CN102930976A - Automatic production system for inductance coil - Google Patents
Automatic production system for inductance coil Download PDFInfo
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- CN102930976A CN102930976A CN2012103714288A CN201210371428A CN102930976A CN 102930976 A CN102930976 A CN 102930976A CN 2012103714288 A CN2012103714288 A CN 2012103714288A CN 201210371428 A CN201210371428 A CN 201210371428A CN 102930976 A CN102930976 A CN 102930976A
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Abstract
The invention discloses an automatic production system for an inductance coil. The automatic production system comprises a four-axis winding machine, an automatic feeding bending machine, an automatic feeding upward-downward laser paint stripping machine, an automatic feeding electrode plate charging machine and an automatic feeding cover upper cover plate resistance spot welding machine, which are sequentially connected through a tool conveyor belt. According to the automatic production system for the inductance coil, all procedures for manufacturing the inductance coil can be automatically finished, production efficiency is improved, and production cost is lowered.
Description
Technical field
The present invention relates to inductance coil and make the field, and be particularly related to a kind of inductance coil mechanized production system.
Background technology
Inductance coil is to be enclosed the land on insulated tube by one by wire one circle, and wire insulate each other, and insulated tube can be hollow, also can comprise iron core or powder core, is called for short inductance.Most electronic devices and components, such as resistor, capacitor, loud speaker etc. all are that the finished product that production division's standard according to the rules and series are produced supplies to select.And inductance coil only some is such as choking coil, low-frequency choke, oscillator coil and LG fixed inductance coil etc. is standard production product out in accordance with regulations, most inductance coil criteria of right and wrong parts often will be according to the actual needs, self manufacture.Because the application of inductance coil is very extensive, all can use inductance coil such as LC filter circuit, tuning amplification circuit, oscillating circuit, equalizing circuit, decoupling circuit etc., so the suitable inductance coil of coiling is very important.
Manually mode is mostly adopted in the inductance coil manufacturing of prior art, flow process is comparatively loaded down with trivial details, the inefficiency cost is also higher, the same a product that welding is finished also exists than big difference, cause the successive process of inductance coil deviation to occur, inductance coil unstable product quality and the poor-performing finally finished.
Summary of the invention
The present invention proposes a kind of inductance coil mechanized production system, can automatically finish whole operations that inductance coil is made, and has improved production efficiency, has reduced production cost.
In order to achieve the above object, the present invention proposes a kind of inductance coil mechanized production system, comprise: four axle coil winding machines, the self-feeding bender, self-feeding is laser paint stripping machine up and down, self-feeding enters the electrode slice machine, and self-feeding covers the cover plate resistance spot weld, and connects by the tool conveyer belt successively.
Further, described four axle coil winding machines comprise four tool winding mechanisms, be used for to place the line circle coiling of going forward side by side of four tools.
Further, described self-feeding bender comprises twice apparatus for bending of coil.
Further, described self-feeding up and down laser paint stripping machine comprises that tool comes and goes mobile controller, and the drive tool moves back and forth and carries out stripping operation twice.
Further, described self-feeding enters the electrode slice machine and comprises the electrode slice placement mechanism, is used for electrode slice is put into tool.
Further, described self-feeding covers the cover plate resistance spot weld and comprises welder device, is used for carrying out the welding sequence of coil and electrode slice.
The inductance coil mechanized production system that the present invention proposes is one and improves the process of producing inductance coil, this process has comprised the winding of coil, the bending of coil, the stripping lacquer of coil, putting into and the welding of coil of electrode slice, this process all is the control by the machine automation, the centre does not need artificial operation, in the whole piece streamline tool to run with locating all be to have each machine itself to finish, all have guaranteed good precision in each operation, so that the coil of producing more meets client's requirement, so since this automated system can be complete the task of each operation of finishing coil saves in process of production can be a lot of manpower work, it all is that each operation of finishing of automation has also shown its main feature in operation that this production system also has an all machine of final characteristics, the advantage of native system maximum has been a controllable system in process of production, can finish by the control of machine the speed of each operation, the broken string of the overstocked and tool of tool in the middle of can not causing because of the difference of finishing speed, shorten like this time of producing, also reduced the generation of fault.So because this system does not need too many manpower to play good saving in the utilization of manpower, so this system or automated system have also shown importance and its supremacy clause of automation, the specification convertibility that this system produces also is a large characteristic of native system, can not produce difficulty because of diversified in specifications the causing of coil, improved the utilization rate of system, native system also has a good engagement process, the procedure that do not have that will guarantee like this each coil can well be finished, and has improved the rate of finished products of coil.The utilization of native system advanced automation process adopt the task of finishing each operation of automation control and automation, thereby improved the required precision in the whole production process, the automation requirement, the operating efficiency requirement can be good at finishing all process steps of inductance coil.
