CN111478233A - Laser paint stripping automatic line system - Google Patents
Laser paint stripping automatic line system Download PDFInfo
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- CN111478233A CN111478233A CN202010293983.8A CN202010293983A CN111478233A CN 111478233 A CN111478233 A CN 111478233A CN 202010293983 A CN202010293983 A CN 202010293983A CN 111478233 A CN111478233 A CN 111478233A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/12—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
- H02G1/1275—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by applying heat
- H02G1/128—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by applying heat using radiant energy, e.g. a laser beam
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Abstract
The invention discloses an automatic line system for laser paint stripping, which comprises a central control processing center, an automatic feeding module, an automatic moving module, an automatic distributing module, a laser paint stripping module, a CCD (charge coupled device) detection module, an electric detection module, an automatic mounting module and an automatic detection tray loading module, wherein the output end of the central control processing center is respectively connected with the input ends of the automatic feeding module, the automatic moving module and the automatic distributing module. This automatic line body system of lacquer is shelled to laser, the output through central control processing center is connected with the input of laser stripping lacquer module, automatic installation module respectively, central control processing center realizes two-way connection with CCD detection module, automated inspection sabot module respectively, uses the great improvement of automatic line body system to finished product sabot rate, adopts laser to shell the great improvement of the uniformity that lacquer made the product in addition, improves the qualification rate of product when sabot effectively.
Description
Technical Field
The invention relates to the technical field of inductance coil production, in particular to a laser paint stripping automatic line body system.
Background
The induction coil is a device which works by utilizing the principle of electromagnetic induction, when current flows through a lead, a certain electromagnetic field can be generated around the lead, the lead of the electromagnetic field can generate an induction effect on the lead within the range of the electromagnetic field, and the effect on the lead which generates the electromagnetic field is called self-induction, namely, the variable current generated by the lead generates a variable magnetic field, and the magnetic field further influences the current in the lead; the effect on other conductors in this electromagnetic field range is called "mutual inductance".
Inductance coil paint stripping process equipment is often used in the production process of inductance coils, while the traditional paint stripping equipment usually uses a tin immersion mode and a strong corrosive agent to corrode a paint skin when stripping paint for the inductance coils, the tin immersion mode is to melt the paint skin by using high temperature, but the mode is easy to damage the inductance coils and does not ensure the production quality of the inductance coils, the paint skin is corroded by using the strong corrosive agent, the mode also has certain damage to the inductance coils, the reject ratio of the produced inductance coils is high, in addition, the paint stripping equipment physically strips the paint skin by using a mechanical cutter, but the mode can only strip paint for the wire diameter of the inductance coils to be not less than 0.15mm, the paint stripping mode is full stripping and cannot well protect the inductance coils, and the mechanical stripping mode easily causes the breakage of the inductance coils when stripping paint, influence inductance coil's production quality, current scheme is for can only welding earlier and takes off the lacquer leather work, carries out measurement work again, and the welding is flatiron welding, and the same of every solder joint is pleasing to the eye unable assurance, easily when measuring because highly inconsistent measuring error's the condition appears, if there is the electric problem in material itself in addition, just can cause the waste to the material after installing the material.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides an automatic line body system for laser paint stripping, which solves the problems that in the traditional technology, the paint skin of an inductance coil is stripped in the production of the inductance coil, the inductance coil is easy to damage, the production quality of the inductance coil is reduced, the reject ratio of the produced inductance coil is high, in addition, the situation that the welding spot is too large and the material cannot be installed to cause material blocking easily occurs in the tray loading of the inductance coil, the equipment is easy to break down, the qualification rate of an electromagnetic coil is low, and more materials are wasted.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: an automatic line system for laser paint stripping comprises a central control processing center, an automatic feeding module, an automatic moving module, an automatic distributing module, a laser paint stripping module, a CCD detection module, an electrical detection module, an automatic installation module and an automatic detection tray loading module, wherein the output end of the central control processing center is respectively connected with the input ends of the automatic feeding module, the automatic moving module and the automatic distributing module, the output end of the central control processing center is respectively connected with the input ends of the laser paint stripping module and the automatic installation module, the central control processing center is respectively connected with the CCD detection module, the electrical detection module and the automatic detection tray loading module in a bidirectional mode, the output end of the automatic feeding module is connected with the input end of the automatic moving module, the input end of the automatic moving module is connected with the input end of the automatic distributing module, and the output end of the automatic distributing module is connected with the input end of the laser paint stripping module, and the output of laser shells lacquer module and is connected with CCD detection module's input, CCD detection module's output and electric detection module's input are connected to electric detection module's output and automatic installation module's input are connected, automatic installation module's output and automatic detection sabot module's input are connected, laser shells lacquer module and includes signal reception module, laser control module, laser emission module, automatic lacquer module and piece processing module of shelling.
