CN107704989A - Use Lean Manufacturing management system and method - Google Patents
Use Lean Manufacturing management system and method Download PDFInfo
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- CN107704989A CN107704989A CN201710738380.2A CN201710738380A CN107704989A CN 107704989 A CN107704989 A CN 107704989A CN 201710738380 A CN201710738380 A CN 201710738380A CN 107704989 A CN107704989 A CN 107704989A
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- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
One kind uses Lean Manufacturing management method, and it comprises the following steps：S1, Lean Manufacturing management system division sales order management unit, delivery planning management unit, delivery will be used to plan detailed administrative unit, production planning management unit, the detailed administrative unit of the production schedule, management of purchasing plan unit, the detailed administrative unit of procurement plan, equipment maintenance and management unit, each component units of data maintenance unit；S2, plan detailed administrative unit, production planning management unit, the detailed administrative unit of the production schedule, management of purchasing plan unit, the detailed administrative unit of procurement plan, equipment maintenance and management unit, data maintenance unit progress functional configuration to sales order management unit, delivery planning management unit, delivery；S3, sales order, delivery plan, the production schedule, procurement plan, plant maintenance, data maintenance management configuration are carried out according to configuration in step S2.
Description
Technical field
It is more particularly to a kind of to use Lean Manufacturing management system and method the present invention relates to bar codes technique field.
Background technology
Lean Manufacturing, which contains, timely responds to (Just-in-Time, JIT), bounding theory (Theory of
Constraints, TOC), the concept of lean production and agile manufactruing, while also with the Six Sigma for the purpose of reducing mistake
(Six Sigma) is supplied mutually.Lean Manufacturing is mainly absorbed in the value-added items of client, reduces the discarded object of production and carry
Advocate the method for updating production process.
Another benefit of Lean Manufacturing is that employee can also participate together.Because employee can be in process of production
Present one's view, to improve the process of manufacture, this also helps the enthusiasm and production efficiency for improving employee.
Lean production (Lean Production), it is Massachusetts Institute Technology's numerical digit international automobile meter referred to as " lean "
Draw praise address of the expert of tissue (IMVP) to Japanese Toyota's JIT production planning JIT (Just In Time) mode of production.Essence,
It is i.e. fewer but better, unnecessary production factors are not put into, simply produce the market in urgent need product of necessary amount (under or in reasonable time
The product that procedure is badly in need of)；Benefit, i.e., all business activities will have economic benefit beneficial to effectively.Lean Production comes from
Toyota's production system, it is by Massachusetts Institute Technology's tissue 17 national experts, scholars in the world, spent for 5 years, consumption
5,000,000 dollars are provided, exemplified by by auto industry, this starts mass production method and Lean Production JIT typical industry,
Sum up what is come after theorizing.The superiority of Lean Production is not only embodied in manufacturing system, is equally also embodied in
The various aspects such as product development, small enterprises are suited to filling in the gaps in the manufacture by large enterprises of complete sets of equipment, marketing network and management, it is a kind of optimal production of current industrial circle
Organizational framework and mode, it will also turn into the development areas of 21st century standard.
Foremost lean is to lay stress on the seven kinds of wastes reduced from Toyota, lifts overall customer value whereby,
But, which is most preferably to reach this mesh calibration method for, do not come to a conclusion but.Toyota Motor Corporation is from a little company, surely
Step, which increases, turns into automaker the biggest in the world is exactly to focus attention on how to reach this target.
The basic thought of Lean Production can be with short summarizing, i.e.,：Just In Time (JIT), are translated as
Chinese is " when being intended to need, amount on demand, producing required product ".Therefore some managerial experts are also referred to as lean production
Mode is the JIT modes of production, punctuality production mode, unst-in-time manufacuring or the billboard mode of production.
Its core, which is pursued, following two aspects：
First, pursue zero inventory.
Lean production is a kind of pursuit not in stock production, or stock is reached minimum production system, is developed for this
A series of concrete modes including " billboard ", and gradually formed a set of production and operation system to show unique characteristics.
Second, fast reaction is pursued, i.e. the quickly change in reply market.
In order to quickly tackle the change in market, lean production person have developed the layouts such as cell production, fixed variation production
And production programmed method.
Lean Production be around to greatest extent utilize company worker, cooperation manufacturer and assets capability
Synthetic philosophy system.This system requires to form the environment of a solution problem and improvement is updated to problem, it is desirable to each
Link is all that par excellence, and these links have broken traditional functional boundary.
The principal character of Lean Production is shown as：
(1) quality --- find, correct and solve problem；
(2) it is flexible --- small lot, single-piece flow；
(3) time is launched --- the development time is minimized；
(4) product diversification --- shorten production life cycle, reduce scale and benefit influence；
(5) efficiency --- improve productivity ratio, reduce waste；
(6) adaptability --- standard size assembly, coordination；
(7) learn --- constantly improve.
Enterprise ERP applications at present are quite extensive, but traditional ERP software is researched and developed based on MRPII principles, is had
Geneogenous afunction, does not have substantial directive significance to enterprise's production and manufacturing management, plan is inaccurate, workshop still by
In productivity estimation is inaccurate, supplier can not delivery in time, hold up work for lack of material, cause enterprise not produce normally.
Therefore the practical application based on enterprise, with reference to lean production theory, research and development are a set of to solve the problems, such as enterprise practical
Information software is very important, and Lean Manufacturing execution system is wherein critically important part, to solve current institute of enterprise
Problems faced.
Manufacturing execution system (MES) is the tie of Enterprises ' Modern integrated manufacturing system information integration, is to implement Enterprise Agile
Manufacturing strategy and the basic fundamental means for realizing Workshop Production Agility.Manufacturing Executive System MES is in the past 10 years in the world
Develop rapidly, production management technology and real time information system towards shop layer.MES positioning, it is to be in plan layer and scene
Execution level between automated system, mainly responsible Workshop Production Management and scheduling perform.
