CN105170763A - Laser cutting and stamping integrated machining technology of metal coils - Google Patents
Laser cutting and stamping integrated machining technology of metal coils Download PDFInfo
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- CN105170763A CN105170763A CN201510616977.0A CN201510616977A CN105170763A CN 105170763 A CN105170763 A CN 105170763A CN 201510616977 A CN201510616977 A CN 201510616977A CN 105170763 A CN105170763 A CN 105170763A
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Abstract
The invention discloses a laser cutting and stamping integrated machining technology of metal coils. The technology comprises the following steps of 1, machining equipment preparation, wherein a feeding system, a laser cutting device, a positioning system, a stamping device and a collecting device which are sequentially arranged are prepared; 2, feeding, wherein coils to be machined are manually placed onto the feeding system; 3, laser cutting, wherein the laser cutting device carries out high-precision plane cutting; 4, accurate positioning, wherein a transmission mechanism on the positioning system is used for adjusting the position of a flat plate; 5, stamping, wherein different dis are installed to stamp the materials; and 6, obtaining, wherein manual work or mechanical hands are arranged to take away finished products, and defective materials are collected through the collecting device. Compared with the prior art, the laser cutting and stamping integrated machining technology has the beneficial effects of being capable of combining plane cutting and three-dimensional stamping, subverting a traditional manufacturing technology, improving benefits and reducing cost for manufacturing, being necessary for future development and being applicable to future machining.
Description
Technical field
The present invention relates to a kind of laser cutting and punching press integration processing technology of metal coiled material.
Background technology
In conventional fabrication processes, machine cuts speed is slow, noise is large, scrap rate is large, efficiency is low, and uses punching process to need a large amount of moulds.Among a Product processing completes, generally need outfit tens to overlap mold even up to a hundred.When product stamping-out produces multidimensional face, need processing in Different Plane to be the difficult again of difficulty, and mould itself needs certain design, manufacturing cycle and mould loss, and product also to have certain trial-produce period, so financial cost benefit is often very low.
Laser cutting machine cuts: be that laser energy is focused on small space, utilize this highdensity energy to carry out noncontact, high speed, high-precision cutting method, is the most widely used in the industrial production a kind of processing method of modern processing.Relative to traditional machine cuts, laser cutting has the production efficiency of higher cutting accuracy, lower roughness and Geng Gao, and particularly in fine cut field, laser cutting has more the advantage that conventional ones mode cannot be compared.Adopt laser cutting blanking can eliminate wide variety of conventional and special type mold use in sheet metal work, production time and product cost are shortened reduce, laser cutting machine all has significant cost benefit in multiple types small lot batch manufacture or later stage are produced in enormous quantities.But the laser cutting machine major part existed now is confined to plane cutting, need processing just cannot be suitable for for some multidimensional face workpiece.
Summary of the invention
The present invention, in order to solve the above-mentioned deficiency of prior art, provides a kind of laser cutting and punching press integration processing technology of metal coiled material.
Above-mentioned purpose of the present invention is realized by following technical scheme: a kind of laser cutting of metal coiled material and punching press integration processing technology, is characterized in that: comprise the following steps:
(1) the purchasing of process equipment: prepare the feed system, laser cutting device, navigation system, pressing equipment and the material collecting device that are arranged in order, described feed system comprises unreeling machine, evener and deviation correcting device successively;
(2) feeding: put in feed system by the artificial coiled strip by required processing, realizes plane cutting by pre-set length sync send the material after leveling into laser cutting device by feed system; Described feed system realizes being flattened by coiled strip and transmitting, and can saving place, space and save artificial blowing, is the basis that this technical process realizes automation.
(3) laser cutting: the signal that described laser cutting device is sent to by sensor reception material, then the high precision plane cutting by cutting software, material being realized to preset requirement figure, follow-up alignment mark point, for follow-up stamping procedure makes accuracy guarantee; Described laser cutting device effectively utilizes sheet material and the large core that fly-cutting is this technological process raises the efficiency.
