CN109747038A - Batch mixer - Google Patents
Batch mixer Download PDFInfo
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- CN109747038A CN109747038A CN201711080673.2A CN201711080673A CN109747038A CN 109747038 A CN109747038 A CN 109747038A CN 201711080673 A CN201711080673 A CN 201711080673A CN 109747038 A CN109747038 A CN 109747038A
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- batch mixer
- baffle
- mixing machine
- driving wheel
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- 238000002156 mixing Methods 0.000 claims abstract description 71
- 239000000843 powder Substances 0.000 claims description 39
- 230000005540 biological transmission Effects 0.000 claims description 34
- 230000007246 mechanism Effects 0.000 claims description 25
- 239000003638 chemical reducing agent Substances 0.000 claims description 24
- 239000000919 ceramic Substances 0.000 abstract description 51
- 239000003086 colorant Substances 0.000 abstract description 48
- 239000000463 material Substances 0.000 abstract description 36
- 239000011159 matrix material Substances 0.000 abstract description 22
- 230000006378 damage Effects 0.000 abstract description 5
- 229920000426 Microplastic Polymers 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 21
- 238000010586 diagram Methods 0.000 description 10
- 238000004040 coloring Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 7
- 239000002245 particle Substances 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 239000000049 pigment Substances 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000005245 sintering Methods 0.000 description 2
- 238000001694 spray drying Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000012258 stirred mixture Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000004323 axial length Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
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- 229920003023 plastic Polymers 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000012798 spherical particle Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
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Abstract
The present invention provides a kind of batch mixer.Batch mixer of the present invention, comprising: mixing machine and power device；Mixing machine includes: hollow cylinder and multiple baffles for being fixed on cylinder inboard wall, and multiple baffles are evenly arranged at least one helix centered on the axis of cylinder；The outer wall of cylinder is sequentially connected by driving wheel and power device.Batch mixer of the present invention on the hollow cylinder inner wall of mixing machine by being arranged multiple baffles, and multiple baffles are uniformly arranged at least one helix centered on the axis of cylinder, the outer wall of cylinder is sequentially connected by driving wheel and power device, drive mixing machine rotation, the ceramic matrix made with colorant is full and uniform mixes, destruction of the baffle to base-material and plastic pellet is avoided simultaneously, so that colorant mixes adherency with base-material according to default proportion, forms scheduled ceramic color.
Description
Technical field
The present invention relates to ceramics and building implement technical field more particularly to a kind of batch mixer.
Background technique
During producing ceramics, needs often to mix colorant with ceramic matrix to meet client, make to fire
The ceramics of formation have color abundant.And the granularity and degree of adhesion of colorant and ceramic matrix are most important to ceramic color.
Existing ceramic pigment coloring batch mixer generally comprises mixing machine and agitating shaft, is provided with helical-blade on agitating shaft
Piece, the rotation of motor driven agitating shaft are stirred mixture by helical blade rotation.When in use, will claim according to the proportion
Measured ceramic matrix and colorant are put into the feed inlet of mixing machine, make ceramic matrix and colorant by the Stirring of helical blade
It is mutually mixed.
But existing batch mixer agitating shaft running speed is fast, helical blade is easy to cut damage ceramic matrix and colorant
Particle, destroys the granularity of original ceramic matrix and colorant, so that the colorant quantity adhered on ceramic matrix changes, from
And to fire the ceramics formed from forming preset color.
Summary of the invention
The present invention provides a kind of batch mixer, to solve batch mixer helical blade destructible ceramic matrix and color in the prior art
Expect particle, influence the technical issues of finished product ceramics color.
The batch mixer that the present invention supplies, including mixing machine and power device；Mixing machine includes: hollow cylinder and is fixed on
Multiple baffles on cylinder inboard wall, multiple baffles are evenly arranged at least one helix centered on the axis of cylinder；
The outer wall of cylinder is sequentially connected by the first driving wheel and power device.
Batch mixer as described above, wherein multiple baffles are joined together to form a continuous helical blade.
Batch mixer as described above, wherein be arranged between the two neighboring baffle on same helix along cylinder
Spaced radial setting, and each baffle is obliquely installed both with respect to the axis of cylinder, so that powder is from the feed inlet of cylinder to going out
Material mouth movement.
