CN114403243A - Mechanized tea production process for reducing tea damage - Google Patents
Mechanized tea production process for reducing tea damage Download PDFInfo
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- CN114403243A CN114403243A CN202111473923.5A CN202111473923A CN114403243A CN 114403243 A CN114403243 A CN 114403243A CN 202111473923 A CN202111473923 A CN 202111473923A CN 114403243 A CN114403243 A CN 114403243A
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- tea
- mixing
- mixing barrel
- raw tea
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
Abstract
The invention relates to the technical field of tea production, in particular to a mechanized tea production process for reducing tea damage, which comprises the following steps of S1, respectively collecting tea leaves in different production areas, and respectively making the tea leaves in the production areas into raw tea; s2, preliminarily mixing the raw tea in each production area according to the proportion to prepare mixed raw tea; s3, the mixed raw tea is input into a mixing cylinder for mechanical blending, the mixing cylinder automatically outputs the mixed and blended raw tea at the same time of mixing and blending the raw tea to prepare the blended raw tea with consistent grade, the mixing cylinder is horizontally placed, when the mixing cylinder blends tea, the mixing cylinder rotates, a blade track rotates along with the mixing cylinder, the raw tea is output from the mixing cylinder along with the rotation of the blade track, the inclined blades mix the raw tea and guide and transmit the raw tea, the production process can blend the tea at various places uniformly to the maximum extent, the quality stability of the tea at the same batch is effectively maintained, the integrity of the tea is maintained, and the tea blending efficiency is high.
Description
Technical Field
The invention relates to the technical field of tea production, in particular to a mechanized tea production process for reducing tea damage.
Background
After purchasing tea leaves from different places, tea leaf manufacturers can make tea leaves uniformly. However, in actual production, tea leaves in different production areas, even tea of the same variety, have different qualities. Therefore, the quality of the same tea is often inconsistent, which affects the quality consistency of the tea and the experience of the consumer.
At present, in order to realize stable and consistent tea quality, the prior art uniformly mixes the same kind of tea from different producing areas. At present, tea leaves are uniformly mixed mainly by means of manual operation, so that the efficiency is low, the integrity of the tea leaves is easily damaged, the mixing effect is unstable, and the problem of consistent and stable quality of the tea leaves cannot be effectively solved.
Disclosure of Invention
The invention aims to avoid the defects in the prior art and provide a mechanized tea leaf production process for reducing tea leaf damage, which can uniformly blend tea leaves in various places to the maximum extent, effectively maintain the quality stability of the tea leaves in the same batch, maintain the integrity of the tea leaves and have the advantage of high tea leaf blending efficiency.
In order to achieve the purpose, the invention provides the following technical scheme:
provides a mechanized tea production process for reducing tea damage, which comprises the following steps,
s1, collecting the tea leaves in different production areas respectively, and preparing the tea leaves in the production areas into raw tea respectively;
s2, preliminarily mixing the raw tea in each production area according to the proportion to prepare mixed raw tea;
s3, inputting the mixed raw tea into a mixing barrel for mechanical blending, wherein the mixing barrel automatically outputs the raw tea while mixing and blending the raw tea to prepare blended raw tea with consistent grade;
wherein, will mixing barrel level is placed, be equipped with two at least blade tracks in the mixing barrel, every blade track is followed the spiral extension of inner wall of mixing barrel, and every blade track follows the feed inlet of mixing barrel extends to the discharge gate of mixing barrel aligns between the adjacent blade track and extends and arrange, and every blade track comprises a plurality of oblique blade, every oblique blade all dorsad the internal face of mixing barrel comes the crooked hunch-up, and is same adjacent oblique blade on the blade track aligns and arranges, and the inboard curved surface of the oblique blade between the adjacent blade track is carried on the back mutually, when mixing barrel assembles tealeaves, mixing barrel is rotatory, and the blade track is followed mixing barrel is rotatory, and the mao tea is followed the rotation of blade track is exported mixing barrel, oblique blade mixes mao tea and direction transmission mao tea.
The working principle of the tea production process is as follows:
the tea leaves in various regions are mixed in proportion, so that the quality of all the tea leaves is unified, and the problem of different quality of the tea leaves in various regions due to different growth environments is avoided; firstly, stacking tea leaves by manual preliminary mixing, wherein only the preliminary mixing cannot excessively carry out the manual mixing, otherwise the tea leaves are easy to damage, then inputting the tea leaves to be blended after the preliminary mixing into a mixing barrel from a feed inlet, wherein blade tracks of the mixing barrel are spirally distributed, and the mixing barrel drives the blade tracks to rotate in the rotating process so as to send the tea leaves to a discharge outlet from the feed inlet; meanwhile, in the rotating process, tea can be mixed back and forth in the mixing cylinder, and due to the fact that the inclined blades are bent and arched, the bent and arched inclined blades can support and guide tea, the collision between the tea and the tea is buffered, the collision between the tea and the inner wall surface of the mixing cylinder is buffered, damage to the tea is avoided, the integrity of the tea is kept, the inclined blades also play a role in stirring, the tea can be effectively mixed, and the stirring effect of the tea in the mixing cylinder is improved.