It is intended to strengthen the perform function of MRP plans, MRP is planned with plant working field control, joined by execution system
System gets up.Here field control includes PLC program controllers, data acquisition unit, bar code, various meterings and detecting instrument, machinery
Hand etc..MES system is provided with necessary interface, and the manufacturer with providing production scene control facility establishes cooperative relationship.World system
Execution system association (MESA) is made to manufacturing execution system (MES) definition：" manufacturing execution system transmission information cause from
Placing an order to the production process between finished goods to optimize.When carrying out, MES uses timely, correct data, carries for production activity
For appropriate guiding, response and report.Change the purpose of fast reaction immediately for condition, be to reduce the work without surcharge
It is dynamic, reach more effective production operation and flow.MES improves the rate of recovery of equipment, on-time-delivery rate, inventory turnover ratio, side
Border contribution, cash flow performance.MES provides the production information needed for two-way communication between enterprise and supplier.”
The use of Lean Manufacturing management system is to carry out lean informatization with software auxiliary enterprises, helps enterprise to realize essence
Prebiotic production.Lean management requires that the Activities of enterprise must all use " lean thinking " (Lean Thinking)." lean is thought
The core of dimension " is exactly to be put into least resource, including manpower, equipment, fund, material, time and space, is createed as more as possible
Value, provide new product for customer and timely service.
The content of the invention
In view of this, present invention proposition is a kind of uses Lean Manufacturing management system and method based on bar codes technique.
One kind uses Lean Manufacturing management method, and it comprises the following steps：
S1, Lean Manufacturing management system division sales order management unit, delivery planning management unit, delivery meter will be used
Draw detailed administrative unit, production planning management unit, the detailed administrative unit of the production schedule, management of purchasing plan unit, buying meter
Draw detailed administrative unit, equipment maintenance and management unit, each component units of data maintenance unit；
S2, detailed administrative unit, the production schedule are planned to sales order management unit, delivery planning management unit, delivery
The detailed administrative unit of administrative unit, the production schedule, management of purchasing plan unit, the detailed administrative unit of procurement plan, plant maintenance
Administrative unit, data maintenance unit carry out functional configuration；
S3, according in step S2 configuration carry out sales order, delivery plan, the production schedule, procurement plan, plant maintenance,
Data maintenance management configuration.
In use Lean Manufacturing management method of the present invention,
Sales order management unit includes in the step S1：
For when clicking on main window the left list column " order-newly-increased " item, into the detailed page of sales order；Selling
Sequence information is inputted in the detailed page of order, preserves and audits afterwards；
For when clicking on main window the left list column " order-maintenance " item, the page to be safeguarded into sales order；Operation bag
Closing, anti-closing are included, audits, instead audit, deleting；
During for clicking on main window the left list column " batch imports " item, importing the page into batch and carrying out sales order batch
Measure import operation.
In use Lean Manufacturing management method of the present invention, planning management unit bag of being delivered goods in the step S1
Include：
For opening " Lean Manufacturing management system ", main window left-hand line list item " delivery plan " is clicked on；
The delivery plan page is divided into four parts：1 menu, 2 titles, 3 querying conditions, 4 Query Results；
After input inquiry condition, the display mode needed is selected, clicks " inquiry " button；
After the completion of inquiry, cell in amount of plan row or days column is chosen in Query Result, can be performed on demand such as
Lower operation；
Number can be used to the automatic plan of distribution of plan chosen, and automatically confirm that and choose plan；
Plan unconfirmed is confirmed, so that subsequent operation can continue to；
The plan that subsequent operation is not done to having confirmed that counter is confirmed；
The delivery plan having confirmed that is chosen, generates long purchase plan；
The delivery plan having confirmed that is chosen, generates the production schedule；
Format print delivery plan is played by set；
The delivery plan of print preview form；
The set of design delivery plan printing is drawn squares formula；
Exit delivery plan；
It is additionally operable in schedule window of delivering goods, clicks " file ">" export ", based on the export delivery of Query Result display format
Draw；
The detailed administrative unit of delivery plan includes in the step S1：
For double-clicking the cell in amount of plan row or days column in delivery plan Query Result, it is detailed to open delivery plan
The thin page；
The detailed page of delivery plan is divided into three parts：1 menu, 2 plan rows, 3 plan row relevant informations；
Plan detailed page plan row part in delivery, perform following operate on demand：
Amended delivery plan is preserved, in preceding editable delivery date unconfirmed, quantity allotted and confirms quantity, really
The plan row recognized can not make an amendment again；
The plan that subsequent operation is not done to having confirmed that counter is confirmed；
The delivery plan having confirmed that is chosen, generates long purchase plan；
The delivery plan having confirmed that is chosen, generates the production schedule；
Refresh page data；
Exit the detailed page of delivery plan；
Choose delivery plan row to record, the information such as stock checked in plan row related information section, double-click " it is expected that storage ",
" locked ", " plan used ", i.e., background color be bisque cell, check the material estimated storage, it is locked, plan
Detailed data.