Batch mixer as described above, wherein be arranged between the two neighboring baffle on same helix along cylinder
Axially overlap.
Batch mixer as described above, wherein be arranged in the overlapping portion between the two neighboring baffle on same helix
The length divided is 1st/1st to five/6th of the length of baffle.
Batch mixer as described above, wherein the diameter of the feed inlet of cylinder is less than the diameter of discharge port.
Batch mixer as described above, wherein multiple baffles are evenly distributed on a plurality of spiral centered on the axis of cylinder
On line.
Batch mixer as described above, wherein power device includes motor, speed reducer and transmission mechanism, the output of motor
The output shaft of the input axis connection of axis and speed reducer, speed reducer is connect by transmission mechanism with the first driving wheel.
Batch mixer as described above, wherein transmission mechanism includes transmission shaft and the second driving wheel；One end of transmission shaft with subtract
The output axis connection of fast machine, the other end of transmission shaft are fixedly connected with the second driving wheel；Second driving wheel and the first driving wheel connect
It connects, for transmitting power.
Batch mixer as described above, batch mixer further include rack, and the top surface of rack is provided with supporting mechanism, are used to support mixed
Barrel；Supporting mechanism includes the support roller being fixedly connected with rack and the idler wheel that is fixedly connected with cylinder body outer wall；Support roller and idler wheel
Roll connection.
Batch mixer provided by the invention, by the way that multiple baffles, and multiple gears are arranged on the hollow cylinder inner wall of mixing machine
Piece is uniformly arranged at least one helix centered on the axis of cylinder, and the outer wall of cylinder is filled by driving wheel and power
Set transmission connection, drive mixing machine rotation, the ceramic matrix made with colorant is full and uniform mixes, while avoid baffle to base-material with
The destruction of plastic pellet forms scheduled ceramic color so that colorant mixes adherency with base-material according to default proportion.
Detailed description of the invention
Described in detail below, the above and other objects, features and advantages general of the embodiment of the present invention by referring to accompanying drawing
It becomes more clearly understood from.In the accompanying drawings, by by example and it is unrestricted in a manner of multiple embodiments of the invention are said
It is bright, in which:
Fig. 1 is the structural schematic diagram of batch mixer of the present invention；
Fig. 2 is the structural schematic diagram of one embodiment of mixing machine in Fig. 1；
Fig. 3 is the main view of mixing machine in Fig. 2；
Fig. 4 is the left view of mixing machine in Fig. 2；
Fig. 5 be in Fig. 3 B to cross-sectional view；
Fig. 6 be in Fig. 3 C to cross-sectional view；
Fig. 7 is the expanded schematic diagram of mixing machine in Fig. 2；
Fig. 8 is the structural schematic diagram of another embodiment of mixing machine in Fig. 1；
Fig. 9 is the structural schematic diagram of mixing machine another embodiment in Fig. 1.
Description of symbols:
1: mixing machine；11: cylinder；
12: baffle；13: the first driving wheels；
14: feed inlet；15: discharge port；
16: idler wheel；2: motor；
3: speed reducer；4: the second driving wheels；
5: transmission shaft；6: rack；
7: support roller；8: shaft coupling.
121,122,123,124,125: baffle；
L: length of overlapped part.
Specific embodiment
During producing ceramics, needs often to mix colorant with ceramic matrix to meet client, make to fire
The ceramics of formation have color abundant.And the granularity and degree of adhesion of colorant and ceramic matrix are most important to ceramic color.
Existing ceramic pigment has dry method colorant and ceramic body stain.
In the preparation method of dry method colorant, frequently with wet ball grinding technique, it may be assumed that according to a certain percentage will be into the original of factory
Material and water mixing, are ground using ball mill, prepare the mud of certain fineness, then evaporated again by spray drying tower
Moisture in mud, to obtain the evenly sized graininess powder for meeting production requirement.These powders are dry method colorant, grain
The moisture content of son is small, and viscosity is lower, and the mobility of particle is preferable.Make ceramic matrix using dry method colorant coloring batch mixer and does
Method colorant equably mixes.The preparation process of dry method colorant is complicated, needs to carry out spray drying treatment, consumes a large amount of thermal energy.