Description of drawings
Figure 1 shows that the inductance coil mechanized production system structural representation of preferred embodiment of the present invention.
Embodiment
Please refer to Fig. 1, Figure 1 shows that the inductance coil mechanized production system structural representation of preferred embodiment of the present invention.The present invention proposes a kind of inductance coil mechanized production system, comprise: four axle coil winding machines 100, self-feeding bender 102, self-feeding is laser paint stripping machine 103 up and down, self-feeding enters electrode slice machine 104, self-feeding covers cover plate resistance spot weld 105, and connects by tool conveyer belt 101 successively.
The preferred embodiment according to the present invention, described four axle coil winding machines 100 comprise four tool winding mechanisms, be used for to place the line circle coiling of going forward side by side of four tools, described self-feeding bender 102 comprises twice apparatus for bending of coil, described self-feeding up and down laser paint stripping machine 103 comprises that tool comes and goes mobile controller, the drive tool moves back and forth and carries out stripping operation twice, described self-feeding enters electrode slice machine 104 and comprises the electrode slice placement mechanism, be used for electrode slice is put into tool, described self-feeding covers cover plate resistance spot weld 105 and comprises welder device, is used for carrying out the welding sequence of coil and electrode slice.
Invention proposes a kind of inductance coil mechanized production system, and its operating process is as follows:
This mechanized production system production process is manually put into tool the tool feed bin of four axle coil winding machines 100, the four axle coil winding machines 100 that start the machine are started working and send four tools of putting well from feed bins, four axle coil winding machines 100 are placed on the coil that winds among the position of tool regulation, finish after the This move, tool begins to leave four axle coil winding machines 100, enter self-feeding bender 102 by tool conveyer belt 101 and begin to carry out bending, because self-feeding bender 102 is to carry out twice bending, the bending of this coil has just reached the purpose of bending after twice bending finished, tool arrives the up and down stripping lacquerer order of laser paint stripping machine 103 enterprising line circles of self-feeding through tool conveyer belt 101 again, because a point is coated with lacquer in can only shelling of stripping lacquer, so tool needs twice move back and forth just can reach needed stripping lacquer effect, when the tool coil has been finished stripping lacquer effect, at this moment tool enters in the electrode slice machine 104 by the 101 arrival self-feedings of tool conveyer belt, finish putting into after the tool action of electrode slice, tool leaves self-feeding and enters the discharge pole piece action that electrode slice machine 104 is finished tool, tool enters self-feeding by tool conveyer belt 101 and covers cover plate resistance spot weld 105, begin to carry out the welding machine operation of coil and electrode slice, finish the welding sequence of coil and electrode slice, tool begins to leave self-feeding and covers cover plate resistance spot weld 105, so once complete operation just operation finish the tool of having finished by manual recovery.