Preferably, the output end of the central control processing center is connected with the input end of the signal receiving module, the output end of the signal receiving module is connected with the input end of the laser control module, the output end of the laser control module is connected with the input end of the laser emitting module, and the output end of the laser emitting module is connected with the input end of the automatic paint stripping module.
Preferably, the output end of the debris processing module is connected with the input end of the automatic paint stripping module, and the output end of the automatic paint stripping module is connected with the input end of the CCD detection module.
Preferably, the CCD detection module includes an embedded controller, an optical detection module, an image recognition module, an image processing module and an information judgment module, an output end of the embedded controller is connected to an input end of the optical detection module, and the embedded controller is bidirectionally connected to the central control processing center.
Preferably, the output end of the optical detection module is connected with the input end of the image recognition module, the output end of the image recognition module is connected with the input end of the image processing module, the output end of the image processing module is connected with the input end of the information judgment module, and the information judgment module is in bidirectional connection with the embedded controller.
Preferably, the automatic installation module comprises a material receiving module, a material assembling module, an automatic welding module and a material sending module, the output end of the material receiving module is connected with the material assembling module in a bidirectional mode, the output end of the material assembling module is connected with the input end of the automatic welding module, the output end of the automatic welding module is connected with the input end of the material sending module, and the output end of the material sending module is connected with the input end of the automatic detection tray loading module.
Preferably, the automatic detection tray loading module comprises a finished product detection module, an information processing module, a problem processing module, a finished product tray loading module and a product sending module.
Preferably, the output end of the finished product detection module is connected with the input end of the information processing module, the output end of the information processing module is connected with the input end of the problem processing module, the output end of the information processing module is connected with the input end of the finished product tray loading module, and the output end of the finished product tray loading module is connected with the input end of the product sending module.
(III) advantageous effects
The invention provides an automatic line body system for laser paint stripping. Compared with the prior art, the method has the following beneficial effects:
(1) the automatic line system for laser paint stripping is connected with the input ends of a laser paint stripping module and an automatic installation module respectively through the output end of a central control processing center, the central control processing center is connected with a CCD detection module, an electrical detection module and an automatic detection tray loading module respectively in a bidirectional way, the output end of an automatic feeding module is connected with the input end of an automatic material moving module, the input end of the automatic material moving module is connected with the input end of the automatic material distributing module, the output end of the automatic material distributing module is connected with the input end of the laser paint stripping module, the output end of the laser paint stripping module is connected with the input end of the CCD detection module, the output end of the CCD detection module is connected with the input end of the electrical detection module, the output end of the electrical detection module is connected with the input end of the automatic installation module, and the output end of the automatic installation module is connected with the input, the automatic coil loading system greatly improves the coil loading rate of finished products, and adopts laser paint stripping to greatly improve the consistency of the products, thereby effectively improving the qualification rate of the products during coil loading.