Also, dry method colorant colour batch mixer used in colorant Costco Wholesale it is higher, because colorant is through drying, viscosity is lower, with base
Expect in mixed process, poor to the adhesive ability of base-material, after sintering ceramic tile into after mixing, effect meets the requirements to common ceramic tile,
But to medium-to-high grade ceramic tile, distributed effect or undesirable is coloured.
The novel ceramics by dry granulating technique of existing one kind then will by the way that powder to be ground into superfine dry mash
Powder is sent into pelletizer and sprays water mist, so that powder and water mixing have viscosity, and cuts stirring and forms spherical particle.It is this
Prilling process simple process, cost is relatively low, but the viscosity of colorant is high, makes if carrying out mixing with dry method colorant coloring batch mixer
Grain, revolving speed is too fast, and blending space is small, will cause granulating of uniting between colorant, will not be attached on base-material, and mixing is not achieved completely
Effect.
Because the price of ceramic body stain is lower than dry method colorant, and its to the adhesive ability of base-material than dry method colorant
Good, some enterprises are directly mixed using body stain, and still, the characteristic of ceramic body stain high viscosity to be easy in mixing
Agglomerating from embracing, formation color tablets are larger, and quality effect is poor.
Existing ceramic pigment coloring batch mixer generally comprises mixing machine and agitating shaft, is provided with helical-blade on agitating shaft
Piece, the rotation of motor driven agitating shaft are stirred mixture by helical blade rotation.When in use, will claim according to the proportion
Measured ceramic matrix and colorant are put into the feed inlet of mixing machine, make ceramic matrix and colorant by the Stirring of helical blade
It is mutually mixed.
But existing batch mixer agitating shaft running speed is fast, helical blade is easy to cut damage ceramic matrix and colorant
Particle, destroys the granularity of original ceramic matrix and colorant, so that the colorant quantity adhered on ceramic matrix changes, from
And to fire the ceramics formed from forming preset color.
For this purpose, the present invention provides a kind of novel mixing machine, made pottery with solving batch mixer helical blade destructible in the prior art
Porcelain base-material and pigment particle influence the technical issues of finished product ceramics color.
Below in conjunction with attached drawing, detailed description of the preferred embodiments, it should be appreciated that retouches in this place
The specific embodiment stated is merely to illustrate and explain the present invention, and the present invention is not limited to following specific embodiments.
Fig. 1 is the structural schematic diagram of batch mixer of the present invention；Fig. 2 is the structural schematic diagram of mixing machine in Fig. 1；Fig. 3 is in Fig. 2
The main view of mixing machine；Fig. 4 is the left view of mixing machine in Fig. 2；Fig. 5 be in Fig. 3 B to cross-sectional view；Fig. 6 be in Fig. 3 C to section view
Figure；Fig. 7 be Fig. 2 in mixing machine expanded schematic diagram, Fig. 7 be by the mixing machine in Fig. 2 along side wall axially cut off after vertical view show
It is intended to, intuitively to show the arrangement of baffle；Fig. 8 is the structural schematic diagram of another embodiment of mixing machine in Fig. 1；Fig. 9 is
The structural schematic diagram of mixing machine another embodiment in Fig. 1.
Referring to figs. 1 to Fig. 9, batch mixer provided in this embodiment includes mixing machine 1 and power device；During mixing machine 1 includes:
Empty cylinder 11 and the multiple baffles 12 being fixed on 11 inner wall of cylinder, multiple baffles 12 are evenly arranged in the axis of cylinder 11
On at least one helix centered on line；The outer wall of cylinder 11 is sequentially connected by the first driving wheel 13 with power device.
Batch mixer provided in this embodiment can be used for hybrid ceramic base-material and dry method colorant, can be used for hybrid ceramic
Base-material and ceramic body stain, it is without limitation.Batch mixer includes mixing machine 1 and power device, and power device is mixing machine 1
Power is provided, enables the ceramic matrix in mixing machine 1 and colorant is full and uniform mixes.
