Summary of the invention
The purpose of the present invention is to provide a kind of electrical combination drive accurate glass molds pressing formation machine and operating methods, with solution
The certainly above problem.
In order to achieve the above object, the technical scheme of the present invention is realized as follows:
The present invention also provides a kind of electrical combination drive accurate glass molds pressing formation machines, including console 100, pan feeding group
Part 200, die forming owner body 300, discharge component 400, rack components 500;
The console 100 respectively with the pan feeding component 200, the die forming owner body 300, the discharge component
400, the rack components 500 is electrically connected;
The pan feeding component 200 is used to the assembly of mold and prefabricated component being sent into die forming owner body 300;It is described enter
Expect that component 200 includes at least two feeding gates;The pan feeding component 200 be also used to drive assembly will successively by this twice into
Bin gate and only have one feeding gate to open under the same time, while spraying nitrogen in open charging doorway increment, with to prevent
Only air enters forming cabin to make the nitrogen protection atmosphere inside die forming owner body 300 be destroyed;
The die forming owner body 300 is used to carry out prefabricated component multistation transmission and processing;The die forming machine
Main body 300 includes shifting fork mechanism 340, forming cabin 350, nitrogen delivery port 360;The die forming owner body 300 is inside it
It is provided with seven stations altogether, is that the first preheating station (the first station), the second preheating station (second station), third are pre- respectively
Thermal technology position (3rd station), molding station (the 4th station), the first annealing station (the 5th station), the second annealing station the (the 6th
Station), cooling station (the 7th station);And seven stations are arranged along straight line;The shifting fork mechanism 340 is for assembling
Assembly after processing is completed, is transferred to next station up on a station by body;In 300 outside of die forming owner body
Then there are multiple nitrogen delivery ports 360, by the way that nitrogen to be input to inside forming cabin 350, guarantees nitrogen after a certain time
Concentration postcritical prevents prefabricated component and mold to be oxidized at high temperature to form protection atmosphere;
The discharge component 400 is used to assembly sending out die forming owner body 300;The discharge component 400 includes
At least two discharge doors;The discharge component 400 is also used to drive assembly will be successively by this twice discharge door and same
Only have one of discharge door to open under time, while spraying nitrogen in open discharging doorway increment, to prevent air from entering into
Shape cabin is to make the nitrogen protection atmosphere inside die forming owner body 300 be destroyed;
The rack components 500 is used to be supported the die forming owner body 300 and provide electrical control support,
It and include part nitrogen, cooling water and compressed air circulation duct;The rack components 500 be equipped with display nitrogen flow,
The instrument of pressure and the instrument of display cooling water flow, and pressure is carried out to the corresponding cylinder of seven stations and adjusts control.
Preferably, as a kind of implementable solution;Wherein, the console 100 includes power control cabinet 110, man-machine interface
120, pattern switching knob 130, temperature display meter 140, emergency stop button 150;
The power control cabinet 110 respectively with the man-machine interface 120, pattern switching knob 130, temperature display meter 140, tight
Anxious stop botton 150 is electrically connected;The power control cabinet 110 is used to power to man-machine interface 120, temperature display meter 140;
The man-machine interface 120 is used for temperature, the pressure, clamp time related process parameters of typing lathe, and carries out mould
Press through the monitoring display of journey parameters;
The pattern switching knob 130 is used to switch the automatic operation mode or manual operation mode of lathe;
The temperature display meter 140 for realizing to the first preheating station, the second preheating station, third preheating station,
It is molded the monitoring temperature of station, the first annealing station, second annealing this six stations of station;
The emergency stop button 150 is cut for shut down to the power supply of the power control cabinet 110 output after being pressed
Disconnected operation;
Wherein, the pan feeding component 200 include induction phototube 210, feeding mechanism 220, pusher 230, first into
Discharging door mechanism 240 and the second feeding door mechanism 250;
The feeding mechanism 220 includes feeding mold group 221 and loading module 222;The pusher 230 includes pusher mould
Group 231, charging ram 232;First feeding door mechanism 240 includes cylinder mechanism 241 and the first feeding gate 242;The induction
Phototube 210 is located at the proximal end of the feeding mechanism 220, and the pusher 230, first feeding door mechanism 240
In the distal end of the feeding mechanism 220;The feeding mold group 221 is for driving the loading module 222 along the feeder
The extending direction of structure 220 moves back and forth;The pusher mould group 231 is for driving the charging ram 232 to move back and forth;The pusher
The axis direction of bar 232 is vertical with the extending direction of the feeding mechanism 220;The cylinder mechanism 241 is for driving described the
One feeding gate 242 moves back and forth along vertical direction;Second feeding door mechanism 250 include cylinder mechanism 251 and second into
Bin gate 252;The cylinder mechanism 251 is for driving the second feeding gate 252 to move back and forth along vertical direction;
Wherein, the die forming owner body 300 includes general molding mechanism 310, is molded station molding mechanism 320, is cold
But station molding mechanism 330, shifting fork mechanism 340, forming cabin 350, nitrogen delivery port 360;
The general molding mechanism 310 is specially five, is respectively corresponded as the first preheating station, the second preheating station, the
Three preheating stations and the first annealing station, second annealing this five stations of station;
The molding station molding mechanism 320 corresponds to molding station;
The cooling station molding mechanism 330 corresponds to cooling station;
The shifting fork mechanism 340 is used to after the process that assembly is completed on a station transfer them to next
Station is simultaneously finally sent out forming cabin 350;
The forming cabin 350 is then the position of die forming processing, by the way that nitrogen to be input in forming cabin
Portion guarantees that nitrogen gas concn postcritical is after a certain time to form protection atmosphere, and then prevents prefabricated component and mold from existing
It is oxidized under high temperature;And several cooling water pipelines are additionally provided with inside the bulkhead in the forming cabin 350, to prevent body from existing
The damage of high temperature caused by being heated when being heated to assembly;
The nitrogen delivery port 360 shares 5, is respectively distributed on four angles at 350 top of forming cabin;
Wherein, the discharge component 400 include discharging door mechanism 410, discharging shield mechanism 420, connection platform mechanism 430,
Pusher 440, cooling body 450, splicing plate 460;
The discharging shield mechanism 420, the cooling body 450 are then located at 430 upside of connection platform mechanism;
The discharging door mechanism 410 includes cylinder mechanism 411 and discharge door 412;
The discharging shield mechanism 420 includes cylinder mechanism 421 and discharging shield 422;
The connection platform mechanism 430 includes cylinder mechanism 431 and connection platform 432;
The pusher 440 includes pusher electric cylinders 441 and charging ram 442;The pusher electric cylinders 441 are described for driving
Charging ram 442 is moved back and forth along the extending direction of the pusher 440;
The cooling body 450 includes cylinder mechanism 451 and refrigerating module 452;
Wherein, the cylinder mechanism 431 is for driving the mobile a distance of connection platform 432 to send assembly to pusher
On the axis of bar 442;The pusher electric cylinders 441 are for driving the charging ram 442 that assembly is pushed to refrigerating module 452
Underface;The pusher electric cylinders 441 are for driving the charging ram 442 to be back to initial position;The cylinder mechanism 451 is used for
Driving refrigerating module 452 is moved straight down until refrigerating module 452 and assembly contact with each other;To assembly by controlling
After the cooling time that platform 100 processed is set, the cylinder mechanism 451 moves back to straight up for driving refrigerating module 452 again
To initial position;The pusher electric cylinders 441 wait operation for driving charging ram 442 that assembly is pushed to splicing plate 460
Personnel take away, and then the pusher electric cylinders 441 drive the charging ram 442 to be back to initial position again, the last cylinder
Mechanism 431 drives the connection platform 432 to be back to initial position;
Wherein, in rack components 500, altogether there are four air supply system, respectively nitrogen air supply system, displacement mechanism is supplied
Gas system, general station air supply system and molding station air supply system;Four air supply systems, for be passed through its internal nitrogen or
Compressed air, after the adjustment for first passing through the pressure for gas, speed and pressure oscillation factor, into die forming owner
Body 300 forms gas shield atmosphere and each cylinder.
Preferably, as a kind of implementable solution;In 200 structure of pan feeding component:
The loading module 222 is platform structure, and the loading module 222 is used to place the assembly of mold and prefabricated component
Body;
The induction phototube 210 is triggered for the object in the loading module 222, and after sensing assembly
Pan feeding controls signal;
The feeding mold group 221 is used for after receiving pan feeding control signal, and driving loading module 222 is together with being placed on it
Assembly to the first feeding gate 242 before and stop;The cylinder mechanism 241 is perpendicular upwards for driving the first feeding gate 242
Translation is dynamic to open, and passes through convenient for the loading module 222;The feeding mold group 221 is also used to continue to drive the loading
Module 222 is until sending the assembly being placed in loading module 222 to the axis of charging ram 232;
The pusher mould group 231 is for driving the assembly to move on until assembly is pushed to the second feeding gate
Before 252 and stop;
The cylinder mechanism 251 is convenient for the pusher mould group for driving the upward vertical shift of the second feeding gate 252 to open
231 driving charging rams 232 push assembly to enter die forming owner body 300.
Preferably, as a kind of implementable solution;In general molding mechanism 310, the general molding mechanism 310 includes
Cylinder 311, sliding block 312, guide rail 313, upper mold heating module 314, lower die heating module 315;
Wherein, upper mold heating module 314 includes upper water-cooled plate 314A, upper mounted plate 314B, upper thermal insulation board 314C, above adds
Hot plate 314D, upper thermocouple 314E and upper force fit plate 314F;
Wherein, lower die heating module 315 includes lower water-cooled plate 315A, bottom plate 315B, lower thermal insulation board 315C, adds down
Hot plate 315D, lower thermocouple 315E, lower force fit plate 315F;
Wherein, the cylinder 311 is fixedly connected with the sliding block 312;The sliding block 312 is arranged on the guide rail 313,
And the sliding block 312 is slidably matched with the guide rail 313;The cylinder 311 is used to drive the sliding block 312 connected with it mobile,
And the collimation of motion path is realized by the cooperation with guide rail 313, pressure is finally passed into assembly via upper force fit plate 314F
Body, and by realizing the embossing action to assembly with lower force fit plate 315F mutual cooperation.
Preferably, as a kind of implementable solution;In molding station molding mechanism 320, the molding station moulding press
Structure 320 adds including cylinder 321, sliding block 322, guide rail 323, displacement sensor 324, contact pilotage 325, upper mold heating module 326, lower die
Thermal modules 327;
Wherein, the cylinder 321 is fixedly connected with the sliding block 322;The sliding block 322 is arranged on the guide rail 323,
And the sliding block 322 is slidably matched with the guide rail 323;The cylinder 321 is used to drive the sliding block 322 connected with it mobile,
And the collimation of motion path is realized by the cooperation with guide rail 323, pressure is finally passed into dress via upper mold heating module 326
Ligand, and by realizing the embossing action to assembly with the mutual cooperation of lower die heating module 327;
The front of the molding station molding mechanism 320 is equipped with displacement sensor 324, and installs one on sliding block 322
A contact pilotage 325 cooperates with displacement sensor 324;Institute's displacement sensors are used to record the position of contact pilotage 325, sliding block 322
Console 100 is set and fed back to, and is compared with the preset value in console 100, cylinder 321 is finally adjusted according to result
Power output, which is realized, adjusts the position of upper mold heating module 326.
