CN107658127B - Automatic processing device for inductance leads - Google Patents
Automatic processing device for inductance leads Download PDFInfo
- Publication number
- CN107658127B CN107658127B CN201711048628.9A CN201711048628A CN107658127B CN 107658127 B CN107658127 B CN 107658127B CN 201711048628 A CN201711048628 A CN 201711048628A CN 107658127 B CN107658127 B CN 107658127B
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- cutter
- winding
- wire
- core
- driving device
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- 238000004804 winding Methods 0.000 claims abstract description 132
- 239000003973 paint Substances 0.000 claims abstract description 35
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 claims description 13
- 238000002347 injection Methods 0.000 claims description 8
- 239000007924 injection Substances 0.000 claims description 8
- 230000001939 inductive effect Effects 0.000 claims 6
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000006698 induction Effects 0.000 description 4
- 239000004922 lacquer Substances 0.000 description 4
- 239000003814 drug Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 238000002791 soaking Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/064—Winding non-flat conductive wires, e.g. rods, cables or cords
- H01F41/066—Winding non-flat conductive wires, e.g. rods, cables or cords with insulation
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
- Coil Winding Methods And Apparatuses (AREA)
Abstract
The invention relates to an automatic processing device for an inductance lead, which comprises a control module, a paint stripping device and a winding device, wherein the paint stripping device comprises a centrifugal cutter and a cutter driving device, the cutter driving device is connected with and drives the centrifugal cutter to act, the winding device comprises a winding core and a winding core driving device, the winding core driving device is connected with and drives the winding core to rotate, the control module is respectively and electrically connected with the cutter driving device and the winding core driving device, and the control module controls the cutter driving device and the winding core driving device to start and stop. The control module controls the paint stripping device and the winding device to operate, the paint stripping device firstly strips paint on the inductance leads, then the winding device winds the inductance leads into an inductance coil, the whole process is automatically operated, and the production efficiency of the inductance coil is improved.
Description
Technical Field
The invention relates to an inductance lead processing device, in particular to an inductance lead automatic processing device.
Background
The inductance lead is a lead with a layer of insulating paint attached to the surface, the current inductance coil is mainly formed by winding the inductance lead, the current inductance coil manufacturing method comprises the steps of firstly conducting paint stripping treatment on an inductance lead terminal, removing paint skin at a welding position by mainly adopting a chemical liquid medicine soaking or manual polishing mode, and if the chemical liquid medicine soaking is utilized, causing great environmental pollution, and if the manual polishing mode is adopted, the working efficiency is low, and the two paint stripping methods have great defects.
Then, the inductance lead wire that the paint stripping was handled is around making inductance coil through winding device, and current winding device is by cylinder and cam cooperation completion anterior segment send line, and the processing blade holder of disc gear drive completion product shape processing, and the computer control axle core rotates and accomplishes the wire winding, and above-mentioned winding device has certain shortcoming, like: the method includes the steps of (1) feeding instability of a front section wire, so that the length of a pin of a product is unstable, (2) a processing interface is small, complex product molding cannot be completed, and (3) a manufacturing stroke is short, and a multilayer overlapped product cannot be manufactured.
Furthermore, the paint stripping device and the winding device are all independently operated, different workers need to be arranged for operation in each independent operation, the production cost is high, and the production quality is difficult to guarantee.
Disclosure of Invention
The invention aims to provide an automatic processing device for an inductance lead wire, which has a simple structure and is capable of automatically stripping paint and automatically winding wires.
The object of the present invention is thus achieved.
The utility model provides an inductance lead wire automated processing device, includes control module, shell lacquer device and winding device, shell lacquer device and include centrifugal cutter and cutter drive arrangement, cutter drive arrangement connects and drives centrifugal cutter action, winding device includes wire core and wire core drive arrangement, wire core drive arrangement connects, and drives wire core rotation, control module respectively with cutter drive arrangement and wire core drive arrangement electric connection, control module control cutter drive arrangement and wire core drive arrangement start and stop. The control module controls the paint stripping device and the winding device to operate, the paint stripping device firstly strips paint on the inductance leads, then the winding device winds the inductance leads into an inductance coil, the whole process is automatically operated, and the production efficiency of the inductance coil is improved.
The above technical solution can be further perfected as follows.
As a more specific scheme, the centrifugal cutter comprises a cutter and a cutter rest, wherein three cutter mounting grooves are formed in the cutter rest along the circumferential direction, the adjacent cutter mounting grooves are separated by 120 degrees, the cutter is hinged in the cutter mounting grooves, and a wire inlet cavity is formed between the cutter and the cutter.
