CN203449028U - Gear box machining tool - Google Patents

Gear box machining tool Download PDF

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Publication number
CN203449028U
CN203449028U CN201320425935.5U CN201320425935U CN203449028U CN 203449028 U CN203449028 U CN 203449028U CN 201320425935 U CN201320425935 U CN 201320425935U CN 203449028 U CN203449028 U CN 203449028U
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CN
China
Prior art keywords
hole
case lid
gear
casing
box
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN201320425935.5U
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Chinese (zh)
Inventor
高玉成
马大维
刘辉林
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ZHUZHOU GOFRONT EQUIPMENT Co Ltd
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ZHUZHOU GOFRONT EQUIPMENT Co Ltd
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Priority to CN201320425935.5U priority Critical patent/CN203449028U/en
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Publication of CN203449028U publication Critical patent/CN203449028U/en
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Abstract

The utility model discloses a gear box machining tool which comprises a tool body (1) connected with a machine tool table. A through hole (3) matched with a box closing portion of a box cover (2) to be machined in shape is formed in the tool body (1), and the tool body (1) is provided with at least two limiting holes (6) corresponding to locating holes (5) of the box cover to be machined (2) or a box body (4) to be machined along the through hole (3). The limiting holes (6) are connected with hinge pins which are connected with the locating holes (5). Through the gear box machining tool, the box body or the box cover to be machined of a gear box can be clamped and located, the requirement of the box body or the box cover for coaxiality can be met, the interchangeability of the machined box body and box cover can be guaranteed, and the gear box machining tool is especially suitable for mass production of the gear boxes.