Mixing machine 1 includes cylinder 11 and multiple baffles 12, and cylinder 11 is hollow tubular, and one end is feed inlet 14, another
End is discharge port 15, in order to guarantee that powder can smoothly enter in cylinder 11, and to powder from feed inlet 14 to discharge port
15 mobile offer initial driving forces, referring to Fig. 3, feed inlet 14 is set as taper closing in, so that powder slides downward into along inclined-plane
In cylinder 11.Certainly, the shape of feed inlet 14 is not to be illustrated as limiting.Baffle 12 is fixedly connected with the inner wall of cylinder 11, baffle
12 can be the metal plates such as steel plate, be fixed on cylinder inboard wall by welding, being clamped etc., and baffle 12 can also be plastic part etc., lead to
It crosses the modes such as grafting and is fixed on cylinder inboard wall.
With continued reference to attached drawing 7-9, multiple baffles 12 are evenly arranged at least one spiral shell centered on the axis of cylinder 11
In spin line, wherein the rotation direction of helix is dextrorotation, and the powder in cylinder 11 is moved from feed inlet 14 to discharge port 15
It is dynamic.When carrying out powder mixing, colorant and the base-material tumble mixed in cylinder 11, a part are rotated up with baffle 12, are turned
It moves certain height colorant and base-material to be fallen by gravity towards cylinder bottom, be covered on the powder of front, powder is from feed inlet
14, towards in the moving process of discharge port 5, by repeatedly mixing, increase the frequency of exposure between colorant and base-material, are filled
Divide uniformly mixing.There are many form, multiple baffles 12 can connect to be formed continuously the arrangement of multiple baffles 12 together
Helical blade；Multiple baffles 12 can also be spaced-apart, forms gap；Or multiple baffles 12 separate, but adjacent
There is overlapping between baffle 12, is not specifically limited herein.
The outer wall of cylinder 11 is provided with the first driving wheel 13, and power device drives 1 turn of mixing machine by the first driving wheel 13
It is dynamic.First driving wheel 13 can be gear, engage for the transmission gear with power device；First driving wheel 13 is also possible to band
Wheel, sprocket wheel etc., this is not restricted.First driving wheel 13 can be the outer wall that welding, clamping etc. are fixed to cylinder 11, alternatively,
First driving wheel 13 is integrally formed with cylinder 11, the invention is not limited in this regard.Power device can use stepper motor, servo
The motor of the arbitrary structures such as motor, is also possible to other devices that can carry power, and the present invention is without limitation.
Batch mixer provided in this embodiment, by the way that multiple baffles are arranged on the hollow cylinder inner wall of mixing machine, and it is multiple
Baffle is uniformly arranged at least one helix centered on the axis of cylinder, and the outer wall of cylinder passes through driving wheel and power
Device transmission connection, drives mixing machine rotation, the ceramic matrix made with colorant is full and uniform mixes, while avoiding baffle to base-material
Scheduled ceramic color is formed so that colorant mixes adherency with base-material according to default proportion with the destruction of plastic pellet.
As a kind of embodiment of 12 arrangement of baffle, multiple baffles 12 are joined together to form a continuous spiral shell
Vane piece.
Referring to attached drawing 8, multiple baffles 12 are connected in turn to form continuous helical blade, example on same helix
Such as, the baffles such as six, seven can be set on same helix, be joined together to form helical blade.The present invention is to same
Baffle quantity on helix is not especially limited.Ceramic matrix and colorant are connected as helical blade is along the rotation of cylinder 11
It moves upwards, by gravity, powder can fall downwards, be covered on the powder of front, further mix.Also, cylinder 11
The powder of bottom is rotated with helical blade, and powder is distributed on the blade face of helical blade, and helical blade will not carry out powder
Cutting is squeezed, so that the size of powder particles will not be destroyed.The helical angle of helical blade is not answered excessive, prevents base-material and colorant from not having
It is sufficiently mixed and is exported, so that mixed effect is bad, the helical angle of helical blade is not answered too small, reduces powder mixing yet
Delivery efficiency.Those skilled in the art can be according to the revolving speed and production efficiency etc. for requiring preset hybrid standard, mixing machine
Comprehensively consider the helical angle of design helical blade.Helical blade can be one group, be also possible to multiple groups, herein with no restrictions.This
Embodiment provide batch mixer, while being stirred mixing to ceramic matrix and colorant, under the drive of helical blade from into
Material mouth 14 is towards the mobile size without destroying powder particles of discharge port 15, so that colorant is according to default proportion and base-material
Mixing adherency forms scheduled ceramic color.
