CN205520033U - Welding wire direction conveying detection device - Google Patents
Welding wire direction conveying detection device Download PDFInfo
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- CN205520033U CN205520033U CN201620192055.1U CN201620192055U CN205520033U CN 205520033 U CN205520033 U CN 205520033U CN 201620192055 U CN201620192055 U CN 201620192055U CN 205520033 U CN205520033 U CN 205520033U
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- welding wire
- welding
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- wire
- wire guide
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Abstract
The utility model discloses a welding wire direction conveying detection device, its characteristics are that at the inside retinue support (1) of establishing of welding machine wire drive feed unit, wheel endwise slip and radial swinging are corrected along with wire drive feed unit to retinue support (1), retinue support (1) on establish welding wire guide block (2), establish U type photoelectric sensor (3) on welding wire guide block (2), the problem of automation of welding equipment welding wire detect, also avoided because the welding wire is exhaustd the welded part who leads to and is scrapped is solved with the welding equipment malfunction condition, and that the device has is small, the quality light, it is reliable to detect, the commonality is good, simple structure, low in production cost's advantage.
Description
Technical field:
This utility model relates to welding equipment, is concretely that a kind of welding wire guides biography feeding detection apparatus.
Background technology
In traditional welding process, welding wire is out welded by entrance welding gun after wire feeder from wire feed bucket or wire feeding disc etc., does not has welding wire to detect device, after welding wire is finished or ruptures during this, welding wire cannot be changed in time, result in many workpiece failure weldings and weld defect occurs；For there being the welding equipment of current tracking, there may come a time when to cause the misoperation of welding equipment, damage welding equipment.
Currently also there are some welding wires to detect device, but can be only applied to use on the welding equipment of wire feed bucket or a certain specific wire feed container of wire feeding disc, do not possess versatility；It addition, existing welding wire detection scheme uses sensor mostly to be proximity switch, proximity switch detection needs certain area of detection, proximity switch area of detection carefully it is supplied to limited because of welding wire, and can swing in welding wire course of conveying, therefore detection signal reliability is poor, and False Rate is high.
Utility model content:
The purpose of this utility model is the deficiency overcoming above-mentioned prior art, and provides a kind of welding wire to guide and pass feeding detection apparatus；Mainly solve the detection device use of existing welding wire and have the problem such as limitation and detection signal reliability is poor, False Rate height.
The technical solution of the utility model is: a kind of welding wire guides and passes feeding detection apparatus, and it is characterized in that, sets retinue support inside wire-feeding device of welding machine, and retinue support is corrected wheel with wire feeder and slid axially and radially wobble；Set welding wire guide pad on described retinue support, welding wire guide pad sets U-shaped photoelectric sensor.
Further, described retinue support is that sheet metal bent becomes U-shaped.
Further, described welding wire guide pad is insulator, has welding wire pilot hole in welding wire guide pad, has the mounting groove matched with U-shaped photoelectric sensor on welding wire guide pad；Detection through hole is had in mounting groove position and welding wire pilot hole intersection.
A kind of welding wire described in the utility model guides biography feeding detection apparatus and compared with the prior art has following good effect: 1, use support of detachably accompanying, it is installed in wire-feeding device of welding machine, can be applicable to use wire feed bucket, wire feeding disc and the welding equipment of other welding wire container mode, versatility is good；2, welding wire guide pad is installed on retinue support, keeps with wire oscillation sliding axially and radially wobbling in welding process, reduces the False Rate of welding wire detection；3, U-shaped photoelectric sensor detection reliability is high; when welding wire is used up or ruptures; U-shaped photoelectric sensor sends rapidly a control signal; accessible automatic welding equipment prompting is reported to the police or is accessed alarm and sends alarm signal; and control welding equipment shutdown welding immediately; solve automatic welding equipment welding wire test problems, it also avoid and use up or disconnect the soldering part caused due to welding wire and scrap problem and welding equipment misoperation situation；4, device have that volume is little, light weight, detection is reliable, versatility good, simple in construction, production cost are low advantage.
Accompanying drawing illustrates:
Fig. 1 is structural representation of the present utility model；
Fig. 2 is installation and the schematic diagram of the state of use of Fig. 1.
Detailed description of the invention:
In order to be more fully understood that and implement, provide specific embodiment below in conjunction with the accompanying drawings, describe this utility model in detail；Illustrated embodiment is only used for explaining this utility model, is not intended to limit protection domain of the present utility model.