Preferably, as a kind of implementable solution;In cooling station molding mechanism 330, the cooling station moulding press
Structure 330 includes cylinder 331, floating junction 332, upper cooling block 333, lower cooling block 334;
Wherein, the cylinder 331 is fixedly connected with the floating junction 332;The cylinder 331 is connected for driving with it
Floating junction 332 move back and forth, realize the collimation of motion path, finally to assembly implement cooling down operation;
The upper cooling block 333, the lower cooling block 334 inside be provided with cooling pipe.
Preferably, as a kind of implementable solution;In shifting fork mechanism 340, the shifting fork mechanism 340 includes telescopic cylinder
341, electric cylinders 342, shift fork 343, right water cooling tube 344 and left water cooling tube 345 are translated;
Wherein, the left water cooling tube 345 and the right water cooling tube 344 are respectively fixedly connected in the telescopic cylinder 341
The left and right sides of extension bar;The telescopic cylinder 341 is used for while driving the shift fork 343, the left water cooling tube 345 and described
Right water cooling tube 344 moves back and forth along the Y direction;
The translation electric cylinders 342 are for driving the shift fork 343, the telescopic cylinder 341, left 345 and of water cooling tube
The right water cooling tube 344 moves back and forth along the X direction, while assembly is transported to next station, and complete in assembly
It is sent after the process on the last one station to the connection platform 432 on the discharge component 400;And X-direction and Y-direction are hung down
Directly.
Preferably, as a kind of implementable solution;In rack components 500, the rack components 500 includes first instrument
Plate 510, second instrument plate 520, third instrument board 530, rack cabinet 540, power control cabinet 550;
In first instrument plate 510, first instrument plate 510 includes nitrogen pressure regulator valve 511, nitrogen magnetic valve 512, nitrogen
Reversal valve 513, nitrogen flow valve 514, solenoid valve block 515 and solenoid valve block 516;
In second instrument plate 520, second instrument plate 520 includes the first pressure regulator valve 521, the second pressure regulator valve 522, ratio
The annealing station decline annealing station of pressure regulator valve 524, second of valve 523, first declines pressure regulator valve 525, pressure regulation valve group 526;
In third instrument board 530, third instrument board 530 includes cooling water flow meter 531, vacuum generator 532,
One preheating station declines pressure regulator valve 533, the second preheating station declines pressure regulator valve 534, third preheating station declines pressure regulator valve 535,
Pressure regulation valve group 536;
In rack cabinet 540, rack cabinet 540 includes filter 541, booster pump 542, molding station solenoid valve
543, the first preheating station solenoid valve 544, the second preheating station solenoid valve 545, third preheating station solenoid valve 546, bosher
Position solenoid valve 547;
Wherein, solenoid valve block 515 includes the first feeding door mechanism solenoid valve 515A, the second feeding door mechanism solenoid valve
515B, discharging door mechanism solenoid valve 515C, shifting fork mechanism solenoid valve 515D, discharging shield mechanism solenoid valve 515E, cooling body
Solenoid valve 515F and connection platform mechanism electromagnetic valve 515G;
Solenoid valve block 516 includes the second preheating station solenoid valve 516A, third preheating station solenoid valve 516B, first moves back
Firer position solenoid valve 516C, the second annealing station solenoid valve 516D.
It include the first annealing station rising tone pressure valve 526A, the second annealing station rising tone pressure in pressure regulation valve group 526
Valve 526B, cooling station decline pressure regulator valve 526C, cooling station rise pressure regulator valve 526D.
It include that the first preheating station rises pressure regulator valve 536A, the second preheating station rises pressure regulation in pressure regulation valve group 536
Valve 536B, third preheating station rise pressure regulator valve 536C.
Correspondingly, the present invention provides a kind of operating methods, are molded into using the electrical combination drive accurate glass
Shape machine, including following operating procedure:
Pan feeding component 200 executes feed operation, comprises the following specific steps that:
The assembly of mold and prefabricated component is placed into loading module 222, can be detected by induction phototube 210,
Then feeding mold group 221 will drive loading module 222 together with before the assembly being placed on it to the first feeding gate 242 and stopping
Only, it is then opened by the upward vertical shift of first feeding gate of the driving of cylinder mechanism 241 242, while 242 increment of the first feeding gate sprays
Radio-nitrogen gas, then feeding mold group 221 continues to driving loading module 222 until the assembly in loading module 222 will be placed on
Body is sent to the axis of charging ram 232;Then charging ram 232 is advanced until under the driving of pusher mould group 231 and pushes away assembly
Before sending to the second feeding gate 252 and stop, then loading module 222 returns to the first charging under the driving of feeding mold group 221
Stop before door 242 and again, and then the first feeding gate 242 downward vertical shift under the driving of cylinder mechanism 241 is closed, loading
Module 222 then comes back to initial position under the driving of feeding mold group 221;Then by second charging of the driving of cylinder mechanism 251
The upward vertical shift of door 252 is opened, while 252 increment of the second feeding gate sprays nitrogen, and then pusher mould group 231 drives charging ram
232 promotion assemblies enter the first station of die forming owner body 300, and then pusher mould group 231 drives charging ram 232 again
Return to the second feeding gate 252 in front of the door, then the second feeding gate 252 downward vertical shift under the driving of cylinder mechanism 251 is closed,
Last pusher mould group 231 drives charging ram 232 to return to initial position, and so far pan feeding component 200 completes a complete job
Process;
Die forming owner body 300 executes die forming operation, comprises the following specific steps that:
General molding mechanism 310 executes coining operation;When assembly enter the corresponding station of general molding mechanism 310 it
Afterwards, the sliding block 312 connected with it is driven to move the cylinder 311 controlled by console 100, and by matching with guide rail 313
Close the collimation for realizing motion path, pressure finally passed into assembly via upper force fit plate 314F, and by with lower force fit plate
The molding to assembly is realized in 315F mutual cooperation;In this process, upper thermocouple 314E and lower thermocouple 315E are right always
The temperature of upper heating plate 314D and lower heating plate 315D are recorded and are fed back console 100, by console 100 according to feedback
As a result closed loop is carried out with quantity of heat given up of the comparison result of predefined parameter to heating plate to adjust;
It is molded station molding mechanism 320 and executes coining operation;During being molded the work of station molding mechanism 320, position
Displacement sensor record contact pilotage 325, sliding block 322 position and feed back to console 100, and with the preset value in console 100
It is compared, is finally realized according to the power output that result adjusts cylinder 321 and the position of upper mold heating module 326 is adjusted;Simultaneously
The molding to assembly is realized by upper mold heating module 326 and the mutual cooperation of lower die heating module 327;
Cooling station molding mechanism 330 executes coining operation;When to enter cooling station molding mechanism 330 corresponding for assembly
Driven floating junction 332 mobile after station, the cylinder 331 controlled by console 100, finally via upper cooling block 333
Pressure is passed into assembly, and by realizing the molding to assembly with the mutual cooperation of lower cooling block 334;And by upper cold
But block 333 and lower cooling block 334, which cooperate, implements cooling down operation to assembly;
Shifting fork mechanism 340 transfers them to next station and most after the process that assembly is completed on a station
Its connection platform 432 for sending out forming cabin 350 to discharge component 400 at last;
Discharge component 400 executes draw operation, comprises the following specific steps that:
Assembly is sent on connection platform 432, then first by cylinder mechanism 431 drive connection platform 432 mobile default away from
From to send assembly to the axis of charging ram 442, then pusher electric cylinders 441 drive charging ram 442 to push assembly
To the underface of refrigerating module 452, then pusher electric cylinders 441 drive charging ram 442 to be back to initial position again;Then cylinder
Mechanism 451 drives refrigerating module 452 to be moved until refrigerating module 452 and assembly contact with each other straight down;To assembly
For body after the cooling time that console 100 is set, cylinder mechanism 451 drives refrigerating module 452 to move back to straight up again
To initial position, then pusher electric cylinders 441 drive charging ram 442 to push to assembly on splicing plate 460, wait operator
It takes away;Then pusher electric cylinders 441 drive charging ram 442 to be back to initial position again, and last cylinder mechanism 431 drives connection platform
432 are back to initial position;So far a complete mould pressing process process is fully completed.