In use Lean Manufacturing management method of the present invention,
Production planning management unit includes in the step S1：
Open " Lean Manufacturing management system ", click on main window left-hand line list item " production schedule "；
The production schedule page is divided into four parts：1 menu, 2 querying conditions, 3 Query Results, 4 graphic analyses；
After input inquiry condition, " inquiry " button is clicked；
After the completion of inquiry, cell in amount of plan row or days column is chosen in Query Result, performs following grasp on demand
Make：
Number can be used to the automatic plan of distribution of plan chosen, and automatically confirm that and choose plan；
Plan unconfirmed is confirmed, so that subsequent operation can continue to；
The plan that subsequent operation is not done to having confirmed that counter is confirmed；
Choose amount of plan column unit lattice to enter the detailed page of the production schedule, carry out scheduling or cancel scheduling operation.Specifically please
Check the detailed page description of the production schedule；
The finished product for having confirmed that simultaneously scheduling is chosen, deploys the production schedule of generation semi-finished product by BOM；
To having produced expansion, but plan not do that the finished product confirmed is counter deploys in semi-finished product；
The production schedule having confirmed that is chosen, generates short-term procurement plan；
The production schedule having confirmed that is chosen, generates production task list；
Exit the production schedule；
Amount of plan is chosen in Query Result, checks graphic analyses；
In schedule window of delivering goods, click " file ">" export ", delivery plan is exported by Query Result display format；
The detailed administrative unit of the production schedule includes in the step S1：
The cell in amount of plan row is chosen in production schedule inquiry, is clicked on " scheduling/cancellation scheduling ", or double-click days column
Interior cell, into the detailed page of the production schedule；
The detailed page of the production schedule is divided into four parts：1 menu, 2 schedules, 3 scheduling results, the related letter of 4 plan rows
Breath；
In the detailed page schedule part of the production schedule, following operate is performed on demand：
Preserve the amended production schedule.Editable row include：Resource, date of manufacture, quantity allotted, confirmation quantity, day
Yield and working time day；
Scheduling mode；
The production schedule is had confirmed that to what is chosen, scheduling is carried out by the daily output, date of manufacture, scheduling mode；
Cancel former scheduling result；
Plan unconfirmed is confirmed, so that subsequent operation can continue to；
The plan that subsequent operation is not done to having confirmed that counter is confirmed；
The production schedule having confirmed that is chosen, generates short-term procurement plan；
The production schedule having confirmed that is chosen, generates production task list；
Replicate the selected line production schedule；
Delete the selected line production schedule；
By the fractionation quantity inputted in selected line one's own profession quantity, the two row production schedules are split into；
The adjustment selected line production schedule puts in order, i.e. scheduling priority；
Refresh page data；
Exit the detailed page of the production schedule；
Choose production schedule row to record, the information such as stock checked in plan row related information section, double-click " it is expected that storage ",
" locked ", " plan used ", i.e., background color be bisque cell, check the material estimated storage, it is locked, plan
Detailed data.
The present invention also provides one kind and uses Lean Manufacturing management system, and it includes such as lower unit：
Lean Manufacturing segmentation unit, for Lean Manufacturing management system will to be used to divide sales order management list
Member, delivery planning management unit, the detailed administrative unit of delivery plan, production planning management unit, the production schedule manage list in detail
Member, management of purchasing plan unit, the detailed administrative unit of procurement plan, equipment maintenance and management unit, each group of data maintenance unit
Into unit；
Lean Manufacturing management function dispensing unit, for sales order management unit, delivery planning management unit, delivery
Plan detailed administrative unit, production planning management unit, the detailed administrative unit of the production schedule, management of purchasing plan unit, buying
Plan detailed administrative unit, equipment maintenance and management unit, data maintenance unit and carry out functional configuration；
Lean Manufacturing management function execution unit, for being configured according in Lean Manufacturing management function dispensing unit into marketing
Sell order, delivery plan, the production schedule, procurement plan, plant maintenance, data maintenance management configuration.
In use Lean Manufacturing management system of the present invention,
Sales order management unit includes in the Lean Manufacturing segmentation unit：
For when clicking on main window the left list column " order-newly-increased " item, into the detailed page of sales order；Selling
Sequence information is inputted in the detailed page of order, preserves and audits afterwards；
For when clicking on main window the left list column " order-maintenance " item, the page to be safeguarded into sales order；Operation bag
Closing, anti-closing are included, audits, instead audit, deleting；
During for clicking on main window the left list column " batch imports " item, importing the page into batch and carrying out sales order batch
Measure import operation.
In use Lean Manufacturing management system of the present invention, handed in the Lean Manufacturing segmentation unit
Goods planning management unit includes：
For opening " Lean Manufacturing management system ", main window left-hand line list item " delivery plan " is clicked on；
The delivery plan page is divided into four parts：1 menu, 2 titles, 3 querying conditions, 4 Query Results；
After input inquiry condition, the display mode needed is selected, clicks " inquiry " button；
After the completion of inquiry, cell in amount of plan row or days column is chosen in Query Result, can be performed on demand such as
Lower operation；
Number can be used to the automatic plan of distribution of plan chosen, and automatically confirm that and choose plan；
Plan unconfirmed is confirmed, so that subsequent operation can continue to；
The plan that subsequent operation is not done to having confirmed that counter is confirmed；
The delivery plan having confirmed that is chosen, generates long purchase plan；
The delivery plan having confirmed that is chosen, generates the production schedule；
Format print delivery plan is played by set；
The delivery plan of print preview form；
The set of design delivery plan printing is drawn squares formula；
Exit delivery plan；
It is additionally operable in schedule window of delivering goods, clicks " file ">" export ", based on the export delivery of Query Result display format
Draw；
The detailed administrative unit of delivery plan includes in the Lean Manufacturing segmentation unit：
For double-clicking the cell in amount of plan row or days column in delivery plan Query Result, it is detailed to open delivery plan
The thin page；
The detailed page of delivery plan is divided into three parts：1 menu, 2 plan rows, 3 plan row relevant informations；
Plan detailed page plan row part in delivery, perform following operate on demand：
Amended delivery plan is preserved, in preceding editable delivery date unconfirmed, quantity allotted and confirms quantity, really
The plan row recognized can not make an amendment again；
The plan that subsequent operation is not done to having confirmed that counter is confirmed；
The delivery plan having confirmed that is chosen, generates long purchase plan；
The delivery plan having confirmed that is chosen, generates the production schedule；
Refresh page data；
Exit the detailed page of delivery plan；
Choose delivery plan row to record, the information such as stock checked in plan row related information section, double-click " it is expected that storage ",
" locked ", " plan used ", i.e., background color be bisque cell, check the material estimated storage, it is locked, plan
Detailed data.
