owner's body
Then there are multiple nitrogen delivery ports 360 in 300 outsides, by the way that nitrogen is input to inside shaping cabin 350, ensure in certain time
Nitrogen gas concn postcritical is so as to form protection atmosphere afterwards, and then prevents prefabricated component and mould to be oxidized at high temperature;
The discharge component 400 is used to assembly sending out die forming owner body 300;The discharge component 400 includes
One discharge door and a discharging shield;The discharge component 400 is additionally operable to drive assembly will be successively by this discharging
Door only has a discharge door or a discharging shield to open with a discharging shield and under the same time, while going out in opening
Bin gate mouth increment sprays nitrogen, to prevent air from entering shaping cabin so that nitrogen inside die forming owner body 300
Protection atmosphere is destroyed;
The housing assembly 500 is used to supporting the die forming owner body 300 and providing electrical control support, and
Accommodating portion nitrogen, cooling water and compressed air circulation duct, display nitrogen flow, the instrument of pressure and display cooling are installed
The instrument of water-carrying capacity, and pressure adjustment control is carried out to cylinder corresponding to seven stations.
The present invention is the multiple station die press bed using hot forming techniques as core technology development, and it is altogether by five most of groups
Into:Console, pan feeding component, die forming owner body, discharge component, housing assembly, in addition, it is also necessary to user according to
Own situation provides suitable source nitrogen, compressed air source and water cooling unit.
The driving principle of the mechanical structure of the present invention is electric composite flooding, wherein, feeding module, pusher module, translation
Electric cylinders and pusher electric cylinders have both due to having multiple operating positions or needing to possess adjustment capability or both to operating position, thus
For electric drive;Other mechanical structures, including the molding mechanism used in process and other mechanisms are entirely with cylinder
Driving, significantly reduce the production cost of equipment.
For substantial amounts of cylinder mechanism in the present invention, the present invention is accordingly equipped with three sets of air supply systems, wherein displacement mechanism
Because required precision is not high, simplest set of system is used;First to the 3rd and the 5th to the 7th station pair in molding mechanism
The cylinder answered has higher required precision, therefore has a set of complex air supply system;Stamper in molding mechanism
Cylinder corresponding to position has highest required precision, therefore is equipped with a set of air supply system the most complicated, and the system is effectively protected
The Stability and veracity of cylinder power output has been demonstrate,proved, has greatly improved the accuracy of manufacture of lathe.
The present invention uses nitrogen protection as the means for preventing that mould and precast body from aoxidizing, and provides the 4th set of supply system
System is used for controlling the flow velocity of nitrogen, pressure and result can be fed back into operator.So that it is guaranteed that operator can be according to production
Need to realize complex control when technique changes or to the flow velocity and pressure of nitrogen during mechanical structure action, so as to
Ensure that nitrogen protective atmosphere encloses on the premise of nitrogen consumption is reduced not destroyed.
Present invention selection uses direct contact type heating to pass through as the heater meanses to mould and the assembly of prefabricated component
Heating module, water cooling module and molding mechanism are closely integrated, so as to effectively make use of multiple station die press bed phase
The problem of cost increase that accessory is brought is changed to compact space, while when decreasing damage parts.
In the present invention, console is served to entirely inventing the effect being controlled, when it is to molding temperature, molding
Between, the technological parameter such as molding pressure be controlled, nitrogen protective atmosphere is enclosed and the safety factor such as flow of cooling water situation be monitored,
When machine tool running goes wrong and alarm and provide emergency shutdown function, also control lathe manual/auto operational mode
Formula and the action for controlling each movable agency of the invention in automatic mode, meanwhile, console power supply itself and lathe are always electric
Source is also mounted in console.
Pan feeding component is responsible for the assembly of mould and prefabricated component (hereinafter referred to as assembly) being sent into die forming owner's body,
In this process, assembly successively will only have one of feeding gate to open by twice feeding gate and under the same time, simultaneously
In the charging doorway increment injection nitrogen of opening, cabin is shaped so that die forming machine body interior to prevent air from entering
Nitrogen protective atmosphere enclose and destroyed.
Die forming owner body is then the place being processed to prefabricated component, and its inside one shares seven stations, is respectively
First preheating station, the second preheating station, the 3rd preheating station, molding station, the first annealing station, the second annealing station, cold
But station.This seven stations arrange along straight line, have a corresponding molding mechanism on each station, work as assembly
After being machined on a station, it can be transferred to next station up by shifting fork mechanism.Consequently, it is possible to by using
The mode of production of streamline, die forming owner body can be processed to most seven prefabricated components simultaneously.In addition, in die forming
Machine body interior, there is complicated cooling water pipeline so as to prevent from causing main body in itself high temperature caused by assembly heating
Infringement;Then there are multiple nitrogen delivery ports in the external side of die forming owner, by the way that nitrogen is input into shaping cabin interior, protect
Nitrogen gas concn postcritical so as to form protection atmosphere, and then prevents prefabricated component and mould at high temperature to card after a certain time
It is oxidized.Specifically it should be noted that then having multiple nitrogen delivery ports in the external side of die forming owner, due to shaping cabin
Itself and blow-by, thus can by the way that nitrogen constantly is input into shaping cabin and discharges the air of shaping cabin interior,
Nitrogen gas concn postcritical prevents prefabricated component and mould to be oxidized at high temperature so as to form protection atmosphere after certain time.
Above-mentioned pan feeding component is responsible for the assembly of mould and prefabricated component (hereinafter referred to as assembly) being sent into die forming machine
Main body, in this process, assembly successively will only have one of feeding gate to open by twice feeding gate and under the same time,
It can effectively prevent air from largely entering shaping cabin so that the nitrogen protective atmosphere of die forming machine body interior is enclosed by broken
It is bad.
, in this process equally will be through meanwhile discharge component will be then responsible for assembly sending out die forming owner's body
Two sects are crossed, while nitrogen is sprayed in the discharging doorway increment of opening, to prevent air from entering shaping cabin so that molding
Nitrogen protective atmosphere inside forming machine main body 300, which encloses, to be destroyed.Discharge component carries a cooling body simultaneously, can be to dress
Part is cooled further near room temperature, to reduce the time cost of production.
Substantial amounts of valve and instrument are installed, the major part in them constitutes four independent supply systems on housing assembly
System, it is nitrogen air supply system, displacement mechanism air supply system, other molding mechanism air supply systems and molding station molding mechanism respectively
Air supply system.Nitrogen and compressed air have to the turnover by these air supply systems, realize the pressure of gas and the control of flow velocity
Make and eliminate the fluctuation of pressure, then could enter the drive cylinder of die forming owner body and each pneumatic mechanism.Also have simultaneously
The elements such as cooling water flow meter, vacuum generator, for monitoring cooling water flow, vacuum etc. is formed in loading Modular surface
Deng.
Preferably, can embodiment as one kind;Wherein, the console 100 includes electrical control cubicles 110, man-machine interface
120th, pattern switching knob 130, temperature display meter 140, emergency stop button 150;
The electrical control cubicles 110 respectively with the man-machine interface 120, pattern switching knob 130, temperature display meter 140, tight
Anxious stop botton 150 electrically connects;The electrical control cubicles 110 are used to power to man-machine interface 120, temperature display meter 140;
The man-machine interface 120 is used for the temperature, pressure, clamp time related process parameters of typing lathe, and carries out mould
Press through journey parameters monitoring display;
It is described to be used to switch the automatic operation mode of lathe or manually operated mould by rotation mode switch knob 130
Formula;
The temperature display meter 140 is used to realize the monitoring temperature to the first six station;
The power supply that the emergency stop button 150 is used to export the electrical control cubicles 110 after being pressed carries out shutdown and cut
Disconnected operation;
Referring to Fig. 1, it is necessary to illustrate, the electricity of general supply and console 100 in electrical control cubicles 110 equipped with die forming machine
Source, after connecting the two power supplys, lathe starts to run well.First by the temperature of the typing lathe of man-machine interface 120, pressure,
The related process parameters such as clamp time, the operator scheme of lathe can be switched by rotation mode switch knob 130.It is selected automatic
After pattern, you can the automatic extruding process of optical material is carried out, it is necessary to continue through man-machine interface 120 after selected manual mode
Complete the control of the action of each part of lathe.In process, by realizing temperature display meter 140 to each station
Monitoring temperature, while man-machine interface 120 itself can also show that nitrogen protective atmosphere is enclosed with whether flow of cooling water runs well.When
When there is unexpected situation, console 100 can buzzing alarm, when can not solve produced problem and be likely to cause the damage of lathe
When, it can be tackled by pressing emergency stop button 150.
Wherein, the pan feeding component 200 enters including sensing phototube 210, feed mechanism 220, pusher 230, first
The feeding door mechanism 250 of discharging door mechanism 240 and second;
The feed mechanism 220 includes feeding module 221 and loading module 222;The pusher 230 includes pusher mould
Group 231, charging ram 232;First feeding door mechanism 240 includes the feeding gate 242 of cylinder mechanism 241 and first;The sensing
Phototube 210 is located at the near-end of the feed mechanism 220, and the pusher 230, first feeding door mechanism 240
In the distal end of the feed mechanism 220;The feeding module 221 is used to drive the loading module 222 along the feeder
The bearing of trend of structure 220 moves back and forth;The pusher module 231 is used to drive the charging ram 232 to move back and forth;The pusher
The axis direction of bar 232 is vertical with the bearing of trend of the feed mechanism 220;The cylinder mechanism 241 is used to drive described the
One feeding gate 242 moves back and forth along vertical direction;Second feeding door mechanism 250 enters including cylinder mechanism 251 and second
Bin gate 252;The cylinder mechanism 251 is used to drive the second feeding gate 252 to move back and forth along vertical direction;
Preferably, can embodiment as one kind;In the structure of pan feeding component 200:
The loading module 222 is platform structure, and the loading module 222 is used for the assembling for placing mould and prefabricated component
Body;
The object that the sensing phototube 210 is used in the loading module 222, and after assembly is sensed, triggering
Pan feeding control signal;
The feeding module 221 is used for after pan feeding control signal is received, drives loading module 222 together with being placed on it
Assembly to place before the first feeding gate 242 and stop;The cylinder mechanism 241 is used to drive the first feeding gate 242 to erect upwards
Translation is dynamic to open, and is easy to the loading module 222 to pass through;The feeding module 221 is additionally operable to continue to drive the loading
Module 222 is until the assembly being placed in loading module 222 is delivered on the axis of charging ram 232;
The pusher module 231 is used to drive the assembly to move on until assembly is pushed into the second feeding gate
Before 252 and stop;
The cylinder mechanism 251 is used to drive 252 upward vertical shift of the second feeding gate to open, and is easy to the pusher module
231 driving charging rams 232 promote assembly to enter die forming owner body 300.
As shown in Figure 3 and Figure 4, in pan feeding component 200, sensing phototube 210, feed mechanism 220, pusher are included
230th, the first feeding door mechanism 240 and the second feeding door mechanism 250.
The assembly of mould and prefabricated component (hereinafter referred to as assembly) is placed into loading module 222, it can be induced
Phototube 210 detects that then feeding module 221 will drive loading module 222 together with the assembly being placed on it to
Before one feeding gate 242 and stop, then drive 242 upward vertical shift of the first feeding gate to open by cylinder mechanism 241, then send
Material module 221 continues to drive loading module 222 until the assembly being placed in loading module 222 is delivered into charging ram
On 232 axis.Then charging ram 232 is advanced until under the driving of pusher module 231 pushes to the second charging by assembly
Before door 252 and stop, then loading module 222 returns to before the first feeding gate 242 and again under the driving of feeding module 221
Stop, and then the first feeding gate 242 downward vertical shift under the driving of cylinder mechanism 241 is closed, loading module 222 is then being sent
Expect to come back to initial position under the driving of module 221.Then drive the second feeding gate 252 vertical upwards by cylinder mechanism 251
It is mobile to open, and then pusher module 231 drives the first work that charging ram 232 promotes assembly to enter die forming owner body 300
Position, then pusher module 231 drives charging ram 232 to return to the second feeding gate 252 in front of the door again, and then the second feeding gate 252 exists
Downward vertical shift is closed under the driving of cylinder mechanism 251, and last pusher module 231 drives charging ram 232 to return to initial position,
So far pan feeding component 200 completes a complete workflow.
Wherein, the die forming owner body 300 includes general molding mechanism 310, is molded station molding mechanism 320, is cold
But station molding mechanism 330, shifting fork mechanism 340, shaping cabin 350, nitrogen delivery port 360;
The general molding mechanism 310 is specially five, corresponds to the first preheating station, the second preheating station, the respectively
Three preheating stations and the first annealing station, second annealing station this five stations;
The molding station molding mechanism 320 corresponds to be molded station;
The cooling station molding mechanism 330 corresponds to cooling station;
Transferred them to after the process that the shifting fork mechanism 340 is used on assembly one station of completion next
Station and most at last its send out shaping cabin 350;
The shaping cabin 350 is then the position of die forming processing, by will come from nitrogen delivery port 360
Nitrogen inputs cabin interior, ensures that nitrogen gas concn postcritical is so as to form protection atmosphere after a certain time, and then prevent
Prefabricated component and mould are oxidized at high temperature;And it is additionally provided with several cooling water pipes inside the bulkhead in the shaping cabin 350
Road, to prevent body to be heated caused high temperature failure when being heated to assembly;
The nitrogen delivery port 360 1 shares 5, is respectively distributed to shape on four angles at the top of cabin 350;
As shown in Figure 5 and Figure 6, in die forming owner body 300, general molding mechanism 310, molding station mould are included
Press mechanism 320, cooling station molding mechanism 330, shifting fork mechanism 340, shaping cabin 350, nitrogen delivery port 360.It should be noted
Be that general molding mechanism 310 one shares five in die forming owner body 300, correspond to the first preheating station (first respectively
Station), the second preheating station (second station), the 3rd preheating station (3rd station) and first annealing station (the 5th station),
Second annealing station (the 6th station) this five stations, except the part specifications caused by station purposes difference, output pressure is not
With outside, five molding mechanisms have no essential distinction, therefore only to general molding mechanism 310 corresponding to the first preheating station below
In be specifically introduced.And it is then the 4th station to be molded corresponding to station molding mechanism 320, that is, station is molded, bosher
It is then the 7th station corresponding to the molding mechanism 330 of position, that is, cooling station.And shifting fork mechanism 340 be then responsible for it is complete in assembly
Next station is transferred them to after into the process on a station and most it sends out shaping cabin 350 at last.Shape cabin
Room 350 is then the position of die forming processing, by the way that the nitrogen for coming from nitrogen delivery port 360 is inputted into cabin interior,
Ensure that nitrogen gas concn postcritical is so as to form protection atmosphere after a certain time, and then prevent prefabricated component and mould in high temperature
It is lower to be oxidized, while the bulkhead inside for shaping cabin 350 has substantial amounts of cooling water pipeline, to prevent body from entering to assembly
High temperature failure caused by being heated during row heating.It should be noted that nitrogen delivery port one shares 5, it is respectively distributed into
On four angles at the top of shape cabin 350, its structure is essentially identical, and according to the needs of user, can select will be therein several stifled
On, or be all turned on to realize the adjustment to the nitrogen atmosphere inside shaping cabin 350.
Wherein, the discharge component 400 include discharging door mechanism 410, discharging shield mechanism 420, connection platform mechanism 430,
Pusher 440, cooling body 450, splicing plate 460;
The discharging shield mechanism 420, the cooling body 450 are then positioned at the upside of connection platform mechanism 430;
The discharging door mechanism 410 includes cylinder mechanism 411 and discharge door 412;
The discharging shield mechanism 420 includes cylinder mechanism 421 and discharging shield 422;
The connection platform mechanism 430 includes cylinder mechanism 431 and connection platform 432;
The pusher 440 includes pusher electric cylinders 441 and charging ram 442;The pusher electric cylinders 441 are described for driving
Bearing of trend of the charging ram 442 along the pusher 440 moves back and forth;
The cooling body 450 includes cylinder mechanism 451 and refrigerating module 452;
Wherein, the cylinder mechanism 431 is used to drive connection platform 432 to move a segment distance so as to which assembly is delivered into pusher
On the axis of bar 442;The pusher electric cylinders 441 are used to drive the charging ram 442 that assembly is pushed into refrigerating module 452
Underface;The pusher electric cylinders 441 are used to drive the charging ram 442 to be back to initial position;The cylinder mechanism 451 is used for
Driving refrigerating module 452 moves untill refrigerating module 452 and assembly contact with each other straight down;To assembly by controlling
After the cool time that platform 100 processed is set, the cylinder mechanism 451 is used for driving refrigerating module 452 again and moved back to straight up
To initial position;The pusher electric cylinders 441 are used to drive charging ram 442 that assembly is pushed into splicing plate 460, wait to be operated
Personnel take away;Then the pusher electric cylinders 441 drive the charging ram 442 to be back to initial position again, the last cylinder
Mechanism 431 drives the connection platform 432 to be back to initial position;
Wherein, in housing assembly 500, one shares four air supply systems, and respectively nitrogen air supply system, displacement mechanism supplies
Gas system, general station air supply system and molding station air supply system;Four air supply systems, for be passed through its internal nitrogen or
Compressed air, after the adjustment for first passing through the pressure for gas, speed and pressure oscillation factor, into die forming owner
Body 300 forms gas shield atmosphere and each cylinder.
Preferably, can embodiment as one kind;In general molding mechanism 310, the general molding mechanism 310 includes
Cylinder 311, sliding block 312, guide rail 313, upper mould heating module 314, lower mould heating module 315;
Wherein, upper mould heating module 314 include cooled plate 314A, upper mounted plate 314B, upper thermal insulation board 314C, it is upper plus
Hot plate 314D, upper thermocouple 314E and upper force fit plate 314F;
Wherein, lower mould heating module 315 include lower cooled plate 315A, bottom plate 315B, lower thermal insulation board 315C, it is lower plus
Hot plate 315D, lower thermocouple 315E, lower force fit plate 315F;
Wherein, the cylinder 311 is fixedly connected with the sliding block 312;The sliding block 312 is arranged on the guide rail 313,
And the sliding block 312 is slidably matched with the guide rail 313;The cylinder 311 is used to drive the sliding block 312 connected with it to move,
And the collimation of motion path is realized by the cooperation with guide rail 313, finally give pressure transmission to assembling via upper force fit plate 314F
Body, and the embossing action realized by being cooperated with lower force fit plate 315F to assembly.
Preferably, can embodiment as one kind;In station molding mechanism 320 is molded, the molding station moulding press
Structure 320 includes cylinder 321, sliding block 322, guide rail 323, displacement transducer 324, contact pilotage 325, upper mould heating module 326, lower mould and added
Thermal modules 327;
Wherein, the cylinder 321 is fixedly connected with the sliding block 322;The sliding block 322 is arranged on the guide rail 323,
And the sliding block 322 is slidably matched with the guide rail 323;The cylinder 321 is used to drive the sliding block 322 connected with it to move,
And the collimation of motion path is realized by the cooperation with guide rail 323, finally give pressure transmission to dress via upper mould heating module 326
Part, and the embossing action realized by being cooperated with lower mould heating module 327 to assembly;
The front of the molding station molding mechanism 320 is provided with displacement transducer 324, and installs one on sliding block 322
Individual contact pilotage 325 cooperates with displacement transducer 324;Institute's displacement sensors 324 are used to record contact pilotage 325, sliding block 322
Position simultaneously feeds back to console 100, and compared with the preset value in console 100, finally adjusts cylinder 321 according to result
Output realize position adjustment for upper mould heating module 326.
Preferably, can embodiment as one kind;In cooling station molding mechanism 330, the cooling station moulding press
Structure 330 includes cylinder 331, floating junction 332, upper cooling block 333, lower cooling block 334;
Wherein, the cylinder 331 is fixedly connected with the floating junction 332;The cylinder 331 is used to drive to be connected with it
Floating junction 332 move back and forth, realize the collimation of motion path, finally to assembly implement cooling down operation;
The upper cooling block 333, the inside of the lower cooling block 334 are provided with cooling pipe.
As shown in fig. 7, in general molding mechanism 310, include cylinder 311, sliding block 312, guide rail 313, the heating of upper mould
Module 314, lower mould heating module 315.
As shown in figure 8, in station molding mechanism 320 is molded, include cylinder 321, sliding block 322, guide rail 323, displacement
Sensor 324, contact pilotage 325, upper mould heating module 326, lower mould heating module 327.