Embodiment 1, see Fig. 1,2, according to design needs, be processed into retinue support 1, welding wire guide pad 2 and U-shaped photoelectric sensor 3；Retinue support 1 becomes U-shaped for sheet metal bent, is installed on wire-feeding device of welding machine and corrects wheel 4 both sides, when wire feeder rectification wheel 4 slides axially, retinue support 1 can be driven to slide axially, and retinue support 1 also can do with welding wire 5 input angle and radially wobble；Welding wire guide pad 2 is insulator, welding wire pilot hole is had in welding wire guide pad 2, aperture is different according to welding wire 5 diameter difference, has the mounting groove and installing hole matched with U-shaped photoelectric sensor 3, have detection through hole in mounting groove position and welding wire pilot hole intersection on welding wire guide pad 2；Welding wire guide pad 2 is arranged in retinue support 1, again U-shaped photoelectric sensor 3 is positioned by the mounting groove on welding wire guide pad 2, it is anchored on welding wire guide pad 2 by installing hole screw, welding wire 5 is by the inspection center of the photoswitch on U-shaped photoelectric sensor 3, and welding wire guide pad 2 is used for guiding transmission welding wire 5 and keeping welding wire 5 position stable；During welding, welding wire 5 enters wire reel 8 by SUS pipe 6 through wire feed rolls 9, press roll 7, rectification wheel 4, welding wire guide pad 2, welding wire guide pad 2 keeps relative stable with U-shaped photoelectric sensor 3 position, and U-shaped photoelectric sensor 3 is used for detecting whether welding wire 5 continues through welding wire guide pad 2.
A kind of welding wire described in the utility model guides and passes feeding detection apparatus, when welding wire is used up or ruptures, U-shaped photoelectric sensor sends the signal that welding wire is abnormal, and detection signal is fed back to automatic welding device or warning device, welding can be stopped immediately, and send alarm signal, stop welding procedure and run.After welding wire is added, U-shaped photoelectric sensor detects welding wire, sends the normal signal of welding wire, and welding can continue normally to perform.Solve automatic welding equipment welding wire test problems, it also avoid and use up, due to welding wire, the soldering part caused and scrap problem and welding equipment misoperation situation；Further, device have that volume is little, light weight, detection is reliable, applied range, simple in construction, production cost are low advantage.
In above-described embodiment 1, retinue support 1 is arranged on nethermost rectification and takes turns on 4, and certainly, support 1 of accompanying in the welding wire detection device that this utility model provides can also be arranged on other several rectifications and take turns on 4.
Welding wire involved by this utility model passes feeding detection apparatus and is not merely defined in the structure in the present embodiment 1, any equivalent modifications carrying out this utility model and replacement the most all in category of the present utility model.
Claims (3)
1. a welding wire guides and passes feeding detection apparatus, it is characterised in that set retinue support (1) inside wire-feeding device of welding machine, and retinue support (1) is corrected wheel with wire feeder and slid axially and radially wobble；Set welding wire guide pad (2) on described retinue support (1), welding wire guide pad (2) sets U-shaped photoelectric sensor (3).
A kind of welding wire the most according to claim 1 guides and passes feeding detection apparatus, it is characterised in that described retinue support (1) is that sheet metal bent becomes U-shaped.
A kind of welding wire the most according to claim 1 guides and passes feeding detection apparatus, it is characterized in that, described welding wire guide pad (2) is insulator, and welding wire guide pad has welding wire pilot hole in (2), has the mounting groove matched with U-shaped photoelectric sensor (3) on welding wire guide pad (2)；Detection through hole is had in mounting groove position and welding wire pilot hole intersection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620192055.1U CN205520033U (en) | 2016-03-14 | 2016-03-14 | Welding wire direction conveying detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620192055.1U CN205520033U (en) | 2016-03-14 | 2016-03-14 | Welding wire direction conveying detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205520033U true CN205520033U (en) | 2016-08-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620192055.1U Active CN205520033U (en) | 2016-03-14 | 2016-03-14 | Welding wire direction conveying detection device |
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| Country | Link |
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| CN (1) | CN205520033U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105583507A (en) * | 2016-03-14 | 2016-05-18 | 山东蓬翔汽车有限公司 | Welding wire guiding, conveying and detecting device |
| CN110270740A (en) * | 2018-03-15 | 2019-09-24 | 株式会社达谊恒 | Welding wire feeding system and welding system |
-
2016
- 2016-03-14 CN CN201620192055.1U patent/CN205520033U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105583507A (en) * | 2016-03-14 | 2016-05-18 | 山东蓬翔汽车有限公司 | Welding wire guiding, conveying and detecting device |
| CN110270740A (en) * | 2018-03-15 | 2019-09-24 | 株式会社达谊恒 | Welding wire feeding system and welding system |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |