CN107708307A - Gong plate method based on automatic identification parameter - Google Patents

Gong plate method based on automatic identification parameter Download PDF

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Publication number
CN107708307A
CN107708307A CN201710759760.4A CN201710759760A CN107708307A CN 107708307 A CN107708307 A CN 107708307A CN 201710759760 A CN201710759760 A CN 201710759760A CN 107708307 A CN107708307 A CN 107708307A
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China
Prior art keywords
gong
speed
sec
knife
cutter
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Granted
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CN201710759760.4A
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CN107708307B (en
Inventor
周睿
蒋善刚
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Guangdong Xizhen Circuit Technology Co ltd
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Aoshikang Precision Circuit Huizhou Co Ltd
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Classifications

    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00—Apparatus or processes for manufacturing printed circuits
    • H05K3/0011—Working of insulating substrates or insulating layers
    • H05K3/0044—Mechanical working of the substrate, e.g. drilling or punching
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/02—Details related to mechanical or acoustic processing, e.g. drilling, punching, cutting, using ultrasound
    • H05K2203/0271—Mechanical force other than pressure, e.g. shearing or pulling

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Machine Tool Sensing Apparatuses (AREA)

Abstract

The present invention relates to the gong plate method based on automatic identification parameter, comprise the following steps：S1, gong band make, and carry out input to cutter relevant parameter in advance and make gong band table；S2, row's knife table make, identification of function point of the setting identification code as gong machine main frame, when performing cutter path by identification code calling the corresponding cutter parameters of gong band；S3, positioning hole is bored to PCB；S4, by pin on positioning hole, PCB is fixed in gong machine；S5, installation cutter, and carry out cutter contraposition；S6, perform automatic gong plate making；S7, make initial workpiece and check dimensional accuracy；S8, produce in batches and periodically inspect by random samples.The present invention prevents staff and constantly carries out being manually entered parameter, and every knife footpath function and parameter are preset on gong band and gong machine to be preserved, and is imported after corresponding to and is facilitated employee directly to start shooting, avoids parameter from inputing by mistake and influence product quality.