As shown in figure 9, in cooling station molding mechanism 330, include cylinder 331, floating junction 332, upper cooling block
333rd, lower cooling block 334.
As shown in Figure 10, in upper mould heating module 314, cooled plate 314A, upper mounted plate 314B, upper heat-insulated is included
Plate 314C, upper heating plate 314D, upper thermocouple 314E and upper force fit plate 314F.
As shown in figure 11, in lower mould heating module 315, include lower cooled plate 315A, bottom plate 315B, under it is heat-insulated
Plate 315C, lower heating plate 315D, lower thermocouple 315E, lower force fit plate 315F.
After assembly enters station corresponding to general molding mechanism 310, the cylinder 311 controlled by console 100 is opened
Begin to drive the sliding block 312 connected with it to move, and the collimation of motion path realized by the cooperation with guide rail 313, finally via
Pressure transmission to assembly, and is passed through to cooperate with lower force fit plate 315F and realized to the mould of assembly by upper force fit plate 314F
Pressure.In this process, upper thermocouple 314E and lower thermocouple 315E is all the time to upper heating plate 314D's and lower heating plate 315D
Temperature is recorded and feeds back to console 100, is added by console 100 according to the comparative result pair of feedback result and predefined parameter
The quantity of heat given up of hot plate carries out closed loop regulation.Upper mounted plate 314B and bottom plate 315B be separately mounted to cooled plate 314A and
So that part is more firmly mounted between upper thermal insulation board 314C, lower cooled plate 315A and lower thermal insulation board 315C, all adding
In thermal process, due to having upper thermal insulation board 314C and lower thermal insulation board 315C presence, upper heating plate 314D and lower heating plate 315D productions
Raw temperature will not be too fast conduction supreme cooled plate 314A and lower cooled plate 315A, while cooling water enters upper cooled plate 314A
With lower cooled plate 315A and remain that the heat of conduction is taken away in flowing, prevent upper heating plate 314D under high temperature and lower add
Hot plate 315D causes damage to die forming owner body 300.Further, it should be noted that in die forming owner body 300,
Six station each two stations corresponding to general molding mechanism 310 and molding station molding mechanism 320 share a lower cooled plate
315A。
It is highly similar to general molding mechanism to be molded basic structure and the operation principle of station molding mechanism 320, uniquely
It is not both that displacement transducer 324 is installed in the front of molding station molding mechanism, and a contact pilotage is installed on sliding block 322
325 cooperate with displacement transducer 324.During molding station molding mechanism 320 works, displacement transducer can record
Lower contact pilotage 325, the i.e. position of sliding block 322 simultaneously feed back to console 100, and compared with the preset value in console 100, most
Position adjustment of the output realization of cylinder 321 for upper mould heating module 326 is adjusted according to result eventually.In addition, molding station mould
The upper mould heating module 314 of the upper mould heating module 326 of press mechanism 320 and lower mould heating module 327 and general molding mechanism 310
With lower mould heating module 315 without difference structurally and functionally.
The basic structure of cooling station molding mechanism 330 is significantly simplified compared to general molding mechanism 310, but work
It is essentially identical to make principle.Floated only difference is that the guide rail 313 that collimating effect is played in general molding mechanism has been replaced by
Dynamic joint 332, its effect is similar with universal knot, can effectively eliminate straight line error while collimating effect is played and axis is inclined
Move.Likewise, upper cooling block 333 and lower cooling block 334 compared to general molding mechanism 310 upper mould heating module 314 and under
Mould heating module 315 is structurally and functionally also significantly being simplified.Upper cooling block 333 and lower cooling block 334 are only
It is made up of a part, only there is cooling water pipeline inside it, therefore also only possess refrigerating function.
As shown in figure 12, in shifting fork mechanism 340, telescopic cylinder 341, translation electric cylinders 342, shift fork 343, You Shui are included
Cold pipe 344 and left water cooling tube 345.
Preferably, can embodiment as one kind;In shifting fork mechanism 340, the shifting fork mechanism 340 includes telescopic cylinder
341st, electric cylinders 342, shift fork 343, right water cooling tube 344 and left water cooling tube 345 are translated;
Wherein, the left water cooling tube 345 and the right water cooling tube 344 are respectively fixedly connected with the telescopic cylinder 341
The left and right sides of extension bar;The telescopic cylinder 341 is used to drive the shift fork 343, the left water cooling tube 345 and described simultaneously
Right water cooling tube 344 moves back and forth along the Y direction;
The translation electric cylinders 342 are used to drive the shift fork 343, the telescopic cylinder 341, the left and of water cooling tube 345
The right water cooling tube 344 is moved back and forth along the X direction, while assembly is transported into next station, and is completed in assembly
The connection platform 432 delivered to after process on last station on the discharge component 400;And X-direction is hung down with Y-direction
Directly.
As shown in Figure 13 and Figure 14, in discharge component 400, include discharging door mechanism 410, discharging shield mechanism 420,
Connection platform mechanism 430, pusher 440, cooling body 450, splicing plate 460.
After assembly is completed in the process on a station, discharging shield 422 is driven by cylinder mechanism 421 first
Downward vertical shift is closed, and then drives 412 upward vertical shift of discharge door to open by cylinder mechanism 411, and then telescopic cylinder
341 meeting shift forks 343 forward extend out along Y-direction, as shown in figure 15;Then translating electric cylinders 342 will be on the basis of previous step
Upper drive shift fork 343 is moved in X direction, while assembly is transported into next station, as shown in figure 16.Complete assembly
After displacement, translating electric cylinders 342 first, shift fork 343 reversely retracts a small distance in X direction again, then telescopic cylinder
341 drive shift forks 343 are reversely retracted again along Y-direction, are then back to initial position by the shift fork 343 of translation electric cylinders 342,
Then drive 412 downward vertical shift of discharge door to close by cylinder mechanism 411, discharging shield is finally driven by cylinder mechanism 421
422 upward vertical shifts are opened.Then after waiting assembly to complete process on next station, above-mentioned stream is repeated
Journey, untill assembly completes the process of all stations.
After assembly is completed in the process on last station, it will above-mentioned flow is equally come again, it is complete
Into after above-mentioned flow, assembly will be sent on connection platform 432, then drive connection platform 432 to move by cylinder mechanism 431 first
A dynamic segment distance is so as to deliver to assembly on the axis of charging ram 442, and then pusher electric cylinders 441 drive charging ram 442 to fill
Part pushes to the underface of refrigerating module 452, and then pusher electric cylinders 441 drive charging ram 442 to be back to initial position again.
Then cylinder mechanism 451 drive refrigerating module 452 mobile straight down until refrigerating module 452 and assembly contact with each other for
Only, as shown in figure 17.To assembly after the cool time that console 100 is set, cylinder mechanism 451 drives cooling mould again
Block 452 moves back to initial position straight up, and then pusher electric cylinders 441 drive charging ram 442 that assembly is pushed into splicing
On plate 460, operating personnel are waited to take away.Then pusher electric cylinders 441 drive charging ram 442 to be back to initial position again, finally
Cylinder mechanism 431 drives connection platform 432 to be back to initial position;So far a complete mould pressing process flow is fully completed.