In use Lean Manufacturing management system of the present invention,
Production planning management unit includes in the Lean Manufacturing segmentation unit：
Open " Lean Manufacturing management system ", click on main window left-hand line list item " production schedule "；
The production schedule page is divided into four parts：1 menu, 2 querying conditions, 3 Query Results, 4 graphic analyses；
After input inquiry condition, " inquiry " button is clicked；
After the completion of inquiry, cell in amount of plan row or days column is chosen in Query Result, performs following grasp on demand
Make：
Number can be used to the automatic plan of distribution of plan chosen, and automatically confirm that and choose plan；
Plan unconfirmed is confirmed, so that subsequent operation can continue to；
The plan that subsequent operation is not done to having confirmed that counter is confirmed；
Choose amount of plan column unit lattice to enter the detailed page of the production schedule, carry out scheduling or cancel scheduling operation.Specifically please
Check the detailed page description of the production schedule；
The finished product for having confirmed that simultaneously scheduling is chosen, deploys the production schedule of generation semi-finished product by BOM；
To having produced expansion, but plan not do that the finished product confirmed is counter deploys in semi-finished product；
The production schedule having confirmed that is chosen, generates short-term procurement plan；
The production schedule having confirmed that is chosen, generates production task list；
Exit the production schedule；
Amount of plan is chosen in Query Result, checks graphic analyses；
In schedule window of delivering goods, click " file ">" export ", delivery plan is exported by Query Result display format；
The detailed administrative unit of the production schedule includes in the Lean Manufacturing segmentation unit：
The cell in amount of plan row is chosen in production schedule inquiry, is clicked on " scheduling/cancellation scheduling ", or double-click days column
Interior cell, into the detailed page of the production schedule；
The detailed page of the production schedule is divided into four parts：1 menu, 2 schedules, 3 scheduling results, the related letter of 4 plan rows
Breath；
In the detailed page schedule part of the production schedule, following operate is performed on demand：
Preserve the amended production schedule.Editable row include：Resource, date of manufacture, quantity allotted, confirmation quantity, day
Yield and working time day；
Scheduling mode；
The production schedule is had confirmed that to what is chosen, scheduling is carried out by the daily output, date of manufacture, scheduling mode；
Cancel former scheduling result；
Plan unconfirmed is confirmed, so that subsequent operation can continue to；
The plan that subsequent operation is not done to having confirmed that counter is confirmed；
The production schedule having confirmed that is chosen, generates short-term procurement plan；
The production schedule having confirmed that is chosen, generates production task list；
Replicate the selected line production schedule；
Delete the selected line production schedule；
By the fractionation quantity inputted in selected line one's own profession quantity, the two row production schedules are split into；
The adjustment selected line production schedule puts in order, i.e. scheduling priority；
Refresh page data；
Exit the detailed page of the production schedule；
Choose production schedule row to record, the information such as stock checked in plan row related information section, double-click " it is expected that storage ",
" locked ", " plan used ", i.e., background color be bisque cell, check the material estimated storage, it is locked, plan
Detailed data.
It is provided by the invention to use Lean Manufacturing management system and method, relative to prior art, can overcome to enterprise
Production and manufacturing management does not have a substantial directive significance, plan is inaccurate, workshop be also due to productivity estimation is inaccurate, supplier not
Can delivery in time, hold up work for lack of material, the defects of causing enterprise not produce normally.
Brief description of the drawings
Fig. 1 is the use Lean Manufacturing management system structured flowchart of the embodiment of the present invention.
Embodiment
The hardware condition of the embodiment of the present invention is as follows：
Bar code printer
Bar code scan equipment
Installation operation system in bar code scan equipment：Windows CE
A kind of following operating system is installed on PC：
Windows 2003
Windows 7
Windows Vista
Windows XP
Windows 2000
The PC for installing software has installed .net framework 2.0
There is administrator right to the PC of software to be installed
Database enables locality connection and long-range connection while uses TCP/IP and named pipes (B)
The embodiment of the present invention provides one kind and uses Lean Manufacturing management method, and it comprises the following steps：
S1, Lean Manufacturing management system division sales order management unit, delivery planning management unit, delivery meter will be used
Draw detailed administrative unit, production planning management unit, the detailed administrative unit of the production schedule, management of purchasing plan unit, buying meter
Draw detailed administrative unit, equipment maintenance and management unit, each component units of data maintenance unit；
S2, detailed administrative unit, the production schedule are planned to sales order management unit, delivery planning management unit, delivery
The detailed administrative unit of administrative unit, the production schedule, management of purchasing plan unit, the detailed administrative unit of procurement plan, plant maintenance
Administrative unit, data maintenance unit carry out functional configuration；
S3, according in step S2 configuration carry out sales order, delivery plan, the production schedule, procurement plan, plant maintenance,
Data maintenance management configuration.
In use Lean Manufacturing management method of the present invention,
Sales order management unit includes in the step S1：
For when clicking on main window the left list column " order-newly-increased " item, into the detailed page of sales order；Selling
Sequence information is inputted in the detailed page of order, preserves and audits afterwards；
For when clicking on main window the left list column " order-maintenance " item, the page to be safeguarded into sales order；Operation bag
Closing, anti-closing are included, audits, instead audit, deleting；
During for clicking on main window the left list column " batch imports " item, importing the page into batch and carrying out sales order batch
Measure import operation.
In use Lean Manufacturing management method of the present invention, planning management unit bag of being delivered goods in the step S1
Include：
For opening " Lean Manufacturing management system ", main window left-hand line list item " delivery plan " is clicked on；
The delivery plan page is divided into four parts：1 menu, 2 titles, 3 querying conditions, 4 Query Results；
After input inquiry condition, the display mode needed is selected, clicks " inquiry " button；
After the completion of inquiry, cell in amount of plan row or days column is chosen in Query Result, can be performed on demand such as
Lower operation；
Number can be used to the automatic plan of distribution of plan chosen, and automatically confirm that and choose plan；
Plan unconfirmed is confirmed, so that subsequent operation can continue to；
The plan that subsequent operation is not done to having confirmed that counter is confirmed；
The delivery plan having confirmed that is chosen, generates long purchase plan；
The delivery plan having confirmed that is chosen, generates the production schedule；
Format print delivery plan is played by set；
The delivery plan of print preview form；
The set of design delivery plan printing is drawn squares formula；
Exit delivery plan；
It is additionally operable in schedule window of delivering goods, clicks " file ">" export ", based on the export delivery of Query Result display format
Draw；
The detailed administrative unit of delivery plan includes in the step S1：
For double-clicking the cell in amount of plan row or days column in delivery plan Query Result, it is detailed to open delivery plan
The thin page；
The detailed page of delivery plan is divided into three parts：1 menu, 2 plan rows, 3 plan row relevant informations；
Plan detailed page plan row part in delivery, perform following operate on demand：
Amended delivery plan is preserved, in preceding editable delivery date unconfirmed, quantity allotted and confirms quantity, really
The plan row recognized can not make an amendment again；
The plan that subsequent operation is not done to having confirmed that counter is confirmed；
The delivery plan having confirmed that is chosen, generates long purchase plan；
The delivery plan having confirmed that is chosen, generates the production schedule；
Refresh page data；
Exit the detailed page of delivery plan；
Choose delivery plan row to record, the information such as stock checked in plan row related information section, double-click " it is expected that storage ",
" locked ", " plan used ", i.e., background color be bisque cell, check the material estimated storage, it is locked, plan
Detailed data.