In some embodiments, the mixing and blending time of the mixed raw tea in the mixing drum is 1min to 3 min.
In some embodiments, in S2, the raw tea is preliminarily mixed by manually scooping the raw tea with a scoop.
In some embodiments, after S3, the mixing drum is counter-rotated to clean the mixing drum.
In some embodiments, in S3, the mixed raw tea is fed into the feeding hole of the mixing barrel through a conveying belt, the conveying belt is divided into a plurality of filling grids along the length direction of the conveying belt, and the mixed raw tea is uniformly distributed in the filling grids.
In some embodiments, the tea leaves in each pay zone are initially mixed in the same ratio in S2.
The mechanical tea production process for reducing tea damage has the beneficial effects that:
(1) the mechanized tea production process mixes the tea leaves of all places according to a proportion, unifies the quality of all the tea leaves, avoids the problem of different quality of the tea leaves of all the places due to different growing environments, and can produce the tea leaves with stable quality.
(2) The mechanized tea production process adopts the mixing cylinder, and through the arrangement of the rotating blade track and the inclined blades, the tea can be automatically transmitted under the rotation of the mixing cylinder, the tea with different qualities can be uniformly mixed, and the integrity of the tea can be kept in the mixing process.
(3) The mixing cylinder in the mechanized tea production process for reducing tea damage provided by the invention is provided with the plurality of inclined blades, so that tea can be uniformly and efficiently mixed, and the mixing efficiency is guaranteed to be improved.
Drawings
Fig. 1 is a schematic structural diagram of a tea leaf blending machine according to an embodiment.
Fig. 2 is another visual structure diagram of the tea leaf blending machine of the embodiment.
Fig. 3 is a schematic structural view of the interior of a mixing cylinder of the tea leaves mosaic machine of the embodiment.
FIG. 4 is a partial schematic view of the angled blades and the inner wall of the mixing bowl.
Reference numerals
A mixing cylinder 1; a blade rail 2; a feed port 4; a discharge port 5; a diagonal vane 6; a curved arching surface 7; a conveyor belt 8; and a loading grid 9.
Detailed Description
The present invention will be described in detail below with reference to specific embodiments and the accompanying drawings.
Example 1
The mechanized tea leaf production process for reducing damage to tea leaves disclosed in this embodiment comprises the following steps,
s1, collecting the tea leaves in different production areas respectively, and preparing the tea leaves in the production areas into raw tea respectively;
s2, preliminarily mixing the raw tea in each production area according to the proportion to prepare mixed raw tea;
s3, inputting the mixed raw tea into a mixing barrel for mechanical blending, wherein the mixing barrel automatically outputs the raw tea while mixing and blending the raw tea to prepare blended raw tea with consistent grade;
in which, as shown in fig. 1-2, the mixing drum 1 is placed horizontally and can rotate around its central axis. As shown in fig. 3-4, at least two blade tracks 2 are arranged in the mixing cylinder 1, each blade track 2 extends spirally along the inner wall of the mixing cylinder 1, each blade track 2 extends from the feed inlet 4 of the mixing cylinder 1 to the discharge outlet 5 of the mixing cylinder 1, adjacent blade tracks 2 are aligned and extended to be arranged, and the crossing between the adjacent blade tracks 2 is avoided, so that the spiral blade tracks 2 are influenced to convey tea leaves. Every blade track 2 comprises a plurality of oblique blades 6, every oblique blade 6 all backs to the crooked hunch of one side of mixing cylinder 1 inner wall in order to form crooked hunch face 7 to adjacent oblique blade 6 on same blade track 2 aligns and arranges, and the inboard curved surface of oblique blade 6 between the adjacent blade track 2 is carried on the back mutually, makes all oblique blades 6 all crooked settings in an orderly way like this, makes all tealeaves at last to derive from mixing cylinder 1 in an orderly way, reduces the collision between the tealeaves, and then reduces the tealeaves damaged.
When tea leaves are blended in the mixing cylinder 1, the mixing cylinder 1 rotates, the blade track 2 rotates along with the mixing cylinder 1, the raw tea is output along with the rotation of the blade track 2 through the mixing cylinder 1, and the inclined blades 6 mix the raw tea and guide and transmit the raw tea.
