CN107691681A - A kind of even heap machine of tea blending - Google Patents
A kind of even heap machine of tea blending Download PDFInfo
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- CN107691681A CN107691681A CN201711153730.5A CN201711153730A CN107691681A CN 107691681 A CN107691681 A CN 107691681A CN 201711153730 A CN201711153730 A CN 201711153730A CN 107691681 A CN107691681 A CN 107691681A
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- Prior art keywords
- feed bin
- heap
- tealeaves
- tea
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
Abstract
The invention discloses a kind of even heap machine of tea blending, belong to machine for processing tea technical field.It includes the charging aperture set gradually from high to low by floor position（1）, heap feed bin（3）And storage bin（4）, heap feed bin（3）Top be provided with spread tea set（2）, heap feed bin（3）Bottom be provided with multiple small feed bins, spread tea set（2）By spreading tea set rotating shaft（12）, top cover（8）, middle plate（9）Formed with support, in middle plate（9）Lower section be provided with multigroup reverse L type material-dividing groove（10）, per component hopper（10）It is in the cutting plate of fan-shaped array together from long to short successively by polylith（11）Composition, the bottom of each small feed bin is designed with a fan material door（21）, in storage bin（4）Lower section be provided with discharging opening（5）, in discharging opening（5）Lower section be provided with belt conveyor（6）And feeding device（7）.The present invention has the beneficial effects such as compact-sized, floor space is small, even heap efficiency high, hygienic quality are good, tealeaves is not broken during even heap.
Description
Technical field
The present invention relates to machine for processing tea technical field, more particularly to a kind of semi-finished product tea blending machine.
Background technology
It is an important step in tea leaf refining processing process that even heap is assorted, by manually or mechanically difference batch
Secondary, different article No.s or different sources, different grades of tealeaves are mixed by a certain percentage, tealeaves is reached uniformly assorted
Technological requirement, ensure that flavour, soup look and profile of finished tea etc. all possess the effect of uniformity, reach and meet client to finished product
The requirement of tea leaf quality, price.Current even heap blending machine mainly has the even heap machine of association type tealeaves, the even heap machine of running vehicle type tealeaves, spread
The even heap machine of disc type tealeaves, the even heap machine of drum-type tea, automatic assorted formula tealeaves even heap machine, the even heap machine of box tealeaves and silo-type tea
Even heap machine of leaf etc..The even heap machine of running vehicle type tealeaves is the even heap machine of tealeaves that tea is spread with driving, and tea band, split bucket, transmission are spread by driving
Pipe etc. forms, and depending on the quantity of the number and size of split bucket by every batch of heap, during work, assorted each gear screen size tea will be treated through passing
Defeated pipe elevator to the driving at the top of split bucket is spread on tea band, is driven a vehicle and is longitudinally moved back and forth along split bucket, spreads the tea on tea band
Leaf constantly equably scattering in each split bucket in layer, after whole tealeaves have been spread, opens the reactor startup of split bucket bottom
Door, falls tealeaves, reaches well mixed purpose.But this driving longitudinally moves back and forth along split bucket spreads the mode of tea and produces
Efficiency is low, it is also necessary to can be only achieved well mixed purpose after conveyer belt conveying mixing, and floor space is big.The even heap machine of tealeaves
Typically all used in the spelling tea time and spread tea set, assorted tealeaves is assigned in each feed bin of heap feed bin by spreading tea set, but heap
Each feed bin position of feed bin is different, if spreading tea set unreasonable structure, is difficult to make tealeaves even laminating to each of even heap machine
In individual feed bin, when particularly being mixed to a small amount of batch tealeaves, because the dosage of every kind of batch tealeaves is larger, spreads tea set and sharing list
During individual batch tealeaves, it can distribute single batch tealeaves uneven, the amount in some feed bins is larger, and the amount in some feed bins is smaller,
Cause the quality of tealeaves unequal, the effect of tea blending can not be realized, therefore be highly desirable to invent one kind tealeaves can be made equal
Tea set is spread in even distribution.