Description

Gear-box processing tool
Technical field
The utility model relates to a kind of processing tool, is specifically related to a kind of processing tool of gear-box.
Background technology
Gear-box is the critical product of locomotive or subway vehicle traction drive part.Described gear-box is generally divided into casing and case lid, and described casing comprises with case lid that respectively two require coaxial dead eye.For requirement and the assurance gear shaft of gear-box anti-leak, can install smoothly, to the axiality of these two pairs of dead eyes, require higher.Conventional gearbox process technology be casing is combined with case lid together with processing.But because the combine degree of depth of the gear-box that forms of casing and case lid is darker, make the knife bar of the cutter for processing all longer.When the knife bar of process tool is longer, can affect the rigidity of knife bar, easily cause knife bar bending even to fracture.Thereby cause the quality of product unstable, be not suitable for batch production.And the combination of casing and case lid adds man-hour, generally only have this pair of casing of combination processing to match with the dead eye of case lid, if casing or case lid damage, when changing another casing or case lid and assembling, easily occur corresponding dead eye disalignment and cannot install.Namely interchangeability is poor, has one to scrap in casing and case lid, all can scrap for two, causes the wasting of resources, cost to increase.If casing, case lid are processed separately by numerical control device, owing to also there is no a kind of frock for the processing of case body and case cover of gear case branch mailbox in prior art, make not only very high to requirement on machining accuracy to the independent processing of casing, case lid, clamping inconvenience and working (machining) efficiency are low, processing cost is high, interchangeability is poor.
On the other hand, in prior art, also there are the casing of pair gear-box and the processing method of case lid branch mailbox processing.The Chinese patent that is 200910190984.3 as application number discloses the processing method of a case body and case cover of gear case, but the method all will be played coding and three-dimensional report after often processing a case lid, according to size, match the casing of answering, so just cause casing of every processing all will match with the case lid of reference numeral, the interchangeability that is unfavorable for its assembling, is not suitable in batches or produces in enormous quantities.
Utility model content
A technical problem to be solved in the utility model is, a kind of gear-box processing tool is provided, by this frock, separately the casing of gear-box to be processed or case lid are carried out to clamping location, guarantee the axiality requirement of casing or case lid, guarantee the casing after processing, the interchangeability of case lid, this frock is particularly useful for the batch production of gear-box.
For this technical problem, technical solution of the present utility model is, a kind of gear-box processing tool with following structure is provided, comprise the frock body being connected with platen, described frock body is provided with the through hole matching with case lid mould assembling partial shape to be processed, along described through hole, be provided with at least two spacing holes corresponding with case lid to be processed or the locating hole on casing, on described spacing hole, be connected with the bearing pin being connected with locating hole.
Compared with prior art, gear-box processing tool of the present utility model has following advantage.Owing to respectively the casing of gear-box and case lid branch mailbox being processed by frock in the utility model.In described frock, be provided with at least two spacing holes, this spacing hole can play the effect of location to case lid to be processed or casing after being connected by bearing pin with case lid to be processed or the locating hole on casing.Due to after case lid to be processed or casing be positioned, during dead eye on reprocessing case lid or casing, the coordinate of dead eye determines, thereby can guarantee the machining accuracy of dead eye.And described case lid or casing adopt same frock to process successively, thereby can guarantee dead eye on casing and the case lid axiality when assembling.And when frock of the present utility model is carried out clamping to casing and case lid convenient mounting and clamping, can improve clamping efficiency, thereby improve working (machining) efficiency.Tool structure of the present utility model is simple, and all applicable for casing and case lid, thereby has reduced processing cost, the casing processing in same frock and case lid, precision and axiality all can be guaranteed, and interchangeability is good, are suitable in batches or produce in enormous quantities.
As a kind of improvement of the present utility model, described frock body is provided with the correction hole that the position of case lid to be processed or casing is proofreaied and correct.Further assurance clamping precision and more accurately clamping location.
As another kind of improvement of the present utility model, described frock body comprises location-plate, mount pad, gusset and base, and described location-plate is connected with the one side of mount pad, the another side of described mount pad and link of boards, the bottom surface of described mount pad is connected with base, and described gusset is connected with base.In vertical fine finishining or right boring hole, thereby can guarantee better that positioning precision guarantees the axiality of the dead eye of casing and case lid.
As of the present utility model, also have a kind of improvement, described location-plate is provided with the heavy stand of depression, and described through hole and spacing hole are all located on heavy stand.Described heavy stand is convenient to gear-box and is located when mounted.
As of the present utility model, also have a kind of improvement, on described heavy stand, be also provided with several and case lid to be processed or the pilot hole on casing installing hole one to one.By several installing holes, play the effect of more accurately locating and checking, thus the casing after assurance processing and the axiality of case lid.
As of the present utility model a kind of preferred, the upper surface of described heavy stand is than the low 0.5~2.5mm of the upper surface of frock body.
Accompanying drawing explanation
It shown in Fig. 1, is the structural representation of gear-box processing tool of the present utility model.
It shown in Fig. 2, is the plan structure schematic diagram of Fig. 1.
It shown in Fig. 3, is the left TV structure schematic diagram of Fig. 1.
It shown in Fig. 4, is the structural representation of gear-box case lid.
Shown in Fig. 5, be the casing of gear-box and the structural representation that case lid matches.
Shown in figure: 1, frock body, 1.1, location-plate, 1.2, mount pad, 1.3, gusset, 1.4, base, 1.5, heavy stand, 2, case lid, 3, through hole, 4, casing, 5, locating hole, 6, spacing hole, 7, correction hole, 8, pilot hole, 9, installing hole.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
Be a kind of specific embodiment of gear-box processing tool of the present utility model as shown in FIG. 1 to 3.In this embodiment, gear-box processing tool comprises: the frock body 1 being connected with platen, described frock body 1 is provided with the through hole 3 matching with case lid to be processed 2 mould assembling partial shapes, along described through hole 3, be provided with four spacing holes 6 corresponding with case lid 2 to be processed or the locating hole 5 on casing 4, on described spacing hole 6, be connected with the bearing pin being connected with locating hole 5.
Described frock body 1 is provided with the correction hole 7 that the position of case lid to be processed 2 or casing 4 is proofreaied and correct.
As shown in Figures 2 and 3, described frock body 1 comprises location-plate 1.1, mount pad 1.2, gusset 1.3 and base 1.4, described location-plate 1.1 is fixedly connected with the one side of mount pad 1.2, the another side of described mount pad 1.2 is connected through securing member with gusset 1.3, the bottom surface of described mount pad 1.2 is fixedly connected with base 1.4, and described gusset 1.3 is fixedly connected with base 1.4.The dead eye that adopts vertical machining centre processing case lid 2 or casing 4, described base 1.4 is horizontally sets, location-plate 1.1 is vertical installations.
Described location-plate 1.1 is provided with the heavy stand 1.5 of depression, and described through hole 3 is all located on heavy stand 1.5 with spacing hole 6.
On described heavy stand 1.5, be also provided with several and case lid 2 to be processed or the pilot hole 8 on casing 4 installing hole 9 one to one.The quantity of described installing hole 9 arranges according to the pilot hole 8 on case lid 2 or casing 4.
The upper surface of described heavy stand 1.5 is than the low 0.5~2.5mm of the upper surface of frock body 1.The preferred dark 1mm of heavy stand 1.5, the upper surface of heavy stand 1.5 is than the low 1mm of the upper surface of frock body 1.
When utilizing gear-box processing tool of the present utility model to gear-box clamping and processing, comprise the following steps:
1) processing case lid 2, is first assembled to through hole 3 by the mould assembling position of case lid 2, and by bearing pin, corresponding locating hole 5 and spacing hole 6 is connected and fixed; Then process the dead eye on case lid 2;
2) machining box 4, and the locating hole on casing 45 and spacing hole 6 on frock body 1 is corresponding and connect by bearing pin one by one; Dead eye on reprocessing casing 4;
3) process after case lid 2, casing 4, case lid 2 and casing 4 are carried out to mould assembling; , after corresponding locating hole 5 being positioned by pin, be bolted the pilot hole 8 of case lid 2 and casing 4;
4) after mould assembling, case lid 2 and the axiality of the dead eye of casing 4 are tested, the axiality of check meets the requirements of, and carries out the assembling of gear shaft; The axiality of check does not reach requirement, according to circumstances returns to processing or scraps.
Gear-box of the present utility model add man-hour mainly by gear-box processing tool of the present utility model to case lid 2 and casing 4 clampings after branch mailbox process, due to spacing hole 6 invariant positions on gear-box processing tool, by bearing pin, spacing hole 6 and locating hole 5 are connected and fixed, after case lid 2 and casing 4 clampings, can determine the three-dimensional of the dead eye of case lid to be processed 2 or casing 4 more accurately, after batch processing, can guarantee the axiality of assembling of the dead eye of case lid 2 and casing 4.
During processing case lid 2, baseplane, installed surface and the correction hole 7 of first correcting tool body 1, process after a collection of case lid 2 when machining box 4, the location-plate of frock body 1 1.1 is turned round to 180 °, again proofread and correct correction hole 7, and then clamping casing 4, utilize the spacing hole 6 on frock body 1 to guarantee that each part casing 4 or case lid 2 can exchange, clamping and working (machining) efficiency are all higher, are applicable in batches or produce in enormous quantities.
Although in conjunction with specific embodiments the utility model is described, yet is appreciated that in the situation that not departing from scope of the present utility model, can carry out various improvement or replacement to it.Especially, only otherwise have structural conflict, the feature in each embodiment all can mutually combine, and formed combined type feature still belongs in scope of the present utility model.The utility model is not limited to disclosed specific embodiment in literary composition, but comprises all technical schemes in the scope that falls into claim.