(4) accurately locate: material at laser cutting device accurately and after cutting fast, the plate material of output detect by the positioner in navigation system, positioner to each device and equipment, coordinates the running of each station by signal feedback; In conjunction with programme-control, the transmission mechanism in navigation system regulates dull and stereotyped position, reaches and accurately material is served pressing equipment and feed back signal to other stations; Described navigation system is detected sensing element, pulling force sensor, fine motion tuningout type mechanical motion mechanism, adjustable parameter control panel etc. formed by programmable controller PLC, electric elements, position, it is the critical process ensureing Product Precision, also being the core position that coordination technological process normally runs, is the symbol of this process intelligent.
(5) punching press: material has been sent to above pressing equipment by the accurate location of navigation system, carries out punching press by installing different moulds to material, to obtain required handicraft product; And punching press product out has utilized laser cutting machine to dispose excess stock, so the complicated processing that after eliminating traditional handicraft punching press, product is follow-up because of front operation.Meanwhile, add pressing equipment in the process, by changing pattern and the combination of mould, required workpiece can be processed, be applicable to the production requirement of batch.
(6) feeding: material is divided into defective material and finished product after being processed by pressing equipment, this operation arranges artificial or manipulator take finished product away, remains defective material and then carries out coiled strip by follow-up material collecting device and collect.With the addition of material collecting device and both saved space and save artificial rewinding, extending again automation process time, is this process optimization gained.
The present invention's advantage is compared with prior art: the punching press of cutting and solid that technique of the present invention can realize plane combines, overturn traditional manufacturing process, concerning manufacture processing, both improve benefit, also cost-saving, be needed for future development, be suitable in the processing in future.
Accompanying drawing explanation
Fig. 1 is the structural representation of process equipment in the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in further detail.
As shown in Figure 1, a kind of laser cutting of metal coiled material and punching press integration processing technology, comprise the following steps:
(1) the purchasing of process equipment: prepare the feed system 1, laser cutting device 2, navigation system 3, pressing equipment 4 and the material collecting device 5 that are arranged in order, described feed system 1 comprises unreeling machine 1-1, evener 1-2 and deviation correcting device 1-3 successively;
(2) feeding: put in feed system 1 by the artificial coiled strip by required processing, realizes plane cutting by pre-set length sync send the material after leveling into laser cutting device 2 by feed system 1;
(3) laser cutting: the signal that described laser cutting device 2 is sent to by sensor reception material, then the high precision plane cutting by cutting software, material being realized to preset requirement figure, follow-up alignment mark point, for follow-up stamping procedure makes accuracy guarantee;
(4) accurately locate: material at laser cutting device 2 accurately and after cutting fast, the plate material of output detect by the positioner in navigation system 3, positioner to each device and equipment, coordinates the running of each station by signal feedback; In conjunction with programme-control, the transmission mechanism in navigation system 3 regulates dull and stereotyped position, reaches and accurately material is served pressing equipment 4 and feed back signal to other stations;
(5) punching press: material has been sent to above pressing equipment 4 by the accurate location of navigation system 3, carries out punching press by installing different moulds to material, to obtain required handicraft product;
(6) feeding: material is divided into defective material and finished product after being processed by pressing equipment 4, this operation arranges artificial or manipulator take finished product away, remains defective material and then carries out coiled strip by follow-up material collecting device 5 and collect.
In feed system 1 described in above-mentioned technological process, unreeling machine 1-1, evener 1-2 and deviation correcting device 1-3 are not limited to integral type or split type formation, and running is can by oil pressure, pneumatics or electric as power source.Whole feed system 1 can realize the function of expecting volume frame, material loading chassis, arbor press, feeder, reduces the area in the past shared by pay-off widely, and can coordinate other equipment work simultaneously.The material volume be contained on material volume frame controlled by the sensor of material volume below, and utilize NC feeder simultaneously to flatten, one side is by the synchronous material feeding equipment of pre-set length.
Laser cutting device 2 is used high-speedly, high-precision to cut plate material in above-mentioned technological process, the preorder processing process of punching press can be realized, to not stamping forming flat board by computing with export and realize the cutting that plane requires figure, follow-up alignment mark point, eliminate the complicated processing on multidimensional face after punch forming.