Another is to improve even heap number, is well mixed tealeaves, discloses a kind of even heap machine of tealeaves in the prior art（Authorize public
Announcement number：CN20488860 U, authorized announcement date：On December 23rd, 2015）, it includes even heap mouth, conveyer belt, control cabinet and even heap
Case, it is sequentially provided with from top to bottom in control cabinet and spreads tea set assembly, upper end control storehouse, lower end control storehouse and discharge nozzle, upper end control
Dividing plate is provided between storehouse and lower end control storehouse, multiple louvre windows are sequentially distributed on dividing plate, tealeaves is carried out second in control cabinet
Even heap case is entered back into after even heap and carries out the even heap of third time.The present invention is utilized respectively even heap mouth, control cabinet and even heap case and carried out three times
Even heap, make tealeaves mixing evenly；Automated condtrol is carried out to all parts by controller, manpower is greatlyd save, improves
Production efficiency.But the invention still suffers from some shortcomings：Such as in even heap mouth even heap for the first time, conveyer belt is needed to be lifted step by step at the beginning of
Tealeaves lifting after even is at the charging aperture at the top of control cabinet 1, in the even heap machine even heap of third time, lower end control warehouse discharging pipe 7
The tealeaves at place, enter after the lifting transmission of boosted transmission mechanism 16 in even heap case 2, lifting transmission mechanism 16 is obliquely installed, with by
The mode of level lifting is lifted up, and tealeaves is sent into even heap case 2 when lifting is to summit, therefore the invention is in even heap three times
During, need to use elevator twice.So tealeaves, can continuous and conveyer belt, elevator generation machinery during even heap
Friction, tealeaves degree of fragmentation is improved, causes tealeaves outward appearance and quality decline.Set in addition, also to increase power during even heap
Standby input, not only floor space is big, increases equipment production cost, increase production consumption reduction, fatal is that can also produce tealeaves
Hygienic Quality Down, easily brings product quality problem in process.
The content of the invention
For deficiencies of the prior art, it is an object of the invention to provide it is a kind of it is compact-sized, floor space is small,
Even heap efficiency high, hygienic quality are good, tealeaves can be made to be let go and by repeatedly even by the tea set even laminating that spreads rotated automatically
Heap will not also cause the broken even heap machine of tea blending of tealeaves.
The object of the present invention is achieved like this：A kind of even heap machine of tea blending, including by floor position from high to low according to
Charging aperture, heap feed bin and the storage bin of secondary setting, the heap feed bin outside are in barrel-shaped, and the top of heap feed bin, which is provided with, spreads tea set,
The bottom of heap feed bin is provided with multiple small feed bins, and the described tea set that spreads is in umbrella shape shape, by spreading tea set rotating shaft, top cover, middle plate and support
Composition, the material-dividing groove of multigroup reverse L type is provided with the lower section of middle plate, and every component hopper is in fan-shaped array from long to short successively by polylith
Cutting plate composition together, material-dividing groove are fixed on support, and described tea set rotating shaft of spreading is connected to windrow by sector gear
In the rotating shaft of storehouse, heap feed bin rotating shaft is connected on reductor and motor by shaft coupling, and the bottom of each small feed bin is designed with a fan
Feed bin door, described feed bin door one end are fixed on heap bin bottom by hinge, and the other end is fixed on feed bin door by steel wire rope
In rotating shaft, described storage bin is in funnel-form, and storage bin is located at the lower section of feed bin door, and discharging opening is provided with the lower section of storage bin,
Belt conveyor and feeding device are provided with the lower section of discharging opening.
The present invention is connected with brake in each feed bin door pivot, and brake is connected by shaft coupling and reductor with motor
Connect.
Heap feed bin rotating shaft of the present invention has two, is connected between two heap feed bin rotating shafts by shaft coupling.