(2) The automatic line system for laser paint stripping comprises a central control processing center, a laser control module, a laser emitting module, an automatic paint stripping module, a chip processing module, a CCD detection module, an optical detection module, an image recognition module, an image processing module and an information judgment module, wherein the central control processing center is used for automatically controlling each module, materials after being distributed are sent into the laser paint stripping module by the intelligent mechanical arm for paint stripping treatment, the laser control module is used for controlling laser intensity according to different properties of the materials, the laser emitting module is used for heating the materials to melt enameled wires on the surface of an inductance coil, the automatic paint stripping module is used for stripping paint from the coil, the chip processing module is used for carrying out centralized collection treatment on stripped chips, the materials after being subjected to the paint stripping treatment are subjected to CCD detection, the optical detection module in the CCD detection module is used for carrying out image forming on the materials, the formed images are subjected to the, the embedded controller sends information to the central control processing center for unqualified materials, the unqualified materials are recovered in time, the products subjected to laser paint stripping are subjected to auxiliary detection processing of the CCD detection module, the unqualified products can be subjected to manual repair processing in time, the waste rate of the materials is reduced, and the qualified rate of finished products is improved.
(3) This automatic line body system of lacquer is shelled to laser, through carrying out electrical detection module again to the material that passes through CCD detection qualification, the certified products will be assembled and welded in the automatic installation module, send out the module through the material at last and send the material into the automated inspection sabot module, in the automated inspection sabot module, at first utilize finished product detection module to detect finished product spare, utilize information processing module to in time feed back to problem processing module finished product information, carry out the sabot operation to finished product spare through finished product sabot module, send out the finished product spare of sabot through the product delivery module at last, carry out CCD auxiliary detection before the electrical detection module of material, improve the finished product qualification rate effectively, in addition the great improvement of automatic line body system is to inductance coils's production efficiency.
Drawings
FIG. 1 is a schematic block diagram of the structure of the laser paint stripping automated line body system of the present invention;
FIG. 2 is a schematic block diagram of the structure of a laser paint stripping module according to the present invention;
FIG. 3 is a schematic block diagram of the structure of the CCD detection module of the present invention;
FIG. 4 is a schematic block diagram of the structure of the automatic installation module of the present invention;
fig. 5 is a schematic block diagram of the structure of the automatic detection tray loading module according to the present invention.
In the figure, 1-a central control processing center, 2-an automatic feeding module, 3-an automatic moving module, 4-an automatic distributing module, 5-a laser paint stripping module, 51-a signal receiving module, 52-a laser control module, 53-a laser emitting module, 54-an automatic paint stripping module, 55-a fragment processing module, 6-a CCD (charge coupled device) detection module, 61-an embedded controller, 62-an optical detection module, 63-an image recognition module, 64-an image processing module, 65-an information judgment module, 7-an electrical detection module, 8-an automatic installation module, 81-a material receiving module, 82-a material assembly module, 83-an automatic welding module, 84-a material sending module, 9-an automatic detection and tray loading module, 91-finished product detection module, 92-information processing module, 93-problem processing module, 94-finished product tray loading module and 95-product delivery module.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, an embodiment of the present invention provides a technical solution: the utility model provides a laser shells lacquer automatic line body system, including central control processing center 1, automatic feed module 2, automatic material module 3 that moves, divide material module 4 automatically, laser shells lacquer module 5, CCD detection module 6, electric detection module 7, automatic installation module 8 and automated inspection sabot module 9, central control processing center 1's output is connected with the input of signal reception module 51, and the output of signal reception module 51 is connected with the input of laser control module 52, the output of laser control module 52 is connected with the input of laser emission module 53, and the output of laser emission module 53 is connected with the input of automatic lacquer stripping module 54, the output of piece processing module 55 is connected with the input of automatic lacquer stripping module 54, and the output of automatic lacquer stripping module 54 is connected with the input of CCD detection module 6, central control processing center 1's output respectively with automatic feed module 2, automatic material module 9, The automatic material moving module 3 and the automatic material distributing module 4 are connected, the output end of the central control processing center 1 is respectively connected with the input ends of the laser paint stripping module 5 and the automatic installation module 8, the central control processing center 1 is respectively connected with the CCD detection module 6, the electric detection module 7 and the automatic detection tray loading module 9 in a bidirectional way, the CCD detection module 6 comprises an embedded controller 61, an optical detection module 62, an image recognition module 63, an image processing module 64 and an information judgment module 65, the output end of the embedded controller 61 is connected with the input end of the optical detection module 62, the embedded controller 61 is connected with the central control processing center 1 in a bidirectional way, the output end of the optical detection module 62 is connected with the input end of the image recognition module 63, and the output end of the image recognition module 63 is connected with the input end of the image processing module 64, the output end of the image processing module 64 is connected with the input end of the information judging module 65, the information judging