As the another embodiment of 12 arrangement of baffle, the two neighboring baffle that is arranged on same helix
It is arranged between 12 along the spaced radial of cylinder 11, and each baffle 12 is obliquely installed both with respect to the axis of cylinder 11, so that powder
Material is moved from the feed inlet 14 of cylinder to discharge port 15.
Specifically, the spaced radial between the two neighboring baffle 12 on same helix along cylinder 11 is arranged in set
It sets.In conjunction with attached drawing 2,3 and attached drawing 7, wherein attached drawing 7 is that mixing machine is cut off along axial side wall, the vertical view of drawout is illustrated in Fig. 2
Scheme, adjacent two baffle 12 on same helix is not connected to, is arranged along the spaced radial of cylinder 11, same helix
On adjacent two baffle 12 between along cylinder 11 axial direction may exist gap, can also be overlapped.Certainly, multiple gears
Piece 12 can be arranged in a helix, can also be arranged in a plurality of helix.It is constantly defeated in powder mixed process in order to guarantee
Out, each baffle 12 is obliquely installed both with respect to the central axis of cylinder 11, towards discharge port 15.Those skilled in the art can be with
The tilt angle of baffle 12 is designed according to preset mixing machine revolving speed, hybrid standard etc..Preferably each 12 phase of baffle of the present embodiment
2 degree to 4 degree are tilted for the central axis of cylinder 11, the revolving speed of mixing machine 1 preferably per minute 10 goes to 20 turns.
Further, it is arranged between the two neighboring baffle 12 on same helix between the axial presence of cylinder 11
Gap, in mixed process, powder a part with baffle 12 rotate upwards, fall, tumble mixed, some is in cylinder 11
Inner wall rotation is upward, falls, tumble mixed, and inclined baffle 12 makes powder mobile towards discharge port 15, and powder is in gap location
Inner wall on gather, rotation rolling advance.
In order to mix base-material and colorant more fully, powder is avoided to gather and shadow on the cylinder inboard wall of baffle gap location
It rings mixed effect and mixing efficiency, the present embodiment is preferably placed between the two neighboring baffle 12 on same helix along cylinder
The axial direction of body 11 overlaps.
Referring to attached drawing 3 and attached drawing 7, the axis of two neighboring baffle 121 and baffle 122 on same helix along cylinder 11
Line partly overlaps, and those skilled in the art can design the length of overlapping according to the actual situation, and this is not restricted.In powder reality
In the mixed process of border, the powder on baffle 121 can be upward with the rotation of baffle 121, during upwards, part powder meeting
Axial plate face along baffle 121 moves forward, and falls, is covered on the powder of front, also towards baffle 122, baffle 125 etc.
A part of powder can fall to downwards baffle 123, baffle 124 etc., when baffle 121 turns over the axis horizontal position of cylinder 11,
Powder can accelerate forward or move down, and the mixing number of powder increases, guarantee base-material and coloring material for mixing more sufficiently.
Further, the present embodiment is preferably placed in the overlapping between the two neighboring baffle 12 on same helix
Partial length is 1st/1st to five/6th of the length of baffle 12, two neighboring on same helix referring to Fig. 3
Length of overlapped part L is preferably 1st/1st to five/6th of 12 axial length of baffle between baffle 12, is made on baffle 12
The forward movement of powder a part is fallen, and a part of powder can also be fallen vertically downward, is increased powder and is contacted with each other chance, makes
It obtains base-material and coloring material for mixing is more uniform.
In some embodiments, the diameter of the feed inlet 14 of cylinder 11 is less than the diameter of discharge port 15.Specifically, cylinder 11
The inner diameter of feed inlet 14 be less than the inner diameter of discharge port 15, the inner wall of cylinder 11 is conical, and multiple baffles 12 are
On even at least one helix being arranged in centered on the axis of cylinder 11.In the present embodiment, multiple baffles 12 can connect
It is connected together to form a continuous helical blade；Alternatively, being arranged between the two neighboring baffle 12 on same helix
Spaced radial along cylinder 11 is arranged, and each baffle 12 can be obliquely installed relative to the axis of cylinder 11, can also be parallel to
The axis direction of cylinder 11, it is identical as the arrangement form of baffle in above-described embodiment, and the inner wall of cylinder 11 is conical, and it can
So that powder is easier advance mobile from feed inlet 14 to discharge port 15.