In use Lean Manufacturing management method of the present invention,
Production planning management unit includes in the step S1：
Open " Lean Manufacturing management system ", click on main window left-hand line list item " production schedule "；
The production schedule page is divided into four parts：1 menu, 2 querying conditions, 3 Query Results, 4 graphic analyses；
After input inquiry condition, " inquiry " button is clicked；
After the completion of inquiry, cell in amount of plan row or days column is chosen in Query Result, performs following grasp on demand
Make：
Number can be used to the automatic plan of distribution of plan chosen, and automatically confirm that and choose plan；
Plan unconfirmed is confirmed, so that subsequent operation can continue to；
The plan that subsequent operation is not done to having confirmed that counter is confirmed；
Choose amount of plan column unit lattice to enter the detailed page of the production schedule, carry out scheduling or cancel scheduling operation.Specifically please
Check the detailed page description of the production schedule；
The finished product for having confirmed that simultaneously scheduling is chosen, deploys the production schedule of generation semi-finished product by BOM；
To having produced expansion, but plan not do that the finished product confirmed is counter deploys in semi-finished product；
The production schedule having confirmed that is chosen, generates short-term procurement plan；
The production schedule having confirmed that is chosen, generates production task list；
Exit the production schedule；
Amount of plan is chosen in Query Result, checks graphic analyses；
In schedule window of delivering goods, click " file ">" export ", delivery plan is exported by Query Result display format；
The detailed administrative unit of the production schedule includes in the step S1：
The cell in amount of plan row is chosen in production schedule inquiry, is clicked on " scheduling/cancellation scheduling ", or double-click days column
Interior cell, into the detailed page of the production schedule；
The detailed page of the production schedule is divided into four parts：1 menu, 2 schedules, 3 scheduling results, the related letter of 4 plan rows
Breath；
In the detailed page schedule part of the production schedule, following operate is performed on demand：
Preserve the amended production schedule.Editable row include：Resource, date of manufacture, quantity allotted, confirmation quantity, day
Yield and working time day；
Scheduling mode；
The production schedule is had confirmed that to what is chosen, scheduling is carried out by the daily output, date of manufacture, scheduling mode；
Cancel former scheduling result；
Plan unconfirmed is confirmed, so that subsequent operation can continue to；
The plan that subsequent operation is not done to having confirmed that counter is confirmed；
The production schedule having confirmed that is chosen, generates short-term procurement plan；
The production schedule having confirmed that is chosen, generates production task list；
Replicate the selected line production schedule；
Delete the selected line production schedule；
By the fractionation quantity inputted in selected line one's own profession quantity, the two row production schedules are split into；
The adjustment selected line production schedule puts in order, i.e. scheduling priority；
Refresh page data；
Exit the detailed page of the production schedule；
Choose production schedule row to record, the information such as stock checked in plan row related information section, double-click " it is expected that storage ",
" locked ", " plan used ", i.e., background color be bisque cell, check the material estimated storage, it is locked, plan
Detailed data.
The present invention also provides one kind and uses Lean Manufacturing management system, and it includes such as lower unit：
Lean Manufacturing segmentation unit, for Lean Manufacturing management system will to be used to divide sales order management list
Member, delivery planning management unit, the detailed administrative unit of delivery plan, production planning management unit, the production schedule manage list in detail
Member, management of purchasing plan unit, the detailed administrative unit of procurement plan, equipment maintenance and management unit, each group of data maintenance unit
Into unit；
Lean Manufacturing management function dispensing unit, for sales order management unit, delivery planning management unit, delivery
Plan detailed administrative unit, production planning management unit, the detailed administrative unit of the production schedule, management of purchasing plan unit, buying
Plan detailed administrative unit, equipment maintenance and management unit, data maintenance unit and carry out functional configuration；
Lean Manufacturing management function execution unit, for being configured according in Lean Manufacturing management function dispensing unit into marketing
Sell order, delivery plan, the production schedule, procurement plan, plant maintenance, data maintenance management configuration.
In use Lean Manufacturing management system of the present invention,
Sales order management unit includes in the Lean Manufacturing segmentation unit：
For when clicking on main window the left list column " order-newly-increased " item, into the detailed page of sales order；Selling
Sequence information is inputted in the detailed page of order, preserves and audits afterwards；
For when clicking on main window the left list column " order-maintenance " item, the page to be safeguarded into sales order；Operation bag
Closing, anti-closing are included, audits, instead audit, deleting；
During for clicking on main window the left list column " batch imports " item, importing the page into batch and carrying out sales order batch
Measure import operation.
In use Lean Manufacturing management system of the present invention, handed in the Lean Manufacturing segmentation unit
Goods planning management unit includes：
For opening " Lean Manufacturing management system ", main window left-hand line list item " delivery plan " is clicked on；
The delivery plan page is divided into four parts：1 menu, 2 titles, 3 querying conditions, 4 Query Results；
After input inquiry condition, the display mode needed is selected, clicks " inquiry " button；
After the completion of inquiry, cell in amount of plan row or days column is chosen in Query Result, can be performed on demand such as
Lower operation；
Number can be used to the automatic plan of distribution of plan chosen, and automatically confirm that and choose plan；
Plan unconfirmed is confirmed, so that subsequent operation can continue to；
The plan that subsequent operation is not done to having confirmed that counter is confirmed；
The delivery plan having confirmed that is chosen, generates long purchase plan；
The delivery plan having confirmed that is chosen, generates the production schedule；
Format print delivery plan is played by set；
The delivery plan of print preview form；
The set of design delivery plan printing is drawn squares formula；
Exit delivery plan；
It is additionally operable in schedule window of delivering goods, clicks " file ">" export ", based on the export delivery of Query Result display format
Draw；
The detailed administrative unit of delivery plan includes in the Lean Manufacturing segmentation unit：
For double-clicking the cell in amount of plan row or days column in delivery plan Query Result, it is detailed to open delivery plan
The thin page；
The detailed page of delivery plan is divided into three parts：1 menu, 2 plan rows, 3 plan row relevant informations；
Plan detailed page plan row part in delivery, perform following operate on demand：
Amended delivery plan is preserved, in preceding editable delivery date unconfirmed, quantity allotted and confirms quantity, really
The plan row recognized can not make an amendment again；
The plan that subsequent operation is not done to having confirmed that counter is confirmed；
The delivery plan having confirmed that is chosen, generates long purchase plan；
The delivery plan having confirmed that is chosen, generates the production schedule；
Refresh page data；
Exit the detailed page of delivery plan；
Choose delivery plan row to record, the information such as stock checked in plan row related information section, double-click " it is expected that storage ",
" locked ", " plan used ", i.e., background color be bisque cell, check the material estimated storage, it is locked, plan
Detailed data.
