CN105583507A - Welding wire guiding, conveying and detecting device - Google Patents
Welding wire guiding, conveying and detecting device Download PDFInfo
- Publication number
- CN105583507A CN105583507A CN201610142266.9A CN201610142266A CN105583507A CN 105583507 A CN105583507 A CN 105583507A CN 201610142266 A CN201610142266 A CN 201610142266A CN 105583507 A CN105583507 A CN 105583507A
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- CN
- China
- Prior art keywords
- welding wire
- welding
- wire guiding
- guide pad
- conveying
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01V—GEOPHYSICS; GRAVITATIONAL MEASUREMENTS; DETECTING MASSES OR OBJECTS; TAGS
- G01V8/00—Prospecting or detecting by optical means
- G01V8/10—Detecting, e.g. by using light barriers
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- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- General Physics & Mathematics (AREA)
- Geophysics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Filamentary Materials, Packages, And Safety Devices Therefor (AREA)
Abstract
The invention discloses a welding wire guiding, conveying and detecting device. The welding wire guiding, conveying and detecting device is characterized in that a follow-up support (1) is arranged in a wire feeding device of a welding machine, and the follow-up support (1) slides axially and swings radially along with a rectifying wheel shaft of the wire feeding device; a welding wire guiding block (2) is arranged on the follow-up support (1); a U-shaped photoelectric sensor (3) is arranged on the welding wire guiding block (2). By the adoption of the welding wire guiding, conveying and detecting device, the welding wire detection of automatic welding equipment is achieved, and the problems that welding parts are scraped and misoperation of the welding equipment occurs due to the fact that welding wires are run out are solved. In addition, the welding wire guiding, conveying and detecting device has the advantages of being small in size, low in weight, reliable in detection, good in universality, simple in structure and low in production cost.
Description
Technical field:
The present invention relates to welding equipment, is that a kind of welding wire guiding transmits checkout gear concretely.
Background technology
In traditional welding process, welding wire out welds by entering welding gun wire feeder from wire feed bucket or wire feeding disc etc., in this process, there is no welding wire checkout gear, after welding wire is finished or ruptures, cannot change in time welding wire, cause many workpiece failure weldings to occur weld defect; For the welding equipment that has current tracking, sometimes may cause the misoperation of welding equipment, damage welding equipment.
Also there are at present some welding wire checkout gears, but can only be applied on the welding equipment that uses wire feed bucket or a certain specific wire feed container of wire feeding disc, do not possess versatility; In addition, existing welding wire detection scheme adopts sensor mostly to be approach switch, and approach switch detects needs certain area of detection, because of welding wire, carefully to offer approach switch area of detection limited, and in welding wire course of conveying, can swing, therefore detection signal poor reliability, False Rate is high.
Summary of the invention:
The object of the invention is to overcome the deficiency of above-mentioned prior art, and provide a kind of welding wire guiding to transmit checkout gear; Mainly solve existing welding wire checkout gear use have limitation and detection signal poor reliability, the problem such as False Rate height.
Technical scheme of the present invention is: a kind of welding wire guiding transmits checkout gear, and its special character is, establishes retinue support in wire-feeding device of welding machine inside, and retinue support is corrected wheel with wire feeder and slid axially and radially wobble; On described retinue support, establish welding wire guide pad, on welding wire guide pad, establish U-shaped photoelectric sensor.
Further, to be that metallic plate is bent into U-shaped for described retinue support.
Further, described welding wire guide pad is insulator, has welding wire pilot hole in welding wire guide pad, has the mounting groove matching with U-shaped photoelectric sensor on welding wire guide pad; There is detection through hole in mounting groove position and welding wire pilot hole intersection.
A kind of welding wire guiding of the present invention transmits checkout gear and compared with the prior art has outstanding substantive distinguishing features and marked improvement: 1, adopt detachable retinue support, be installed in wire-feeding device of welding machine, the welding equipment that can be applicable to adopt wire feed bucket, wire feeding disc and other welding wire container mode, versatility is good; 2, welding wire guide pad is installed on retinue support, in welding process, keeps sliding axially and radially wobbling with wire oscillation, has reduced the False Rate that welding wire detects; 3, U-shaped photoelectric sensor detecting reliability is high, in the time that welding wire is used up or rupture, U-shaped photoelectric sensor sends rapidly a control signal, accessible automatic welding equipment prompting is reported to the police or access alarm sends alarm signal, and control immediately welding equipment and shut down welding, solve automatic welding equipment welding wire test problems, also avoided using up or disconnecting the soldering part causing and scrap problem and welding equipment misoperation situation due to welding wire; 4, device has advantages of that volume is little, quality light, it is reliable to detect, versatility is good, simple in structure, production cost is low.