Description

Gong plate method based on automatic identification parameter
Technical field
The present invention relates to wiring board manufacture field, and in particular to the gong plate method based on automatic identification parameter.
Background technology
PCB plates are printed circuit board, also known as printed circuit board (PCB), printed substrate, abbreviation printed board, using insulation board as base Material, certain size is cut into, at least has a conductive pattern thereon, and be furnished with hole（Such as component hole, fastener hole, plated through-hole Deng）, for replacing the chassis of conventional device electronic component, and realize the interconnection between electronic component.
The fast development of electronics industry, PCB design increasingly develop to high-rise, intensive circuit, small spacing BGA, and this is just Higher requirement is then proposed to PCB manufacturers, with being continuously increased for PCB dosages, our required precision is also increasingly It is important.Important step of the PCB overall dimensions as electronic mounting, installed for ease of client, improve more preferable fixing function, it is necessary to Reach corresponding required precision.Because PCB cutters in the processing of gong plate are more, the time is long, gong journey length, needed during production operation Worker changes cutter repeatedly, also needs to individually carry out the setting of parameter after replacing is every cutter, and prolonged production is difficult to keep away Exempt from artificial parameter input error, cause occur dimensional discrepancy problem during gong plate, so influence consolidating for the PCB device of installation zero It is fixed.To improve stay in grade product performance and using function, being innovated improvement for overall dimensions, effectively control size bigger than normal It is less than normal to obtain problem, it would therefore be desirable to which more perfect gong plate method, simplifies process, reduced artificially while improving efficiency Error.
The content of the invention
It is an object of the present invention to provide the gong plate method based on automatic identification parameter, and it can efficiently solve institute in background technology The problem of existing.
The technical problems to be solved by the invention are realized using following technical scheme：
Gong plate method based on automatic identification parameter, comprises the following steps：
S1, gong band make, and carry out input to cutter relevant parameter in advance and make gong band table, cutter parameters include tool diameter, turned Fast, lower knife speed, withdrawing speed, thick gong speed, smart gong speed, inside groove offset, water jacket offset, thick gong knife life-span, smart gong The knife life-span；
S2, row's knife table make, and input gong plate program, cutter operating path is defined, and what row's knife table included setting successively holds Row step, each step that performs set corresponding cutters diameter, and identification of function point of the setting identification code as gong machine main frame, are holding By identification code calling the corresponding cutter parameters of gong band during row cutter path；
S3, positioning hole is bored to PCB；
S4, by pin on positioning hole, PCB is fixed in gong machine；
S5, installation cutter, and carry out cutter contraposition；
S6, perform automatic gong plate making；
S7, make initial workpiece and check dimensional accuracy；
S8, produce in batches and periodically inspect by random samples.
Wherein, the tool diameter is 0.8mm~2.4mm.
Wherein, the rotating speed is 28krpm~40krpm.
Wherein, the lower knife speed is 0.2m/min~1.0m/min, and the withdrawing speed is 4.0m/min~10.0m/ min。
Wherein, the thick gong speed is 2mm/sec~22mm/sec, and the smart gong speed is 6mm/sec~30mm/sec.
Wherein, the inside groove offset is 0.74mm~2.34mm, and the housing offset is 0.89mm~2.49mm.
Wherein, the thick gong knife life-span is 5m~30m, and the smart gong knife life-span is 8m~40m.
Wherein, when the tool diameter is 0.8mm~1.0mm, rotating speed is 38krpm~40krpm, and lower knife speed is 0.2m/min~0.4m/min, withdrawing speed are 4.0m/min~5.0m/min, and thick gong speed is 2mm/sec~5mm/sec, essence Gong speed is 6mm/sec~15mm/sec, and inside groove offset is 0.74mm~0.93mm, housing offset be 0.89mm~ 1.09mm, thick gong knife life-span are 5m~10m, and the smart gong knife life-span is 8m~15m.
Wherein, when the tool diameter is 1.2mm~2.4mm, rotating speed is 28krpm~37krpm, and lower knife speed is 1m/ Min, withdrawing speed are 10m/min, and thick gong speed is 8mm/sec~22mm/sec, and smart gong speed is 15mm/sec~30mm/ Sec, inside groove offset are 1.14mm~2.34mm, and housing offset is 1.29mm~2.49mm, the thick gong knife life-span be 15m~ 30m, smart gong knife life-span are 20m~40m.
Wherein, during the positioning bore dia >=2.0mm, pin diameter is than positioning bore dia >=0.05mm.
The beneficial effects of the invention are as follows：
The present invention prevents staff and constantly carries out being manually entered parameter, and every knife footpath function and parameter are pre- on gong band and gong machine If preserving, import after corresponding to and facilitate employee directly to start shooting, avoid parameter from inputing by mistake and influence product quality；Work people in production process Member need to only change cutter on demand and carry out cutter contraposition, and gong plate efficiency and gong plate quality are greatly improved after optimization.
Embodiment
In order that the technical means, the inventive features, the objects and the advantages of the present invention are easy to understand, further Illustrate the present invention.
Gong plate method based on automatic identification parameter, comprises the following steps：
S1, gong band make, and carry out input to cutter relevant parameter in advance and make gong band table, cutter parameters include tool diameter, turned Fast, lower knife speed, withdrawing speed, thick gong speed, smart gong speed, inside groove offset, water jacket offset, thick gong knife life-span, smart gong The knife life-span；
S2, row's knife table make, and input gong plate program, cutter operating path is defined, and what row's knife table included setting successively holds Row step, each step that performs set corresponding cutters diameter, and identification of function point of the setting identification code as gong machine main frame, are holding By identification code calling the corresponding cutter parameters of gong band during row cutter path；
S3, positioning hole is bored to PCB；
S4, by pin on positioning hole, PCB is fixed in gong machine；
S5, installation cutter, and carry out cutter contraposition；
S6, perform automatic gong plate making；
S7, make initial workpiece and check dimensional accuracy；
S8, produce in batches and periodically inspect by random samples.
The tool diameter is 0.8mm~2.4mm.
The rotating speed is 28krpm~40krpm.
The lower knife speed is 0.2m/min~1.0m/min, and the withdrawing speed is 4.0m/min~10.0m/min.
The thick gong speed is 2mm/sec~22mm/sec, and the smart gong speed is 6mm/sec~30mm/sec.
The inside groove offset is 0.74mm~2.34mm, and the housing offset is 0.89mm~2.49mm.
The thick gong knife life-span is 5m~30m, and the smart gong knife life-span is 8m~40m.
When the tool diameter is 0.8mm~1.0mm, rotating speed is 38krpm~40krpm, and lower knife speed is 0.2m/min ~0.4m/min, withdrawing speed are 4.0m/min~5.0m/min, and thick gong speed is 2mm/sec~5mm/sec, and smart gong speed is 6mm/sec~15mm/sec, inside groove offset are 0.74mm~0.93mm, and housing offset is 0.89mm~1.09mm, thick gong The knife life-span is 5m~10m, and the smart gong knife life-span is 8m~15m.
When the tool diameter is 1.2mm~2.4mm, rotating speed is 28krpm~37krpm, and lower knife speed is 1m/min, is moved back Knife speed is 10m/min, and thick gong speed is 8mm/sec~22mm/sec, and smart gong speed is 15mm/sec~30mm/sec, inside groove Offset is 1.14mm~2.34mm, and housing offset is 1.29mm~2.49mm, and the thick gong knife life-span is 15m~30m, smart gong knife Life-span is 20m~40m.
During the positioning bore dia >=2.0mm, pin diameter is than positioning bore dia >=0.05mm.
Row's knife table parameter setting is as shown in table 1：
Table 1
Tool diameter Rotating speed Lower knife speed Withdrawing speed Thick gong speed Smart gong speed Inside groove offset Housing offset The thick gong knife life-span The smart gong knife life-span
mm krpm m/min m/min mm/sec mm/sec mm mm m m
0.8 40 0.2 4.0 2 6 0.74 0.89 5 8
0.9 39 0.4 4.0 4 10 0.84 0.99 7 12
1 38 0.4 5.0 5 15 0.93 1.09 10 15
1.2 37 1 10 8 15 1.14 1.29 15 20
1.4 35 1 10 12 20 1.34 1.49 20 30
1.5 34 1 10 13 25 1.44 1.59 25 30
1.6 33 1 10 16 25 1.54 1.69 25 30
1.8 30 1 10 17 25 1.74 1.89 30 35
1.9 30 1 10 18 25 1.84 1.99 30 35
2 30 1 10 19 30 1.94 2.09 30 40
2.4 28 1 10 22 30 2.34 2.49 30 40
Following technical indicator is can reach by changing functional method improvement of the gong with knife footpath input automatic identification：
Input parameter mode is moved by original gong wrench to produce, and is saved 10 minutes per the start of model initial workpiece, is saved 80-100 altogether daily Minute, it is about 200 square meters that the method can lift processing square meter daily, and 6000 square meters are produced per monthly average, can be that company's lifting is total Gong plate production capacity area about 6-8%；It is overall to reduce scrappage 0.3-0.5% by using parameter automatic identification gong plate method, improve life Efficiency is produced, reduces downtime, meets that client hands over the phase, increases me and take charge of the market competitiveness.
It is the wherein specific implementation of the present invention above, its description is more specific and detailed, but can not therefore manage Solve as the limitation to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art, do not departing from On the premise of present inventive concept, various modifications and improvements can be made, these obvious alternative forms belong to this hair Bright protection domain.