In sum, the inductance coil mechanized production system that the present invention proposes is one and improves the process of producing inductance coil, this process has comprised the winding of coil, the bending of coil, the stripping lacquer of coil, putting into and the welding of coil of electrode slice, this process all is the control by the machine automation, the centre does not need artificial operation, in the whole piece streamline tool to run with locating all be to have each machine itself to finish, all have guaranteed good precision in each operation, so that the coil of producing more meets client's requirement, so since this automated system can be complete the task of each operation of finishing coil saves in process of production can be a lot of manpower work, it all is that each operation of finishing of automation has also shown its main feature in operation that this production system also has an all machine of final characteristics, the advantage of native system maximum has been a controllable system in process of production, can finish by the control of machine the speed of each operation, the difference that can not should be the speed of finishing causes the broken string of overstocking of middle tool and tool, improve like this time of producing, also reduced the generation of fault.So because this system does not need too many manpower to play good saving in the utilization of manpower, so this system or automated system have also shown importance and its supremacy clause of automation, the specification convertibility that this system produces also is a large characteristic of native system, can not produce difficulty because of diversified in specifications the causing of coil, improved the utilization rate of system, native system also has a good engagement process, the procedure that do not have that will guarantee like this each coil can well be finished, and has improved the rate of finished products of coil.The utilization of native system advanced automation process adopt the task of finishing each operation of automation control and automation, thereby improved the required precision in the whole production process, the automation requirement, the operating efficiency requirement can be good at finishing all process steps of inductance coil.
Although the present invention discloses as above with preferred embodiment, so it is not to limit the present invention.The persond having ordinary knowledge in the technical field of the present invention, without departing from the spirit and scope of the present invention, when being used for a variety of modifications and variations.Therefore, protection scope of the present invention is as the criterion when looking claims person of defining.
Claims (6)
1. an inductance coil mechanized production system is characterized in that, comprising: four axle coil winding machines, the self-feeding bender, self-feeding is laser paint stripping machine up and down, and self-feeding enters the electrode slice machine, self-feeding covers the cover plate resistance spot weld, and connects by the tool conveyer belt successively.
2. inductance coil mechanized production system according to claim 1 is characterized in that, described four axle coil winding machines comprise four tool winding mechanisms, be used for to place the line circle coiling of going forward side by side of four tools.
3. inductance coil mechanized production system according to claim 1 is characterized in that, described self-feeding bender comprises twice apparatus for bending of coil.
4. inductance coil mechanized production system according to claim 1 is characterized in that, described self-feeding up and down laser paint stripping machine comprises that tool comes and goes mobile controller, and the drive tool moves back and forth and carries out stripping operation twice.
5. inductance coil mechanized production system according to claim 1 is characterized in that, described self-feeding enters the electrode slice machine and comprises the electrode slice placement mechanism, is used for electrode slice is put into tool.
6. inductance coil mechanized production system according to claim 1 is characterized in that, described self-feeding covers the cover plate resistance spot weld and comprises welder device, is used for carrying out the welding sequence of coil and electrode slice.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012103714288A CN102930976A (en) | 2012-09-28 | 2012-09-28 | Automatic production system for inductance coil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012103714288A CN102930976A (en) | 2012-09-28 | 2012-09-28 | Automatic production system for inductance coil |