Preferably, as a kind of implementable solution;Nitrogen air supply system executes air supplying operation;Nitrogen first pass around pipeline into
Enter nitrogen pressure regulator valve 511, realize the control to the pressure of nitrogen and eliminate fluctuation of pressure, subsequently into for controlling nitrogen opening and closing
Nitrogen magnetic valve 512, then from nitrogen magnetic valve 512 flow out nitrogen be divided into two, wherein flowing directly into nitrogen stream all the way
Valve 514 is measured, this is referred to as the road A all the way, in addition flows to nitrogen reversal valve 513 all the way, and be divided into two again, claims this two-way to be respectively
The road B and the road C, this two-way eventually converges with the road A respectively, and flows to nitrogen flow valve 514 together;By by nitrogen reversal valve
The opening and closing on 513 the control roads B and the road C, can be realized the adjustment for flowing through the flow of nitrogen of nitrogen flow valve 514, and finally in nitrogen
It is shown on the display screen of throughput valve 514;
Displacement mechanism air supply system to the first feeding door mechanism 240, the second feeding door mechanism 250, shifting fork mechanism 340, go out
Discharging door mechanism 410, discharging shield mechanism 420, connection platform mechanism 430, cooling body 450 execute air supplying operation, including walk as follows
It is rapid:
Displacement mechanism air supply system implements gas supply control operation to the first feeding door mechanism 240: compressed air first flows through
The pressure of compressed air is reduced and is eliminated pressure shake, while the filtering on 521 top of the first pressure regulator valve by the first pressure regulator valve 521
Module removes the condensed water and impurity of compressed air, and then gas flows through the first feeding door mechanism solenoid valve 515A;In this mistake
Console 100 realizes the on-off of control compressed air by the first feeding door mechanism solenoid valve 515A of control and adjusts compression in journey
The speed of air, last compressed air flow into cylinder mechanism 241, drive 242 motor performance of the first feeding gate;
Displacement mechanism air supply system implements gas supply control operation to the second feeding door mechanism 250;Compressed air first flows through
The pressure of compressed air is reduced and is eliminated pressure shake, while the filtering on 521 top of the first pressure regulator valve by the first pressure regulator valve 521
Module removes the condensed water and impurity of compressed air, and then gas flows through the second feeding door mechanism solenoid valve 515B;In this mistake
Console 100 realizes the on-off of control compressed air by the second feeding door mechanism solenoid valve 515B of control and adjusts compression in journey
The speed of air, last compressed air flow into cylinder mechanism 251, drive 252 motor performance of the second feeding gate;
Displacement mechanism air supply system implements gas supply control operation to discharging door mechanism 410;Compressed air first flows through first
The pressure of compressed air is reduced and is eliminated pressure shake, while the filtering module on 521 top of the first pressure regulator valve by pressure regulator valve 521
The condensed water and impurity of compressed air are removed, then gas flows through discharging door mechanism solenoid valve 515C;It controls in this process
Platform 100 realizes the speed for controlling the on-off of compressed air and adjusting compressed air by control discharging door mechanism solenoid valve 515C,
Last compressed air flows into cylinder mechanism 411, drives 412 motor performance of discharge door;
Displacement mechanism air supply system implements gas supply control operation to shifting fork mechanism 340;Compressed air first flows through the first tune
The pressure of compressed air is reduced and eliminates pressure shake by pressure valve 521, while the filtering module on 521 top of the first pressure regulator valve removes
The condensed water and impurity of compressed air are removed, then gas flows through shifting fork mechanism solenoid valve 515D;Console 100 in this process
The on-off of control compressed air is realized by control shifting fork mechanism solenoid valve 515D and adjusts the speed of compressed air, is finally compressed
Air flows into telescopic cylinder 341, drives the shift fork 343, right water cooling tube 344 and left water cooling tube 345 reciprocal fortune along the Y direction
It is dynamic;
Displacement mechanism air supply system implements gas supply control operation to discharging shield mechanism 420;Compressed air first flows through
The pressure of compressed air is reduced and is eliminated pressure shake, while the filter module on 521 top of the first pressure regulator valve by one pressure regulator valve 521
Block removes the condensed water and impurity of compressed air, and then gas flows through discharging shield mechanism solenoid valve 515E;In this process
Console 100 realizes the on-off of control compressed air by control discharging shield mechanism solenoid valve 515E and adjusts compressed air
Speed, last compressed air flow into cylinder mechanism 421, driving discharging 422 motor performance of shield;
Displacement mechanism air supply system implements gas supply control operation to cooling body 450;Compressed air first flows through the first tune
The pressure of compressed air is reduced and eliminates pressure shake by pressure valve 521, while the filtering module on 521 top of the first pressure regulator valve removes
The condensed water and impurity of compressed air are removed, then gas flows through cooling body solenoid valve 515F;Console 100 in this process
The on-off of control compressed air is realized by control cooling body solenoid valve 515F and adjusts the speed of compressed air, is finally compressed
Air flows into cylinder mechanism 451, drives 452 motor performance of refrigerating module;
Displacement mechanism air supply system implements gas supply control operation to connection platform mechanism 430;Compressed air first flows through first
The pressure of compressed air is reduced and is eliminated pressure shake, while the filtering module on 521 top of the first pressure regulator valve by pressure regulator valve 521
The condensed water and impurity of compressed air are removed, then gas flows through connection platform mechanism electromagnetic valve 515G;It controls in this process
Platform 100 realizes the speed for controlling the on-off of compressed air and adjusting compressed air by control connection platform mechanism electromagnetic valve 515G,
Last compressed air flows into cylinder mechanism 431, drives 432 motor performance of connection platform;
General station air supply system implements gas supply behaviour to general molding mechanism 310 and cooling station molding mechanism 330 respectively
Make;
Carry out air supplying operation to the corresponding general molding mechanism 310 of the first annealing station: compressed air first flows through first
The pressure of compressed air is reduced and is eliminated pressure shake, while the filtering module on 521 top of the first pressure regulator valve by pressure regulator valve 521
The condensed water and impurity of compressed air are removed, then gas flows through the first annealing station solenoid valve 516C, and the solenoid valve is for controlling
Cylinder processed operates under pressurised conditions;Console 100 is real by the first annealing of control station solenoid valve 516C in this process
It now controls the on-off of compressed air and adjusts the speed of compressed air, and then gas divides two-way to enter the first annealing station rising tone
The annealing station decline pressure regulator valve 524 of pressure valve 526A and first is to the two-way compressed air to 311 uplink and downlink of pusher cylinder
Pressure be adjusted separately, last two-way air enters cylinder 311, respectively drives cylinder 311 and moves up or down, in turn
It realizes and gas supply control is implemented to the first annealing station;
Carry out air supplying operation to the corresponding general molding mechanism 310 of the second annealing station: compressed air first flows through first
The pressure of compressed air is reduced and is eliminated pressure shake, while the filtering module on 521 top of the first pressure regulator valve by pressure regulator valve 521
The condensed water and impurity of compressed air are removed, then gas flows through the second annealing station solenoid valve 516D, and the solenoid valve is for controlling
Cylinder processed operates under pressurised conditions;Console 100 is real by the second annealing of control station solenoid valve 516D in this process
It now controls the on-off of compressed air and adjusts the speed of compressed air, and then gas divides two-way to enter the second annealing station rising tone
The annealing station decline pressure regulator valve 525 of pressure valve 526B and second is to the two-way compressed air to 311 uplink and downlink of pusher cylinder
Pressure be adjusted separately, last two-way air enters cylinder 311, respectively drives cylinder 311 and moves up or down, in turn
It realizes and gas supply control is implemented to the second annealing station;
General molding mechanism 310 corresponding to the first preheating station carries out air supplying operation: compressed air first flows through first
The pressure of compressed air is reduced and is eliminated pressure shake, while the filtering module on 521 top of the first pressure regulator valve by pressure regulator valve 521
The condensed water and impurity of compressed air are removed, then gas flows through the first preheating station solenoid valve 544, and the solenoid valve is for controlling
Cylinder operates under self weight state;Console 100 realizes control by the first preheating station solenoid valve 544 of control in this process
The on-off of compressed air processed and the speed for adjusting compressed air, and then gas divides two-way to enter the first preheating station rising pressure regulator valve
536A and the first preheating station decline pressure regulator valve 533 to the pressure of the two-way compressed air to 311 uplink and downlink of pusher cylinder
It is adjusted separately by force, last two-way air enters cylinder 311, respectively drives cylinder 311 and moves up or down, and then realizes
Gas supply control is implemented to the first preheating station;
General molding mechanism 310 corresponding to the second preheating station carries out air supplying operation: compressed air first flows through first
The pressure of compressed air is reduced and is eliminated pressure shake, while the filtering module on 521 top of the first pressure regulator valve by pressure regulator valve 521
The condensed water and impurity of compressed air are removed, then gas flows through the second preheating station solenoid valve 545 and the second preheating station electricity
Magnet valve 516A, wherein the second preheating station solenoid valve 545 operates under self weight state for controlling cylinder, and the second preheating station
Solenoid valve 516A is operated under pressurised conditions for controlling cylinder;Console 100 passes through the second preheating of control in this process
Station solenoid valve 545 and the second preheating station solenoid valve 516A realize the on-off of control compressed air and adjust the speed of compressed air
Degree, so gas divide two-way enter the second preheating station rise pressure regulator valve 536B and the second preheating station decline pressure regulator valve 534 from
And the pressure of the two-way compressed air of 311 uplink and downlink of pusher cylinder is adjusted separately, last two-way air enters gas
Cylinder 311 respectively drives cylinder 311 and moves up or down, and then realizes and implement gas supply control to the second preheating station;
General molding mechanism 310 corresponding to third preheating station carries out air supplying operation: compressed air first flows through first
The pressure of compressed air is reduced and is eliminated pressure shake, while the filtering module on 521 top of the first pressure regulator valve by pressure regulator valve 521
The condensed water and impurity of compressed air are removed, then gas flows through third preheating station solenoid valve 546 and third preheating station electricity
Magnet valve 516B, wherein third preheating station solenoid valve 546 operates under self weight state for controlling cylinder, and third preheating station
Solenoid valve 516B is operated under pressurised conditions for controlling cylinder;Console 100 passes through control third preheating in this process
Station solenoid valve 546 and third preheating station solenoid valve 516B realize the on-off of control compressed air and adjust the speed of compressed air
Degree, so gas divide two-way enter third preheating station rise pressure regulator valve 536C and third preheating station decline pressure regulator valve 535 from
And the pressure of the two-way compressed air of 311 uplink and downlink of pusher cylinder is adjusted separately, last two-way air enters gas
Cylinder 311 respectively drives cylinder 311 and moves up or down, and then realizes and implement gas supply control to third preheating station;
Carry out air supplying operation to the corresponding cooling station molding mechanism 330 of cooling station: compressed air first flows through first
The pressure of compressed air is reduced and is eliminated pressure shake, while the filtering module on 521 top of the first pressure regulator valve by pressure regulator valve 521
The condensed water and impurity of compressed air are removed, then gas flows through cooling station solenoid valve 547, and the solenoid valve is for controlling cylinder
It operates under pressurised conditions;Console 100 realizes that control compression is empty by control cooling station solenoid valve 547 in this process
The on-off of gas and the speed for adjusting compressed air, and then gas divides two-way to enter cooling station rising pressure regulator valve 526D and bosher
Position decline pressure regulator valve 526C is adjusted separately to the pressure of the two-way compressed air to 331 uplink and downlink of pusher cylinder,
Last two-way air enters cylinder 331, respectively drives cylinder 331 and moves up or down, and then implements to supply to cooling station
Control;
It is molded station air supply system and air supplying operation is executed to molding station molding mechanism 320;Firstly, compressed air flows through
The pressure of compressed air is reduced and is eliminated pressure shake, while the filter module on 521 top of the first pressure regulator valve by one pressure regulator valve 521
Block removes the condensed water and impurity of compressed air, and then compressed air enters the second pressure regulator valve 522, by compressed air pressure into one
Step decline, then compressed air enters filter 541, filters impurity and mist of oil, and then compressed air enters booster pump 542, will
The pressure of compressed air doubles, and then compressed air enters molding station solenoid valve 543, and then compressed air enters proportioning valve
523 adjust gas pressure intensity size again and eliminate pressure shake and show the pressure of the compressed air finally obtained,
Last compressed air enters cylinder 321 and sliding block 322 is driven to move up and down.
Compared with prior art, this have the advantage that:
A kind of electrical combination drive accurate glass molds pressing formation machine provided by the invention and operating method are analyzed above-mentioned electrical
Known to the primary structure of combination drive accurate glass molds pressing formation machine:
Above-mentioned electrical combination drive accurate glass molds pressing formation machine, mainly by console, pan feeding component, die forming machine
The structure compositions such as main body, discharge component, rack components;
Electrical combination drive accurate glass molds pressing formation machine provided by the invention, the driving principle of mechanical structure is electrical
Composite drive, wherein feeding mold group, pusher mould group, translation electric cylinders and pusher electric cylinders are due to having multiple operating positions or needs
Have adjustment capability or both to operating position to have both, thus is electric drive;Other mechanical structures, including make in process
Molding mechanism and other mechanisms are entirely to be driven with cylinder, significantly reduce the production cost of equipment.
Electrical combination drive accurate glass molds pressing formation machine provided by the invention uses nitrogen protection as preventing mold
With the means of precast body oxidation, and provides air supply system and be used to control the flow velocity of nitrogen, pressure and result can be fed back to
Operator.So that it is guaranteed that operator can be right when technique changes or during mechanical structure acts according to production needs
The flow velocity and pressure of nitrogen realize complex control, thus guarantee under the premise of reducing nitrogen consumption nitrogen protection atmosphere not by
It destroys.
Electrical combination drive accurate glass molds pressing formation machine provided by the invention, pan feeding component are responsible for mold and prefabricated
The assembly (hereinafter referred to as assembly) of part is sent into die forming owner body, and in this process, assembly will successively pass through two
Road feeding gate and only one of feeding gate opening under the same time, effectively prevent air to enter forming cabin largely to make mould
The nitrogen protection atmosphere of pressing formation machine body interior is destroyed.Die forming owner body is then the field processed to prefabricated component
Institute.Electrical combination drive accurate glass molds pressing formation machine provided by the invention, discharge component will be then responsible for sending out assembly
Die forming owner's body, also passes through two sects in this process, thus prevent air largely enter forming cabin to
Destroy the nitrogen protection atmosphere of die forming machine body interior.
Operating method provided by the invention, it is more novel with mode of operation, it can control precision higher, control mode is more
Sample is added, while greatly improving the product processing quality and service performance of die forming machine.
Specific embodiment
Technical solution of the present invention is clearly and completely described below in conjunction with attached drawing, it is clear that described implementation
Example is a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill
Personnel's every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.