In order to improve the diversity of base-material and coloring material for mixing form, so that base-material and coloring material for mixing is more uniform, it is multiple
Baffle 12 is evenly distributed on a plurality of helix centered on the axis of cylinder 11.
Specifically, multiple baffles 12 are evenly distributed on a plurality of helix centered on the axis of cylinder 11, for example, can
To be six helixes, it is also possible to seven helixes, herein with no restrictions.Multiple baffles 12 can connect forms one together
A continuous helical blade is provided with multiple helical blades in cylinder 11, and for example, referring to attached drawing 9, multiple baffles 12 are uniformly distributed
On three helixes centered on the axis of cylinder 11, three helical blades are formed.Alternatively, referring to Fig. 3 to Fig. 6, it is multiple
Baffle 12 is arranged along the circumferencial direction uniform intervals of 11 inner wall of cylinder, such as six baffles, along 11 inner wall circumferencial direction of cylinder, often
It is arranged one every 60 degree, is then starting baffle with this six baffles, multiple baffles 12 go out along six parallel helixes directions
The setting of the interval of material mouth 15, forms six helix baffles.In specific arrangement, baffle 122 is revolved with respect to 121 circumference of baffle
Turn certain angle arrangement, between baffle 121 and baffle 123, such as can be 10 degree, 20 degree, 30 degree etc., referring to Fig. 5
And Fig. 6, baffle 122 rotate 30 degree relative to 121 circumferencial direction of baffle, two adjacent 12 circumference of baffle on same helix
Direction rotates 30 degree, but invention is not limited thereto, and those skilled in the art can be designed according to the actual situation.
On the basis of the above embodiments, power device includes motor 2, speed reducer 3 and transmission mechanism, motor 2 it is defeated
The output shaft of the input axis connection of shaft and speed reducer 3, speed reducer 3 is connect by transmission mechanism with the first driving wheel 13.
Specifically, power device is the powered rotation of mixing machine, including motor 2, speed reducer 3 and transmission mechanism,
Motor 2 preferred variable-frequency motor, such as threephase asynchronous machine, DC brushless motor, AC brushless electric machine and switched reluctance machines etc.,
Change the output revolving speed of motor by changing the frequency of variable-frequency motor, to change the velocity of rotation of mixing machine 1, and then controls
The speed and effect of mixing.The output shaft of motor 2 and the input axis connection of speed reducer 3, further decrease mixing by speed reducer
Cylinder 1 revolving speed, avoid 1 revolving speed of mixing machine too fastly cylinder 11 inner wall formed centrifugal force and oppress colorant adherency it is agglomerating.This hair
The bright specific structure to motor and speed reducer is with no restrictions.
The output shaft of speed reducer 3 is connect by transmission mechanism with the first driving wheel 13, by the power of motor 2 and speed reducer 3
Pass to mixing machine 1.Speed reducer 3 can be worm-gear speed reducer, planetary reducer etc..Transmission mechanism can be gear drive
Mechanism is also possible to tape handler chain-drive mechanism or axis transmission etc..
In some embodiments, transmission mechanism includes transmission shaft 5 and the second driving wheel 4；One end of transmission shaft 5 and speed reducer
3 output axis connection, the other end of transmission shaft 5 are fixedly connected with the second driving wheel 4；Second driving wheel 4 and the first driving wheel 13
Connection, for transmitting power.
Specifically, transmission mechanism includes transmission shaft 5 and the second driving wheel 4, one end of transmission shaft 5 and the output of speed reducer 3
Axis connection, one end of transmission shaft 5 can be used shaft coupling with the output shaft of speed reducer 3 and connect, such as diaphragm coupling, elasticity connection
Axis device etc..Second driving wheel 4 is fixed on the other end of transmission shaft 5, and the second driving wheel 4 is connect with the first driving wheel 13, with transmitting
Power.
