CN107708307B - Gong plate method based on automatic identification parameter - Google Patents
Gong plate method based on automatic identification parameter Download PDFInfo
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- CN107708307B CN107708307B CN201710759760.4A CN201710759760A CN107708307B CN 107708307 B CN107708307 B CN 107708307B CN 201710759760 A CN201710759760 A CN 201710759760A CN 107708307 B CN107708307 B CN 107708307B
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- gong
- speed
- cutter
- automatic identification
- parameter
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Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/0011—Working of insulating substrates or insulating layers
- H05K3/0044—Mechanical working of the substrate, e.g. drilling or punching
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/02—Details related to mechanical or acoustic processing, e.g. drilling, punching, cutting, using ultrasound
- H05K2203/0271—Mechanical force other than pressure, e.g. shearing or pulling
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Machine Tool Sensing Apparatuses (AREA)
Abstract
The present invention relates to the gong plate methods based on automatic identification parameter, comprising the following steps: S1, the production of gong band carry out input production gong band table to cutter relevant parameter in advance；S2, row's knife table production, identification of function point of the setting identification code as gong machine host, when executing cutter path by identification code to call the corresponding cutter parameters of gong band；S3, location hole is bored to PCB；S4, pass through pin on location hole, PCB is fixed in gong machine；S5, installation cutter, and carry out cutter contraposition；S6, automatic gong plate production is executed；S7, it makes initial workpiece and checks dimensional accuracy；S8, it produces in batches and periodically inspects by random samples.The present invention prevents staff and constantly carries out being manually entered parameter, and every cutter diameter function and parameter are preset on gong band and gong machine to be saved, and imports after corresponding to and employee is facilitated directly to be switched on, parameter is avoided to input by mistake and influence product quality.
Description
Technical field
The present invention relates to wiring board manufacture fields, and in particular to the gong plate method based on automatic identification parameter.
Background technique
PCB plate is printed circuit board, also known as printed circuit board, printed wiring board, abbreviation printed board, using insulation board as base
Material is cut into certain size, at least has a conductive pattern thereon, and be furnished with hole (such as component hole, fastener hole, plated through-hole
Deng), for replacing the chassis of previous device electronic component, and realize the interconnection between electronic component.
The fast development of electronics industry, PCB design is increasingly to high-rise, intensive route, small spacing BGA development, this is just
To PCB manufacturer, then more stringent requirements are proposed, and with being continuously increased for PCB dosage, our required precision is also increasingly
It is important.Important link of the PCB overall dimensions as electronic mounting improves better fixed function to install convenient for client, it is necessary to
Reach corresponding required precision.Because cutter is more in the processing of gong plate, the time is long, gong journey is long by PCB, needed during production operation
Worker replaces cutter repeatedly, also needs individually to carry out the setting of parameter after replacement is every cutter, and prolonged production is difficult to keep away
Exempt from artificial parameter input error, leads to occur dimensional discrepancy problem when gong plate, so influence consolidating for zero device of installation of PCB
It is fixed.To improve stay in grade product characteristic and using function, improvement is innovated for overall dimensions, it is bigger than normal effectively to control size
It is less than normal that problem is reduced artificially while improving efficiency it would therefore be desirable to which more perfect gong plate method, simplifies process
Error.
Summary of the invention
It is an object of the present invention to provide the gong plate methods based on automatic identification parameter, it can efficiently solve institute in background technique
There are the problem of.
The technical problems to be solved by the invention are realized using following technical scheme:
Gong plate method based on automatic identification parameter, comprising the following steps:
S1, the production of gong band carry out input production gong band table to cutter relevant parameter in advance, and cutter parameters include that cutter is straight
Diameter, revolving speed, cut speed, withdrawing speed, thick gong speed, smart gong speed, inside groove offset, outer groove offset, the thick gong knife service life,
The smart gong knife service life；
S2, row's knife table production, input gong plate program, are defined to cutter operating path, row's knife table includes successively setting
Execution step, each execution step corresponding cutters diameter is set, and identification of function point of the setting identification code as gong machine host,
When executing cutter path by identification code to call the corresponding cutter parameters of gong band；
S3, location hole is bored to PCB；
S4, pass through pin on location hole, PCB is fixed in gong machine；
S5, installation cutter, and carry out cutter contraposition；
S6, automatic gong plate production is executed；
S7, it makes initial workpiece and checks dimensional accuracy；
S8, it produces in batches and periodically inspects by random samples.