The present invention is described in further detail below through specific implementation examples and in conjunction with the accompanying drawings.
Referring to Fig. 1, Fig. 2, the embodiment of the invention provides a kind of electrical combination drive accurate glass molds pressing formation machines, including
Console 100, pan feeding component 200, die forming owner body 300, discharge component 400, rack components 500;
The console 100 respectively with the pan feeding component 200, the die forming owner body 300, the discharge component
400, the rack components 500 is electrically connected;
The pan feeding component 200 is used to the assembly of mold and prefabricated component being sent into die forming owner body 300;It is described enter
Expect that component 200 includes at least two feeding gates;The pan feeding component 200 be also used to drive assembly will successively by this twice into
Bin gate and only have one feeding gate to open under the same time, while spraying nitrogen in open charging doorway increment, with to prevent
Only air enters forming cabin to make the nitrogen protection atmosphere inside die forming owner body 300 be destroyed;
The die forming owner body 300 is used to carry out prefabricated component multistation transmission and processing;The die forming machine
Main body 300 includes shifting fork mechanism 340, forming cabin 350, nitrogen delivery port 360;The die forming owner body 300 is inside it
It is provided with seven stations altogether, is the first preheating station, the second preheating station, third preheating station, molding station, first respectively
Annealing station, the second annealing station, cooling station;And seven stations are arranged along straight line;The shifting fork mechanism 340 is used for
Assembly on a station after processing is completed, assembly is transferred to next station up;In die forming owner's body
Then there are multiple nitrogen delivery ports 360 in 300 outsides, by the way that nitrogen to be input to inside forming cabin 350, guarantee in certain time
Nitrogen gas concn postcritical is afterwards to form protection atmosphere, and then prefabricated component and mold is prevented to be oxidized at high temperature;
The discharge component 400 is used to assembly sending out die forming owner body 300;The discharge component 400 includes
One discharge door and a discharging shield;The discharge component 400 is also used to drive assembly will be successively by this discharging
Door and a discharging shield and only one discharge door or a discharging shield opening under the same time, while going out in open
Bin gate mouth increment sprays nitrogen, to prevent air from entering forming cabin to make the nitrogen inside die forming owner body 300
Protection atmosphere is destroyed;
The rack components 500 is used to support the die forming owner body 300 and provide electrical control and supports, and
Accommodating portion nitrogen, cooling water and compressed air circulation duct are equipped with display nitrogen flow, the instrument of pressure and display cooling
The instrument of water flow, and pressure is carried out to the corresponding cylinder of seven stations and adjusts control.
The present invention is using hot forming techniques as the multiple station die press bed of core technology development, altogether by five most of groups
At console, pan feeding component, die forming owner body, discharge component, rack components, in addition to this, it is also necessary to user according to
Own situation provides suitable source nitrogen, compressed air source and water cooling unit.
The driving principle of mechanical structure of the invention is electrical composite drive, wherein feeding mold group, pusher mould group, translation
Electric cylinders and pusher electric cylinders have both due to having multiple operating positions or needing to have adjustment capability or both to operating position, thus
For electric drive;Other mechanical structures, including molding mechanism used in process and other mechanisms are entirely with cylinder
Driving, significantly reduces the production cost of equipment.
For cylinder mechanism a large amount of in the present invention, the present invention is accordingly equipped with three sets of air supply systems, wherein displacement mechanism
Since required precision is not high, simplest set of system is used;First arrives third and the 5th to the 7th station pair in molding mechanism
The cylinder answered has higher required precision, therefore has a set of more complicated air supply system;Stamper in molding mechanism
The corresponding cylinder in position has highest required precision, therefore is equipped with a set of air supply system the most complicated, which effectively protects
The Stability and veracity for having demonstrate,proved cylinder power output greatly improves the accuracy of manufacture of lathe.
The present invention uses nitrogen protection as the means for preventing mold and precast body from aoxidizing, and provides the 4th set of gas supply system
Result can simultaneously be fed back to operator by the flow velocity for being used to control nitrogen, the pressure of uniting.So that it is guaranteed that operator can be according to production
It needs to realize complex control when technique changes or to the flow velocity and pressure of nitrogen during mechanical structure movement, thus
Guarantee that nitrogen protection atmosphere is not destroyed under the premise of reducing nitrogen consumption.
The present invention selects to use direct contact type heating as the heating means to mold and the assembly of prefabricated component, passes through
Heating module, water cooling module and molding mechanism are closely integrated, so that multiple station die press bed phase effectively be utilized
To compact space, while when decreasing damage parts the problem of replacement accessory bring increased costs.
In the present invention, console plays the role of controlling entire invention, when to molding temperature, molding
Between, the technological parameters such as molding pressure controlled, the safety factors such as nitrogen protection atmosphere and flow of cooling water situation be monitored,
Machine tool running when something goes wrong and alarm and provide emergency shutdown function, also control lathe manual/auto operational mode
Formula and the movement for controlling each movable agency of the invention in automatic mode, meanwhile, console power supply itself and lathe are always electric
Source is also mounted in console.
Pan feeding component is responsible for the assembly (hereinafter referred to as assembly) of mold and prefabricated component being sent into die forming owner body,
In this process, assembly successively will only have one of feeding gate to open by twice feeding gate and under the same time, simultaneously
Nitrogen is sprayed in open charging doorway increment, to prevent air from entering forming cabin to make die forming machine body interior
Nitrogen protection atmosphere destroyed.
Die forming owner body is then the place processed to prefabricated component, and internal one shares seven stations, is respectively
First preheating station, the second preheating station, third preheating station, molding station, the first annealing station, the second annealing station, cold
But station.This seven stations are arranged along straight line, are had a corresponding molding mechanism on each station, are worked as assembly
On a station after processing is completed, it can be transferred to next station up by shifting fork mechanism.In this way, by using
The production method of assembly line, die forming owner body can simultaneously process most seven prefabricated components.In addition, in die forming
Machine body interior has complicated cooling water pipeline to cause to the high temperature generated when preventing and heating to assembly to main body itself
Damage;Then there are multiple nitrogen delivery ports in the external side of die forming owner, by the way that nitrogen is input to forming cabin interior, protects
Nitrogen gas concn postcritical after a certain time is demonstrate,proved to form protection atmosphere, and then prevents prefabricated component and mold at high temperature
It is oxidized.Specifically it should be noted that then having multiple nitrogen delivery ports in the external side of die forming owner, due to shaping cabin
Itself and blow-by, thus can by the way that nitrogen is constantly input to forming cabin and the air of forming cabin interior is discharged,
Nitrogen gas concn postcritical prevents prefabricated component and mold to be oxidized at high temperature after a certain period of time to form protection atmosphere.
Above-mentioned pan feeding component is responsible for the assembly (hereinafter referred to as assembly) of mold and prefabricated component being sent into die forming machine
Main body, in this process, assembly successively will only have one of feeding gate to open by twice feeding gate and under the same time,
Air can be effectively prevented and enter forming cabin largely to make the nitrogen protection atmosphere of die forming machine body interior by broken
It is bad.
Meanwhile discharge component will be then responsible for assembly sending out die forming owner body, it in this process equally will be through
Two sects are crossed, while spraying nitrogen in open discharging doorway increment, to prevent air from entering forming cabin to make to be molded
Nitrogen protection atmosphere inside forming machine main body 300 is destroyed.Discharge component carries a cooling body simultaneously, can be to dress
Ligand is cooled further near room temperature, to reduce the time cost of production.
A large amount of valve and instrument are installed, the major part in them constitutes four independent gas supply systems in rack components
System is nitrogen air supply system, displacement mechanism air supply system, other molding mechanism air supply systems and molding station molding mechanism respectively
Air supply system.Nitrogen and compressed air have to the turnover by these air supply systems, realize the pressure of gas and the control of flow velocity
The fluctuation of pressure is made and eliminated, then just can enter the driving cylinder of die forming owner body and each pneumatic mechanism.Also have simultaneously
The elements such as cooling water flow meter, vacuum generator form vacuum etc. in loading Modular surface for monitoring cooling water flow
Deng.
Preferably, as a kind of implementable solution;Wherein, the console 100 includes power control cabinet 110, man-machine interface
120, pattern switching knob 130, temperature display meter 140, emergency stop button 150;
The power control cabinet 110 respectively with the man-machine interface 120, pattern switching knob 130, temperature display meter 140, tight
Anxious stop botton 150 is electrically connected;The power control cabinet 110 is used to power to man-machine interface 120, temperature display meter 140;
The man-machine interface 120 is used for temperature, the pressure, clamp time related process parameters of typing lathe, and carries out mould
Press through the monitoring display of journey parameters;
The automatic operation mode or manual operation mould for being used to switch lathe by rotation mode switch knob 130
Formula;
The temperature display meter 140 is for realizing the monitoring temperature to the first six station;
The emergency stop button 150 is cut for shut down to the power supply of the power control cabinet 110 output after being pressed
Disconnected operation;
Referring to Fig. 1, it should be noted that the electricity of general supply and console 100 in power control cabinet 110 equipped with die forming machine
Source, after connecting the two power supplys, lathe starts to run well.First by the temperature of 120 typing lathe of man-machine interface, pressure,
The related process parameters such as clamp time can switch the operation mode of lathe by rotation mode switch knob 130.It is selected automatic
After mode, the automatic extruding process of optical material can be carried out, after selecting manual mode, needs to continue through man-machine interface 120
Complete the control of the movement of each part of lathe.In process, by realizing temperature display meter 140 to each station
Monitoring temperature, while man-machine interface 120 itself can also show whether nitrogen protection atmosphere and flow of cooling water run well.When
When there is unexpected situation, console 100 can buzzing alarm, when can not solve the problem and be likely to cause the damage of lathe
When, it can be coped with by pressing emergency stop button 150.
Wherein, the pan feeding component 200 include induction phototube 210, feeding mechanism 220, pusher 230, first into
Discharging door mechanism 240 and the second feeding door mechanism 250;
The feeding mechanism 220 includes feeding mold group 221 and loading module 222;The pusher 230 includes pusher mould
Group 231, charging ram 232;First feeding door mechanism 240 includes cylinder mechanism 241 and the first feeding gate 242;The induction
Phototube 210 is located at the proximal end of the feeding mechanism 220, and the pusher 230, first feeding door mechanism 240
In the distal end of the feeding mechanism 220;The feeding mold group 221 is for driving the loading module 222 along the feeder
The extending direction of structure 220 moves back and forth;The pusher mould group 231 is for driving the charging ram 232 to move back and forth;The pusher
The axis direction of bar 232 is vertical with the extending direction of the feeding mechanism 220;The cylinder mechanism 241 is for driving described the
One feeding gate 242 moves back and forth along vertical direction;Second feeding door mechanism 250 include cylinder mechanism 251 and second into
Bin gate 252;The cylinder mechanism 251 is for driving the second feeding gate 252 to move back and forth along vertical direction;
Preferably, as a kind of implementable solution;In 200 structure of pan feeding component:
The loading module 222 is platform structure, and the loading module 222 is used to place the assembly of mold and prefabricated component
Body;
The induction phototube 210 is triggered for the object in the loading module 222, and after sensing assembly
Pan feeding controls signal;
The feeding mold group 221 is used for after receiving pan feeding control signal, and driving loading module 222 is together with being placed on it
Assembly to the first feeding gate 242 before and stop;The cylinder mechanism 241 is perpendicular upwards for driving the first feeding gate 242
Translation is dynamic to open, and passes through convenient for the loading module 222;The feeding mold group 221 is also used to continue to drive the loading
Module 222 is until sending the assembly being placed in loading module 222 to the axis of charging ram 232;
The pusher mould group 231 is for driving the assembly to move on until assembly is pushed to the second feeding gate
Before 252 and stop;
The cylinder mechanism 251 is convenient for the pusher mould group for driving the upward vertical shift of the second feeding gate 252 to open
231 driving charging rams 232 push assembly to enter die forming owner body 300.