module 65 is bidirectionally connected with the embedded controller 61, the output end of the automatic feeding module 2 is connected with the input end of the automatic moving module 3, the input end of the automatic moving module 3 is connected with the input end of the automatic distributing module 4, the output end of the automatic distributing module 4 is connected with the input end of the laser paint stripping module 5, the output end of the laser paint stripping module 5 is connected with the input end of the CCD detecting module 6, the output end of the CCD detecting module 6 is connected with the input end of the electric detecting module 7, the output end of the electric detecting module 7 is connected with the input end of the automatic installing module 8, the automatic installing module 8 comprises a material receiving module 81, a material assembling module 82, an automatic welding module 83 and a material sending module 84, the output end of the material receiving module 81 is bidirectionally connected with the material assembling module 82, the output end of the material assembling module 82 is connected with the input end of the automatic welding module 83, the output end of the automatic welding module 83 is connected with the input end of the material sending module 84, the output end of the material sending module 84 is connected with the input end of the automatic detection tray loading module 9, the output end of the automatic installation module 8 is connected with the input end of the automatic detection tray loading module 9, the automatic detection tray loading module 9 comprises a finished product detection module 91, an information processing module 92, a problem processing module 93, a finished product tray loading module 94 and a product sending module 95, the output end of the finished product detection module 91 is connected with the input end of the information processing module 92, the output end of the information processing module 92 is connected with the input end of the problem processing module 93, the output end of the information processing module 92 is connected with the input end of the finished product tray loading module 94, and the output end of the finished product tray loading module 94 is connected with the, the laser paint stripping module 5 comprises a signal receiving module 51, a laser control module 52, a laser emitting module 53, an automatic paint stripping module 54 and a debris processing module 55.
When the automatic line body system for laser paint stripping works, the automatic feeding module 2 is used for feeding materials into the system, the automatic material moving module 3 is used for feeding the materials into the material distributing disc, the automatic material distributing module 4 is used for distributing the materials, the central control processing center 1 is used for automatically controlling each module in the material distributing process, the distributed materials are fed into the laser paint stripping module 5 by the intelligent mechanical arm for paint stripping, the central control processing center controls the laser intensity by the laser control module 52 according to different properties of the materials, the laser emitting module 53 is used for heating the materials to melt enameled wires on the surface of the inductance coil, the automatic paint stripping module 54 is used for stripping the coil, and the scrap processing module 55 is used for carrying out centralized collection processing on stripped scraps, CCD detection is carried out on the materials after paint stripping treatment, an optical detection module 62 in a CCD detection module 6 carries out image forming on the materials, the formed images pass through an image recognition module 63 and an image processing module 64, image information of the materials is judged and processed by an information judgment module 65, unqualified materials are sent into a central control processing center 1 through an embedded controller 61, unqualified materials are recycled in time, the materials qualified through CCD detection are further subjected to an electrical detection module 7, qualified products are assembled and welded in an automatic installation module 8, finally the materials are sent into an automatic detection tray loading module 9 through a material sending-out module 84, finished products are firstly detected by a finished product detection module 91 in the automatic detection tray loading module 9, and finished product information is fed back to a problem processing module 93 in time by an information processing module 92, the finished parts are palletized by the finished palletizing module 94 and finally delivered by the product delivery module 95.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides an automatic line body system of lacquer is shelled to laser, includes central control processing center (1), automatic feed module (2), moves material module (3) automatically, divides material module (4) automatically, and laser is shelled lacquer module (5), CCD detection module (6), electric detection module (7), automatic installation module (8) and automated inspection sabot module (9) to lacquer, the output of central control processing center (1) is connected its characterized in that with automatic feed module (2), the automatic input that moves material module (3), divides material module (4) automatically respectively: the output end of the central control processing center (1) is respectively connected with the input ends of the laser paint stripping module (5) and the automatic installation module (8), the central control processing center (1) is respectively connected with the input ends of the CCD detection module (6), the electric detection module (7) and the automatic detection tray loading module (9) in a bidirectional mode, the output end of the automatic feeding module (2) is connected with the input end of the automatic moving module (3), the input end of the automatic moving module (3) is connected with the input end of the automatic material distributing module (4), the output end of the automatic material distributing module (4) is connected with the input end of the laser paint stripping module (5), the output end of the laser paint stripping module (5) is connected with the input end of the CCD detection module (6), and the output end of the CCD detection module (6) is connected with the input end of the electric detection module (7), and the output of electrical detection module (7) is connected with the input of automatic installation module (8), the output of automatic installation module (8) is connected with the input of automated inspection sabot module (9), laser is shelled lacquer module (5) and is included signal reception module (51), laser control module (52), laser emission module (53), automatic lacquer module (54) and piece processing module (55) of shelling.
