CN105166098B - Tea leaf homogenizing and piling machine - Google Patents
Tea leaf homogenizing and piling machine Download PDFInfo
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- CN105166098B CN105166098B CN201510501866.5A CN201510501866A CN105166098B CN 105166098 B CN105166098 B CN 105166098B CN 201510501866 A CN201510501866 A CN 201510501866A CN 105166098 B CN105166098 B CN 105166098B
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- 241001122767 Theaceae Species 0.000 claims abstract description 102
- 238000007599 discharging Methods 0.000 claims abstract description 21
- 238000005192 partition Methods 0.000 claims abstract description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 25
- 238000012544 monitoring process Methods 0.000 claims description 14
- 229910052742 iron Inorganic materials 0.000 claims description 13
- 230000008093 supporting effect Effects 0.000 claims description 9
- 238000000265 homogenisation Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 239000000463 material Substances 0.000 abstract description 2
- 239000011232 storage material Substances 0.000 abstract 1
- 238000002156 mixing Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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Abstract
The invention discloses a tea leaf homogenizing machine which comprises a homogenizing port, a conveying belt, a control box and a homogenizing box, wherein a tea spreader assembly, an upper end control bin, a lower end control bin and a discharging pipe are sequentially arranged in the control box from top to bottom, a partition plate is arranged between the upper end control bin and the lower end control bin, and a plurality of shutter tea leaves are sequentially distributed on the partition plate, are subjected to second homogenizing in the control box and then enter the homogenizing box for third homogenizing. The invention has simple and compact structure and low production cost; the tea leaves are uniformly mixed for three times by using the uniform stacking opening, the control box and the uniform stacking box respectively; all the components are automatically controlled by the controller, so that the labor is greatly saved, the production efficiency is improved, the sanitation degree is improved, and the stability of the product quality is ensured; there are two control bins, close shutter and reuse first control bin and store up the material after the second control storage material of bottom is full, ensured the continuity of production for the staff has obtained rational utilization, has reduced labour cost.
Description
Technical Field
The invention relates to the technical field of tea processing, in particular to a tea homogenizing and stacking machine.
Background
The tea homogenizing machine is a finished tea device for mixing refined and processed tea with different grades of screening numbers according to a proportion to form a standard sample, and mainly comprises a combined tea homogenizing machine, a travelling type tea homogenizing machine, a scattering disc type tea homogenizing machine, a drum type tea homogenizing machine, an automatic blending type tea homogenizing machine, a box type tea homogenizing machine and a silo type tea homogenizing machine. Wherein the silo type tea leaf homogenizing and stacking machine is more in use.
The common silo type tea leaf homogenizing and stacking machine simply performs homogenizing and stacking in a silo, is not matched with the tea leaf homogenizing and stacking machine to enter a tea leaf production line, has high degree of automation, and has a simple structure, but the production line has less application; the existing silo type tea leaf homogenizing and stacking machine only has one control bin, after the control bin is full, the links of subsequent microwave aroma extraction, winnowing impurity removal, metering, weighing, packaging and the like are all completed, and all tea leaves in the control bin can enter the next homogenizing and stacking of the tea leaves with different levels, so that the use of the homogenizing and stacking machine cannot guarantee the production continuity, and operators cannot reasonably use the homogenizing and stacking machine, so that the labor cost of the homogenizing and stacking machine is high.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the tea leaf homogenizing machine which has the advantages of simple structure, high homogenizing efficiency, high automation degree, reduced labor cost and capability of guaranteeing production continuity.