Preferably, can embodiment as one kind;In housing assembly 500, the housing assembly 500 includes first instrument
Plate 510, second instrument plate 520, the 3rd instrument board 530, frame casing 540, electrical control cubicles 550;
In first instrument plate 510, first instrument plate 510 includes nitrogen pressure regulator valve 511, nitrogen magnetic valve 512, nitrogen
Reversal valve 513, nitrogen flow valve 514, solenoid valve block 515 and solenoid valve block 516;
In second instrument plate 520, second instrument plate 520 includes the first pressure regulator valve 521, the second pressure regulator valve 522, ratio
The annealing station of valve 523, first declines the annealing station of pressure regulator valve 524, second and declines pressure regulator valve 525, pressure regulation valve group 526;
In the 3rd instrument board 530, the 3rd instrument board 530 includes cooling water flow meter 531, vacuum generator 532,
One preheating station declines pressure regulator valve 533, the second preheating station declines pressure regulator valve 534, the 3rd preheating station declines pressure regulator valve 535,
Pressure regulation valve group 536;
In frame casing 540, frame casing 540 includes filter 541, booster pump 542, molding station magnetic valve
543rd, the first preheating station magnetic valve 544, the second preheating station magnetic valve 545, the 3rd preheating station magnetic valve 546, bosher
Position magnetic valve 547;
Wherein, solenoid valve block 515 includes the first feeding door mechanism magnetic valve 515A, the second feeding door mechanism magnetic valve
515B, discharging door mechanism magnetic valve 515C, shifting fork mechanism magnetic valve 515D, discharging shield mechanism magnetic valve 515E, cooling body
Magnetic valve 515F and connection platform mechanism electromagnetic valve 515G;
Solenoid valve block 516 includes the second preheating station magnetic valve 516A, the 3rd preheating station magnetic valve 516B, first moved back
Firer position magnetic valve 516C, the second annealing station magnetic valve 516D.
In pressure regulation valve group 526, include the first annealing station rising tone pressure valve 526A, the second annealing station rising tone pressure
Valve 526B, cooling station decline pressure regulator valve 526C, cooling station rises pressure regulator valve 526D.
In pressure regulation valve group 536, include the first preheating station and rise pressure regulator valve 536A, the rising pressure regulation of the second preheating station
Valve 536B, the 3rd preheating station rise pressure regulator valve 536C.
As shown in Figure 18 and Figure 19, in housing assembly 500, first instrument plate 510, second instrument plate 520, are included
Three instrument boards 530, frame casing 540, electrical control cubicles 550.
As shown in figure 20, in first instrument plate 510, include nitrogen pressure regulator valve 511, nitrogen magnetic valve 512, nitrogen and change
To valve 513, nitrogen flow valve 514, solenoid valve block 515 and solenoid valve block 516.
As shown in figure 21, solenoid valve block 515 includes the first feeding door mechanism magnetic valve 515A, the second feeding door mechanism electricity
Magnet valve 515B, discharging door mechanism magnetic valve 515C, shifting fork mechanism magnetic valve 515D, discharging shield mechanism magnetic valve 515E, cooling
Mechanism electromagnetic valve 515F and connection platform mechanism electromagnetic valve 515G
As shown in figure 22, solenoid valve block 516 includes the second preheating station magnetic valve 516A, the 3rd preheating station magnetic valve
516B, the first annealing station magnetic valve 516C, the second annealing station magnetic valve 516D.
As shown in figure 23, in second instrument plate 520, the first pressure regulator valve 521, the second pressure regulator valve 522, proportioning valve are included
523rd, the first annealing station declines the annealing station of pressure regulator valve 524, second and declines pressure regulator valve 525, pressure regulation valve group 526.
As shown in figure 24, in pressure regulation valve group 526, the first annealing station rising tone pressure valve 526A, the second annealing are included
Station rises pressure regulator valve 526B, cooling station declines pressure regulator valve 526C, cooling station rises pressure regulator valve 526D.
As shown in figure 25, in the 3rd instrument board 530, cooling water flow meter 531, vacuum generator 532, first are included
Preheating station declines pressure regulator valve 533, the second preheating station declines pressure regulator valve 534, the 3rd preheating station declines pressure regulator valve 535, adjusts
Pressure valve group 536.
As shown in figure 26, in pressure regulation valve group 536, include the first preheating station and rise pressure regulator valve 536A, the second preheating
Station rises pressure regulator valve 536B, the 3rd preheating station rises pressure regulator valve 536C.
As shown in figure 27, in frame casing 540, filter 541, booster pump 542, molding station magnetic valve are included
543rd, the first preheating station magnetic valve 544, the second preheating station magnetic valve 545, the 3rd preheating station magnetic valve 546, bosher
Position magnetic valve 547.
In housing assembly 500, one shares four air supply systems, respectively nitrogen air supply system, displacement mechanism supply system
System, general station air supply system and molding station air supply system.Nitrogen and compressed air need to first pass through this four air supply systems,
After the adjustment for factors such as the pressure, speed and pressure oscillation of gas is realized, it can just enter die forming owner
Body 300 forms gas shield atmosphere or drive cylinder.
For nitrogen air supply system, nitrogen first passes around pipeline and enters nitrogen pressure regulator valve 511, realizes the pressure to nitrogen
Strong control simultaneously eliminates fluctuation of pressure, subsequently into the nitrogen magnetic valve 512 for controlling nitrogen to be opened and closed, then from nitrogen electromagnetism
The nitrogen that valve 512 flows out is divided into two, wherein flow directly into nitrogen flow valve 514 all the way, can this be referred to as A roads all the way, in addition one
Road flows to nitrogen reversal valve 513, and is divided into two again, and it is respectively B roads and C roads that can claim this two-way, and this two-way is eventually distinguished
Converge with A roads, and together flow to nitrogen flow valve 514.By the opening and closing that B roads and C roads are controlled by nitrogen reversal valve 513, you can
The adjustment of the flow for the nitrogen for flowing through nitrogen flow valve 514 is realized, and is finally shown on the display screen of nitrogen flow valve 514
Come.
In die forming owner body 300, except general molding mechanism 310, molding station molding mechanism 320 and bosher
Outside the molding mechanism 330 of position, there are other mechanisms to use cylinder, specifically include the first feeding door mechanism 240, the second feeding gate
Mechanism 250, shifting fork mechanism 340, discharging door mechanism 410, discharging shield mechanism 420, connection platform mechanism 430, cooling body 450,
These displacement mechanisms have another set of independent air supply system.By taking the first feeding door mechanism 240 as an example:Compressed air first flows through
First pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering on the top of the first pressure regulator valve 521
Module can remove the condensed water and impurity of compressed air, and then gas flows through the first feeding door mechanism magnetic valve 515A, at this
Console 100 can be by controlling the first feeding door mechanism magnetic valve 515A to realize the break-make of control compressed air simultaneously during individual
The speed of compressed air is adjusted, last compressed air flows into cylinder mechanism 241, and the first feeding gate 242 of driving moves.Other six
The general principle of mechanism is substantially the same, only magnetic valve difference.The response speed of this air supply system is very fast, can realize machine
The fast reaction of structure.
