CN201146815Y

CN201146815Y - Quantitative wire-feeding machine in tobacco industry

Info

Publication number: CN201146815Y
Application number: CNU2008200316625U
Authority: CN
Inventors: 乔维宝
Original assignee: YANGZHOU TIANBAO AUTOMATION ENGINEERING Co Ltd
Current assignee: YANGZHOU TIANBAO AUTOMATION ENGINEERING Co Ltd
Priority date: 2008-01-29
Filing date: 2008-01-29
Publication date: 2008-11-12
Anticipated expiration: 2018-01-29

Abstract

A quantitative thread feeding machine applied to the tobacco industry belongs to a flexible distribution system which achieves automatic calculation of cut tobaccos consumed by a single cigarette making machine. The quantitative thread feeding machine with monotube metering performance, which is applied to the tobacco industry, is provided. The quantitative thread feeding machine comprises a controller, a machine body, a storage hopper, a cone roof distributor, a cut tobacco accumulation disk, a kick-out device, a plurality of quantitative tubes, and cut tobacco suction inlets corresponding to quantitative tube outlets, wherein, the quantitative tubes are vertically positioned at the peripheral position of the storage hopper, and electronic belt scales are positioned between the quantitative tube outlets and the cut tobacco suction inlets and are connected with the controller. The quantitative thread feeding machine is provided with the electronic belt scales for metering at the lower parts of the quantitative tubes, thereby achieving the flexible distribution of a complete cut tobacco formulation, at the same time, achieving the metering of the cut tobaccos consumed by a monotube and by a plurality of cigarette machine units per unit time, and meeting the requirement of fine management. The quantitative thread feeding machine has the advantages that the volume of stock can be settled, the expenses on consumed raw materials can be controlled, the production process can be controlled effectively, and the structure is simple.

Description

Quantitative wire feeder in the tobacco business

Technical field

The utility model relates to the pipe tobacco conveying equipment that has the automatic continuous measuring distributor, especially can realize calculating automatically the flexible distribution system of the consumption pipe tobacco amount of separate unit cigarette machine.

Background technology

At present, known Pneumatic silk feeding system is by the pipe tobacco distributor, compositions such as pipe tobacco conveyance conduit device.But all Pneumatic silk feeding systems all do not have to realize the function of pipe tobacco single tube consumption metering, do not have metering device, can not detect unit and consume the pipe tobacco amount, can not reflect the real operating efficiency of each cigarette machine.Thereby can't accurately calculate cigarette unit unit interval pipe tobacco consumption, become more meticulous to production management and bring difficulty.

The utility model content

In order to overcome the deficiency that does not have pipe tobacco single tube function of measuring in the existing Pneumatic silk feeding system, the utility model provides the quantitative wire feeder in a kind of tobacco business with single tube function of measuring.This metering method can not only be measured the consumption pipe tobacco amount of single cigarette machine, and can also measure total consumption pipe tobacco amount of whole all cigarette machines.

The technical solution of the utility model is: the shred suction opening that comprises controller, body, feed bin, vertex of a cone distributor, long-pending silk dish, setting gauge, some quantity tubes, corresponding setting with quantity tube, quantity tube vertically is laid in the periphery at feed bin edge, be provided with belted electronic balance between quantity tube outlet and the shred suction opening, belted electronic balance connects controller.

Be provided with the active plugboard mechanism of control quantity tube open degree in the quantity tube porch.

Described active plugboard mechanism comprise stepper motor, travelling gear, with tooth bar, the active plugboard of travelling gear engagement, stepper motor is fixedly connected on the frame, establish travelling gear on the output shaft of stepper motor, tooth bar is connected the active plugboard back side, and stepper motor connects controller.

Be provided with torque sensor on the stepper motor output shaft, torque sensor connects controller.The drive motors and the controller of vertex of a cone distributor, long-pending silk dish.Controller is to store the CPU of every pipe metering with control programs such as pipe tobacco data, adjustment vertex of a cone distributor and long-pending silk dish rotating speeds.

The utility model is provided with the belted electronic balance that is used to measure in the quantity tube bottom, can be when realizing the flexible distribution of pipe tobacco full formula, realize the metering of single tube pipe tobacco consumption, and the unit interval of many cigarette units consume the pipe tobacco amount, thereby satisfied the requirement of fine-grained management.In circular (polygon) feed bin, be provided with two disks (being vertex of a cone distributor, long-pending silk dish), by the different in addition rotating speed of two disks of reverse rotation, and poking device, further realize the loose and flexible distribution of pipe tobacco.

The beneficial effects of the utility model are: the ending stocks amount; Grasp the expense of consumption of raw materials; Control production process ideally; Simple in structure.

Description of drawings

Fig. 1 is a structural representation of the present utility model

1 is shred suction opening among the figure, the 2nd, and belted electronic balance, the 3rd, quantity tube, the 4th, active plugboard, the 5th, long-pending silk dish, the 6th, feed bin, the 7th, vertex of a cone distributor, the 8th, long-pending silk coil motor, the 9th, vertex of a cone distributor motor, the 10th, setting gauge, the 11st, frame;

Fig. 2 is the vertical view of Fig. 1

Fig. 3 is the structural representation of the utility model active plugboard mechanism

12 is stepper motors among the figure, the 13rd, and torque sensor, the 14th, tooth bar, the 15th, gear.

Fig. 4 is the vertical view of Fig. 3

The specific embodiment

The utility model is described in further detail below in conjunction with accompanying drawing and implementation process.