As a more specific scheme, when the centrifugal cutter rotates, the cutter is stressed and acted by centrifugal force, the upper part of the cutter expands outwards, the lower part of the cutter closes inwards, the lower part of the cutter and the lower part of the cutter enclose a wire stripping cavity, and the lower part of the cutter is also provided with a wire stripping blade. Through setting up centrifugal cutter, when centrifugal cutter is rotatory, the cutter lower part draws close and forms wire stripping cavity, and wire stripping cavity presss from both sides tight inductance lead wire and shells lacquer to inductance lead wire, and the principle is simple, improves inductance lead wire's shell lacquer efficiency.
As a more specific scheme, the cutter is provided with a first jack, the cutter mounting groove is provided with a second jack, the cutter is arranged in the cutter mounting groove, a first bolt is arranged between the cutter and the cutter mounting groove, and the first bolt penetrates through the first jack and the second jack to realize that the cutter is hinged in the cutter mounting groove.
As more specific scheme, still include wire core slider, wire core slider includes spring and second bolt, wire core drive arrangement is equipped with wire core holding chamber, the spout that is symmetrical each other is opened to wire core holding chamber lateral wall, wire core corresponds the spout position and opens there is spacing hole, wire core stretches into wire core holding intracavity, and the second bolt passes spacing hole, and second bolt both ends card is put on the spout, and wire core card is put at wire core holding intracavity, and the second bolt restriction is around the sliding distance of wire core along wire core holding chamber. The inductance lead wire is rotated along with the winding core to be wound into the inductance coil, and because the winding core can slide along the winding core accommodating cavity, when the winding core slides in the winding core accommodating cavity, the inductance coil wound outside the winding core automatically drops off, so that workers can collect the inductance coil conveniently.
As a more specific scheme, the spring is arranged in the winding wire core accommodating cavity, one end of the spring is abutted against the bottom wall of the winding wire core accommodating cavity, the other end of the spring is abutted against the winding wire core, and the spring forms a reset mechanism of the winding wire core. The spring is arranged in the winding core accommodating cavity, the winding core slides in the winding core accommodating cavity to compress the spring, so that the inductance coil wound outside the winding core is convenient to fall off, when the spring is reset, the spring pushes the winding core to extend out of the winding accommodating cavity, the winding core is prepared for next work, and the winding efficiency of the winding device is greatly improved.
As more specific scheme, winding device still includes flourishing thing platform, thimble and jet equipment, flourishing thing platform is located around sinle silk slider below, and jet equipment is located flourishing thing platform one side, the thimble is located flourishing thing platform below, and flourishing thing platform corresponds thimble position and opens and have the through-hole that is convenient for the thimble to pass, thimble, through-hole and wire winding core are in same horizontal line.
As a more specific scheme, a collecting box is arranged below the containing platform, the inductance leads are wound into inductance coils along with the winding cores, the inductance coils fall on the containing platform, and the air injection device injects air towards the inductance coils to push the inductance coils to fall into the collecting box. Through setting up jet equipment, jet equipment spun gas promotes the inductor and removes to the collection incasement, need not the manual work and picks up the inductor, reduces the cost of labor, improves the production efficiency of inductor, improves the automatic processingequipment degree of inductance lead wire automation.
As a more specific scheme, the cutter driving device and the winding core driving device are both rotary motors.
As a more specific scheme, the paint stripping device is arranged in front of the winding device, and the control module sequentially starts the paint stripping device and the winding device.
The beneficial effects of the invention are as follows:
according to the invention, the control module controls the paint stripping device and the winding device to operate, firstly, the paint stripping device strips paint on the inductance leads, then the winding device winds the inductance leads into the inductance coils, the whole process is automatically operated, and the production efficiency of the inductance coils is improved.
According to the invention, the centrifugal cutter is adopted in the paint stripping device, when the centrifugal cutter rotates, the lower parts of the cutters are close to form the wire stripping cavity, the wire stripping cavity clamps the inductance lead and strips paint on the inductance lead, the principle is simple, and the paint stripping efficiency of the inductance lead is improved.
According to the invention, the inductance lead is wound into the inductance coil along with the rotation of the winding core, and because the winding core can slide along the winding core accommodating cavity, when the winding core slides towards the winding core accommodating cavity to compress the spring, the inductance coil wound outside the winding core automatically drops, so that workers can collect the inductance coil conveniently, when the spring resets, the spring pushes the winding core to extend towards the outside of the winding accommodating cavity, the winding core is prepared for the next work, and the winding efficiency of the winding device is improved.