In use Lean Manufacturing management system of the present invention,
Production planning management unit includes in the Lean Manufacturing segmentation unit：
Open " Lean Manufacturing management system ", click on main window left-hand line list item " production schedule "；
The production schedule page is divided into four parts：1 menu, 2 querying conditions, 3 Query Results, 4 graphic analyses；
After input inquiry condition, " inquiry " button is clicked；
After the completion of inquiry, cell in amount of plan row or days column is chosen in Query Result, performs following grasp on demand
Make：
Number can be used to the automatic plan of distribution of plan chosen, and automatically confirm that and choose plan；
Plan unconfirmed is confirmed, so that subsequent operation can continue to；
The plan that subsequent operation is not done to having confirmed that counter is confirmed；
Choose amount of plan column unit lattice to enter the detailed page of the production schedule, carry out scheduling or cancel scheduling operation.Specifically please
Check the detailed page description of the production schedule；
The finished product for having confirmed that simultaneously scheduling is chosen, deploys the production schedule of generation semi-finished product by BOM；
To having produced expansion, but plan not do that the finished product confirmed is counter deploys in semi-finished product；
The production schedule having confirmed that is chosen, generates short-term procurement plan；
The production schedule having confirmed that is chosen, generates production task list；
Exit the production schedule；
Amount of plan is chosen in Query Result, checks graphic analyses；
In schedule window of delivering goods, click " file ">" export ", delivery plan is exported by Query Result display format；
The detailed administrative unit of the production schedule includes in the Lean Manufacturing segmentation unit：
The cell in amount of plan row is chosen in production schedule inquiry, is clicked on " scheduling/cancellation scheduling ", or double-click days column
Interior cell, into the detailed page of the production schedule；
The detailed page of the production schedule is divided into four parts：1 menu, 2 schedules, 3 scheduling results, the related letter of 4 plan rows
Breath；
In the detailed page schedule part of the production schedule, following operate is performed on demand：
Preserve the amended production schedule.Editable row include：Resource, date of manufacture, quantity allotted, confirmation quantity, day
Yield and working time day；
Scheduling mode；
The production schedule is had confirmed that to what is chosen, scheduling is carried out by the daily output, date of manufacture, scheduling mode；
Cancel former scheduling result；
Plan unconfirmed is confirmed, so that subsequent operation can continue to；
The plan that subsequent operation is not done to having confirmed that counter is confirmed；
The production schedule having confirmed that is chosen, generates short-term procurement plan；
The production schedule having confirmed that is chosen, generates production task list；
Replicate the selected line production schedule；
Delete the selected line production schedule；
By the fractionation quantity inputted in selected line one's own profession quantity, the two row production schedules are split into；
The adjustment selected line production schedule puts in order, i.e. scheduling priority；
Refresh page data；
Exit the detailed page of the production schedule；
Choose production schedule row to record, the information such as stock checked in plan row related information section, double-click " it is expected that storage ",
" locked ", " plan used ", i.e., background color be bisque cell, check the material estimated storage, it is locked, plan
Detailed data.
It is provided by the invention to use Lean Manufacturing management system and method, relative to prior art, can overcome to enterprise
Production and manufacturing management does not have a substantial directive significance, plan is inaccurate, workshop be also due to productivity estimation is inaccurate, supplier not
Can delivery in time, hold up work for lack of material, the defects of causing enterprise not produce normally.
Hardware, computing device can be directly used with reference to the method or algorithm that the embodiments described herein describes
Software module, or the two combination are implemented.Software module can be placed in random access memory, internal memory, read-only storage, electricity can
Well known in programming ROM, electrically erasable ROM, register, hard disk, moveable magnetic disc, CD-ROM or technical field
In the storage medium of any other forms.
It is understood that for the person of ordinary skill of the art, it can be conceived with the technique according to the invention and done
Go out other various corresponding changes and deformation, and all these changes and deformation should all belong to the protection model of the claims in the present invention
Enclose.
Claims (8)
1. one kind uses Lean Manufacturing management method, it comprises the following steps：
S1, Lean Manufacturing management system division sales order management unit, delivery planning management unit, delivery plan will be used detailed
Thin administrative unit, production planning management unit, the detailed administrative unit of the production schedule, management of purchasing plan unit, procurement plan are detailed
Thin administrative unit, equipment maintenance and management unit, each component units of data maintenance unit；
S2, detailed administrative unit, production planning management are planned to sales order management unit, delivery planning management unit, delivery
The detailed administrative unit of unit, the production schedule, management of purchasing plan unit, the detailed administrative unit of procurement plan, equipment maintenance and management
Unit, data maintenance unit carry out functional configuration；
S3, sales order, delivery plan, the production schedule, procurement plan, plant maintenance, data are carried out according to configuration in step S2
Maintenance management configures.
2. use Lean Manufacturing management method as claimed in claim 1, it is characterised in that
Sales order management unit includes in the step S1：
For when clicking on main window the left list column " order-newly-increased " item, into the detailed page of sales order；In sales order
Sequence information is inputted in the detailed page, preserves and audits afterwards；
For when clicking on main window the left list column " order-maintenance " item, the page to be safeguarded into sales order；Operation includes closing
Close, instead close, auditing, anti-examination ＆ verification, deletion；
During for clicking on main window the left list column " batch imports " item, importing page progress sales order batch into batch and leading
Enter operation.