As shown in Figure 3 and Figure 4, in pan feeding component 200, include induction phototube 210, feeding mechanism 220, pusher
230, the first feeding door mechanism 240 and the second feeding door mechanism 250.
The assembly (hereinafter referred to as assembly) of mold and prefabricated component is placed into loading module 222, can be incuded
Phototube 210 detects that then feeding mold group 221 will drive loading module 222 together with the assembly being placed on it to
Before one feeding gate 242 and stop, then being opened by the upward vertical shift of first feeding gate of the driving of cylinder mechanism 241 242, then sent
Material mould group 221 continues to driving loading module 222 until sending the assembly being placed in loading module 222 to charging ram
On 232 axis.Then charging ram 232 is advanced until under the driving of pusher mould group 231 pushes to the second charging for assembly
Before door 252 and stop, then loading module 222 returns to before the first feeding gate 242 and again under the driving of feeding mold group 221
Stop, and then the first feeding gate 242 downward vertical shift under the driving of cylinder mechanism 241 is closed, loading module 222 is then being sent
Expect to come back to initial position under the driving of mould group 221.Then vertical upwards by second feeding gate of the driving of cylinder mechanism 251 252
It is mobile to open, and then the first work that pusher mould group 231 drives charging ram 232 that assembly is pushed to enter die forming owner body 300
Position, then pusher mould group 231 drives charging ram 232 to return to the second feeding gate 252 in front of the door again, and then the second feeding gate 252 exists
Downward vertical shift is closed under the driving of cylinder mechanism 251, and last pusher mould group 231 drives charging ram 232 to return to initial position,
So far pan feeding component 200 completes a complete workflow.
Wherein, the die forming owner body 300 includes general molding mechanism 310, is molded station molding mechanism 320, is cold
But station molding mechanism 330, shifting fork mechanism 340, forming cabin 350, nitrogen delivery port 360;
The general molding mechanism 310 is specially five, is respectively corresponded as the first preheating station, the second preheating station, the
Three preheating stations and the first annealing station, second annealing this five stations of station;
The molding station molding mechanism 320 corresponds to molding station;
The cooling station molding mechanism 330 corresponds to cooling station;
The shifting fork mechanism 340 is used to after the process that assembly is completed on a station transfer them to next
Station is simultaneously finally sent out forming cabin 350;
The forming cabin 350 is then the position of die forming processing, by will be from nitrogen delivery port 360
Nitrogen inputs cabin interior, guarantees that nitrogen gas concn postcritical is after a certain time to form protection atmosphere, and then prevent
Prefabricated component and mold are oxidized at high temperature;And several cooling water pipes are additionally provided with inside the bulkhead in the forming cabin 350
Road, to prevent body to be heated generated high temperature damage when heating to assembly;
The nitrogen delivery port 360 shares 5, is respectively distributed on four angles at 350 top of forming cabin;
It as shown in Figure 5 and Figure 6, include general molding mechanism 310, molding station mould in die forming owner body 300
Press mechanism 320, cooling station molding mechanism 330, shifting fork mechanism 340, forming cabin 350, nitrogen delivery port 360.It should be noted that
Be general molding mechanism 310 in die forming owner body 300 have altogether there are five, respectively correspond the first preheating station (first
Station), the second preheating station (second station), third preheating station (3rd station) and first annealing station (the 5th station),
Second annealing station (the 6th station) this five stations, in addition to because station purposes it is different caused by part specifications, output pressure is not
With outer, five molding mechanisms have no essential distinction, therefore only general molding mechanism 310 corresponding to the first preheating station is below
In be specifically introduced.And it is corresponding to be molded station molding mechanism 320, is the 4th station, that is, molding station, bosher
Position molding mechanism 330 is corresponding, is the 7th station, that is, cooling station.And shifting fork mechanism 340 be then responsible for it is complete in assembly
Cabin 350 is shaped at transferring them to next station after the process on a station and finally being sent out.Shape cabin
Room 350 is then the position of die forming processing, by the way that cabin interior will be inputted from the nitrogen of nitrogen delivery port 360,
Guarantee that nitrogen gas concn postcritical is after a certain time to form protection atmosphere, and then prevents prefabricated component and mold in high temperature
Under be oxidized, while shaping there is a large amount of cooling water pipeline inside the bulkhead in cabin 350, with prevent body to assembly into
High temperature damage caused by being heated when row heating.It should be noted that nitrogen delivery port one shares 5, it is respectively distributed into
On four angles at 350 top of shape cabin, structure is essentially identical, and according to the needs of users, can choose will be therein several stifled
On, or be all turned on to realize the adjustment to the nitrogen atmosphere inside forming cabin 350.
Wherein, the discharge component 400 include discharging door mechanism 410, discharging shield mechanism 420, connection platform mechanism 430,
Pusher 440, cooling body 450, splicing plate 460;
The discharging shield mechanism 420, the cooling body 450 are then located at 430 upside of connection platform mechanism;
The discharging door mechanism 410 includes cylinder mechanism 411 and discharge door 412;
The discharging shield mechanism 420 includes cylinder mechanism 421 and discharging shield 422;
The connection platform mechanism 430 includes cylinder mechanism 431 and connection platform 432;
The pusher 440 includes pusher electric cylinders 441 and charging ram 442;The pusher electric cylinders 441 are described for driving
Charging ram 442 is moved back and forth along the extending direction of the pusher 440;
The cooling body 450 includes cylinder mechanism 451 and refrigerating module 452;
Wherein, the cylinder mechanism 431 is for driving the mobile a distance of connection platform 432 to send assembly to pusher
On the axis of bar 442;The pusher electric cylinders 441 are for driving the charging ram 442 that assembly is pushed to refrigerating module 452
Underface;The pusher electric cylinders 441 are for driving the charging ram 442 to be back to initial position;The cylinder mechanism 451 is used for
Driving refrigerating module 452 is moved straight down until refrigerating module 452 and assembly contact with each other;To assembly by controlling
After the cooling time that platform 100 processed is set, the cylinder mechanism 451 moves back to straight up for driving refrigerating module 452 again
To initial position;The pusher electric cylinders 441 wait operation for driving charging ram 442 that assembly is pushed to splicing plate 460
Personnel take away;Then the pusher electric cylinders 441 drive the charging ram 442 to be back to initial position again, the last cylinder
Mechanism 431 drives the connection platform 432 to be back to initial position;
Wherein, in rack components 500, altogether there are four air supply system, respectively nitrogen air supply system, displacement mechanism is supplied
Gas system, general station air supply system and molding station air supply system;Four air supply systems, for be passed through its internal nitrogen or
Compressed air, after the adjustment for first passing through the pressure for gas, speed and pressure oscillation factor, into die forming owner
Body 300 forms gas shield atmosphere and each cylinder.
Preferably, as a kind of implementable solution;In general molding mechanism 310, the general molding mechanism 310 includes
Cylinder 311, sliding block 312, guide rail 313, upper mold heating module 314, lower die heating module 315;
Wherein, upper mold heating module 314 includes upper water-cooled plate 314A, upper mounted plate 314B, upper thermal insulation board 314C, above adds
Hot plate 314D, upper thermocouple 314E and upper force fit plate 314F;
Wherein, lower die heating module 315 includes lower water-cooled plate 315A, bottom plate 315B, lower thermal insulation board 315C, adds down
Hot plate 315D, lower thermocouple 315E, lower force fit plate 315F;
Wherein, the cylinder 311 is fixedly connected with the sliding block 312;The sliding block 312 is arranged on the guide rail 313,
And the sliding block 312 is slidably matched with the guide rail 313;The cylinder 311 is used to drive the sliding block 312 connected with it mobile,
And the collimation of motion path is realized by the cooperation with guide rail 313, pressure is finally passed into assembly via upper force fit plate 314F
Body, and by realizing the embossing action to assembly with lower force fit plate 315F mutual cooperation.
Preferably, as a kind of implementable solution;In molding station molding mechanism 320, the molding station moulding press
Structure 320 adds including cylinder 321, sliding block 322, guide rail 323, displacement sensor 324, contact pilotage 325, upper mold heating module 326, lower die
Thermal modules 327;
Wherein, the cylinder 321 is fixedly connected with the sliding block 322;The sliding block 322 is arranged on the guide rail 323,
And the sliding block 322 is slidably matched with the guide rail 323;The cylinder 321 is used to drive the sliding block 322 connected with it mobile,
And the collimation of motion path is realized by the cooperation with guide rail 323, pressure is finally passed into dress via upper mold heating module 326
Ligand, and by realizing the embossing action to assembly with the mutual cooperation of lower die heating module 327;
The front of the molding station molding mechanism 320 is equipped with displacement sensor 324, and installs one on sliding block 322
A contact pilotage 325 cooperates with displacement sensor 324;Institute's displacement sensors 324 are used to record contact pilotage 325, sliding block 322
Position simultaneously feeds back to console 100, and is compared with the preset value in console 100, finally adjusts cylinder 321 according to result
Power output realize for upper mold heating module 326 position adjust.
Preferably, as a kind of implementable solution;In cooling station molding mechanism 330, the cooling station moulding press
Structure 330 includes cylinder 331, floating junction 332, upper cooling block 333, lower cooling block 334;
Wherein, the cylinder 331 is fixedly connected with the floating junction 332;The cylinder 331 is connected for driving with it
Floating junction 332 move back and forth, realize the collimation of motion path, finally to assembly implement cooling down operation;
The upper cooling block 333, the lower cooling block 334 inside be provided with cooling pipe.
As shown in fig. 7, including cylinder 311, sliding block 312, guide rail 313, upper mold heating in general molding mechanism 310
Module 314, lower die heating module 315.
As shown in figure 8, including cylinder 321, sliding block 322, guide rail 323, displacement in molding station molding mechanism 320
Sensor 324, contact pilotage 325, upper mold heating module 326, lower die heating module 327.
As shown in figure 9, including cylinder 331, floating junction 332, upper cooling block in cooling station molding mechanism 330
333, lower cooling block 334.
It as shown in Figure 10, include upper water-cooled plate 314A, upper mounted plate 314B, upper heat-insulated in upper mold heating module 314
Plate 314C, upper heating plate 314D, upper thermocouple 314E and upper force fit plate 314F.
As shown in figure 11, in lower die heating module 315, include lower water-cooled plate 315A, bottom plate 315B, under it is heat-insulated
Plate 315C, lower heating plate 315D, lower thermocouple 315E, lower force fit plate 315F.