Preferably, the second driving wheel 4 be driving gear, the first driving wheel 13 be driven gear, by driving gear with from
The engagement of moving gear connects, with smooth transfer power.Driving gear and driven gear can be involute spur gear, be also possible to
The gear of other forms, the present invention are not specifically limited.Certainly, can also lead between the second driving wheel 4 and the first driving wheel 13
Annular band connection is crossed, alternatively, can also connect between the second driving wheel 4 and the first driving wheel 13 with used chain.
Further, batch mixer further includes rack 6, and the top surface of rack 6 is provided with supporting mechanism, is used to support mixing machine
1；Supporting mechanism includes the support roller 7 being fixedly connected with rack 6 and the idler wheel 16 that is fixedly connected with 11 outer wall of cylinder；Support roller 7 with
Idler wheel 16 rolls connection.
Specifically, rack 6 can be the box-structure being welded by plate, and rack 6 is also possible to weld shape by profile
At frame structure, rack 6 can also be the castings such as steel, iron formed integral piece.Referring to Fig.1, the present embodiment is preferably mostly with side
Pipe welds to form rack 6.
The top surface of rack 6 is provided with supporting mechanism, to support mixing machine 1.Supporting mechanism includes support roller 7 and idler wheel 16.Its
In, support roller 7 is mounted on the top surface of rack 6, and supporting mechanism further includes jackshaft and support base, and jackshaft is parallel to the axis of cylinder 11
To setting, jackshaft passes through the centre bore of support roller 7；Support base offers the supported hole for accommodating jackshaft, is supported and fixed on rack 6
Top surface, such as can be and be spirally connected, clamping etc..Idler wheel 16 is fixed on 11 outer wall of cylinder, rolls and connects with support roller 7.Idler wheel 16 can
To be the outer wall for being fixed on cylinder 11 such as to weld, be clamped, idler wheel 16 can also be integrally formed with cylinder 11.Idler wheel 16 includes wheel body
And the retaining wall of wheel body two sides, and wheel body and the retaining wall of two sides form groove, to accommodate support roller 7.Idler wheel 16 is set as multiple, edge
The outer wall axially spaced-apart of cylinder 11 is arranged, for example, idler wheel 16 is set as two, is separately positioned on 14 one end of feed inlet and discharge port
15 one end, correspondingly, support roller 7 can be set it is multiple, such as four, 14 one end of feed inlet and 15 one end of discharge port point of cylinder 11
She Zhi not be two, two support rollers 7 of feed inlet one end setting are arranged perpendicular to the axial direction of cylinder 11.
It is to be appreciated that supporting mechanism is also possible to other forms, for example, being provided with arc in the top surface of rack 6
Support slot, the outer wall of cylinder 11 are provided with movable pulley, and movable pulley can slide in support slot, support mixing machine, and guarantee mixed
Barrel rotation.In addition, motor 2 and speed reducer 3 and transmission mechanism can be fixed on the top surface of rack 6, specific arrangement and fixation side
Formula is not specifically limited.
The course of work of the batch mixer of the present embodiment are as follows: first match colorant and base-material, then start batch mixer, motor 2 is opened
Beginning work is transmitted to cylinder 11, cylinder through transmission shaft 5, the second driving wheel 4 and the first driving wheel 13 after the deceleration of speed reducer 3
11 start turning, and when batch mixer stability of rotation, proportioned colorant and base-material are continuously added into batch mixer from feed inlet 14
In be sufficiently mixed, the colorant and base-material mixed from discharge port 15 export, carry out subsequent ceramic sintering.
In the above description, reference term " one embodiment ", " some embodiments ", " example ", " specific example " or
The description of " some examples " etc. means that particular features, structures, materials, or characteristics described in conjunction with this embodiment or example include
In at least one embodiment of the present invention or example.In the present specification, schematic expression of the above terms necessarily needle
Pair be identical embodiment or example.Moreover, particular features, structures, materials, or characteristics described can any one or
It can be combined in any suitable manner in multiple embodiment or examples.In addition, without conflicting with each other, those skilled in the art
The feature of different embodiments or examples described in this specification and different embodiments or examples can be combined and group
It closes.
Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations；To the greatest extent
Pipe present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: its according to
So be possible to modify the technical solutions described in the foregoing embodiments, or to some or all of the technical features into
Row equivalent replacement；And these are modified or replaceed, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution
The range of scheme.