Drawings
Fig. 1 is a schematic diagram of an inductance lead automated processing device.
Fig. 2 is a schematic view of a centrifugal cutter of the paint peeling apparatus (stationary state).
Fig. 3 is a schematic view (rotation state) of a centrifugal cutter of the paint peeling device.
Fig. 4 is a front view of the tool.
Fig. 5 is a left side view of the tool.
Fig. 6 is a top view of the tool holder.
Fig. 7 is a left side view of the tool.
FIG. 8 is a schematic view of a winding device (except for the air jet device, the object holding platform, the ejector pin and the collection box)
Fig. 9 is a schematic diagram of a winding state of the winding device.
Fig. 10 is a schematic diagram of a winding device with an inductor coil removed.
Fig. 11 is a schematic diagram of an inductance coil of a wind-winding device blown by an air-jet device falling on a containing platform.
Description of the embodiments
The invention is further described below with reference to the drawings and examples.
An embodiment, as shown in fig. 1 to 11, is an inductance lead automatic processing device, which comprises a control module 1, a paint peeling device 2 and a winding device 3.
The paint peeling device 2 comprises a centrifugal cutter 4 and a cutter driving device (not shown in the figure), the centrifugal cutter 4 comprises a cutter 41 and a cutter rest 42, three cutter mounting grooves 421 are formed in the cutter rest 42 along the circumferential direction, each cutter mounting groove 421 is provided with a second insertion hole 422, and adjacent cutter mounting grooves 421 are separated by 120 degrees. The center of the cutter 41 is provided with a first jack 414, the lower part of the cutter 41 is provided with a wire stripping blade 413, a first bolt 8 is arranged between the cutter 41 and the cutter mounting groove 421, the first bolt 8 passes through the first jack 414 and the second jack 422, the cutter 41 is hinged in the cutter mounting groove 421, and a wire inlet cavity 411 is defined between the cutter 41 and the cutter 41.
The cutter driving device is a rotating motor, the cutter driving device is connected with the centrifugal cutter 4 and controls the centrifugal cutter 4 to rotate, when the centrifugal cutter 4 rotates, the cutter 41 is acted by the force and centrifugal force, the upper part of the cutter 41 expands outwards, the lower part of the cutter 41 is closed inwards, and the lower part of the cutter 41 enclose a wire stripping cavity 412.
The winding device 3 comprises a winding core 6, a winding core driving device 7, a winding core sliding device 9, a containing platform 31, an air injection device 33 and a thimble 32.
The winding core driving device 7 is a rotating motor, the winding core driving device 7 is provided with a winding core accommodating cavity 71, the side wall of the winding core accommodating cavity 71 is provided with mutually symmetrical sliding grooves 711, and the winding core 6 is provided with a limiting hole 61 corresponding to the sliding groove 711. The winding core sliding device 9 comprises a spring 91 and a second bolt 92, the spring 91 is arranged in the winding core accommodating cavity 71, the winding core 6 stretches into the winding core accommodating cavity 71, the second bolt 92 penetrates through the limiting hole 61 of the winding core 6, and two ends of the second bolt 92 are respectively clamped on the sliding groove 711 of the winding core accommodating cavity 71, so that the sliding distance of the winding core 6 along the winding core mounting cavity 71 is limited. One end of the spring 91 abuts against the inside of the winding wire core accommodating cavity 71, the other end of the spring 91 abuts against the end face of the winding wire core 6, and the spring 91 forms a reset mechanism of the winding wire core 6.
The holding platform 31 is located below the winding core sliding device 9, the air injection device 33 is located on one side of the holding platform 31, the thimble 32 is located below the holding platform 31, a through hole 311 which is convenient for the thimble 32 to pass through is formed in the position of the holding platform 31 corresponding to the thimble 32, and the thimble 32, the through hole 311 and the winding core 6 are located on the same horizontal line. The collecting box 10 is further arranged below the containing platform 31, the inductance leads are wound into the inductance coils 11 along with the rotation of the winding cores 6, the inductance coils 11 fall on the containing platform 31, and the air injection device 33 injects air towards the inductance coils 11 to push the inductance coils 11 to fall into the collecting box 10. The paint peeling device 2 is arranged in front of the winding device 3, the control module 1, the cutter driving device and the winding core driving device 7 are electrically connected, and the control module 1 controls the cutter driving device and the winding core driving device 7 to start and stop.