Claims (10)

1. the gong plate method based on automatic identification parameter, it is characterised in that comprise the following steps：
S1, gong band make, and carry out input to cutter relevant parameter in advance and make gong band table, cutter parameters include tool diameter, turned Fast, lower knife speed, withdrawing speed, thick gong speed, smart gong speed, inside groove offset, water jacket offset, thick gong knife life-span, smart gong The knife life-span；
S2, row's knife table make, and input gong plate program, cutter operating path is defined, and what row's knife table included setting successively holds Row step, each step that performs set corresponding cutters diameter, and identification of function point of the setting identification code as gong machine main frame, are holding By identification code calling the corresponding cutter parameters of gong band during row cutter path；
S3, positioning hole is bored to PCB；
S4, by pin on positioning hole, PCB is fixed in gong machine；
S5, installation cutter, and carry out cutter contraposition；
S6, perform automatic gong plate making；
S7, make initial workpiece and check dimensional accuracy；
S8, produce in batches and periodically inspect by random samples.
2. the gong plate method according to claim 1 based on automatic identification parameter, it is characterised in that：The tool diameter is 0.8mm~2.4mm.
3. the gong plate method according to claim 1 based on automatic identification parameter, it is characterised in that：The rotating speed is 28krpm~40krpm.
4. the gong plate method according to claim 1 based on automatic identification parameter, it is characterised in that：The lower knife speed is 0.2m/min~1.0m/min, the withdrawing speed are 4.0m/min~10.0m/min.
5. the gong plate method according to claim 1 based on automatic identification parameter, it is characterised in that：The thick gong speed is 2mm/sec~22mm/sec, the smart gong speed are 6mm/sec~30mm/sec.
6. the gong plate method according to claim 1 based on automatic identification parameter, it is characterised in that：The inside groove offset For 0.74mm~2.34mm, the housing offset is 0.89mm~2.49mm.
7. the gong plate method according to claim 1 based on automatic identification parameter, it is characterised in that：The thick gong knife life-span For 5m~30m, the smart gong knife life-span is 8m~40m.
8. the gong plate method according to claim 1 based on automatic identification parameter, it is characterised in that：The tool diameter is During 0.8mm~1.0mm, rotating speed is 38krpm~40krpm, and lower knife speed is 0.2m/min~0.4m/min, and withdrawing speed is 4.0m/min~5.0m/min, thick gong speed are 2mm/sec~5mm/sec, and smart gong speed is 6mm/sec~15mm/sec, interior Groove offset is 0.74mm~0.93mm, and housing offset is 0.89mm~1.09mm, and the thick gong knife life-span is 5m~10m, smart gong The knife life-span is 8m~15m.
9. the gong plate method according to claim 1 based on automatic identification parameter, it is characterised in that：The tool diameter is During 1.2mm~2.4mm, rotating speed is 28krpm~37krpm, and lower knife speed is 1m/min, and withdrawing speed is 10m/min, thick gong speed Spend for 8mm/sec~22mm/sec, smart gong speed is 15mm/sec~30mm/sec, inside groove offset be 1.14mm~ 2.34mm, housing offset are 1.29mm~2.49mm, and the thick gong knife life-span is 15m~30m, and the smart gong knife life-span is 20m~40m.
10. the gong plate method according to claim 1 based on automatic identification parameter, it is characterised in that：The positioning hole is straight During footpath >=2.0mm, pin diameter is than positioning bore dia >=0.05mm.
CN201710759760.4A 2017-08-30 2017-08-30 Gong plate method based on automatic identification parameter Active CN107708307B (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109807964A (en) * 2019-02-01 2019-05-28 奥士康精密电路（惠州）有限公司 A method of improving external form processing efficiency
WO2020006983A1 (en) * 2018-07-03 2020-01-09 惠州市金百泽电路科技有限公司 Built-in nut stepped hole pcb rapid machining method
CN111556659A (en) * 2020-06-19 2020-08-18 奥士康精密电路（惠州）有限公司 Processing method for solving problem of routing white edges
CN112235954A (en) * 2020-10-29 2021-01-15 惠州市特创电子科技有限公司 Processing method of circuit board
WO2021056803A1 (en) * 2019-09-24 2021-04-01 惠州市金百泽电路科技有限公司 Forming and processing method for ultra-long slot pcb
CN113038715A (en) * 2021-03-12 2021-06-25 江西旭昇电子有限公司 One-time routing forming method for printed circuit board
CN113172262A (en) * 2021-04-21 2021-07-27 惠州市维鼎电子有限公司 Routing and cutting processing method for regular groove of PCB
CN114189993A (en) * 2021-11-15 2022-03-15 新余市木林森线路板有限公司 Circuit board high-precision forming programming design method
CN114189992A (en) * 2021-11-04 2022-03-15 新余市木林森线路板有限公司 Independent compensation forming technology for each forming unit of PCB routing
CN114340158A (en) * 2021-12-06 2022-04-12 龙南骏亚柔性智能科技有限公司 Novel circuit board narrow frame forming routing process