3. use Lean Manufacturing management method as claimed in claim 2, it is characterised in that delivery plan pipe in the step S1
Reason unit includes：
For opening " Lean Manufacturing management system ", main window left-hand line list item " delivery plan " is clicked on；
The delivery plan page is divided into four parts：1 menu, 2 titles, 3 querying conditions, 4 Query Results；
After input inquiry condition, the display mode needed is selected, clicks " inquiry " button；
After the completion of inquiry, cell in amount of plan row or days column is chosen in Query Result, following behaviour can be performed on demand
Make；
Number can be used to the automatic plan of distribution of plan chosen, and automatically confirm that and choose plan；
Plan unconfirmed is confirmed, so that subsequent operation can continue to；
The plan that subsequent operation is not done to having confirmed that counter is confirmed；
The delivery plan having confirmed that is chosen, generates long purchase plan；
The delivery plan having confirmed that is chosen, generates the production schedule；
Format print delivery plan is played by set；
The delivery plan of print preview form；
The set of design delivery plan printing is drawn squares formula；
Exit delivery plan；
It is additionally operable in schedule window of delivering goods, clicks " file ">" export ", delivery plan is exported by Query Result display format；
The detailed administrative unit of delivery plan includes in the step S1：
For double-clicking the cell in amount of plan row or days column in delivery plan Query Result, delivery plan detail page is opened
Face；
The detailed page of delivery plan is divided into three parts：1 menu, 2 plan rows, 3 plan row relevant informations；
Plan detailed page plan row part in delivery, perform following operate on demand：
Amended delivery plan is preserved, in preceding editable delivery date unconfirmed, quantity allotted and quantity is confirmed, has confirmed that
Plan row can not make an amendment again；
The plan that subsequent operation is not done to having confirmed that counter is confirmed；
The delivery plan having confirmed that is chosen, generates long purchase plan；
The delivery plan having confirmed that is chosen, generates the production schedule；
Refresh page data；
Exit the detailed page of delivery plan；
Choose delivery plan row to record, the information such as stock are checked in plan row related information section, double-click " it is expected that storage ", "
Locking ", " plan has been used ", i.e., background color is bisque cell, checks that the estimated storage of the material, locked, plan have been used
Detailed data.
4. use Lean Manufacturing management method as claimed in claim 3, it is characterised in that
Production planning management unit includes in the step S1：
Open " Lean Manufacturing management system ", click on main window left-hand line list item " production schedule "；
The production schedule page is divided into four parts：1 menu, 2 querying conditions, 3 Query Results, 4 graphic analyses；
After input inquiry condition, " inquiry " button is clicked；
After the completion of inquiry, cell in amount of plan row or days column is chosen in Query Result, performs following operate on demand：
Number can be used to the automatic plan of distribution of plan chosen, and automatically confirm that and choose plan；
Plan unconfirmed is confirmed, so that subsequent operation can continue to；
The plan that subsequent operation is not done to having confirmed that counter is confirmed；
Choose amount of plan column unit lattice to enter the detailed page of the production schedule, carry out scheduling or cancel scheduling operation.It please specifically check
The detailed page description of the production schedule；
The finished product for having confirmed that simultaneously scheduling is chosen, deploys the production schedule of generation semi-finished product by BOM；
To having produced expansion, but plan not do that the finished product confirmed is counter deploys in semi-finished product；
The production schedule having confirmed that is chosen, generates short-term procurement plan；
The production schedule having confirmed that is chosen, generates production task list；
Exit the production schedule；
Amount of plan is chosen in Query Result, checks graphic analyses；
In schedule window of delivering goods, click " file ">" export ", delivery plan is exported by Query Result display format；
The detailed administrative unit of the production schedule includes in the step S1：
The cell in amount of plan row is chosen in production schedule inquiry, is clicked on " scheduling/cancellation scheduling ", or is double-clicked single in days column
First lattice, into the detailed page of the production schedule；
The detailed page of the production schedule is divided into four parts：1 menu, 2 schedules, 3 scheduling results, 4 plan row relevant informations；
In the detailed page schedule part of the production schedule, following operate is performed on demand：
Preserve the amended production schedule.Editable row include：Resource, date of manufacture, quantity allotted, confirmation quantity, the daily output
With working time day；
Scheduling mode；
The production schedule is had confirmed that to what is chosen, scheduling is carried out by the daily output, date of manufacture, scheduling mode；
Cancel former scheduling result；
Plan unconfirmed is confirmed, so that subsequent operation can continue to；
The plan that subsequent operation is not done to having confirmed that counter is confirmed；
The production schedule having confirmed that is chosen, generates short-term procurement plan；
The production schedule having confirmed that is chosen, generates production task list；
Replicate the selected line production schedule；
Delete the selected line production schedule；
By the fractionation quantity inputted in selected line one's own profession quantity, the two row production schedules are split into；
The adjustment selected line production schedule puts in order, i.e. scheduling priority；
Refresh page data；
Exit the detailed page of the production schedule；
Choose production schedule row to record, the information such as stock are checked in plan row related information section, double-click " it is expected that storage ", "
Locking ", " plan has been used ", i.e., background color is bisque cell, checks that the estimated storage of the material, locked, plan have been used
Detailed data.
5. one kind uses Lean Manufacturing management system, it includes such as lower unit：
Lean Manufacturing segmentation unit, for will use Lean Manufacturing management system division sales order management unit,
Deliver goods planning management unit, delivery plan detailed administrative unit, production planning management unit, the detailed administrative unit of the production schedule,
The each composition of management of purchasing plan unit, the detailed administrative unit of procurement plan, equipment maintenance and management unit, data maintenance unit is single
Member；
Lean Manufacturing management function dispensing unit, for planning to sales order management unit, delivery planning management unit, delivery
Detailed administrative unit, production planning management unit, the detailed administrative unit of the production schedule, management of purchasing plan unit, procurement plan
Detailed administrative unit, equipment maintenance and management unit, data maintenance unit carry out functional configuration；
Lean Manufacturing management function execution unit, ordered for carrying out sale according to configuration in Lean Manufacturing management function dispensing unit
Single, delivery plan, the production schedule, procurement plan, plant maintenance, data maintenance management configuration.