Working principle:
The induction lead wire stretches into the paint peeling device 2, the induction lead wire terminal stretches into the wire peeling cavity 412 along the wire inlet cavity 411 of the centrifugal cutter 4, the control module 1 drives the cutter driving device to start, the cutter driving device controls the centrifugal cutter 4 to rotate, when the centrifugal cutter 4 rotates, the cutter 41 is acted by the force centrifugal force, the upper part of the cutter 41 expands outwards, the lower part of the cutter 41 inwards approaches to contact the induction lead wire, and the peeling blade 413 positioned at the lower part of the cutter 41 peels the paint skin of the induction lead wire along with the rotation of the centrifugal cutter 4.
Then the inductance lead stretches into the winding device 3, the inductance lead is connected with the winding core 6, the control module 1 drives the winding core driving device 7 to start, the winding core driving device 7 controls the winding core 6 to rotate, the inductance lead is wound into an inductance coil 11 along with the rotation of the winding core 6, then the thimble 32 pushes the winding core 6 upwards, the winding core 6 compresses the spring 91 along the winding core accommodating cavity 71, and the inductance coil 11 falls onto the containing platform 31.
Finally, the air injection device 33 positioned on one side of the containing platform 31 injects air towards the inductance coil 11, and the air pushes the inductance coil 11 to enable the inductance coil 11 to slide and fall into the collecting box 10 below the containing platform 31, so that the whole inductance coil 11 manufacturing process is high in automation degree, labor cost is effectively reduced, and practicability of the inductance lead automatic processing device is improved.
Claims (7)
1. An inductance lead wire automated processing device which is characterized in that: the automatic paint peeling device comprises a control module (1), a paint peeling device (2) and a winding device (3), wherein the paint peeling device (2) comprises a centrifugal cutter (4) and a cutter driving device, the cutter driving device is connected with and drives the centrifugal cutter (4) to act, the winding device (3) comprises a winding wire core (6) and a winding wire core driving device (7), the winding wire core driving device (7) is connected with and drives the winding wire core (6) to rotate, and the control module (1) is respectively and electrically connected with the cutter driving device and the winding wire core driving device (7), and the control module (1) controls the cutter driving device and the winding wire core driving device (7) to start and stop;
The wire winding core sliding device (9) is further included, the wire winding core sliding device (9) comprises a spring (91) and a second bolt (92), the wire winding core driving device (7) is provided with a wire winding core accommodating cavity (71), sliding grooves (711) which are symmetrical to each other are formed in the side wall of the wire winding core accommodating cavity (71), limiting holes (61) are formed in positions, corresponding to the sliding grooves (711), of the wire winding core (6), the wire winding core (6) stretches into the wire winding core accommodating cavity (71), the second bolt (92) penetrates through the limiting holes (61), two ends of the second bolt (92) are clamped on the sliding grooves (711), the wire winding core (6) is clamped in the wire winding core accommodating cavity (71), and the second bolt (92) limits the sliding distance of the wire winding core (6) along the wire winding core accommodating cavity (71);
The centrifugal cutter (4) comprises a cutter (41) and a cutter rest (42), wherein three cutter mounting grooves (421) are formed in the cutter rest (42) along the circumferential direction, the adjacent cutter mounting grooves (421) are 120 degrees apart, the cutter (41) is hinged in the cutter mounting grooves (421), and a wire inlet cavity (411) is formed between the cutter (41) and the cutter (41);
When the centrifugal cutter (4) rotates, the cutter (41) is acted by stress centrifugal force, the upper part of the cutter (41) expands outwards, the lower part of the cutter (41) is closed inwards, a wire stripping cavity (412) is formed by the lower part of the cutter (41) and the lower part of the cutter (41), and a wire stripping blade (413) is further arranged at the lower part of the cutter (41).
2. The automated inductive lead processing apparatus of claim 1, wherein: the cutter (41) is provided with a first jack (414), the cutter mounting groove (421) is provided with a second jack (422), the cutter (41) is arranged in the cutter mounting groove (421), a first bolt (8) is arranged between the cutter (41) and the cutter mounting groove (421), and the first bolt (8) penetrates through the first jack (414) and the second jack (422) to realize that the cutter (41) is hinged in the cutter mounting groove (421).