Wherein, the cutter diameter is 0.8mm~2.4mm.
Wherein, the revolving speed is 28krpm~40krpm.
Wherein, the speed that cuts is 0.2m/min~1.0m/min, and the withdrawing speed is 4.0m/min~10.0m/
min。
Wherein, the thick gong speed is 2mm/sec~22mm/sec, and the essence gong speed is 6mm/sec~30mm/sec.
Wherein, the inside groove offset is 0.74mm~2.34mm, and the outline border offset is 0.89mm~2.49mm.
Wherein, the thick gong knife service life is 5m~30m, and the essence gong knife service life is 8m~40m.
Wherein, when the cutter diameter is 0.8mm~1.0mm, revolving speed is 38krpm~40krpm, and cutting speed is
0.2m/min~0.4m/min, withdrawing speed are 4.0m/min~5.0m/min, and thick gong speed is 2mm/sec~5mm/sec, essence
Gong speed be 6mm/sec~15mm/sec, inside groove offset be 0.74mm~0.93mm, outline border offset be 0.89mm~
1.09mm, thick gong knife service life are 5m~10m, and the smart gong knife service life is 8m~15m.
Wherein, when the cutter diameter is 1.2mm~2.4mm, revolving speed is 28krpm~37krpm, and cutting speed is 1m/
Min, withdrawing speed are 10m/min, and thick gong speed is 8mm/sec~22mm/sec, and smart gong speed is 15mm/sec~30mm/
Sec, inside groove offset be 1.14mm~2.34mm, outline border offset be 1.29mm~2.49mm, the thick gong knife service life be 15m~
30m, smart gong knife service life are 20m~40m.
Wherein, when the positioning bore dia >=2.0mm, pin diameter is than positioning bore dia >=0.05mm.
The beneficial effects of the present invention are:
The present invention prevents staff and constantly carries out being manually entered parameter, and every cutter diameter function and parameter are in gong band and gong machine
Upper default preservation, imports after corresponding to and employee is facilitated directly to be switched on, parameter is avoided to input by mistake and influence product quality；Work in production process
Cutter need to be replaced as needed and carry out cutter contraposition by making personnel only, and gong plate efficiency and gong plate product are greatly improved after optimization
Matter.
Specific embodiment
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, further
Illustrate the present invention.
Gong plate method based on automatic identification parameter, comprising the following steps:
S1, the production of gong band carry out input production gong band table to cutter relevant parameter in advance, and cutter parameters include that cutter is straight
Diameter, revolving speed, cut speed, withdrawing speed, thick gong speed, smart gong speed, inside groove offset, outer groove offset, the thick gong knife service life,
The smart gong knife service life；
S2, row's knife table production, input gong plate program, are defined to cutter operating path, row's knife table includes successively setting
Execution step, each execution step corresponding cutters diameter is set, and identification of function point of the setting identification code as gong machine host,
When executing cutter path by identification code to call the corresponding cutter parameters of gong band；
S3, location hole is bored to PCB；
S4, pass through pin on location hole, PCB is fixed in gong machine；
S5, installation cutter, and carry out cutter contraposition；
S6, automatic gong plate production is executed；
S7, it makes initial workpiece and checks dimensional accuracy；
S8, it produces in batches and periodically inspects by random samples.
The cutter diameter is 0.8mm~2.4mm.
The revolving speed is 28krpm~40krpm.
The speed that cuts is 0.2m/min~1.0m/min, and the withdrawing speed is 4.0m/min~10.0m/min.
The thick gong speed is 2mm/sec~22mm/sec, and the essence gong speed is 6mm/sec~30mm/sec.
The inside groove offset is 0.74mm~2.34mm, and the outline border offset is 0.89mm~2.49mm.
The thick gong knife service life is 5m~30m, and the essence gong knife service life is 8m~40m.
When the cutter diameter is 0.8mm~1.0mm, revolving speed is 38krpm~40krpm, and cutting speed is 0.2m/min
~0.4m/min, withdrawing speed are 4.0m/min~5.0m/min, and thick gong speed is 2mm/sec~5mm/sec, and smart gong speed is
6mm/sec~15mm/sec, inside groove offset are 0.74mm~0.93mm, and outline border offset is 0.89mm~1.09mm, thick gong
The knife service life is 5m~10m, and the smart gong knife service life is 8m~15m.