Due to Laser Processing, to have speed fast, quality is good, heat affected area is little, without tool wear, save raw material, pollution-free, low noise, the advantages such as unmanned Flexible Manufacture can be realized, and relative to traditional machine cuts, there is higher cutting accuracy, lower roughness and the production efficiency of Geng Gao, particularly in fine cut field, laser cutting has more the advantage that tradition cutting cannot be compared, so laser processing technology is in China's extensive use, the cost of following laser equipment will be more and more lower, the invention of this technological process will promote processing and manufacturing automation, intelligent, benefit.
Adopt laser cutting blanking effectively can utilize material web in sheet metal work.Can eliminate the use of lot of materials, shortened and product cost reduction the production time, laser cutting machine all has significant cost benefit in multiple types small lot batch manufacture or later stage are produced in enormous quantities.
In the middle of laser cutting device 2 and pressing equipment 4, navigation system 3 is added in above-mentioned technological process, the position of plate is detected by positioner, then run by programme-control governor motion, to reach the flitch position after regulating cutting, to realize the accurate location before punching press.
Selectively, navigation system 3 positioned internal device is not limited to vision location or sensing location.
Pressing equipment 4 carries out punching press by installing different moulds to material, to obtain required handicraft product.Punching press product out has utilized laser cutting machine to dispose excess stock, so the complicated processing that after eliminating traditional handicraft punching press, product is follow-up because of front operation.
Material is divided into defective material and finished product after being processed by pressing equipment 4, this operation can arrange artificial or manipulator take finished parts away, then carry out coiled strip by follow-up material collecting device 5 collect for residue defective material.Coiled strip type material collecting device 5 had both saved space and save artificial rewinding, and extending again automation process time, is this process optimization gained.
Above-mentioned detailed description of the invention is exemplary, is to better enable those skilled in the art understand this patent, can not be interpreted as it is restriction this patent being comprised to scope; As long as according to this patent disclose any equivalent change done or the modification of spirit, all fall into the scope that this patent comprises.
Claims (1)
1. the laser cutting of metal coiled material and a punching press integration processing technology, comprises the following steps:
(1) the purchasing of process equipment: prepare the feed system, laser cutting device, navigation system, pressing equipment and the material collecting device that are arranged in order, described feed system comprises unreeling machine, evener and deviation correcting device successively;
(2) feeding: put in feed system by the artificial coiled strip by required processing, realizes plane cutting by pre-set length sync send the material after leveling into laser cutting device by feed system;
(3) laser cutting: the signal that described laser cutting device is sent to by sensor reception material, then the high precision plane cutting by cutting software, material being realized to preset requirement figure, follow-up alignment mark point, for follow-up stamping procedure makes accuracy guarantee;
(4) accurately locate: material at laser cutting device accurately and after cutting fast, the plate material of output detect by the positioner in navigation system, positioner to each device and equipment, coordinates the running of each station by signal feedback; In conjunction with programme-control, the transmission mechanism in navigation system regulates dull and stereotyped position, reaches and accurately material is served pressing equipment and feed back signal to other stations;
(5) punching press: material has been sent to above pressing equipment by the accurate location of navigation system, carries out punching press by installing different moulds to material, to obtain required handicraft product;