The present invention takes off material roller inside the discharging opening in storage bin provided with one.
The present invention is provided with metering device in the port of export of belt conveyor.
Four assorted technical principles of the invention are as follows：
It is assorted for the first time：The assorted trade mark is pressed from highest position by required assorted tealeaves during batch turning, from charging aperture successively by suitable
Sequence is poured into.Every kind of tealeaves falls on and spread on tea set by manually being poured into from charging aperture., can be equal by tealeaves when spreading tea set rotary work
Even spreading is in the small feed bin of circular heap feed bin.The tea set that spreads of the present invention is by being spread after rotation with material-dividing groove and cutting plate
Tea, therefore tealeaves can uniformly be paved with one layer in small feed bin.According to assorted technique is produced, difference is poured into from charging aperture respectively
The tealeaves of the trade mark, by the tea set that spreads rotated automatically, the tealeaves of the different trades mark, which can be just layered, to be laid in small feed bin, realizes first
Secondary uniform assorted purpose.
Second assorted：After assorted for the first time, the feed bin door of each small feed bin is separately turned in order successively.Work as material
After door is opened, feed bin door is turned over by horizontality to be turn 90 degrees, and the tealeaves being placed on feed bin door is because of gravity, and free-falling is to whole
The bottom accumulation of individual storage bin, after the tealeaves blanking in first small feed bin, is then turned on the feed bin of second small feed bin
Door, operates, is accumulated until the tealeaves in all small feed bins is all uniformly dropped into storage bin, realize different types of tea successively
Leaf is uniformly assorted for the second time in dropping process.
It is assorted for the third time：The tealeaves of storage bin bottom is sent out by bottom discharge mouth, is provided with discharging opening and is taken off material roller, tealeaves leads to
Cross to take off and expect that roller and can reaches uniform assorted purpose again.
4th time assorted:When conveyer belt delivers to tealeaves the sack of packaging bag, tealeaves by sack again free-falling to wrapping
In pack, it ensure again that tealeaves is uniformly assorted in packaging bag.After four times assorted, the present invention just completes whole tealeaves
It is assorted.
Compared with prior art, beneficial effects of the present invention have：
1st, spreading tea set can realize that even laminating spreads tea.Due to spreading tea set using the automatic rotation of umbrella shape, can make into charging aperture
For tealeaves in time by the L-type material-dividing groove of rotation, it is in the cutting plate of fan-shaped array together that tealeaves, which is automatically assigned to different in size,
In.Tealeaves is uniformly spread to from heap storage hopper center by cutting plate further according to the principle of tealeaves rotary centrifugal force from longer cutting plate
In small feed bin farther out；Tealeaves is uniformly spread in the small feed bin nearer from heap storage hopper center from shorter cutting plate, so as to real
The tealeaves of existing different batches difference screen size can be uniformly spread in each small feed bin in heap feed bin, realized and uniformly spelled for the first time
Match somebody with somebody.
2nd, heap feed bin spreads that tea is assorted and storage bin feeds two job steps can be carried out simultaneously, improves the utilization of equipment
Rate.After storage bin is fallen under the tealeaves whole in small feed bin, it is possible to close the feed bin door of small feed bin, start another batch
Assorted work of the tealeaves in heap feed bin, and the discharging bagwork of tealeaves in storage bin can be now carried out simultaneously, so ensure
The continuity of production, greatly improves utilization rate of equipment and installations, reduces labor cost.
3rd, it can realize that tealeaves 4 times is assorted, and elevator conveying not needed during assorted, reduce the throwing of power-equipment
Enter, also avoid the mechanical damage to tealeaves in assorted even heap process, broken tea will not be produced, improve the outward appearance matter of tealeaves
Amount.