3. The automated inductive lead processing apparatus of claim 1, wherein: the spring (91) is arranged in the winding wire core accommodating cavity (71), the spring (91) abuts against the winding wire core accommodating cavity (71), the other end of the spring (91) abuts against the winding wire core (6), and the spring (91) forms a reset mechanism of the winding wire core (6).
4. The automated inductive lead processing apparatus of claim 1, wherein: the winding device is characterized in that the winding device (3) further comprises a containing platform (31), a thimble (32) and an air injection device (33), the containing platform (31) is located below the winding core sliding device (9), the air injection device (33) is located on one side of the containing platform (31), the thimble (32) is located below the containing platform (31), a through hole (311) which is convenient for the thimble (32) to penetrate is formed in the position, corresponding to the thimble (32), of the containing platform (31), and the thimble (32), the through hole (311) and the winding core (6) are located on the same horizontal line.
5. The automated inductive lead processing apparatus of claim 4, wherein: the electric inductance coil is characterized in that a collecting box (10) is arranged below the containing platform (31), the inductance leads are wound into an inductance coil (11) along with the winding wire core (6), the inductance coil (11) falls on the containing platform (31), and an air injection device (33) injects air towards the inductance coil (11) to push the inductance coil (11) to fall into the collecting box (10).
6. The automated inductive lead processing apparatus of claim 1, wherein: the cutter driving device and the winding core driving device (7) are both rotating motors.
7. The automated inductive lead processing apparatus of claim 1, wherein: the paint peeling device (2) is arranged in front of the winding device (3), and the control module (1) sequentially starts the paint peeling device (2) and the winding device (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711048628.9A CN107658127B (en) | 2017-10-31 | 2017-10-31 | Automatic processing device for inductance leads |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711048628.9A CN107658127B (en) | 2017-10-31 | 2017-10-31 | Automatic processing device for inductance leads |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107658127A CN107658127A (en) | 2018-02-02 |
| CN107658127B true CN107658127B (en) | 2024-04-30 |
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ID=61095361
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711048628.9A Active CN107658127B (en) | 2017-10-31 | 2017-10-31 | Automatic processing device for inductance leads |
Country Status (1)
| Country | Link |
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| CN (1) | CN107658127B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115472407B (en) * | 2022-09-30 | 2023-06-16 | 中山市科彼特自动化设备有限公司 | Automatic inductance production equipment |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102386548A (en) * | 2011-11-28 | 2012-03-21 | 西华大学 | Floating self-centering enameled leather peeling method for wire end of enameled wire |
| CN202282244U (en) * | 2011-09-07 | 2012-06-20 | 信源电子制品(昆山)有限公司 | Coil inductor pin decoating device for automatic winding machine |
| CN102842421A (en) * | 2012-08-27 | 2012-12-26 | 浙江田中精机股份有限公司 | Winding machine jig for winding automobile air conditioner electromagnetic coil |
| CN102930976A (en) * | 2012-09-28 | 2013-02-13 | 信源电子制品(昆山)有限公司 | Automatic production system for inductance coil |
| CN105523426A (en) * | 2016-01-04 | 2016-04-27 | 刘君 | Paying-off, wire-stripping and wire-wrapping all-in-one machine |
| CN207409384U (en) * | 2017-10-31 | 2018-05-25 | 佛山市众莱盛五金弹簧有限公司 | Inductance leads automatic processing apparatus |
-
2017
- 2017-10-31 CN CN201711048628.9A patent/CN107658127B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202282244U (en) * | 2011-09-07 | 2012-06-20 | 信源电子制品(昆山)有限公司 | Coil inductor pin decoating device for automatic winding machine |
| CN102386548A (en) * | 2011-11-28 | 2012-03-21 | 西华大学 | Floating self-centering enameled leather peeling method for wire end of enameled wire |
| CN102842421A (en) * | 2012-08-27 | 2012-12-26 | 浙江田中精机股份有限公司 | Winding machine jig for winding automobile air conditioner electromagnetic coil |
| CN102930976A (en) * | 2012-09-28 | 2013-02-13 | 信源电子制品(昆山)有限公司 | Automatic production system for inductance coil |
| CN105523426A (en) * | 2016-01-04 | 2016-04-27 | 刘君 | Paying-off, wire-stripping and wire-wrapping all-in-one machine |
| CN207409384U (en) * | 2017-10-31 | 2018-05-25 | 佛山市众莱盛五金弹簧有限公司 | Inductance leads automatic processing apparatus |
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| Publication number | Publication date |
|---|---|
| CN107658127A (en) | 2018-02-02 |
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