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| Publication Number | Publication Date |
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| CN102930976A true CN102930976A (en) | 2013-02-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2012103714288A Pending CN102930976A (en) | 2012-09-28 | 2012-09-28 | Automatic production system for inductance coil |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104538172A (en) * | 2014-12-01 | 2015-04-22 | 陈根 | Transformer winding winding equipment using laser to track automatically |
| CN105206410A (en) * | 2015-11-03 | 2015-12-30 | 信华科技（厦门）有限公司 | Automated production line of vehicle-mounted transformers |
| CN105895363A (en) * | 2016-05-30 | 2016-08-24 | 无锡市博锋科技有限公司 | Automatic wire-burning and wire-winding machine |
| CN107658127A (en) * | 2017-10-31 | 2018-02-02 | 佛山市众莱盛五金弹簧有限公司 | Inductance leads automatic processing apparatus |
| CN108672927A (en) * | 2018-05-09 | 2018-10-19 | 张海芳 | A kind of 8 axis coiling laser-beam welding machines being integrally formed product |
| CN109509631A (en) * | 2019-01-04 | 2019-03-22 | 中山市设科电子有限公司 | A kind of coil production equipment of integrated inductance |
| CN110349741A (en) * | 2019-05-20 | 2019-10-18 | 湖南俊宇电子科技有限公司 | A kind of feed device of inductor production |
| CN111478233A (en) * | 2020-04-15 | 2020-07-31 | 武汉博联特科技有限公司 | Laser paint stripping automatic line system |
| CN111508702A (en) * | 2020-06-29 | 2020-08-07 | 广东昭信智能装备有限公司 | Inductance winding machine |
| CN114700321A (en) * | 2022-02-12 | 2022-07-05 | 金动力智能科技（深圳）有限公司 | Intelligent automatic all-in-one machine for 5G and new energy automobile inductance paint stripping and bending forming |
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| CN1144390A (en) * | 1995-08-25 | 1997-03-05 | 金星镐 | Automatic coil winding machine for frequency modulation |
| CN201153234Y (en) * | 2007-12-29 | 2008-11-19 | 浙江巨力电机成套设备有限公司 | Special miniature motor automatic production line |
| CN202167343U (en) * | 2011-05-13 | 2012-03-14 | 东莞市立敏达电子科技有限公司 | Full-automatic production line of transformer |
| CN102554524A (en) * | 2011-01-04 | 2012-07-11 | 朱涛 | Automated winding and spot welding production line |
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2012
- 2012-09-28 CN CN2012103714288A patent/CN102930976A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN1144390A (en) * | 1995-08-25 | 1997-03-05 | 金星镐 | Automatic coil winding machine for frequency modulation |
| CN201153234Y (en) * | 2007-12-29 | 2008-11-19 | 浙江巨力电机成套设备有限公司 | Special miniature motor automatic production line |
| CN102554524A (en) * | 2011-01-04 | 2012-07-11 | 朱涛 | Automated winding and spot welding production line |
| CN202167343U (en) * | 2011-05-13 | 2012-03-14 | 东莞市立敏达电子科技有限公司 | Full-automatic production line of transformer |
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104538172B (en) * | 2014-12-01 | 2017-02-22 | 陈根 | Transformer winding winding equipment using laser to track automatically |
| CN104538172A (en) * | 2014-12-01 | 2015-04-22 | 陈根 | Transformer winding winding equipment using laser to track automatically |
| CN105206410A (en) * | 2015-11-03 | 2015-12-30 | 信华科技（厦门）有限公司 | Automated production line of vehicle-mounted transformers |
| CN105895363A (en) * | 2016-05-30 | 2016-08-24 | 无锡市博锋科技有限公司 | Automatic wire-burning and wire-winding machine |
| CN105895363B (en) * | 2016-05-30 | 2017-08-15 | 无锡市林楷精密工业有限公司 | It is automatic to burn wire winding |
| CN107658127B (en) * | 2017-10-31 | 2024-04-30 | 佛山市众莱盛五金弹簧有限公司 | Automatic processing device for inductance leads |
| CN107658127A (en) * | 2017-10-31 | 2018-02-02 | 佛山市众莱盛五金弹簧有限公司 | Inductance leads automatic processing apparatus |
| CN108672927A (en) * | 2018-05-09 | 2018-10-19 | 张海芳 | A kind of 8 axis coiling laser-beam welding machines being integrally formed product |
| CN109509631B (en) * | 2019-01-04 | 2023-09-26 | 中山市设科电子有限公司 | Coil production equipment of integrated inductor |
| CN109509631A (en) * | 2019-01-04 | 2019-03-22 | 中山市设科电子有限公司 | A kind of coil production equipment of integrated inductance |
| CN110349741A (en) * | 2019-05-20 | 2019-10-18 | 湖南俊宇电子科技有限公司 | A kind of feed device of inductor production |
| CN110349741B (en) * | 2019-05-20 | 2022-03-22 | 湖南俊宇电子科技有限公司 | Feeding device for inductor production |
| CN111478233A (en) * | 2020-04-15 | 2020-07-31 | 武汉博联特科技有限公司 | Laser paint stripping automatic line system |
| CN111508702A (en) * | 2020-06-29 | 2020-08-07 | 广东昭信智能装备有限公司 | Inductance winding machine |
| CN114700321A (en) * | 2022-02-12 | 2022-07-05 | 金动力智能科技（深圳）有限公司 | Intelligent automatic all-in-one machine for 5G and new energy automobile inductance paint stripping and bending forming |
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Application publication date: 20130213 |