4th, it is compact-sized, floor space is small, automaticity is high, energy consumption is relatively low, hygienic quality is preferable.The present invention due to by
Charging aperture, heap feed bin, storage bin and the feeding device that floor position is set gradually from high to low, so make full use of the height of floor
Degree, makes device distribution compact neat, and in tealeaves blanking process, the free gravity of raw material can be relied on to fall, it is not necessary to increase again
If elevator, therefore energy consumption is relatively low, also from metering, pack is fed to, can once be automatically performed, improve production efficiency.And
Make tealeaves assorted in the equipment being connected as far as possible, ensure that the hygienic quality of tealeaves.
Brief description of the drawings
Fig. 1 is the internal structure schematic diagram of the present invention.
Fig. 2 is the external structure schematic diagram of the present invention.
Fig. 3 is the schematic front view on heap feed bin top of the present invention.
Fig. 4 is the schematic top plan view of the present invention for spreading tea set.
Fig. 5 is the schematic side view of material-dividing groove of the present invention.
Fig. 6 is the schematic front view of heap feed bin bottom of the present invention.
Fig. 7 is the schematic top plan view of heap feed bin bottom of the present invention.
Fig. 8 is schematic diagram of the heap feed bin of the present invention when feed bin door is opened.
Fig. 9 is the structural representation of feeding device of the present invention.
In figure, 1- charging apertures, 2- spreads tea set, 3- heap feed bins, 4- storage bins, 5- discharging openings, 6- belt conveyors, 7- chargings
Device, 8- top covers, plate in 9-, 10- material-dividing grooves, 11- cutting plates, 12- spread tea set rotating shaft, 13- sector gears, and 14- heaps feed bin turns
Axle, 15- shaft couplings, 16- reductors, 17- motors, 18- brakes, 19- feed bin door pivots, 20- steel wire ropes, 21- feed bin doors, 22-
Measuring chute, 23- bag clamping devices, 24- packaging bags, 25- floors, 26- dust removal ports, 27- maintenance doors, 28- observation windows.
Embodiment
With reference to embodiment, the present invention is further illustrated, but is not limited to specific embodiment.
Embodiment 1
A kind of even heap machine of tea blending, including set gradually from high to low by floor position charging aperture, heap feed bin, storage bin and
Feeding device.Described charging aperture is in funnel-form, is arranged on the ground in four building, house, and 30cm above ground level.
It is in barrel-shaped outside the heap feed bin, 6 meters of heap feed bin diameter, heap feed bin is located at three buildings of house.In heap feed bin
Outside is provided with 4 dust removal ports and 1 maintenance door.The top of heap feed bin is provided with and spreads tea set, and the bottom of heap feed bin is provided with multiple small powders
Storehouse, average each small feed bin can fill 0.8 ton of tealeaves.The described tea set that spreads is in umbrella shape shape, by spread tea set rotating shaft, top cover, middle plate and
Support is formed, and the material-dividing groove of 4 groups of reverse L types is provided with the lower section of middle plate, per component hopper by 5 pieces successively from long to short in fan-shaped row
Cutting plate composition together is listed in, material-dividing groove is fixed on support.First piece of most short cutting plate length is 0.2 meter, second piece
Cutting plate length is 0.4 meter, and the 3rd piece of cutting plate length is 0.6 meter, and the 4th piece of cutting plate length is 0.8 meter, the most long the 5th
Block cutting plate length is 1 meter.The width of each piece of cutting plate is generally evenly distributed on concentric circles.Described tea set rotating shaft of spreading passes through fan
Shape gear is connected in heap feed bin rotating shaft, and heap feed bin rotating shaft is connected on reductor and motor by shaft coupling.
The bottom of each small feed bin is designed with a fan material door, and described feed bin door one end is fixed on heap feed bin by hinge
Bottom, the other end are fixed on feed bin door pivot by steel wire rope.When motor driven feed bin door pivot rotates clockwise, steel wire
Rope is lengthened, and feed bin door is opened, and when motor driven feed bin door pivot rotates counterclockwise, steel wire rope is just wound on feed bin door pivot,
Steel wire rope is shortened, and feed bin door is closed.When stopping motor, brake can all check feed bin door pivot, make feed bin door pivot will not
Rotate, also feed bin door would not be made to be automatically opened up under tealeaves weight.