The technical scheme of the invention is realized as follows: the tea leaf homogenizing machine comprises a homogenizing port for carrying out primary homogenizing on tea leaves, a conveying belt, a control box and a homogenizing box, wherein a feeding port of the conveying belt is connected with the homogenizing port, the conveying belt is lifted step by step to lift the tea leaves which are subjected to primary homogenizing to the feeding port at the top of the control box, and the tail end of the conveying belt is provided with a tea discharging pipe; the tea dispenser comprises a control box, a tea dispenser assembly, an upper end control bin, a lower end control bin and a discharge pipe, wherein the tea dispenser assembly, the upper end control bin, the lower end control bin and the discharge pipe are sequentially arranged in the box body of the control box from top to bottom; a partition plate is arranged between the upper end control bin and the lower end control bin, a plurality of shutter doors are sequentially distributed on the partition plate, a hinge rod assembly for controlling the opening and closing of the shutter doors is further arranged in the upper end control bin, the hinge rod assembly comprises a plurality of hinge rods which are in one-to-one correspondence with the shutter doors, each hinge rod is connected with the shutter door corresponding to the hinge rod assembly through a rotating belt, and all the hinge rods are uniformly controlled through the hinge rod assembly so as to control the opening and closing of all the shutter doors; the outer end of the control box is also provided with an operation corridor which is connected with the hinge assembly and controls the hinge assembly to move; the upper end of the lower end control bin is a cylindrical bin body, the lower end of the lower end control bin is an inverted conical barrel, and the discharging pipe is arranged at the bottom of the lower end control bin; the discharge hole of the discharge pipe is connected with the feed inlet of the homogenizing box, and tea leaves enter the homogenizing box for third homogenizing after being subjected to second homogenizing in the control box. After the third time of uniform piling is completed in the uniform piling box, the tea outlet of the uniform piling box is opened, and the uniformly piled tea leaves can enter the links of microwave aroma extraction, winnowing impurity removal, metering, weighing, packaging and the like.
Furthermore, the wall of the control box consists of a fixed frame and galvanized iron sheets uniformly paved on the inner side of the fixed frame.
Further, the outside of the wall of the control box is provided with a supporting block, and the control box is fixed on the indoor wall through the supporting block.
Further, the control box is a cylinder body with conical upper and lower ends and cylindrical middle.
Furthermore, a lifting and conveying mechanism is arranged below the discharging pipe, and tea leaves at the discharging pipe enter the even stacking box after being lifted and conveyed by the lifting and conveying mechanism.
Further, a first monitoring door is arranged on the upper end control bin.
Further, a second monitoring door is arranged on the lower end control bin.
Further, a Qianshu cylinder is arranged in the control box, the upper end of the Qianshu cylinder is arranged at the lower end of the tea spreader assembly, and the lower end of the Qianshu cylinder penetrates through the bottom of the control box and extends out of the control box.
Further, four symmetrically distributed brackets are arranged at the bottom of the control box, the bottom of each bracket is connected with a plain concrete block, an iron plate is embedded in each plain concrete block, and the iron plates are connected with the bottoms of the brackets.
Further, the tea leaf homogenizing machine is also provided with a controller for automatically controlling all the components.
The technical conception of the invention is as follows: the three times of uniform piling are respectively carried out by adopting the uniform piling port, the control box and the uniform piling box, and the three times of uniform piling are respectively carried out in sequence, so that the mixing effect of the tea is better and more uniform; the controller can control the conveying efficiency of the conveying belt, so as to control the quantity of tea leaves entering the control box and control the efficiency of the whole homogenizing and piling process; the controller controls the operation corridor so as to control the opening and closing of the shutter door, the lower control bin is used for carrying out uniform piling when the shutter door is opened, and the upper control bin does not work; after the tea leaves are piled evenly in the lower end control bin, the shutter door is closed to pile evenly the next batch of tea leaves with different grades, and the tea leaves are gathered in the upper end control bin and cannot contact with the lower end control bin, so that mixing of the upper tea leaves and the lower tea leaves cannot be caused, and quality is not affected. The controller can control the discharging speed of the discharging pipe to control the uniform stacking speed of the whole control box, so that the automatic control of the whole device is realized by arranging the controller, the labor force can be effectively reduced, the production efficiency is improved, the sanitary quality is improved, and the stability of products is ensured.
The invention has the beneficial effects that: the invention has simple and compact structure and low production cost; the tea leaves are uniformly mixed for three times by using the uniform stacking opening, the control box and the uniform stacking box respectively; all the components are automatically controlled by the controller, so that the labor is greatly saved, the production efficiency is improved, the sanitation degree is improved, and the stability of the product quality is ensured; there are two control bins, close shutter and reuse first control bin and carry out the storage after the second control storehouse material of bottom is full, when tealeaves in the second control bin gets into next flow, can carry out the even heap operation of a tealeaves of different levels in addition, ensured the continuity of production for the staff has obtained rational utilization, has reduced labour cost.
Drawings
The invention is described in further detail below in connection with the embodiments in the drawings, but is not to be construed as limiting the invention in any way.
Figure 1 is a schematic diagram of a front elevation structure of a tea leaf homogenizing and stacking machine.
Figure 2 is a schematic diagram of a side elevation structure of a tea leaf homogenizing pile.