Claims (10)
1. a kind of batch mixer, which is characterized in that including mixing machine and power device；
The mixing machine includes: hollow cylinder and multiple baffles for being fixed on cylinder inboard wall, and the multiple baffle is uniform
It is arranged at least one helix centered on the axis of the cylinder；
The outer wall of the cylinder is sequentially connected by the first driving wheel and power device.
2. batch mixer according to claim 1, which is characterized in that the multiple baffle is joined together to form one continuously
Helical blade.
3. batch mixer according to claim 1, which is characterized in that the two neighboring baffle being arranged on same helix
Between be arranged along the spaced radial of the cylinder, and each baffle is obliquely installed both with respect to the axis of cylinder so that powder from
The feed inlet of cylinder is moved to discharge port.
4. batch mixer according to claim 3, which is characterized in that the two neighboring baffle being arranged on same helix
Between overlap along the axial direction of cylinder.
5. batch mixer according to claim 4, which is characterized in that the two neighboring baffle being arranged on same helix
Between lap length be the baffle length 1/1st to five/6th.
6. batch mixer according to claim 1, which is characterized in that the diameter of the feed inlet of the cylinder is less than discharge port
Diameter.
7. batch mixer according to claim 1-6, which is characterized in that the multiple baffle is evenly distributed on institute
It states on a plurality of helix centered on the axis of cylinder.
8. batch mixer according to claim 1-6, which is characterized in that the power device includes motor, slows down
Machine and transmission mechanism；
The output shaft of the input axis connection of the output shaft of the motor and the speed reducer, the speed reducer passes through the driver
Structure is connect with first driving wheel.
9. batch mixer according to claim 8, which is characterized in that the transmission mechanism includes transmission shaft and the second transmission
Wheel；
The output axis connection of one end of the transmission shaft and the speed reducer, the other end of the transmission shaft and second transmission
Wheel is fixedly connected；
Second driving wheel is connect with first driving wheel, for transmitting power.
10. batch mixer according to claim 8, which is characterized in that the batch mixer further includes rack, the top of the rack
Face is provided with supporting mechanism, is used to support the mixing machine；
The supporting mechanism includes the support roller being fixedly connected with the rack and the idler wheel that is fixedly connected with the cylinder body outer wall；
The support roller and the idler wheel, which roll, to be connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711080673.2A CN109747038A (en) | 2017-11-06 | 2017-11-06 | Batch mixer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711080673.2A CN109747038A (en) | 2017-11-06 | 2017-11-06 | Batch mixer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109747038A true CN109747038A (en) | 2019-05-14 |
Family
ID=66400980
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711080673.2A Pending CN109747038A (en) | 2017-11-06 | 2017-11-06 | Batch mixer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109747038A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110180478A (en) * | 2019-06-24 | 2019-08-30 | 河北四通新型金属材料股份有限公司 | A kind of thermal reduction material mixing system of band rotation deironing apparatus |
| CN111319131A (en) * | 2020-04-15 | 2020-06-23 | 陈晨 | Concrete mixer is used in bridge construction |
| CN114377584A (en) * | 2021-12-02 | 2022-04-22 | 广东青云茶业有限公司 | Tea blending machine |
| CN114403243A (en) * | 2021-12-02 | 2022-04-29 | 华南农业大学 | Mechanized tea production process for reducing tea damage |
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| CN2730879Y (en) * | 2004-09-10 | 2005-10-05 | 赵立志 | Multi-dimension mixer for fertilizer |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110180478A (en) * | 2019-06-24 | 2019-08-30 | 河北四通新型金属材料股份有限公司 | A kind of thermal reduction material mixing system of band rotation deironing apparatus |
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| CN111319131B (en) * | 2020-04-15 | 2021-04-09 | 陈晨 | Concrete mixer is used in bridge construction |
| CN114377584A (en) * | 2021-12-02 | 2022-04-22 | 广东青云茶业有限公司 | Tea blending machine |
| CN114403243A (en) * | 2021-12-02 | 2022-04-29 | 华南农业大学 | Mechanized tea production process for reducing tea damage |
| CN114403243B (en) * | 2021-12-02 | 2023-06-23 | 华南农业大学 | Mechanized tea production process capable of reducing tea damage |
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