When the cutter diameter is 1.2mm~2.4mm, revolving speed is 28krpm~37krpm, and cutting speed is 1m/min, is moved back
Knife speed is 10m/min, and thick gong speed is 8mm/sec~22mm/sec, and smart gong speed is 15mm/sec~30mm/sec, inside groove
Offset is 1.14mm~2.34mm, and outline border offset is 1.29mm~2.49mm, and the thick gong knife service life is 15m~30m, smart gong knife
Service life is 20m~40m.
When the positioning bore dia >=2.0mm, pin diameter is than positioning bore dia >=0.05mm.
Row's knife table parameter setting is as shown in table 1:
Table 1
| Cutter is straight Diameter | Revolving speed | It cuts Speed | Withdrawing speed Degree | Thick gong speed Degree | Smart gong speed Degree | Inside groove compensation Value | Outline border compensation Value | The thick gong knife longevity Life | Smart gong The knife longevity Life |
| mm | krpm | m/min | m/min | mm/sec | mm/sec | mm | mm | m | m |
| 0.8 | 40 | 0.2 | 4.0 | 2 | 6 | 0.74 | 0.89 | 5 | 8 |
| 0.9 | 39 | 0.4 | 4.0 | 4 | 10 | 0.84 | 0.99 | 7 | 12 |
| 1 | 38 | 0.4 | 5.0 | 5 | 15 | 0.93 | 1.09 | 10 | 15 |
| 1.2 | 37 | 1 | 10 | 8 | 15 | 1.14 | 1.29 | 15 | 20 |
| 1.4 | 35 | 1 | 10 | 12 | 20 | 1.34 | 1.49 | 20 | 30 |
| 1.5 | 34 | 1 | 10 | 13 | 25 | 1.44 | 1.59 | 25 | 30 |
| 1.6 | 33 | 1 | 10 | 16 | 25 | 1.54 | 1.69 | 25 | 30 |
| 1.8 | 30 | 1 | 10 | 17 | 25 | 1.74 | 1.89 | 30 | 35 |
| 1.9 | 30 | 1 | 10 | 18 | 25 | 1.84 | 1.99 | 30 | 35 |
| 2 | 30 | 1 | 10 | 19 | 30 | 1.94 | 2.09 | 30 | 40 |
| 2.4 | 28 | 1 | 10 | 22 | 30 | 2.34 | 2.49 | 30 | 40 |
It can reach following technical indicator by changing the functional method improvement that gong inputs automatic identification with cutter diameter:
It is manually entered parameter mode production by original gong plate, every model initial workpiece booting saves 10 minutes, saves 80- altogether daily
100 minutes, it was about 200 square meters that the method can promote processing square meter daily, and every monthly average produces 6000 square meters, can be promoted for company
Total gong plate production capacity area about 6-8%；It is whole to reduce scrappage 0.3-0.5% by using parameter automatic identification gong plate method, it improves
Production efficiency reduces downtime, meets client and hands over the phase, increases the our company market competitiveness.
The above are wherein specific implementations of the invention, and the description thereof is more specific and detailed, but can not therefore manage
Solution is limitations on the scope of the patent of the present invention.It should be pointed out that for those of ordinary skill in the art, not departing from
Under the premise of present inventive concept, various modifications and improvements can be made, these obvious alternative forms belong to this hair
Bright protection scope.
Claims (10)
1. the gong plate method based on automatic identification parameter, which comprises the following steps:
S1, the production of gong band, carry out input production gong band table to cutter relevant parameter in advance, and cutter parameters include cutter diameter, turn
Speed cuts speed, withdrawing speed, thick gong speed, smart gong speed, inside groove offset, outer groove offset, thick gong knife service life, smart gong
The knife service life；
S2, row's knife table production, input gong plate program, are defined to cutter operating path, row's knife table includes holding of successively setting
Corresponding cutters diameter, and identification of function point of the setting identification code as gong machine host is arranged in row step, each execution step, is holding
By identification code to call the corresponding cutter parameters of gong band when row cutter path；
S3, location hole is bored to PCB；
S4, pass through pin on location hole, PCB is fixed in gong machine；
S5, installation cutter, and carry out cutter contraposition；
S6, automatic gong plate production is executed；
S7, it makes initial workpiece and checks dimensional accuracy；
S8, it produces in batches and periodically inspects by random samples.
2. the gong plate method according to claim 1 based on automatic identification parameter, it is characterised in that: the cutter diameter is
0.8mm~2.4mm.