In die forming owner body 300, general molding mechanism 310 and cooling station molding mechanism 330 have the 3rd set
Independent air supply system (i.e. general station air supply system).It is with general molding mechanism 310 corresponding to the first annealing station now
Example:Compressed air first flows through the first pressure regulator valve 521, and the pressure of compressed air is reduced and eliminates pressure shake, while first
The filtering module on the top of pressure regulator valve 521 can remove the condensed water and impurity of compressed air, and then gas flows through the first lehr attendant
Position magnetic valve 516C, console 100, which can pass through, in this process controls the first annealing station magnetic valve 516C to realize control
The break-make of compressed air and the speed for adjusting compressed air, then compressed air respectively enter the first annealing station rising tone pressure valve
The annealing stations of 526A and first decline pressure regulator valve 524, for the pressure of the two-way compressed air of the uplink and downlink of pusher cylinder 311
It is adjusted respectively, last two-way compressed air enters cylinder 311, and driving sliding block 312 moves up and down.
It should be noted that with the change of station, the magnetic valve number used and corresponding effect are also becoming
Change (read for convenience, in this section later in all magnetic valve the unified sign of numbering is added with magnetic valve, it is no longer additional
Prefix).Such as first preheating station there was only a magnetic valve 544, the second preheating station has magnetic valve 545 and magnetic valve 516A,
3rd preheating station has magnetic valve 546 and magnetic valve 516B, the first annealing station to have magnetic valve 516C, the second annealing station to have electricity
Magnet valve 516D, cooling station have magnetic valve 547.Wherein, the function of magnetic valve 516 and magnetic valve 547 is to make cylinder empty in compression
Worked under the driving of gas, and magnetic valve 544, magnetic valve 545 and magnetic valve 546 be then allow cylinder interior connected with outside atmosphere from
And sliding block 312 and coupled other parts are made to move under gravity.This air supply system (i.e. general station supply
System) precision it is higher, the more accurate control to cylinder can be realized, simultaneously because the driving to cylinder uplink and downlink
Compressed air separately adjusts, therefore independently of each other and correlation can be controlled between up driving force and downlink drive power
System, improve the operating flexibility of lathe.
In die forming owner body 300, molding station molding mechanism 320 has oneself a set of independent air supply system.
Its structure is:First, compressed air flows through the first pressure regulator valve 521, and the pressure of compressed air is reduced and eliminates pressure shake, together
When the top of the first pressure regulator valve 521 filtering module can remove the condensed water and impurity of compressed air, then compressed air enters
Second pressure regulator valve 522, compressed air pressure is further declined, then compressed air enters filter 541, filters impurity and oil
Mist, and then compressed air enters booster pump 542, and the pressure of compressed air is doubled, then compressed air enters molding station electricity
Magnet valve 543, then compressed air adjust gas pressure intensity size again into proportioning valve 523 and eliminate pressure and shake and will be final
The pressure of the compressed air of acquisition shows that last compressed air enters cylinder 321 and drives sliding block 322 to move up and down.The
The installation meaning of two pressure regulator valves 522 is that reducing pressure in advance prevents the air pressure after being amplified by booster pump 542 to booster pump
542 itself cause to damage and provide regulating power of the compressed air before by booster pump 542 amplifying.Filter 541 is compared
Filtering module in the top of the first pressure regulator valve 521 has ten filter capacities times over the latter, ensures clear inside booster pump 542
Clean environment simultaneously improves its life-span.The most complicated compared to its first three set air supply system the system, this complication system is effectively protected
The Stability and veracity of the pressure of the compressed air of drive cylinder 321 has been demonstrate,proved, therefore can have been realized for molding station molding
The accurate control of the cylinder 321 of mechanism 320, lift the precision of die forming technique.
Further, since when processing uses the different prefabricated component of the bore of mould, charging ram 232, shift fork 343 and charging ram
442 at work centre position can all change, it is therefore desirable to trickle adjustment is carried out to it.Electrical control cubicles can now be used
The operation handle that 550 inside are placed, the change in centre position is realized by coupled PLC and relay.Meanwhile cooling water
The effect of flowmeter 531 is that record flows through the flow of its cooling water and displayed it, and the effect of vacuum generator 532 is
A vacuum is formed in a small region on the surface of loading module 222 so as to which assembly be held, prevents it from following
Position skew occurs when loading module 222 is moved or drops.
Present invention also offers a kind of operating method, and it utilizes electric combination drive accurate glass molds pressing formation machine, including
Following operating procedure:
Pan feeding component 200 performs feed operation, comprises the following specific steps that:
The assembly of mould and prefabricated component is placed into loading module 222, it can be induced phototube 210 and detect,
Then feeding module 221 will drive loading module 222 together with before the assembly being placed on it to the first feeding gate 242 and stopping
Only, then 242 upward vertical shift of the first feeding gate is driven to open by cylinder mechanism 241, then feeding module 221 continues to
Driving loading module 222 is until the assembly being placed in loading module 222 is delivered on the axis of charging ram 232;Then push away
Material bar 232 is advanced until under the driving of pusher module 231 to be pushed to assembly before the second feeding gate 252 and stops, then
Loading module 222 is returned to before the first feeding gate 242 under the driving of feeding module 221 and stopped again, and then the first charging
The downward vertical shift under the driving of cylinder mechanism 241 of door 242 is closed, and loading module 222 is then under the driving of feeding module 221
Come back to initial position;Then 252 upward vertical shift of the second feeding gate is driven to open by cylinder mechanism 251, and then pusher
Module 231 drives the first station that charging ram 232 promotes assembly to enter die forming owner body 300, then pusher module 231
Driving charging ram 232 returns to the second feeding gate 252 in front of the door again, and then the second feeding gate 252 is under the driving of cylinder mechanism 251
Downward vertical shift is closed, and last pusher module 231 drives charging ram 232 to return to initial position, and so far pan feeding component 200 is completed
One complete workflow;
Die forming owner body 300 performs die forming operation, comprises the following specific steps that:
General molding mechanism 310 performs coining operation;When assembly enter station corresponding to general molding mechanism 310 it
Afterwards, the cylinder 311 controlled by console 100 the sliding block 312 connected with it is driven to move, and by matching somebody with somebody with guide rail 313
Close and realize the collimation of motion path, finally via upper force fit plate 314F by pressure transmission to assembly, and by with lower force fit plate
The molding to assembly is realized in 315F mutual cooperations;In this process, upper thermocouple 314E and lower thermocouple 315E are right all the time
Upper heating plate 314D and lower heating plate 315D temperature are recorded and feed back to console 100, by console 100 according to feedback
As a result the comparative result with predefined parameter carries out closed loop regulation to the quantity of heat given up of heating plate;
It is molded station molding mechanism 320 and performs coining operation;During molding station molding mechanism 320 works, position
Displacement sensor record contact pilotage 325, sliding block 322 position and feed back to console 100, and with the preset value in console 100