As Fig. 1,2, the utility model comprise controller, body, feed bin 6, vertex of a cone distributor 7, long-pending silk dish 5, setting gauge 10, some quantity tubes 3, with the shred suction opening 1 of quantity tube 3 corresponding settings, quantity tube 3 vertically is laid in the periphery at feed bin 6 edges, be provided with belted electronic balance 2 between quantity tube 3 outlets and the shred suction opening 1, belted electronic balance 2 connects controller.

Be provided with the active plugboard mechanism of control quantity tube 3 open degree in quantity tube 3 porch.

Active plugboard mechanism comprise stepper motor 12, travelling gear 15, with tooth bar 14, the active plugboard 4 of travelling gear 15 engagements, as Fig. 3,4, stepper motor 12 is fixedly connected on the frame 11, establish travelling gear 15 on the output shaft of stepper motor 12, tooth bar 14 is connected active plugboard 4 back sides, and stepper motor 12 connects controller.

Be provided with torque sensor 13 on the output shaft of stepper motor 12, torque sensor 13 connects controller.

Vertex of a cone distributor motor 9, long-pending silk coil motor 8 connect controller, and controller is the CPU that stores every pipe metering pipe tobacco data, adjusts control programs such as vertex of a cone distributor and long-pending silk dish rotating speed.

The course of work of the present utility model is as follows: pipe tobacco is through vertex of a cone distributor 7, long-pending silk dish 5 and setting gauge are transported to blanking port by the flexibility distribution, quantity tube 3 links to each other with blanking port, active plugboard mechanism is equipped with near the blanking port place in quantity tube 3 vertical section tops, whether the open and close control pipe tobacco of active plugboard mechanism enters quantity tube 3, pipe tobacco is entering on the belt of belted electronic balance 2 through after the buffering on 3 second half section of quantity tube slope, belted electronic balance 2 is fixed in the bottom of frame 11, the material level detection control apparatus is housed on the quantity tube 3, after its control signal is analyzed through System Control Center, send signal controling stepping motor 12 by control centre, by stepper motor 12 control tooth bars 14, plate 4 actions reach the control pipe tobacco and whether enter quantity tube 3.Through arriving the terminal shred suction opening 1 of system behind the Weighing of belted electronic balance 2.

Pipe tobacco is by in the blanking port access arrangement, the rotating speed of vertex of a cone distributor 7 is higher, the rotary centrifugal force that produces is thrown to the pipe tobacco that falls around the long-pending silk dish 5 of taper rotation equably, and agglomerating pipe tobacco played loose effect, amass a rotation of dish 5 and be arranged on long-pending setting gauge effect of coiling on 5 of rotation through rotation, further loose pipe tobacco, and pipe tobacco delivered to uniformly be arranged on the vertical shunting blanking port of bearing edge along circumferential arrangement, and then enter quantity tube 3.

Active plugboard mechanism is equipped with near the blanking port place in quantity tube 3 vertical section tops, stepper motor 12 driven wheels 15, gear 15 and tooth bar 14 engagements that are arranged on the plate 4, mobile drive plate 4 actions of tooth bar 14, reach the purpose of control quantity tube 3 channel sized, the signal of stepper motor 12 is sent by System Control Center.Connecting portion at stepper motor 12 and gear shaft is equipped with torque sensor 13, when plate 4 meets agglomerating pipe tobacco and blocks in course of action, signal feedback is given the controller of system by torque sensor 13, allow agglomerating pipe tobacco fall by 12 counter-rotatings of system controller indication stepper motor, after again plate 4 is closed.

Belted electronic balance 2 is built in the bottom of equipment, head end links to each other with quantity tube 3 outlets, terminal and equipment terminal discharging opening be that shred suction opening 1 links to each other, when cigarette machine needs pipe tobacco, belted electronic balance 2 begins metering, pipe tobacco through metering enters the cigarette machine tobacco collecting box by conveyance conduit, supplies with cigarette machine and uses; Detect when lacking pipe tobacco when quantity tube 3 is equipped with the material level detection control apparatus, plate 4 is opened, and pipe tobacco enters quantity tube 3, up to quantity tube 3 the material level detection control apparatus is housed and detects pipe tobacco when full, and plate 4 is closed.The metering of the pipe tobacco single tube consumption in the pipe tobacco course of conveying and the metering of all pipe tobaccos are finished in the circulation that goes round and begins again like this.

Claims

1, the quantitative wire feeder in the tobacco business, the shred suction opening that comprises controller, body, feed bin, vertex of a cone distributor, long-pending silk dish, setting gauge, some quantity tubes, corresponding setting with quantity tube, quantity tube vertically is laid in the periphery at feed bin edge, it is characterized in that, be provided with belted electronic balance between quantity tube outlet and the shred suction opening, belted electronic balance connects controller.

2, the quantitative wire feeder in the tobacco business according to claim 1 is characterized in that, is provided with the active plugboard mechanism of control quantity tube open degree in the quantity tube porch.

3, the quantitative wire feeder in the tobacco business according to claim 2, it is characterized in that, described active plugboard mechanism comprise stepper motor, travelling gear, with tooth bar, the active plugboard of travelling gear engagement, stepper motor is fixedly connected on the frame, establish travelling gear on the output shaft of stepper motor, tooth bar is connected the active plugboard back side, and stepper motor connects controller.

4, the quantitative wire feeder in the tobacco business according to claim 3 is characterized in that, is provided with torque sensor on the stepper motor output shaft, and torque sensor connects controller.

5, according to the quantitative wire feeder in claim 1,2, the 3 or 4 described tobacco business, it is characterized in that, the drive motors and the controller of vertex of a cone distributor, long-pending silk dish, controller are the CPU that stores every pipe metering pipe tobacco data, adjusts control programs such as vertex of a cone distributor and long-pending silk dish rotating speed.