Described storage bin is in funnel-form, is arranged on the second floor in house, and storage bin is located at the lower section of feed bin door, storage bin energy
Fill 8 tons of tealeaves.4 observation windows are provided with the outside of storage bin.
After storage bin is fallen under the tealeaves whole of heap feed bin, it is possible to close the feed bin door of small feed bin, start another
The assorted work of batch tealeaves, the discharging bagwork of tealeaves in storage bin can be also carried out simultaneously, so ensured the company of production
Continuous property, greatly improves utilization rate of equipment and installations,
The discharging opening of cylinder is provided with the lower section of storage bin, takes off material roller provided with one in the inside of discharging opening, tealeaves is by taking off
Expect that roller realizes the uniform assorted purpose of third time.Belt conveyor is provided with the lower section of storing bin discharge port external, belt conveyor
The port of export is provided with a metering device, can press the weight metering packaging needed for production.Dress is provided with the bottom of belt conveyor
Expect device, the exit of feeding device is provided with a cloth bag and pressed from both sides, clamps packaging bag by cloth bag and carry out charging packaging.Work as conveying
When tealeaves is delivered to packaging bags by band, tealeaves is by sack and free-falling to packaging bag.
The present invention operation principle be：Preparation room is before assorted production, first by tealeaves heap needed for the assorted batch of the production
It is placed near charging aperture.During using assorted even heap machine, start spread tea set work first.If assorted local tea variety has 6-10
Kind, then by the assorted tealeaves trade mark, poured into order successively from charging aperture；, will if assorted local tea variety only has 3-4 kinds
The required assorted tealeaves trade mark, while poured into from charging aperture.Tealeaves is fallen on spread on tea set after, tealeaves passes through the L-type that rotates automatically
Material-dividing groove, tealeaves is assigned in each small feed bin, small feed bin can be evenly mixed in by realizing the tealeaves of different batches difference screen size
In, carry out first time tea blending.Tealeaves after assorted end, opens the feed bin door of small feed bin, feed bin door is by horizontal for the first time
State, which is turned over, to be turn 90 degrees, and the tealeaves being placed on feed bin door is accumulated because dropping down onto the bottom of storage bin under gravity.When first small feed bin
In tealeaves blanking after, be then turned on the feed bin door of second small feed bin, operate successively, the tealeaves in all small feed bins
Even heap in storage bin is all uniformly fallen into, realizes that different types of tealeaves reaches uniformly assorted for the second time in dropping process.Most
The tealeaves for falling on storage bin down afterwards is sent out by bottom discharge mouth, is fallen on the belt conveyor below storage bin, due to discharging
Intraoral be provided with takes off material roller, and tealeaves realizes that third time is uniformly assorted again by taking off material roller, can be uniform by the tealeaves of spices device
It is laid on horizontal feed band, tealeaves is then delivered to bagging-off spout by conveyer belt, free-falling is extremely again by bagging-off spout for tealeaves
In packaging bag, tealeaves is set to realize that the 4th is uniformly assorted in packaging bag.Thus the stream that heap machine just completes whole tea blending is spelled
Journey.The present invention once completes the assorted of tealeaves, metering and packaging simultaneously, and the tealeaves of processing has been semi-finished product, can directly arrive life
Tealeaves finished product is processed into producing line.