In the figure, a 1-control box, a 2-even stacking box, a 3-tea discharging pipe, a 4-tea scattering device assembly, a 5-upper control bin, a 6-lower control bin, a 7-discharging pipe, an 8-shutter door, a 9-hinge rod assembly, a 10-rotating belt, an 11-operation gallery, a 12-first monitoring door, a 13-second monitoring door, a 14-bracket, a 15-sample cylinder, a 16-lifting transmission mechanism, a 17-plain concrete block and an 18-iron plate.
Detailed Description
Referring to fig. 1 and 2, the tea leaf homogenizing machine comprises a homogenizing port for carrying out primary homogenizing on tea leaves, a conveying belt, a control box 1 and a homogenizing box 2, wherein a feeding port of the conveying belt is connected with the homogenizing port, the conveying belt is lifted step by step to lift the tea leaves which are primarily homogenized to the feeding port at the top of the control box 1, and a tea discharging pipe 3 is arranged at the tail end of the conveying belt; the tea dispenser assembly 4, the upper end control bin 5, the lower end control bin 6 and the discharge pipe 7 are sequentially arranged in the box body of the control box 1 from top to bottom, a feed inlet of the tea dispenser assembly 4 is connected with a discharge hole of the lower tea pipe 3, the discharge hole of the tea dispenser assembly 4 is arranged above the upper end control bin 5, and tea leaves uniformly fall into the upper end control bin 5 after being discharged from the tea dispenser assembly 4; a partition plate is arranged between the upper end control bin 5 and the lower end control bin 6, a plurality of shutter doors 8 are sequentially distributed on the partition plate, a hinge rod assembly 9 for controlling the opening and closing of the shutter doors 8 is further arranged in the upper end control bin 5, the hinge rod assembly 9 comprises a plurality of hinge rods corresponding to the shutter doors 8 one by one, each hinge rod is connected with the shutter door 8 corresponding to the hinge rod assembly through a rotating belt 10, and all the hinge rods are uniformly controlled through the hinge rod assembly 9 so as to control the opening and closing of all the shutter doors 8; the outer end of the control box 1 is also provided with an operation corridor 11 which is connected with the hinge assembly 9 and controls the hinge assembly 9 to move; the upper end of the lower end control bin 6 is a cylindrical bin body, the lower end of the lower end control bin is an inverted conical barrel, and the discharging pipe 7 is arranged at the bottom of the lower end control bin 6; the discharge hole of the discharge pipe 7 is connected with the feed inlet of the homogenizing box 2, and tea leaves enter the homogenizing box 2 for third homogenizing after being subjected to second homogenizing in the control box 1. The three times of homogenization is respectively carried out by adopting the homogenization port, the control box 1 and the homogenization box 2, and the three times of homogenization are respectively carried out in sequence, so that the mixing effect of the tea is better and more uniform.
The wall of the control box 1 consists of a fixed frame and galvanized iron sheets uniformly paved on the inner side of the fixed frame. The fixed frame is formed by a plurality of cross beams in a cross distribution mode, galvanized iron sheets are fixed with the fixed frame through bolts, and a sealed box body is formed in the fixed frame for tea leaves to be stacked evenly.
The outside of the wall of the control box 1 is provided with a supporting block, and the control box 1 is fixed on the indoor wall through the supporting block. The supporting block is the same annular with the outer wall of the box, and is positioned on the outer side of the partition plate between the upper end control bin 5 and the lower end control bin 6, and the supporting block is fixed on the inner wall of the wall body, so that the whole device can be strongly supported.
The control box 1 is a cylinder body with conical upper and lower ends and cylindrical middle. The cylindrical barrel body in the middle can ensure that the uniform piling operation can be carried out in a relatively wide space, so that the problem of uneven uniform piling in a narrow space is avoided, and local tea piling is prevented; the cone shape at the bottom can effectively gather the uniformly piled tea leaves, so that the tea leaves can be conveniently sent out from the discharging pipe 7.
A lifting and conveying mechanism 16 is arranged below the discharging pipe 7, and tea leaves at the discharging pipe 7 enter the homogenizing pile box 2 after being lifted and conveyed by the lifting and conveying mechanism 16. The lifting and conveying mechanism 16 is used for conveying tea leaves which are subjected to secondary uniform stacking in the discharging pipe 7 into the uniform stacking box 2, the lifting and conveying mechanism 16 is obliquely arranged so as to lift upwards in a step-by-step lifting mode, and the tea leaves are conveyed into the uniform stacking box 2 when lifted to the top point, so that the process has a good mixing effect, and the effect of uniform stacking of the tea leaves can be better and uniform.