After assembly enters general 310 corresponding station of molding mechanism, the cylinder 311 controlled by console 100 is opened
Begin to drive the sliding block 312 connected with it mobile, and by the collimation of the cooperation realization motion path with guide rail 313, finally via
Pressure is passed to assembly by upper force fit plate 314F, and by realizing the mould to assembly with lower force fit plate 315F mutual cooperation
Pressure.In this process, upper thermocouple 314E and lower thermocouple 315E is always to upper heating plate 314D's and lower heating plate 315D
Temperature is recorded and is fed back console 100, by console 100 according to the comparison result of feedback result and predefined parameter to adding
The quantity of heat given up of hot plate is carried out closed loop and is adjusted.Upper mounted plate 314B and bottom plate 315B be separately mounted to water-cooled plate 314A and
To make being more firmly mounted for part between upper thermal insulation board 314C, lower water-cooled plate 315A and lower thermal insulation board 315C, all adding
In thermal process, due to having the presence of upper thermal insulation board 314C and lower thermal insulation board 315C, upper heating plate 314D and lower heating plate 315D are produced
Raw temperature will not be too fast conduction supreme water-cooled plate 314A and lower water-cooled plate 315A, while cooling water enter upper water-cooled plate 314A
With lower water-cooled plate 315A and remain that the heat of conduction is taken away in flowing, prevent upper heating plate 314D under high temperature and lower add
Hot plate 315D damages die forming owner body 300.Further, it should be noted that in die forming owner body 300,
General molding mechanism 310 and molding 320 corresponding six station every two stations of station molding mechanism share a lower water-cooled plate
315A。
Basic structure and the working principle for being molded station molding mechanism 320 are similar to general molding mechanism height, uniquely
It is not both displacement sensor 324 to be installed in the front of molding station molding mechanism, and a contact pilotage is installed on sliding block 322
325 cooperate with displacement sensor 324.During being molded the work of station molding mechanism 320, displacement sensor be will record
Lower contact pilotage 325, i.e. sliding block 322 position and feed back to console 100, and be compared with the preset value in console 100, most
It is realized eventually according to the power output that result adjusts cylinder 321 and the position of upper mold heating module 326 is adjusted.In addition, molding station mould
The upper mold heating module 326 and lower die heating module 327 of press mechanism 320 and the upper mold heating module 314 of general molding mechanism 310
With the difference of lower die heating module 315 not structurally and functionally.
The basic structure of cooling station molding mechanism 330 is significantly simplified compared to general molding mechanism 310, but work
It is essentially identical to make principle.It is floated only difference is that the guide rail 313 for playing collimating effect in general molding mechanism has been replaced by
Dynamic connector 332, effect is similar with universal knot, can effectively eliminate straight line error while playing collimating effect and axis is inclined
It moves.Likewise, upper cooling block 333 and lower cooling block 334 compared to general molding mechanism 310 upper mold heating module 314 and under
Mould heating module 315 is structurally and functionally also significantly being simplified.Upper cooling block 333 and lower cooling block 334 are only
Be made of a part, inside only there is cooling water pipeline, therefore also only have refrigerating function.
It as shown in figure 12, include telescopic cylinder 341, translation electric cylinders 342, shift fork 343, You Shui in shifting fork mechanism 340
Cold pipe 344 and left water cooling tube 345.
Preferably, as a kind of implementable solution;In shifting fork mechanism 340, the shifting fork mechanism 340 includes telescopic cylinder
341, electric cylinders 342, shift fork 343, right water cooling tube 344 and left water cooling tube 345 are translated;
Wherein, the left water cooling tube 345 and the right water cooling tube 344 are respectively fixedly connected in the telescopic cylinder 341
The left and right sides of extension bar;The telescopic cylinder 341 is used for while driving the shift fork 343, the left water cooling tube 345 and described
Right water cooling tube 344 moves back and forth along the Y direction;
The translation electric cylinders 342 are for driving the shift fork 343, the telescopic cylinder 341, left 345 and of water cooling tube
The right water cooling tube 344 moves back and forth along the X direction, while assembly is transported to next station, and complete in assembly
It is sent after the process on the last one station to the connection platform 432 on the discharge component 400;And X-direction and Y-direction are hung down
Directly.
As shown in Figure 13 and Figure 14, in discharge component 400, include discharging door mechanism 410, discharging shield mechanism 420,
Connection platform mechanism 430, pusher 440, cooling body 450, splicing plate 460.
After assembly completes the process on a station, discharging shield 422 is driven by cylinder mechanism 421 first
Downward vertical shift is closed, and then drives the upward vertical shift of discharge door 412 to open by cylinder mechanism 411, and then telescopic cylinder
341 meeting shift forks 343 are forward extended out along Y-direction, as shown in figure 15;Then translation electric cylinders 342 will be on the basis of previous step
Upper drive shift fork 343 moves in X direction, while assembly is transported to next station, as shown in figure 16.Complete assembly
After displacement, shift fork 343 reversely retracts a small distance to translation electric cylinders 342 in X direction again first, then telescopic cylinder
341 drive shift forks 343 are reversely retracted again along Y-direction, are then back to initial position by 342 shift fork 343 of translation electric cylinders,
Then it drives the downward vertical shift of discharge door 412 to close by cylinder mechanism 411, discharging shield is finally driven by cylinder mechanism 421
422 upward vertical shifts are opened.Then after waiting assembly to complete process on next station, above-mentioned stream is repeated
Journey, until the process that assembly completes all stations.
After assembly completes the process on the last one station, it will above-mentioned process is equally come again, it is complete
After above-mentioned process, assembly will be sent on connection platform 432, then drive connection platform 432 to move by cylinder mechanism 431 first
Dynamic a distance is to send assembly to the axis of charging ram 442, and then pusher electric cylinders 441 drive charging ram 442 that will fill
Ligand pushes to the underface of refrigerating module 452, and then pusher electric cylinders 441 drive charging ram 442 to be back to initial position again.
Then cylinder mechanism 451 drive refrigerating module 452 mobile straight down until refrigerating module 452 and assembly contact with each other for
Only, as shown in figure 17.To assembly after the cooling time that console 100 is set, cylinder mechanism 451 drives cooling mould again
Block 452 moves back to initial position straight up, and then pusher electric cylinders 441 drive charging ram 442 that assembly is pushed to splicing
On plate 460, operator is waited to take away.Then pusher electric cylinders 441 drive charging ram 442 to be back to initial position again, finally
Cylinder mechanism 431 drives connection platform 432 to be back to initial position;So far a complete mould pressing process process is fully completed.
Preferably, as a kind of implementable solution;In rack components 500, the rack components 500 includes first instrument
Plate 510, second instrument plate 520, third instrument board 530, rack cabinet 540, power control cabinet 550;
In first instrument plate 510, first instrument plate 510 includes nitrogen pressure regulator valve 511, nitrogen magnetic valve 512, nitrogen
Reversal valve 513, nitrogen flow valve 514, solenoid valve block 515 and solenoid valve block 516;
In second instrument plate 520, second instrument plate 520 includes the first pressure regulator valve 521, the second pressure regulator valve 522, ratio
The annealing station decline annealing station of pressure regulator valve 524, second of valve 523, first declines pressure regulator valve 525, pressure regulation valve group 526;
In third instrument board 530, third instrument board 530 includes cooling water flow meter 531, vacuum generator 532,
One preheating station declines pressure regulator valve 533, the second preheating station declines pressure regulator valve 534, third preheating station declines pressure regulator valve 535,
Pressure regulation valve group 536;
In rack cabinet 540, rack cabinet 540 includes filter 541, booster pump 542, molding station solenoid valve
543, the first preheating station solenoid valve 544, the second preheating station solenoid valve 545, third preheating station solenoid valve 546, bosher
Position solenoid valve 547;
Wherein, solenoid valve block 515 includes the first feeding door mechanism solenoid valve 515A, the second feeding door mechanism solenoid valve
515B, discharging door mechanism solenoid valve 515C, shifting fork mechanism solenoid valve 515D, discharging shield mechanism solenoid valve 515E, cooling body
Solenoid valve 515F and connection platform mechanism electromagnetic valve 515G;
Solenoid valve block 516 includes the second preheating station solenoid valve 516A, third preheating station solenoid valve 516B, first moves back
Firer position solenoid valve 516C, the second annealing station solenoid valve 516D.
It include the first annealing station rising tone pressure valve 526A, the second annealing station rising tone pressure in pressure regulation valve group 526
Valve 526B, cooling station decline pressure regulator valve 526C, cooling station rise pressure regulator valve 526D.
It include that the first preheating station rises pressure regulator valve 536A, the second preheating station rises pressure regulation in pressure regulation valve group 536
Valve 536B, third preheating station rise pressure regulator valve 536C.
It as shown in Figure 18 and Figure 19, include first instrument plate 510, second instrument plate 520, in rack components 500
Three instrument boards 530, rack cabinet 540, power control cabinet 550.
It as shown in figure 20, include that nitrogen pressure regulator valve 511, nitrogen magnetic valve 512, nitrogen change in first instrument plate 510
To valve 513, nitrogen flow valve 514, solenoid valve block 515 and solenoid valve block 516.
As shown in figure 21, solenoid valve block 515 includes the first feeding door mechanism solenoid valve 515A, the second feeding door mechanism electricity
Magnet valve 515B, discharging door mechanism solenoid valve 515C, shifting fork mechanism solenoid valve 515D, discharging shield mechanism solenoid valve 515E, cooling
Mechanism electromagnetic valve 515F and connection platform mechanism electromagnetic valve 515G
As shown in figure 22, solenoid valve block 516 includes the second preheating station solenoid valve 516A, third preheating station solenoid valve
516B, the first annealing station solenoid valve 516C, the second annealing station solenoid valve 516D.
It as shown in figure 23, include the first pressure regulator valve 521, the second pressure regulator valve 522, proportioning valve in second instrument plate 520
523, the first annealing station decline annealing station of pressure regulator valve 524, second declines pressure regulator valve 525, pressure regulation valve group 526.
It as shown in figure 24, include the first annealing station rising tone pressure valve 526A, the second annealing in pressure regulation valve group 526
Station rises pressure regulator valve 526B, cooling station decline pressure regulator valve 526C, cooling station and rises pressure regulator valve 526D.
It as shown in figure 25, include cooling water flow meter 531, vacuum generator 532, first in third instrument board 530
Preheating station declines pressure regulator valve 533, the second preheating station decline pressure regulator valve 534, third preheating station decline pressure regulator valve 535, adjusts
Pressure valve group 536.
It as shown in figure 26, include that the first preheating station rises pressure regulator valve 536A, the second preheating in pressure regulation valve group 536
Station rises pressure regulator valve 536B, third preheating station rises pressure regulator valve 536C.
It as shown in figure 27, include filter 541, booster pump 542, molding station solenoid valve in rack cabinet 540
543, the first preheating station solenoid valve 544, the second preheating station solenoid valve 545, third preheating station solenoid valve 546, bosher
Position solenoid valve 547.
In rack components 500, there are four air supply systems, respectively nitrogen air supply system, displacement mechanism gas supply system altogether
System, general station air supply system and molding station air supply system.Nitrogen and compressed air need to first pass through this four air supply systems,
After realizing for the adjustment of the factors such as the pressure, speed and pressure oscillation of gas, it can just enter die forming owner
Body 300 forms gas shield atmosphere or driving cylinder.
For nitrogen air supply system, nitrogen first passes around pipeline and enters nitrogen pressure regulator valve 511, realizes the pressure to nitrogen
Strong control simultaneously eliminates fluctuation of pressure, subsequently into the nitrogen magnetic valve 512 for controlling nitrogen opening and closing, then from nitrogen electromagnetism
The nitrogen that valve 512 flows out is divided into two, wherein flow directly into nitrogen flow valve 514 all the way, can this be all the way referred to as the road A, in addition one
Road flows to nitrogen reversal valve 513, and is divided into two again, and can claim this two-way is respectively the road B and the road C, this two-way is eventually distinguished
Converge with the road A, and flows to nitrogen flow valve 514 together.By the opening and closing for controlling the road B and the road C by nitrogen reversal valve 513
It realizes the adjustment for flowing through the flow of nitrogen of nitrogen flow valve 514, and is finally shown on the display screen of nitrogen flow valve 514
Come.