Claims (5)
- A kind of 1. even heap machine of tea blending, it is characterised in that：Including the charging aperture set gradually from high to low by floor position （1）, heap feed bin（3）And storage bin（4）, the heap feed bin（3）Outside is in barrel-shaped, heap feed bin（3）Top be provided with spread tea set （2）, heap feed bin（3）Bottom be provided with multiple small feed bins, described spreads tea set（2）In umbrella shape shape, by spreading tea set rotating shaft（12）, top Lid（8）, middle plate（9）Formed with support, in middle plate（9）Lower section be provided with multigroup reverse L type material-dividing groove（10）, per component hopper （10）It is in the cutting plate of fan-shaped array together from long to short successively by polylith（11）Composition, material-dividing groove（10）It is fixed on support On, described spreads tea set rotating shaft（12）Pass through sector gear（13）It is connected to heap feed bin rotating shaft（14）On, heap feed bin rotating shaft（14） Pass through shaft coupling（15）And reductor（16）With motor（17）It is connected, the bottom of each small feed bin is designed with a fan material door （21）, the feed bin door（21）One end heap feed bin is fixed on by hinge（3）Bottom, the other end pass through steel wire rope（20）It is fixed In feed bin door pivot（19）On, described storage bin（4）In funnel-form, storage bin（4）Positioned at feed bin door（21）Lower section, storing up Feed bin（4）Lower section be provided with discharging opening（5）, in discharging opening（5）Lower section be provided with belt conveyor（6）And feeding device（7）.
- A kind of 2. even heap machine of tea blending according to claim 1, it is characterised in that：Each feed bin door pivot（19）All connect It is connected to brake（18）, brake（18）Pass through shaft coupling（15）And reductor（16）With motor（17）It is connected.
- A kind of 3. even heap machine of tea blending according to claim 1, it is characterised in that：Described heap feed bin rotating shaft（14）Have Two, two heap feed bin rotating shafts（14）Between pass through shaft coupling（15）It is connected.
- A kind of 4. even heap machine of tea blending according to claim 1, it is characterised in that：In storage bin（4）Discharging opening（5） Material roller is taken off in inside provided with one.
- A kind of 5. even heap machine of tea blending according to claim 1, it is characterised in that：In belt conveyor（6）Outlet End is provided with metering device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711153730.5A CN107691681A (en) | 2017-11-20 | 2017-11-20 | A kind of even heap machine of tea blending |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711153730.5A CN107691681A (en) | 2017-11-20 | 2017-11-20 | A kind of even heap machine of tea blending |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107691681A true CN107691681A (en) | 2018-02-16 |
Family
ID=61180378
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711153730.5A Pending CN107691681A (en) | 2017-11-20 | 2017-11-20 | A kind of even heap machine of tea blending |
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| Country | Link |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108719506A (en) * | 2018-04-02 | 2018-11-02 | 湖北省农业科学院果树茶叶研究所 | A kind of tea base feeding-distribution device application method |
| CN108946199A (en) * | 2018-04-02 | 2018-12-07 | 湖北省农业科学院果树茶叶研究所 | A kind of tea base feeding-distribution device |
| CN109673774A (en) * | 2018-08-15 | 2019-04-26 | 贵州省石阡正岩苔生态茶业有限公司 | A kind of tea blending system |
| CN111919937A (en) * | 2020-08-06 | 2020-11-13 | 湘丰茶业集团有限公司 | Even heap device of jasmine tea processing blending |
| CN112006126A (en) * | 2020-09-07 | 2020-12-01 | 黄山王光熙松萝茶业股份公司 | Process method for preparing export tea by using exogenous enzyme |
| CN114403243A (en) * | 2021-12-02 | 2022-04-29 | 华南农业大学 | Mechanized tea production process for reducing tea damage |
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| CN112006126A (en) * | 2020-09-07 | 2020-12-01 | 黄山王光熙松萝茶业股份公司 | Process method for preparing export tea by using exogenous enzyme |
| CN114403243A (en) * | 2021-12-02 | 2022-04-29 | 华南农业大学 | Mechanized tea production process for reducing tea damage |
| CN114403243B (en) * | 2021-12-02 | 2023-06-23 | 华南农业大学 | Mechanized tea production process capable of reducing tea damage |
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