6. use Lean Manufacturing management system as claimed in claim 5, it is characterised in that
Sales order management unit includes in the Lean Manufacturing segmentation unit：
For when clicking on main window the left list column " order-newly-increased " item, into the detailed page of sales order；In sales order
Sequence information is inputted in the detailed page, preserves and audits afterwards；
For when clicking on main window the left list column " order-maintenance " item, the page to be safeguarded into sales order；Operation includes closing
Close, instead close, auditing, anti-examination ＆ verification, deletion；
During for clicking on main window the left list column " batch imports " item, importing page progress sales order batch into batch and leading
Enter operation.
7. use Lean Manufacturing management system as claimed in claim 6, it is characterised in that the Lean Manufacturing administrative unit is drawn
Planning management unit of being delivered goods in subdivision includes：
For opening " Lean Manufacturing management system ", main window left-hand line list item " delivery plan " is clicked on；
The delivery plan page is divided into four parts：1 menu, 2 titles, 3 querying conditions, 4 Query Results；
After input inquiry condition, the display mode needed is selected, clicks " inquiry " button；
After the completion of inquiry, cell in amount of plan row or days column is chosen in Query Result, following behaviour can be performed on demand
Make；
Number can be used to the automatic plan of distribution of plan chosen, and automatically confirm that and choose plan；
Plan unconfirmed is confirmed, so that subsequent operation can continue to；
The plan that subsequent operation is not done to having confirmed that counter is confirmed；
The delivery plan having confirmed that is chosen, generates long purchase plan；
The delivery plan having confirmed that is chosen, generates the production schedule；
Format print delivery plan is played by set；
The delivery plan of print preview form；
The set of design delivery plan printing is drawn squares formula；
Exit delivery plan；
It is additionally operable in schedule window of delivering goods, clicks " file ">" export ", delivery plan is exported by Query Result display format；
The detailed administrative unit of delivery plan includes in the Lean Manufacturing segmentation unit：
For double-clicking the cell in amount of plan row or days column in delivery plan Query Result, delivery plan detail page is opened
Face；
The detailed page of delivery plan is divided into three parts：1 menu, 2 plan rows, 3 plan row relevant informations；
Plan detailed page plan row part in delivery, perform following operate on demand：
Amended delivery plan is preserved, in preceding editable delivery date unconfirmed, quantity allotted and quantity is confirmed, has confirmed that
Plan row can not make an amendment again；
The plan that subsequent operation is not done to having confirmed that counter is confirmed；
The delivery plan having confirmed that is chosen, generates long purchase plan；
The delivery plan having confirmed that is chosen, generates the production schedule；
Refresh page data；
Exit the detailed page of delivery plan；
Choose delivery plan row to record, the information such as stock are checked in plan row related information section, double-click " it is expected that storage ", "
Locking ", " plan has been used ", i.e., background color is bisque cell, checks that the estimated storage of the material, locked, plan have been used
Detailed data.
8. use Lean Manufacturing management system as claimed in claim 7, it is characterised in that
Production planning management unit includes in the Lean Manufacturing segmentation unit：
Open " Lean Manufacturing management system ", click on main window left-hand line list item " production schedule "；
The production schedule page is divided into four parts：1 menu, 2 querying conditions, 3 Query Results, 4 graphic analyses；
After input inquiry condition, " inquiry " button is clicked；
After the completion of inquiry, cell in amount of plan row or days column is chosen in Query Result, performs following operate on demand：
Number can be used to the automatic plan of distribution of plan chosen, and automatically confirm that and choose plan；
Plan unconfirmed is confirmed, so that subsequent operation can continue to；
The plan that subsequent operation is not done to having confirmed that counter is confirmed；
Choose amount of plan column unit lattice to enter the detailed page of the production schedule, carry out scheduling or cancel scheduling operation.It please specifically check
The detailed page description of the production schedule；
The finished product for having confirmed that simultaneously scheduling is chosen, deploys the production schedule of generation semi-finished product by BOM；
To having produced expansion, but plan not do that the finished product confirmed is counter deploys in semi-finished product；
The production schedule having confirmed that is chosen, generates short-term procurement plan；
The production schedule having confirmed that is chosen, generates production task list；
Exit the production schedule；
Amount of plan is chosen in Query Result, checks graphic analyses；
In schedule window of delivering goods, click " file ">" export ", delivery plan is exported by Query Result display format；
The detailed administrative unit of the production schedule includes in the Lean Manufacturing segmentation unit：
The cell in amount of plan row is chosen in production schedule inquiry, is clicked on " scheduling/cancellation scheduling ", or is double-clicked single in days column
First lattice, into the detailed page of the production schedule；
The detailed page of the production schedule is divided into four parts：1 menu, 2 schedules, 3 scheduling results, 4 plan row relevant informations；
In the detailed page schedule part of the production schedule, following operate is performed on demand：
Preserve the amended production schedule.Editable row include：Resource, date of manufacture, quantity allotted, confirmation quantity, the daily output
With working time day；
Scheduling mode；
The production schedule is had confirmed that to what is chosen, scheduling is carried out by the daily output, date of manufacture, scheduling mode；
Cancel former scheduling result；
Plan unconfirmed is confirmed, so that subsequent operation can continue to；
The plan that subsequent operation is not done to having confirmed that counter is confirmed；
The production schedule having confirmed that is chosen, generates short-term procurement plan；
The production schedule having confirmed that is chosen, generates production task list；
Replicate the selected line production schedule；
Delete the selected line production schedule；
By the fractionation quantity inputted in selected line one's own profession quantity, the two row production schedules are split into；
The adjustment selected line production schedule puts in order, i.e. scheduling priority；
Refresh page data；
Exit the detailed page of the production schedule；
Choose production schedule row to record, the information such as stock are checked in plan row related information section, double-click " it is expected that storage ", "
Locking ", " plan has been used ", i.e., background color is bisque cell, checks that the estimated storage of the material, locked, plan have been used
Detailed data.
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