The upper control cabin 5 is provided with a first monitoring door 12. The first monitoring door 12 is used for monitoring the uniform piling condition of the tea leaves in the upper end control bin 5, such as the total amount of the tea leaves in the upper end control bin 5, the height of the tea leaves and the like. The first monitoring door 12 is sealed with the wall of the upper control cabin 5 by a film or a sealing ring.
The lower control cabin 6 is provided with a second monitoring door 13. The second monitoring door 13 is used for monitoring the uniform piling condition of the tea leaves in the lower end control bin 6, such as the total amount of the tea leaves in the lower end control bin 6, the height of the tea leaves and the like. The second monitoring door 13 is sealed with the wall of the lower control cabin 6 through a film or a sealing ring.
The control box 1 is also provided with a Qianshu 15, the upper end of the Qianshu 15 is arranged at the lower end of the tea spreader assembly 4, and the lower end of the Qianshu 15 passes through the bottom of the control box 1 and extends out of the control box 1. The sample cylinder 15 is used for randomly sampling and detecting from the control box 1, so that the quality and the uniform piling effect of the tea can be conveniently checked at any time.
Four symmetrically distributed brackets 14 are arranged at the bottom of the control box 1, plain concrete blocks 17 are connected to the bottom of the brackets 14, iron plates 18 are embedded in the plain concrete blocks 17, and the iron plates 18 are connected with the bottom of the brackets 14. The plain concrete block 17, namely the plain concrete block, connected to the bottom of the bracket 14 can provide a good supporting effect and prevent the bracket 14 from sinking, and the iron plate 17 is embedded in the plain concrete block 17, so that the iron plate 17 is connected with the bracket 14 to effectively prevent static electricity from being generated in the whole device.
The tea leaf homogenizing machine is also provided with a controller for automatically controlling all the components. The controller ensures that the whole device is automatically operated.
The above examples are provided for convenience of description of the present invention and are not to be construed as limiting the invention in any way, and any person skilled in the art will make partial changes or modifications to the invention by using the disclosed technical content without departing from the technical features of the invention.
Claims (8)
1. A tea leaf homogenizing and stacking machine which is characterized in that: the tea homogenizing machine comprises a homogenizing port for carrying out primary homogenizing on tea, a conveying belt, a control box (1) and a homogenizing box (2), wherein a feeding port of the conveying belt is connected with the homogenizing port, the conveying belt is lifted step by step to lift the tea which is homogenized to the feeding port at the top of the control box (1), and a tea discharging pipe (3) is arranged at the tail end of the conveying belt; the tea dispenser comprises a control box (1), wherein a tea dispenser assembly (4), an upper end control bin (5), a lower end control bin (6) and a discharge pipe (7) are sequentially arranged in the box body of the control box (1) from top to bottom, a feed inlet of the tea dispenser assembly (4) is connected with a discharge outlet of a lower tea pipe (3), the discharge outlet of the tea dispenser assembly (4) is arranged above the upper end control bin (5), and tea leaves uniformly fall into the upper end control bin (5) after being discharged from the tea dispenser assembly (4); a partition plate is arranged between the upper end control bin (5) and the lower end control bin (6), a plurality of shutter doors (8) are sequentially distributed on the partition plate, a hinge rod assembly (9) for controlling the opening and closing of the shutter doors (8) is further arranged in the upper end control bin (5), the hinge rod assembly (9) comprises a plurality of hinge rods which are in one-to-one correspondence with the shutter doors (8), each hinge rod is connected with the shutter door (8) corresponding to the hinge rod assembly through a rotating belt (10), and all the hinge rods are uniformly controlled through the hinge rod assembly (9) so as to control the opening and closing of all the shutter doors (8); the outer end of the control box (1) is also provided with an operation corridor (11) which is connected with the hinge assembly (9) and controls the hinge assembly (9) to move; the upper end of the lower end control bin (6) is a cylindrical bin body, the lower end of the lower end control bin is an inverted conical cylinder, and the discharging pipe (7) is arranged at the bottom of the lower end control bin (6); a discharge hole of the discharge pipe (7) is connected with a feed hole of the homogenizing box (2), and tea leaves enter the homogenizing box (2) for third homogenizing after being subjected to second homogenizing in the control box (1); a lifting transmission mechanism (16) is arranged below the discharging pipe (7), tea leaves at the position of the discharging pipe (7) enter the homogenizing box (2) after being lifted by the lifting transmission mechanism (16), the lifting transmission mechanism (16) is obliquely arranged to lift upwards in a step-by-step lifting mode, and the tea leaves are sent into the homogenizing box (2) when lifted to the top point, and a controller for automatically controlling all components is further arranged on the tea homogenizing machine;
the three times of homogenization are respectively carried out by adopting a homogenization port, a control box (1) and a homogenization box (2), and the three times of homogenization are respectively carried out in sequence; the controller controls the operation corridor so as to control the opening and closing of the shutter door (8), the lower control bin (6) is used for carrying out uniform piling when the shutter door (8) is opened, and the upper control bin (5) does not work; when the tea leaves are piled evenly by the lower control bin (6), the shutter door (8) is closed to carry out the next tea leaves with different grades evenly; the controller controls the uniform stacking speed of the whole control box (1) by controlling the discharging speed of the discharging pipe (7).