In die forming owner body 300, in addition to general molding mechanism 310, molding station molding mechanism 320 and bosher
Except the molding mechanism 330 of position, there are also other mechanisms to have used cylinder, specifically includes the first feeding door mechanism 240, the second feeding gate
Mechanism 250, shifting fork mechanism 340, discharging door mechanism 410, discharging shield mechanism 420, connection platform mechanism 430, cooling body 450,
These displacement mechanisms have another set of independent air supply system.By taking the first feeding door mechanism 240 as an example: compressed air first flows through
The pressure of compressed air is reduced and is eliminated pressure shake, while the filtering on 521 top of the first pressure regulator valve by the first pressure regulator valve 521
Module can remove the condensed water and impurity of compressed air, and then gas flows through the first feeding door mechanism solenoid valve 515A, at this
Console 100 can realize the on-off of control compressed air by the first feeding door mechanism solenoid valve 515A of control simultaneously during a
The speed of compressed air is adjusted, last compressed air flows into cylinder mechanism 241, driving the first feeding gate 242 movement.Other six
The basic principle of mechanism is substantially the same, only solenoid valve difference.The response speed of this air supply system is very fast, can be realized machine
The fast reaction of structure.
In die forming owner body 300, general molding mechanism 310 and cooling station molding mechanism 330 have third set
Independent air supply system (i.e. general station air supply system).It is with the corresponding general molding mechanism 310 of the first annealing station now
Example: compressed air first flows through the first pressure regulator valve 521, and the pressure of compressed air is reduced to and eliminated pressure shake, while first
The filtering module on 521 top of pressure regulator valve can remove the condensed water and impurity of compressed air, and then gas flows through the first lehr attendant
Position solenoid valve 516C, console 100 can realize control by the first annealing of control station solenoid valve 516C in this process
The on-off of compressed air and the speed for adjusting compressed air, then compressed air respectively enters the first annealing station rising tone pressure valve
The annealing station of 526A and first declines pressure regulator valve 524, for the pressure of the two-way compressed air of 311 uplink and downlink of pusher cylinder
It is adjusted separately, last two-way compressed air enters cylinder 311, and driving sliding block 312 moves up and down.
It should be noted that the solenoid valve number used and corresponding effect are also becoming with the variation of station
Change and (reads for convenience, all solenoid valves add the unified mark of number with solenoid valve later in this section, no longer additional
Prefix).Such as first preheating station only one solenoid valve 544, the second preheating station have solenoid valve 545 and solenoid valve 516A,
Third preheating station has solenoid valve 546 and solenoid valve 516B, the first annealing station to have solenoid valve 516C, the second annealing station to have electricity
Magnet valve 516D, cooling station have solenoid valve 547.Wherein, the function of solenoid valve 516 and solenoid valve 547 is to make cylinder empty in compression
Work under the driving of gas, and solenoid valve 544, solenoid valve 545 and solenoid valve 546 be then allow cylinder interior be connected to outside atmosphere from
And move sliding block 312 and coupled other parts under the effect of gravity.This air supply system (i.e. general station gas supply
System) precision it is higher, can be realized the more accurate control to cylinder, simultaneously because the driving to cylinder uplink and downlink
Compressed air separately adjusts, therefore can control independently of each other and to correlation between uplink driving force and downlink drive power
System, improves the operating flexibility of lathe.
In die forming owner body 300, molding station molding mechanism 320 has oneself a set of independent air supply system.
Its structure are as follows: firstly, compressed air flows through the first pressure regulator valve 521, the pressure of compressed air is reduced and eliminates pressure shake, together
When 521 top of the first pressure regulator valve filtering module can remove the condensed water and impurity of compressed air, then compressed air enters
Second pressure regulator valve 522 further declines compressed air pressure, and then compressed air enters filter 541, filters impurity and oil
Mist, and then compressed air enters booster pump 542, and the pressure of compressed air is doubled, then compressed air enters molding station electricity
Magnet valve 543, then compressed air enter proportioning valve 523 adjust gas pressure intensity size again and eliminate pressure shake and will be final
The pressure of the compressed air of acquisition shows that last compressed air enters cylinder 321 and sliding block 322 is driven to move up and down.The
The installation meaning of two pressure regulator valves 522 is that reducing pressure in advance prevents by the amplified air pressure of booster pump 542 to booster pump
542 itself cause to damage and provide regulating power of the compressed air before amplifying by booster pump 542.Filter 541 is compared
Filtering module in 521 top of the first pressure regulator valve has ten filter capacities times over the latter, guarantees clear inside booster pump 542
Clean environment simultaneously improves its service life.The most complicated compared to its first three set air supply system this system, this complication system is effectively protected
The Stability and veracity of the pressure of the compressed air of driving cylinder 321 has been demonstrate,proved, therefore can be realized for molding station molding
The accurate control of the cylinder 321 of mechanism 320, promotes the precision of die forming technique.
Further, since when processing uses the different prefabricated component of the bore of mold, charging ram 232, shift fork 343 and charging ram
442 at work middle position can all change, it is therefore desirable to subtle adjustment is carried out to it.Power control cabinet can be used at this time
The operation handle that 550 inside are placed realizes the change in middle position by coupled PLC and relay.Meanwhile cooling water
The effect of flowmeter 531 is the flow for the cooling water that record flows through it and displays it that the effect of vacuum generator 532 is
A vacuum is formed in a small region on 222 surface of loading module to which assembly to be sucked, prevents it from following
Positional shift occurs when loading module 222 moves or falls.
The present invention also provides a kind of operating methods, utilize electrical combination drive accurate glass molds pressing formation machine, including
Following operating procedure:
Pan feeding component 200 executes feed operation, comprises the following specific steps that:
The assembly of mold and prefabricated component is placed into loading module 222, can be detected by induction phototube 210,
Then feeding mold group 221 will drive loading module 222 together with before the assembly being placed on it to the first feeding gate 242 and stopping
Only, it is then opened by the upward vertical shift of first feeding gate of the driving of cylinder mechanism 241 242, then feeding mold group 221 continues to
Driving loading module 222 is until sending the assembly being placed in loading module 222 to the axis of charging ram 232;Then it pushes away
Material bar 232 is advanced until under the driving of pusher mould group 231 to be pushed to before the second feeding gate 252 and is stopped by assembly, then
Loading module 222 returns to before the first feeding gate 242 under the driving of feeding mold group 221 and stops again, and then the first charging
The downward vertical shift under the driving of cylinder mechanism 241 of door 242 is closed, and loading module 222 is then under the driving of feeding mold group 221
Come back to initial position;Then it is opened by the upward vertical shift of second feeding gate of the driving of cylinder mechanism 251 252, and then pusher
The driving promotion assembly of charging ram 232 of mould group 231 enters the first station of die forming owner body 300, then pusher mould group 231
Driving charging ram 232 returns to the second feeding gate 252 in front of the door again, and then the second feeding gate 252 is under the driving of cylinder mechanism 251
Downward vertical shift is closed, and last pusher mould group 231 drives charging ram 232 to return to initial position, and so far pan feeding component 200 is completed
One complete workflow;
Die forming owner body 300 executes die forming operation, comprises the following specific steps that:
General molding mechanism 310 executes coining operation;When assembly enter the corresponding station of general molding mechanism 310 it
Afterwards, the sliding block 312 connected with it is driven to move the cylinder 311 controlled by console 100, and by matching with guide rail 313
Close the collimation for realizing motion path, pressure finally passed into assembly via upper force fit plate 314F, and by with lower force fit plate
The molding to assembly is realized in 315F mutual cooperation;In this process, upper thermocouple 314E and lower thermocouple 315E are right always
The temperature of upper heating plate 314D and lower heating plate 315D are recorded and are fed back console 100, by console 100 according to feedback
As a result closed loop is carried out with quantity of heat given up of the comparison result of predefined parameter to heating plate to adjust;
It is molded station molding mechanism 320 and executes coining operation;During being molded the work of station molding mechanism 320, position
Displacement sensor record contact pilotage 325, sliding block 322 position and feed back to console 100, and with the preset value in console 100
It is compared, is finally realized according to the power output that result adjusts cylinder 321 and the position of upper mold heating module 326 is adjusted;Simultaneously
The molding to assembly is realized by upper mold heating module 326 and the mutual cooperation of lower die heating module 327;
Cooling station molding mechanism 330 executes coining operation;When to enter cooling station molding mechanism 330 corresponding for assembly
Driven floating junction 332 mobile after station, the cylinder 331 controlled by console 100, finally via upper cooling block 333
Pressure is passed into assembly, and by realizing the molding to assembly with the mutual cooperation of lower cooling block 334;And by upper cold
But block 333 and lower cooling block 334, which cooperate, implements cooling down operation to assembly;
Shifting fork mechanism 340 transfers them to next station and most after the process that assembly is completed on a station
Its connection platform 432 for sending out forming cabin 350 to discharge component 400 at last;
Discharge component 400 executes draw operation, comprises the following specific steps that:
Assembly is sent on connection platform 432, then first by cylinder mechanism 431 drive connection platform 432 mobile default away from
From to send assembly to the axis of charging ram 442, then pusher electric cylinders 441 drive charging ram 442 to push assembly
To the underface of refrigerating module 452, then pusher electric cylinders 441 drive charging ram 442 to be back to initial position again;Then cylinder
Mechanism 451 drives refrigerating module 452 to be moved until refrigerating module 452 and assembly contact with each other straight down;To assembly
For body after the cooling time that console 100 is set, cylinder mechanism 451 drives refrigerating module 452 to move back to straight up again
To initial position, then pusher electric cylinders 441 drive charging ram 442 to push to assembly on splicing plate 460, wait operator
It takes away;Then pusher electric cylinders 441 drive charging ram 442 to be back to initial position again, and last cylinder mechanism 431 drives connection platform
432 are back to initial position;So far a complete mould pressing process process is fully completed.