3. the gong plate method according to claim 1 based on automatic identification parameter, it is characterised in that: the revolving speed is
28krpm~40krpm.
4. the gong plate method according to claim 1 based on automatic identification parameter, it is characterised in that: the speed that cuts is
0.2m/min~1.0m/min, the withdrawing speed are 4.0m/min~10.0m/min.
5. the gong plate method according to claim 1 based on automatic identification parameter, it is characterised in that: the thick gong speed is
2mm/s~22mm/s, the essence gong speed is 6mm/s~30mm/s.
6. the gong plate method according to claim 1 based on automatic identification parameter, it is characterised in that: the inside groove offset
For 0.74mm~2.34mm, the outer groove offset is 0.89mm~2.49mm.
7. the gong plate method according to claim 1 based on automatic identification parameter, it is characterised in that: the thick gong knife service life
For 5m~30m, the essence gong knife service life is 8m~40m.
8. the gong plate method according to claim 1 based on automatic identification parameter, it is characterised in that: the cutter diameter is
When 0.8mm~1.0mm, revolving speed is 38krpm~40krpm, and cutting speed is 0.2m/min~0.4m/min, and withdrawing speed is
4.0m/min~5.0m/min, thick gong speed are 2mm/s~5mm/s, and smart gong speed is 6mm/s~15mm/s, inside groove offset
For 0.74mm~0.93mm, outer groove offset is 0.89mm~1.09mm, and the thick gong knife service life is 5m~10m, and the smart gong knife service life is
8m~15m.
9. the gong plate method according to claim 1 based on automatic identification parameter, it is characterised in that: the cutter diameter is
When 1.2mm~2.4mm, revolving speed is 28krpm~37krpm, and cutting speed is 1m/min, and withdrawing speed is 10m/min, thick gong speed
Degree is 8mm/s~22mm/s, and smart gong speed is 15mm/s~30mm/s, and inside groove offset is 1.14mm~2.34mm, and outer groove is mended
Repaying value is 1.29mm~2.49mm, and the thick gong knife service life is 15m~30m, and the smart gong knife service life is 20m~40m.
10. the gong plate method according to claim 1 based on automatic identification parameter, it is characterised in that: the location hole is straight
When diameter >=2.0mm, pin diameter is than positioning bore dia >=0.05mm.
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| CN108617099B (en) * | 2018-07-03 | 2019-12-20 | 惠州市金百泽电路科技有限公司 | Method for quickly processing built-in nut stepped hole PCB |
| CN109807964A (en) * | 2019-02-01 | 2019-05-28 | 奥士康精密电路（惠州）有限公司 | A method of improving external form processing efficiency |
| CN110785011B (en) * | 2019-09-24 | 2022-12-23 | 惠州市金百泽电路科技有限公司 | Forming processing method of PCB with ultra-long clamping groove |
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| CN112235954A (en) * | 2020-10-29 | 2021-01-15 | 惠州市特创电子科技有限公司 | Processing method of circuit board |
| CN113038715B (en) * | 2021-03-12 | 2022-06-24 | 江西旭昇电子有限公司 | One-time routing forming method for printed circuit board |
| CN113172262A (en) * | 2021-04-21 | 2021-07-27 | 惠州市维鼎电子有限公司 | Routing and cutting processing method for regular groove of PCB |
| CN114189992A (en) * | 2021-11-04 | 2022-03-15 | 新余市木林森线路板有限公司 | Independent compensation forming technology for each forming unit of PCB routing |
| CN114189993A (en) * | 2021-11-15 | 2022-03-15 | 新余市木林森线路板有限公司 | Circuit board high-precision forming programming design method |
| CN114340158A (en) * | 2021-12-06 | 2022-04-12 | 龙南骏亚柔性智能科技有限公司 | Novel circuit board narrow frame forming routing process |
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| CN105204483A (en) * | 2015-11-06 | 2015-12-30 | 东莞思谷数字技术有限公司 | Numerical control machining cutter management information collection device |
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Effective date of registration: 20230705 Address after: 526070 Floor 1, Building 1, Xizhen Science Park, No. 11, Kechuang Avenue, Zhaoqing New District, Dinghu District, Zhaoqing City, Guangdong Province Patentee after: Guangdong Xizhen Circuit Technology Co.,Ltd. Address before: 516000 Changbu village, Xinwei Town, Huiyang District, Huizhou City, Guangdong Province Patentee before: AOSHIKONG PRECISION CIRCUIT (HUIZHOU) Co.,Ltd. |