In this embodiment, mixing cylinder 1 mixes the amalgamation 2min to the coarse tea after preliminary mixing, can match up tealeaves fast in shorter time, prevents that tealeaves from mixing the long problem that leads to the tealeaves damaged of amalgamation time.
In this embodiment, in S2, thereby by artifical shovel with the shovel move the primary tea primary mixing primary tea makes tealeaves can primary mixing like this, avoids tealeaves damaged problem to appear at the back.
In this embodiment, after S3, the mixing drum 1 is rotated in reverse to clean the mixing drum 1. I.e. the mixing drum 1 can be rotated clockwise or counter-clockwise about its central axis. The mixing cylinder 1 is provided with two steering mechanisms, the mixing cylinder 1 can be cleaned by switching the steering mechanisms, and impurities in the mixing cylinder 1 are thrown out.
In this embodiment, in S3, the mixed raw tea is fed into the feed inlet 4 of the mixing cylinder 1 through the conveyor belt 8, the conveyor belt 8 is divided into a plurality of filling grids 9 along the length direction thereof, and the mixed raw tea is uniformly distributed in the filling grids 9. This check 9 of feeding then is used for splendid attire tealeaves to make tealeaves can distribute on transmission band 8 uniformly, avoids the tealeaves on the transmission band 8 to distribute unevenly, causes tealeaves to piece together inhomogeneous.
In some embodiments, the tea leaves in each pay zone are initially mixed in the same ratio in S2. The tea leaves with the same proportion are convenient to mix.
Example 2
The difference between this embodiment and embodiment 1 is that the mixing cylinder 1 mixes and blends the primarily mixed raw tea for 1min, and other components and principles are the same as those in embodiment 1, and are not described herein again.
Example 3
The difference between this embodiment and embodiment 1 is that the mixing cylinder 1 mixes and blends the primarily mixed raw tea for 3min, and other components and principles are the same as those in embodiment 1, and are not described herein again.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention, and not for limiting the protection scope of the present invention, although the present invention is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.
Claims (6)
1. A mechanized tea production process for reducing tea damage is characterized in that: comprises the following steps of (a) carrying out,
s1, collecting the tea leaves in different production areas respectively, and preparing the tea leaves in the production areas into raw tea respectively;
s2, preliminarily mixing the raw tea in each production area according to the proportion to prepare mixed raw tea;
s3, inputting the mixed raw tea into a mixing barrel for mechanical blending, wherein the mixing barrel automatically outputs the raw tea while mixing and blending the raw tea to prepare blended raw tea with consistent grade;
wherein, will mixing barrel level is placed, be equipped with two at least blade tracks in the mixing barrel, every blade track is followed the spiral extension of inner wall of mixing barrel, and every blade track follows the feed inlet of mixing barrel extends to the discharge gate of mixing barrel aligns between the adjacent blade track and extends and arrange, and every blade track comprises a plurality of oblique blade, every oblique blade all dorsad the internal face of mixing barrel comes the crooked hunch-up, and is same adjacent oblique blade on the blade track aligns and arranges, and the inboard curved surface of the oblique blade between the adjacent blade track is carried on the back mutually, when mixing barrel assembles tealeaves, mixing barrel is rotatory, and the blade track is followed mixing barrel is rotatory, and the mao tea is followed the rotation of blade track is exported mixing barrel, oblique blade mixes mao tea and direction transmission mao tea.
2. The mechanized tea production process for reducing damage to tea leaves of claim 1, wherein: the mixing and blending time of the mixed raw tea in the mixing cylinder is 1 min-3 min.
3. The mechanized tea production process for reducing damage to tea leaves of claim 1, wherein: in S2, the mixed raw tea is obtained by stir-frying with a shovel.
4. The mechanized tea production process for reducing damage to tea leaves of claim 1, wherein: after S3, the mixing drum is rotated in reverse direction to clean the mixing drum.
5. The mechanized tea production process for reducing damage to tea leaves of claim 1, wherein: in the step S3, the mixed raw tea is input into the feed inlet of the mixing barrel through a conveying belt, the conveying belt is divided into a plurality of loading grids along the length direction of the conveying belt, and the mixed raw tea is uniformly distributed in the loading grids.
6. The mechanized tea production process for reducing damage to tea leaves of claim 1, wherein: in S2, the tea leaves in the respective producing areas are preliminarily mixed in the same ratio.
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| CN202111473923.5A CN114403243B (en) | 2021-12-02 | 2021-12-02 | Mechanized tea production process capable of reducing tea damage |
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