2. The laser paint stripping automated line system according to claim 1, wherein: the output end of the central control processing center (1) is connected with the input end of a signal receiving module (51), the output end of the signal receiving module (51) is connected with the input end of a laser control module (52), the output end of the laser control module (52) is connected with the input end of a laser emitting module (53), and the output end of the laser emitting module (53) is connected with the input end of an automatic paint stripping module (54).
3. The laser paint stripping automated line system according to claim 1, wherein: the output end of the scrap processing module (55) is connected with the input end of the automatic paint stripping module (54), and the output end of the automatic paint stripping module (54) is connected with the input end of the CCD detection module (6).
4. The laser paint stripping automated line system according to claim 1, wherein: the CCD detection module (6) comprises an embedded controller (61), an optical detection module (62), an image recognition module (63), an image processing module (64) and an information judgment module (65), wherein the output end of the embedded controller (61) is connected with the input end of the optical detection module (62), and the embedded controller (61) is in bidirectional connection with the central control processing center (1).
5. The laser paint stripping automated line system according to claim 4, wherein: the output end of the optical detection module (62) is connected with the input end of the image recognition module (63), the output end of the image recognition module (63) is connected with the input end of the image processing module (64), the output end of the image processing module (64) is connected with the input end of the information judgment module (65), and the information judgment module (65) is in bidirectional connection with the embedded controller (61).
6. The laser paint stripping automated line system according to claim 1, wherein: automatic installation module (8) send out module (84) including material receiving module (81), material equipment module (82), automatic weld module (83) and material, the output and the material equipment module (82) of material receiving module (81) realize two-way connection to the output and the input of automatic weld module (83) of material equipment module (82) are connected, the output and the input that the material sent out module (84) of automatic weld module (83) are connected, and the output that the material sent out module (84) is connected with the input of automated inspection sabot module (9).
7. The laser paint stripping automated line system according to claim 1, wherein: the automatic detection tray loading module (9) comprises a finished product detection module (91), an information processing module (92), a problem processing module (93), a finished product tray loading module (94) and a product sending-out module (95).
8. The laser paint stripping automated line system according to claim 7, wherein: the output end of the finished product detection module (91) is connected with the input end of the information processing module (92), the output end of the information processing module (92) is connected with the input end of the problem processing module (93), the output end of the information processing module (92) is connected with the input end of the finished product tray loading module (94), and the output end of the finished product tray loading module (94) is connected with the input end of the product sending-out module (95).
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| CN202010293983.8A CN111478233A (en) | 2020-04-15 | 2020-04-15 | Laser paint stripping automatic line system |
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| CN202010293983.8A CN111478233A (en) | 2020-04-15 | 2020-04-15 | Laser paint stripping automatic line system |
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| CN110976322A (en) * | 2019-12-23 | 2020-04-10 | 佰力电子（东莞）有限公司 | Test integer sabot equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102930976A (en) * | 2012-09-28 | 2013-02-13 | 信源电子制品(昆山)有限公司 | Automatic production system for inductance coil |
| CN103008877A (en) * | 2012-11-28 | 2013-04-03 | 东莞立德精密工业有限公司 | Automatic welding equipment for magnetic coils |
| CN207223190U (en) * | 2017-08-29 | 2018-04-13 | 珠海市博杰电子有限公司 | LED light string automatically assembles equipment and its welding mechanism |
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