Claims (6)

1. a gear-box processing tool, it is characterized in that, comprise: the frock body (1) being connected with platen, described frock body (1) is provided with the through hole (3) matching with case lid to be processed (2) mould assembling partial shape, along described through hole (3), be provided with at least two spacing holes (6) corresponding with case lid (2) to be processed or the locating hole (5) on casing (4), on described spacing hole (6), be connected with the bearing pin being connected with locating hole (5).
2. gear-box processing tool according to claim 1, is characterized in that, described frock body (1) is provided with the correction hole (7) that the position of case lid to be processed (2) or casing (4) is proofreaied and correct.
3. gear-box processing tool according to claim 1 and 2, it is characterized in that, described frock body (1) comprises location-plate (1.1), mount pad (1.2), gusset (1.3) and base (1.4), described location-plate (1.1) is connected with the one side of mount pad (1.2), the another side of described mount pad (1.2) is connected with gusset (1.3), the bottom surface of described mount pad (1.2) is connected with base (1.4), and described gusset (1.3) is connected with base (1.4).
4. gear-box processing tool according to claim 3, is characterized in that, described location-plate (1.1) is provided with the heavy stand (1.5) of depression, and described through hole (3) is all located on heavy stand (1.5) with spacing hole (6).
5. gear-box processing tool according to claim 4, is characterized in that, is also provided with several and case lid (2) to be processed or the pilot hole (8) on casing (4) installing hole (9) one to one on described heavy stand (1.5).
6. according to the gear-box processing tool described in claim 4 or 5, it is characterized in that, the upper surface of described heavy stand (1.5) is than the low 0.5~2.5mm of upper surface of frock body (1).
CN201320425935.5U 2013-07-17 2013-07-17 Gear box machining tool Expired - Lifetime CN203449028U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320425935.5U CN203449028U (en) 2013-07-17 2013-07-17 Gear box machining tool

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320425935.5U CN203449028U (en) 2013-07-17 2013-07-17 Gear box machining tool

Publications (1)

Publication Number Publication Date
CN203449028U true CN203449028U (en) 2014-02-26

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Application Number Title Priority Date Filing Date
CN201320425935.5U Expired - Lifetime CN203449028U (en) 2013-07-17 2013-07-17 Gear box machining tool

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106217078A (en) * 2016-08-25 2016-12-14 天津市华天世纪机械有限公司 A kind of large gear box body processing tool

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106217078A (en) * 2016-08-25 2016-12-14 天津市华天世纪机械有限公司 A kind of large gear box body processing tool

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Granted publication date: 20140226

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