(6) feeding: material is divided into defective material and finished product after being processed by pressing equipment, this operation arranges artificial or manipulator take finished product away, remains defective material and then carries out coiled strip by follow-up material collecting device and collect.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510616977.0A CN105170763A (en) | 2015-09-25 | 2015-09-25 | Laser cutting and stamping integrated machining technology of metal coils |
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| CN201510616977.0A CN105170763A (en) | 2015-09-25 | 2015-09-25 | Laser cutting and stamping integrated machining technology of metal coils |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106695336A (en) * | 2016-12-15 | 2017-05-24 | 蒋菊生 | Steel aluminum tape slitting system provided with correction devices |
| CN108213732A (en) * | 2017-12-30 | 2018-06-29 | 广州百盛电子科技有限公司 | A kind of plate with laser cutting method and system |
| CN108406327A (en) * | 2018-05-18 | 2018-08-17 | 上海姆沁医疗器械有限公司 | A kind of high-precision laser cutting equipment increase Full-automatic punch forming machine structure |
| CN109332898A (en) * | 2018-10-30 | 2019-02-15 | 台州裕龙机电有限公司 | A kind of processing technology for novel arrangement formula radiator |
| CN110091060A (en) * | 2019-05-30 | 2019-08-06 | 大族激光科技产业集团股份有限公司 | A kind of coiled strip automatic processing apparatus, laser marking system and coiled strip processing method |
| CN110773879A (en) * | 2019-11-06 | 2020-02-11 | 哈尔滨工业大学 | Metal hollow structure prefabricated vacancy forming device and method thereof |
| CN112059555A (en) * | 2020-09-10 | 2020-12-11 | 重庆市一可金属制品有限公司 | Laser cutting and stamping integrated processing technology for metal coiled material |
| CN112404990A (en) * | 2020-12-07 | 2021-02-26 | 东莞市嘉田电子科技有限公司 | Production line and production method facilitating quick stamping of case |
| CN112475084A (en) * | 2020-11-10 | 2021-03-12 | 陈智 | Hardware handle stamping equipment |
| CN112570534A (en) * | 2020-12-29 | 2021-03-30 | 刘洁科 | Punching device for mobile phone accessories |
| CN115533334A (en) * | 2022-09-30 | 2022-12-30 | 山东方霖新材料有限公司 | Aluminum veneer laser cutting process |
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| CN202239211U (en) * | 2011-09-22 | 2012-05-30 | 中国国际海运集装箱(集团)股份有限公司 | Container top board forming equipment |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106695336B (en) * | 2016-12-15 | 2018-09-14 | 佛山市顺德区纬博特电子有限公司 | A kind of steel aluminium strip splitting system with deviation correcting device |
| CN106695336A (en) * | 2016-12-15 | 2017-05-24 | 蒋菊生 | Steel aluminum tape slitting system provided with correction devices |
| CN108213732A (en) * | 2017-12-30 | 2018-06-29 | 广州百盛电子科技有限公司 | A kind of plate with laser cutting method and system |
| CN108406327A (en) * | 2018-05-18 | 2018-08-17 | 上海姆沁医疗器械有限公司 | A kind of high-precision laser cutting equipment increase Full-automatic punch forming machine structure |
| CN109332898B (en) * | 2018-10-30 | 2020-06-23 | 台州裕龙机电有限公司 | Processing technology for novel arrangement type radiator |
| CN109332898A (en) * | 2018-10-30 | 2019-02-15 | 台州裕龙机电有限公司 | A kind of processing technology for novel arrangement formula radiator |
| CN110091060A (en) * | 2019-05-30 | 2019-08-06 | 大族激光科技产业集团股份有限公司 | A kind of coiled strip automatic processing apparatus, laser marking system and coiled strip processing method |
| CN110773879A (en) * | 2019-11-06 | 2020-02-11 | 哈尔滨工业大学 | Metal hollow structure prefabricated vacancy forming device and method thereof |
| CN110773879B (en) * | 2019-11-06 | 2021-12-17 | 哈尔滨工业大学 | Metal hollow structure prefabricated vacancy forming device and method thereof |
| CN112059555A (en) * | 2020-09-10 | 2020-12-11 | 重庆市一可金属制品有限公司 | Laser cutting and stamping integrated processing technology for metal coiled material |
| CN112475084A (en) * | 2020-11-10 | 2021-03-12 | 陈智 | Hardware handle stamping equipment |
| CN112404990A (en) * | 2020-12-07 | 2021-02-26 | 东莞市嘉田电子科技有限公司 | Production line and production method facilitating quick stamping of case |
| CN112570534A (en) * | 2020-12-29 | 2021-03-30 | 刘洁科 | Punching device for mobile phone accessories |
| CN115533334A (en) * | 2022-09-30 | 2022-12-30 | 山东方霖新材料有限公司 | Aluminum veneer laser cutting process |
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Application publication date: 20151223 |