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CN105666558A (en) * 2016-01-28 2016-06-15 申科谱自动化科技（珠海）有限公司 Intelligent PCB separating machine
CN106255321A (en) * 2016-08-10 2016-12-21 奥士康精密电路（惠州）有限公司 A kind of gong plate edges of boards are without dust technique

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JP2008021822A (en) * 2006-07-13 2008-01-31 Matsushita Electric Ind Co Ltd Electronic component mounting apparatus, method for mounting electronic component, and substrate production method
CN105204483A (en) * 2015-11-06 2015-12-30 东莞思谷数字技术有限公司 Numerical control machining cutter management information collection device
CN105631424A (en) * 2015-12-31 2016-06-01 山东省计算中心（国家超级计算济南中心） Workpiece recognition method
CN105666558A (en) * 2016-01-28 2016-06-15 申科谱自动化科技（珠海）有限公司 Intelligent PCB separating machine
CN106255321A (en) * 2016-08-10 2016-12-21 奥士康精密电路（惠州）有限公司 A kind of gong plate edges of boards are without dust technique

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020006983A1 (en) * 2018-07-03 2020-01-09 惠州市金百泽电路科技有限公司 Built-in nut stepped hole pcb rapid machining method
CN109807964A (en) * 2019-02-01 2019-05-28 奥士康精密电路（惠州）有限公司 A method of improving external form processing efficiency
WO2021056803A1 (en) * 2019-09-24 2021-04-01 惠州市金百泽电路科技有限公司 Forming and processing method for ultra-long slot pcb
CN111556659A (en) * 2020-06-19 2020-08-18 奥士康精密电路（惠州）有限公司 Processing method for solving problem of routing white edges
CN112235954A (en) * 2020-10-29 2021-01-15 惠州市特创电子科技有限公司 Processing method of circuit board
CN113038715A (en) * 2021-03-12 2021-06-25 江西旭昇电子有限公司 One-time routing forming method for printed circuit board
CN113172262A (en) * 2021-04-21 2021-07-27 惠州市维鼎电子有限公司 Routing and cutting processing method for regular groove of PCB
CN114189992A (en) * 2021-11-04 2022-03-15 新余市木林森线路板有限公司 Independent compensation forming technology for each forming unit of PCB routing
CN114189993A (en) * 2021-11-15 2022-03-15 新余市木林森线路板有限公司 Circuit board high-precision forming programming design method
CN114340158A (en) * 2021-12-06 2022-04-12 龙南骏亚柔性智能科技有限公司 Novel circuit board narrow frame forming routing process

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