Preferably, as a kind of implementable solution;Nitrogen air supply system executes air supplying operation;Nitrogen first pass around pipeline into
Enter nitrogen pressure regulator valve 511, realize the control to the pressure of nitrogen and eliminate fluctuation of pressure, subsequently into for controlling nitrogen opening and closing
Nitrogen magnetic valve 512, then from nitrogen magnetic valve 512 flow out nitrogen be divided into two, wherein flowing directly into nitrogen stream all the way
Valve 514 is measured, this is referred to as the road A all the way, in addition flows to nitrogen reversal valve 513 all the way, and be divided into two again, claims this two-way to be respectively
The road B and the road C, this two-way eventually converges with the road A respectively, and flows to nitrogen flow valve 514 together;By by nitrogen reversal valve
The opening and closing on 513 the control roads B and the road C, can be realized the adjustment for flowing through the flow of nitrogen of nitrogen flow valve 514, and finally in nitrogen
It is shown on the display screen of throughput valve 514;
Displacement mechanism air supply system to the first feeding door mechanism 240, the second feeding door mechanism 250, shifting fork mechanism 340, go out
Discharging door mechanism 410, discharging shield mechanism 420, connection platform mechanism 430, cooling body 450 execute air supplying operation, including walk as follows
It is rapid:
Displacement mechanism air supply system implements gas supply control operation to the first feeding door mechanism 240: compressed air first flows through
The pressure of compressed air is reduced and is eliminated pressure shake, while the filtering on 521 top of the first pressure regulator valve by the first pressure regulator valve 521
Module removes the condensed water and impurity of compressed air, and then gas flows through the first feeding door mechanism solenoid valve 515A;In this mistake
Console 100 realizes the on-off of control compressed air by the first feeding door mechanism solenoid valve 515A of control and adjusts compression in journey
The speed of air, last compressed air flow into cylinder mechanism 241, drive 242 motor performance of the first feeding gate;
Displacement mechanism air supply system implements gas supply control operation to the second feeding door mechanism 250;Compressed air first flows through
The pressure of compressed air is reduced and is eliminated pressure shake, while the filtering on 521 top of the first pressure regulator valve by the first pressure regulator valve 521
Module removes the condensed water and impurity of compressed air, and then gas flows through the second feeding door mechanism solenoid valve 515B;In this mistake
Console 100 realizes the on-off of control compressed air by the second feeding door mechanism solenoid valve 515B of control and adjusts compression in journey
The speed of air, last compressed air flow into cylinder mechanism 251, drive 252 motor performance of the second feeding gate;
Displacement mechanism air supply system implements gas supply control operation to discharging door mechanism 410;Compressed air first flows through first
The pressure of compressed air is reduced and is eliminated pressure shake, while the filtering module on 521 top of the first pressure regulator valve by pressure regulator valve 521
The condensed water and impurity of compressed air are removed, then gas flows through discharging door mechanism solenoid valve 515C;It controls in this process
Platform 100 realizes the speed for controlling the on-off of compressed air and adjusting compressed air by control discharging door mechanism solenoid valve 515C,
Last compressed air flows into cylinder mechanism 411, drives 412 motor performance of discharge door;
Displacement mechanism air supply system implements gas supply control operation to shifting fork mechanism 340;Compressed air first flows through the first tune
The pressure of compressed air is reduced and eliminates pressure shake by pressure valve 521, while the filtering module on 521 top of the first pressure regulator valve removes
The condensed water and impurity of compressed air are removed, then gas flows through shifting fork mechanism solenoid valve 515D;Console 100 in this process
The on-off of control compressed air is realized by control shifting fork mechanism solenoid valve 515D and adjusts the speed of compressed air, is finally compressed
Air flows into telescopic cylinder 341, and shift fork 343, right water cooling tube 344 and left water cooling tube 345 move back and forth along the Y direction;
Displacement mechanism air supply system implements gas supply control operation to discharging shield mechanism 420;Compressed air first flows through
The pressure of compressed air is reduced and is eliminated pressure shake, while the filter module on 521 top of the first pressure regulator valve by one pressure regulator valve 521
Block removes the condensed water and impurity of compressed air, and then gas flows through discharging shield mechanism solenoid valve 515E;In this process
Console 100 realizes the on-off of control compressed air by control discharging shield mechanism solenoid valve 515E and adjusts compressed air
Speed, last compressed air flow into cylinder mechanism 421, driving discharging 422 motor performance of shield;
Displacement mechanism air supply system implements gas supply control operation to cooling body 450;Compressed air first flows through the first tune
The pressure of compressed air is reduced and eliminates pressure shake by pressure valve 521, while the filtering module on 521 top of the first pressure regulator valve removes
The condensed water and impurity of compressed air are removed, then gas flows through cooling body solenoid valve 515F;Console 100 in this process
The on-off of control compressed air is realized by control cooling body solenoid valve 515F and adjusts the speed of compressed air, is finally compressed
Air flows into cylinder mechanism 451, drives 452 motor performance of refrigerating module;
Displacement mechanism air supply system implements gas supply control operation to connection platform mechanism 430;Compressed air first flows through first
The pressure of compressed air is reduced and is eliminated pressure shake, while the filtering module on 521 top of the first pressure regulator valve by pressure regulator valve 521
The condensed water and impurity of compressed air are removed, then gas flows through connection platform mechanism electromagnetic valve 515G;It controls in this process
Platform 100 realizes the speed for controlling the on-off of compressed air and adjusting compressed air by control connection platform mechanism electromagnetic valve 515G,
Last compressed air flows into cylinder mechanism 431, drives 432 motor performance of connection platform;
General station air supply system implements gas supply behaviour to general molding mechanism 310 and cooling station molding mechanism 330 respectively
Make;
Carry out air supplying operation to the corresponding general molding mechanism 310 of the first annealing station: compressed air first flows through first
The pressure of compressed air is reduced and is eliminated pressure shake, while the filtering module on 521 top of the first pressure regulator valve by pressure regulator valve 521
The condensed water and impurity of compressed air are removed, then gas flows through the first annealing station solenoid valve 516C, and the solenoid valve is for controlling
Cylinder processed operates under pressurised conditions;Console 100 is real by the first annealing of control station solenoid valve 516C in this process
It now controls the on-off of compressed air and adjusts the speed of compressed air, and then gas divides two-way to enter the first annealing station rising tone
The annealing station decline pressure regulator valve 524 of pressure valve 526A and first is to the two-way compressed air to 311 uplink and downlink of pusher cylinder
Pressure be adjusted separately, last two-way air enters cylinder 311, respectively drives cylinder 311 and moves up or down, in turn
It realizes and gas supply control is implemented to the first annealing station;
Carry out air supplying operation to the corresponding general molding mechanism 310 of the second annealing station: compressed air first flows through first
The pressure of compressed air is reduced and is eliminated pressure shake, while the filtering module on 521 top of the first pressure regulator valve by pressure regulator valve 521
The condensed water and impurity of compressed air are removed, then gas flows through the second annealing station solenoid valve 516D, and the solenoid valve is for controlling
Cylinder processed operates under pressurised conditions;Console 100 is real by the second annealing of control station solenoid valve 516D in this process
It now controls the on-off of compressed air and adjusts the speed of compressed air, and then gas divides two-way to enter the second annealing station rising tone
The annealing station decline pressure regulator valve 525 of pressure valve 526B and second is to the two-way compressed air to 311 uplink and downlink of pusher cylinder
Pressure be adjusted separately, last two-way air enters cylinder 311, respectively drives cylinder 311 and moves up or down, in turn
It realizes and gas supply control is implemented to the second annealing station;
General molding mechanism 310 corresponding to the first preheating station carries out air supplying operation: compressed air first flows through first
The pressure of compressed air is reduced and is eliminated pressure shake, while the filtering module on 521 top of the first pressure regulator valve by pressure regulator valve 521
The condensed water and impurity of compressed air are removed, then gas flows through the first preheating station solenoid valve 544, and the solenoid valve is for controlling
Cylinder operates under self weight state;Console 100 realizes control by the first preheating station solenoid valve 544 of control in this process
The on-off of compressed air processed and the speed for adjusting compressed air, and then gas divides two-way to enter the first preheating station rising pressure regulator valve
536A and the first preheating station decline pressure regulator valve 533 to the pressure of the two-way compressed air to 311 uplink and downlink of pusher cylinder
It is adjusted separately by force, last two-way air enters cylinder 311, respectively drives cylinder 311 and moves up or down, and then realizes
Gas supply control is implemented to the first preheating station;
General molding mechanism 310 corresponding to the second preheating station carries out air supplying operation: compressed air first flows through first
The pressure of compressed air is reduced and is eliminated pressure shake, while the filtering module on 521 top of the first pressure regulator valve by pressure regulator valve 521
The condensed water and impurity of compressed air are removed, then gas flows through the second preheating station solenoid valve 545 and the second preheating station electricity
Magnet valve 516A, wherein the second preheating station solenoid valve 545 operates under self weight state for controlling cylinder, and the second preheating station
Solenoid valve 516A is operated under pressurised conditions for controlling cylinder;Console 100 passes through the second preheating of control in this process
Station solenoid valve 545 and the second preheating station solenoid valve 516A realize the on-off of control compressed air and adjust the speed of compressed air
Degree, so gas divide two-way enter the second preheating station rise pressure regulator valve 536B and the second preheating station decline pressure regulator valve 534 from
And the pressure of the two-way compressed air of 311 uplink and downlink of pusher cylinder is adjusted separately, last two-way air enters gas
Cylinder 311 respectively drives cylinder 311 and moves up or down, and then realizes and implement gas supply control to the second preheating station;
General molding mechanism 310 corresponding to third preheating station carries out air supplying operation: compressed air first flows through first
The pressure of compressed air is reduced and is eliminated pressure shake, while the filtering module on 521 top of the first pressure regulator valve by pressure regulator valve 521
The condensed water and impurity of compressed air are removed, then gas flows through third preheating station solenoid valve 546 and third preheating station electricity
Magnet valve 516B, wherein third preheating station solenoid valve 546 operates under self weight state for controlling cylinder, and third preheating station
Solenoid valve 516B is operated under pressurised conditions for controlling cylinder;Console 100 passes through control third preheating in this process
Station solenoid valve 546 and third preheating station solenoid valve 516B realize the on-off of control compressed air and adjust the speed of compressed air
Degree, so gas divide two-way enter third preheating station rise pressure regulator valve 536C and third preheating station decline pressure regulator valve 535 from
And the pressure of the two-way compressed air of 311 uplink and downlink of pusher cylinder is adjusted separately, last two-way air enters gas
Cylinder 311 respectively drives cylinder 311 and moves up or down, and then implements gas supply control to third preheating station;
Carry out air supplying operation to the corresponding cooling station molding mechanism 330 of cooling station: compressed air first flows through first
The pressure of compressed air is reduced and is eliminated pressure shake, while the filtering module on 521 top of the first pressure regulator valve by pressure regulator valve 521
The condensed water and impurity of compressed air are removed, then gas flows through cooling station solenoid valve 547, and the solenoid valve is for controlling cylinder
It operates under pressurised conditions;Console 100 realizes that control compression is empty by control cooling station solenoid valve 547 in this process
The on-off of gas and the speed for adjusting compressed air, and then gas divides two-way to enter cooling station rising pressure regulator valve 526D and bosher
Position decline pressure regulator valve 526C is adjusted separately to the pressure of the two-way compressed air to 331 uplink and downlink of pusher cylinder,
Last two-way air enters cylinder 331, respectively drives cylinder 331 and moves up or down, and then realizes and implement to cooling station
Gas supply control;
It is molded station air supply system and air supplying operation is executed to molding station molding mechanism 320;Firstly, compressed air flows through
The pressure of compressed air is reduced and is eliminated pressure shake, while the filter module on 521 top of the first pressure regulator valve by one pressure regulator valve 521
Block removes the condensed water and impurity of compressed air, and then compressed air enters the second pressure regulator valve 522, by compressed air pressure into one
Step decline, then compressed air enters filter 541, filters impurity and mist of oil, and then compressed air enters booster pump 542, will
The pressure of compressed air doubles, and then compressed air enters molding station solenoid valve 543, and then compressed air enters proportioning valve
523 adjust gas pressure intensity size again and eliminate pressure shake and show the pressure of the compressed air finally obtained,
Last compressed air enters cylinder 321 and sliding block 322 is driven to move up and down.
Based on above many significant technical advantages, electrical combination drive accurate glass die forming provided by the invention
Machine will bring good market prospects and economic benefit.
Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations;To the greatest extent
Pipe present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: its according to
So be possible to modify the technical solutions described in the foregoing embodiments, or to some or all of the technical features into
Row equivalent replacement;And these are modified or replaceed, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution
The range of scheme.