It is compared, position adjustment of the output realization of cylinder 321 for upper mould heating module 326 is finally adjusted according to result;Simultaneously
Cooperated the molding realized to assembly by upper mould heating module 326 and lower mould heating module 327;
Cooling station molding mechanism 330 performs coining operation;When assembly enters corresponding to cooling station molding mechanism 330
After station, floating junction 332 is driven to move the cylinder 331 controlled by console 100, finally via upper cooling block 333
By pressure transmission to assembly, and the molding realized by being cooperated with lower cooling block 334 to assembly;And by upper cold
But block 333 cooperates with lower cooling block 334 implements cooling down operation to assembly;
Shifting fork mechanism 340 transfers them to next station and most after the process that assembly is completed on a station
It sends out shaping cabin 350 to the connection platform 432 of discharge component 400 at last;
Discharge component 400 performs draw operation, comprises the following specific steps that:
Assembly is sent on connection platform 432, then first by cylinder mechanism 431 drive connection platform 432 move it is default away from
From so as to which assembly is delivered on the axis of charging ram 442, then pusher electric cylinders 441 drive charging ram 442 to push assembly
To the underface of refrigerating module 452, then pusher electric cylinders 441 drive charging ram 442 to be back to initial position again;Then cylinder
Mechanism 451 drives refrigerating module 452 to move straight down untill refrigerating module 452 and assembly contact with each other;To assembling
For body after the cool time that console 100 is set, cylinder mechanism 451 drives refrigerating module 452 to move back to straight up again
To initial position, then pusher electric cylinders 441 drive charging ram 442 to push to assembly on splicing plate 460, wait operating personnel
Take away;Then pusher electric cylinders 441 drive charging ram 442 to be back to initial position again, and last cylinder mechanism 431 drives connection platform
432 are back to initial position;So far a complete mould pressing process flow is fully completed.
Preferably, can embodiment as one kind;Nitrogen air supply system performs air supplying operation;Nitrogen first passes around pipeline and entered
Enter nitrogen pressure regulator valve 511, realize the control to the pressure of nitrogen and eliminate fluctuation of pressure, subsequently into for controlling nitrogen to be opened and closed
Nitrogen magnetic valve 512, then from nitrogen magnetic valve 512 flow out nitrogen be divided into two, wherein flowing directly into nitrogen stream all the way
Valve 514 is measured, this is referred to as A roads all the way, flows to nitrogen reversal valve 513 all the way in addition, and is divided into two again, claims this two-way to be respectively
B roads and C roads, this two-way eventually converges with A roads respectively, and together flows to nitrogen flow valve 514;By by nitrogen reversal valve
513 control B roads and the opening and closing on C roads, you can the adjustment of the flow for the nitrogen for flowing through nitrogen flow valve 514 is realized, and finally in nitrogen
Shown on the display screen of throughput valve 514;
Displacement mechanism air supply system to the first feeding door mechanism 240, the second feeding door mechanism 250, shifting fork mechanism 340, go out
Discharging door mechanism 410, discharging shield mechanism 420, connection platform mechanism 430, cooling body 450 perform air supplying operation, including following step
Suddenly:
Displacement mechanism air supply system implements supply control operation to the first feeding door mechanism 240:Compressed air first flows through
First pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering on the top of the first pressure regulator valve 521
Module removes the condensed water and impurity of compressed air, and then gas flows through the first feeding door mechanism magnetic valve 515A;In this mistake
Console 100 is by controlling the first feeding door mechanism magnetic valve 515A to realize the break-make of control compressed air and adjusting compression in journey
The speed of air, last compressed air flow into cylinder mechanism 241, drive the motor performance of the first feeding gate 242;
Displacement mechanism air supply system implements supply control operation to the second feeding door mechanism 250;Compressed air first flows through
First pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering on the top of the first pressure regulator valve 521
Module removes the condensed water and impurity of compressed air, and then gas flows through the second feeding door mechanism magnetic valve 515B;In this mistake
Console 100 is by controlling the second feeding door mechanism magnetic valve 515B to realize the break-make of control compressed air and adjusting compression in journey
The speed of air, last compressed air flow into cylinder mechanism 251, drive the motor performance of the second feeding gate 252;
Displacement mechanism air supply system implements supply control operation to discharging door mechanism 410;Compressed air first flows through first
Pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521
The condensed water and impurity of compressed air are removed, then gas flows through discharging door mechanism magnetic valve 515C;Control in this process
Platform 100 by control discharging door mechanism magnetic valve 515C realize control compressed air break-make and adjust the speed of compressed air,
Last compressed air flows into cylinder mechanism 411, drives the motor performance of discharge door 412;
Displacement mechanism air supply system implements supply control operation to shifting fork mechanism 340;Compressed air first flows through the first tune
Pressure valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521 removes
The condensed water and impurity of compressed air are removed, then gas flows through shifting fork mechanism magnetic valve 515D;Console 100 in this process
By controlling shifting fork mechanism magnetic valve 515D to realize the break-make of control compressed air and adjusting the speed of compressed air, finally compress
Air flows into telescopic cylinder 341, and shift fork 343, right water cooling tube 344 and left water cooling tube 345 move back and forth along the Y direction;
Displacement mechanism air supply system implements supply control operation to discharging shield mechanism 420;Compressed air first flows through
One pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filter module on the top of the first pressure regulator valve 521
Block removes the condensed water and impurity of compressed air, and then gas flows through discharging shield mechanism magnetic valve 515E;In this process
Console 100 is by controlling discharging shield mechanism magnetic valve 515E to realize the break-make of control compressed air and adjusting compressed air
Speed, last compressed air flow into cylinder mechanism 421, the driving discharging motor performance of shield 422;
Displacement mechanism air supply system implements supply control operation to cooling body 450;Compressed air first flows through the first tune
Pressure valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521 removes
The condensed water and impurity of compressed air are removed, then gas stream supercooling mechanism electromagnetic valve 515F;Console 100 in this process
By controlling cooling body magnetic valve 515F to realize the break-make of control compressed air and adjusting the speed of compressed air, finally compress
Air flows into cylinder mechanism 451, drives the motor performance of refrigerating module 452;
Displacement mechanism air supply system implements supply control operation to connection platform mechanism 430;Compressed air first flows through first
Pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521
The condensed water and impurity of compressed air are removed, then gas flows through connection platform mechanism electromagnetic valve 515G;Control in this process
Platform 100 by control connection platform mechanism electromagnetic valve 515G realize control compressed air break-make and adjust the speed of compressed air,
Last compressed air flows into cylinder mechanism 431, drives the motor performance of connection platform 432;
General station air supply system implements supply behaviour to general molding mechanism 310 and cooling station molding mechanism 330 respectively
Make;
Air supplying operation is carried out to general molding mechanism 310 corresponding to the first annealing station:Compressed air first flows through first
Pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521