2. A tea leaf homogenizing machine as claimed in claim 1, wherein: the wall of the control box (1) consists of a fixed frame and galvanized iron sheets uniformly paved on the inner side of the fixed frame.
3. A tea leaf homogenizing machine as claimed in claim 1, wherein: the control box is characterized in that a supporting block is arranged on the outer side of the box wall of the control box (1), and the control box (1) is fixed on an indoor wall through the supporting block.
4. A tea leaf homogenizing machine as claimed in claim 1, wherein: the control box (1) is a cylinder body with conical upper and lower ends and cylindrical middle.
5. A tea leaf homogenizing machine as claimed in claim 1, wherein: the upper end control bin (5) is provided with a first monitoring door (12).
6. A tea leaf homogenizing machine as claimed in claim 1, wherein: the lower end control bin (6) is provided with a second monitoring door (13).
7. A tea leaf homogenizing machine as claimed in claim 1, wherein: the control box (1) is also internally provided with a Qianshu (15), the upper end of the Qianshu (15) is arranged at the lower end of the tea spreader assembly (4), and the lower end of the Qianshu (15) passes through the bottom of the control box (1) and extends out of the control box (1).
8. A tea leaf homogenizing machine as claimed in claim 1, wherein: four symmetrically distributed brackets (14) are arranged at the bottom of the control box (1), plain concrete blocks (17) are connected to the bottom of the brackets (14), iron plates (18) are embedded in the plain concrete blocks (17), and the iron plates (18) are connected with the bottom of the brackets (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510501866.5A CN105166098B (en) | 2015-08-15 | 2015-08-15 | Tea leaf homogenizing and piling machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510501866.5A CN105166098B (en) | 2015-08-15 | 2015-08-15 | Tea leaf homogenizing and piling machine |
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| Publication Number | Publication Date |
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| CN105166098A CN105166098A (en) | 2015-12-23 |
| CN105166098B true CN105166098B (en) | 2023-10-27 |
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| CN201510501866.5A Active CN105166098B (en) | 2015-08-15 | 2015-08-15 | Tea leaf homogenizing and piling machine |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106900892A (en) * | 2017-02-23 | 2017-06-30 | 陕西鹏翔茶业有限公司 | Double even heap machines of storehouse tealeaves |
| CN107691681A (en) * | 2017-11-20 | 2018-02-16 | 云南下关沱茶（集团）股份有限公司 | A kind of even heap machine of tea blending |
| CN111919937B (en) * | 2020-08-06 | 2023-07-25 | 湘丰茶业集团有限公司 | Jasmine tea processing, blending and stacking device |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201550548U (en) * | 2009-09-11 | 2010-08-18 | 福建福安市城湖茶叶有限公司 | Tea finished product program control blending machine |
| CN202722413U (en) * | 2012-08-17 | 2013-02-13 | 黄山市祁门香茶业有限公司 | Uniformly heaping device used in refining of Keemun black tea |
| CN204194411U (en) * | 2014-10-27 | 2015-03-11 | 湖南省茶业集团股份有限公司 | Cylinder even heap machine fully-automatic production device |
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2015
- 2015-08-15 CN CN201510501866.5A patent/CN105166098B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201550548U (en) * | 2009-09-11 | 2010-08-18 | 福建福安市城湖茶叶有限公司 | Tea finished product program control blending machine |
| CN202722413U (en) * | 2012-08-17 | 2013-02-13 | 黄山市祁门香茶业有限公司 | Uniformly heaping device used in refining of Keemun black tea |
| CN204194411U (en) * | 2014-10-27 | 2015-03-11 | 湖南省茶业集团股份有限公司 | Cylinder even heap machine fully-automatic production device |
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