The condensed water and impurity of compressed air are removed, then gas flows through the first annealing station magnetic valve 516C, and the magnetic valve is used to control
Cylinder processed operates under pressurised conditions;Console 100 is real by the annealing station magnetic valve of control first 516C in this process
Now control the break-make of compressed air and adjust the speed of compressed air, and then gas divides two-way to enter the first annealing station rising tone
The annealing stations of pressure valve 526A and first decline pressure regulator valve 524 so as to the two-way compressed air to the uplink and downlink of pusher cylinder 311
Pressure be adjusted respectively, last two-way air enters cylinder 311, and drive cylinder 311 moves up or down respectively, and then
Realize and supply control is implemented to the first annealing station;
Air supplying operation is carried out to general molding mechanism 310 corresponding to the second annealing station:Compressed air first flows through first
Pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521
The condensed water and impurity of compressed air are removed, then gas flows through the second annealing station magnetic valve 516D, and the magnetic valve is used to control
Cylinder processed operates under pressurised conditions;Console 100 is real by the annealing station magnetic valve of control second 516D in this process
Now control the break-make of compressed air and adjust the speed of compressed air, and then gas divides two-way to enter the second annealing station rising tone
The annealing stations of pressure valve 526B and second decline pressure regulator valve 525 so as to the two-way compressed air to the uplink and downlink of pusher cylinder 311
Pressure be adjusted respectively, last two-way air enters cylinder 311, and drive cylinder 311 moves up or down respectively, and then
Realize and supply control is implemented to the second annealing station;
Air supplying operation is carried out to general molding mechanism 310 corresponding to the first preheating station:Compressed air first flows through first
Pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521
The condensed water and impurity of compressed air are removed, then gas flows through the first preheating station magnetic valve 544, and the magnetic valve is used to control
Cylinder operates under deadweight state;Console 100 is by controlling the first preheating station magnetic valve 544 to realize control in this process
The break-make of compressed air processed and the speed for adjusting compressed air, and then gas divides two-way to enter the first preheating station rising pressure regulator valve
536A and the first preheating station decline pressure of the pressure regulator valve 533 so as to the two-way compressed air to the uplink and downlink of pusher cylinder 311
It is adjusted respectively by force, last two-way air enters cylinder 311, and drive cylinder 311 moves up or down respectively, and then realizes
Implement supply control to the first preheating station;
Air supplying operation is carried out to general molding mechanism 310 corresponding to the second preheating station:Compressed air first flows through first
Pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521
The condensed water and impurity of compressed air are removed, then gas flows through the second preheating station magnetic valve 545 and the second preheating station electricity
Magnet valve 516A, wherein the second preheating station magnetic valve 545 is used to control cylinder to operate under deadweight state, and the second preheating station
Magnetic valve 516A is used to control cylinder to operate under pressurised conditions;Console 100 passes through the preheating of control second in this process
The preheating station magnetic valve 516A of station magnetic valve 545 and second realizes the break-make of control compressed air and adjusts the speed of compressed air
Degree, so gas divide two-way enter the second preheating station rise pressure regulator valve 536B and the second preheating station decline pressure regulator valve 534 from
And the pressure of the two-way compressed air of the uplink and downlink of pusher cylinder 311 is adjusted respectively, last two-way air enters gas
Cylinder 311, drive cylinder 311 moves up or down respectively, and then realizes and implement supply control to the second preheating station;
Air supplying operation is carried out to general molding mechanism 310 corresponding to the 3rd preheating station:Compressed air first flows through first
Pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521
The condensed water and impurity of compressed air are removed, then gas flows through the 3rd preheating station magnetic valve 546 and the 3rd preheating station electricity
Magnet valve 516B, wherein the 3rd preheating station magnetic valve 546 is used to control cylinder to operate under deadweight state, and the 3rd preheating station
Magnetic valve 516B is used to control cylinder to operate under pressurised conditions;Console 100 passes through the preheating of control the 3rd in this process
The preheating station magnetic valve 516B of station magnetic valve 546 and the 3rd realizes the break-make of control compressed air and adjusts the speed of compressed air
Degree, so gas divide two-way enter the 3rd preheating station rise pressure regulator valve 536C and the 3rd preheating station decline pressure regulator valve 535 from
And the pressure of the two-way compressed air of the uplink and downlink of pusher cylinder 311 is adjusted respectively, last two-way air enters gas
Cylinder 311, drive cylinder 311 moves up or down respectively, and then implements supply control to the 3rd preheating station;
Air supplying operation is carried out to cooling station molding mechanism 330 corresponding to cooling station:Compressed air first flows through first
Pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filtering module on the top of the first pressure regulator valve 521
The condensed water and impurity of compressed air are removed, then gas stream supercooling station magnetic valve 547, the magnetic valve is used to control cylinder
Operate under pressurised conditions;Console 100 is by controlling cooling station magnetic valve 547 to realize that control compression is empty in this process
The break-make of gas and the speed for adjusting compressed air, and then gas divides two-way to enter cooling station rising pressure regulator valve 526D and bosher
Position decline pressure regulator valve 526C is adjusted respectively so as to the pressure of the two-way compressed air to the uplink and downlink of pusher cylinder 331,
Last two-way air enters cylinder 331, and drive cylinder 331 moves up or down respectively, and then realizes and cooling station is implemented
Supply control;
It is molded station air supply system and air supplying operation is performed to molding station molding mechanism 320;First, compressed air flows through
One pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, while the filter module on the top of the first pressure regulator valve 521
Block removes the condensed water and impurity of compressed air, and then compressed air enters the second pressure regulator valve 522, and compressed air pressure is entered into one
Step declines, and then compressed air enters filter 541, filters impurity and mist of oil, and then compressed air enters booster pump 542, will
The pressure multiplication of compressed air, then compressed air, which enters, is molded station magnetic valve 543, and then compressed air enters proportioning valve
523 adjust gas pressure intensity size and eliminate pressure shake and show the pressure of the compressed air finally obtained again,
Last compressed air enters cylinder 321 and drives sliding block 322 to move up and down.
Many significant technical advantages based on more than, electrically combination drive accurate glass die forming provided by the invention
Machine, good market prospects and economic benefit will be brought.
Finally it should be noted that:Various embodiments above is merely illustrative of the technical solution of the present invention, rather than its limitations;To the greatest extent
The present invention is described in detail with reference to foregoing embodiments for pipe, it will be understood by those within the art that:Its according to
The technical scheme described in foregoing embodiments can so be modified, either which part or all technical characteristic are entered
Row equivalent substitution;And these modifications or replacement, the essence of appropriate technical solution is departed from various embodiments of the present invention technology
The scope of scheme.