Brief description of the drawings:
Fig. 1 is structural representation of the present invention;
Fig. 2 is the installation of Fig. 1 and the schematic diagram of the state of use.
Detailed description of the invention:
For Comprehension and Implementation better, provide specific embodiment below in conjunction with accompanying drawing, describe the present invention in detail; Illustrated embodiment is only for explaining the present invention, not for limiting the scope of the invention.
Embodiment 1, referring to Fig. 1,2, according to design needs, is processed into retinue support 1, welding wire guide pad 2 and U-shaped photoelectric sensor 3; Retinue support 1 is U-shaped for metallic plate is bent into, and is installed on wire-feeding device of welding machine and corrects wheel 4 both sides, corrects wheel 4 while sliding axially at wire feeder, can drive retinue support 1 to slide axially, and the support 1 of accompanying also can be inputted angle with welding wire 5 and do and radially wobble; Welding wire guide pad 2 is insulator, in welding wire guide pad 2, there is welding wire pilot hole, aperture is different and different according to welding wire 5 diameters, has the mounting groove and the installing hole that match with U-shaped photoelectric sensor 3 on welding wire guide pad 2, has detection through hole in mounting groove position and welding wire pilot hole intersection; Welding wire guide pad 2 is arranged in retinue support 1, again U-shaped photoelectric sensor 3 is located by the mounting groove on welding wire guide pad 2, use screw fastening on welding wire guide pad 2 by installing hole, welding wire 5 is by the inspection center of the optoelectronic switch on U-shaped photoelectric sensor 3, and welding wire guide pad 2 is for guiding transmission welding wire 5 and keeping welding wire 5 position stabilities; When welding, welding wire 5 is managed 6 by SUS and is entered wire reel 8 through wire feed rolls 9, press roll 7, rectification wheel 4, welding wire guide pad 2, welding wire guide pad 2 keeps relatively stable with U-shaped photoelectric sensor 3 positions, and whether U-shaped photoelectric sensor 3 passes through welding wire guide pad 2 continuously for detection of welding wire 5.
A kind of welding wire guiding of the present invention transmits checkout gear, in the time that welding wire is used up or rupture, U-shaped photoelectric sensor sends the abnormal signal of welding wire, and detection signal is fed back to automatic welding device or warning device, can stop immediately welding, and send alarm signal, stop welding procedure operation. After welding wire is added, U-shaped photoelectric sensor detects welding wire, sends the normal signal of welding wire, and welding can continue normal execution. Solve automatic welding equipment welding wire test problems, also avoided using up the soldering part causing and scrapping problem and welding equipment misoperation situation due to welding wire; And device has advantages of that volume is little, quality is light, it is reliable to detect, applied range, simple in structure, production cost is low.
In above-described embodiment 1, retinue support 1 is arranged on nethermost rectification wheel 4, and certainly, the support 1 of accompanying in welding wire checkout gear provided by the invention also can be arranged on other several rectification wheels 4.
Welding wire involved in the present invention transmits checkout gear and is not merely defined in the structure in the present embodiment 1, any equivalent modifications that the present invention is carried out and alternative also all in category of the present invention.
Claims (3)
1. welding wire guiding transmits a checkout gear, it is characterized in that, establishes retinue support (1) in wire-feeding device of welding machine inside, and retinue support (1) is corrected wheel with wire feeder and slid axially and radially wobble; On described retinue support (1), establish welding wire guide pad (2), on welding wire guide pad (2), establish U-shaped photoelectric sensor (3).
2. a kind of welding wire guiding according to claim 1 transmits checkout gear, it is characterized in that, described retinue support (1) is U-shaped for metallic plate is bent into.
3. a kind of welding wire guiding according to claim 1 transmits checkout gear, it is characterized in that, described welding wire guide pad (2) is insulator, and welding wire guide pad has welding wire pilot hole in (2), has the mounting groove matching with U-shaped photoelectric sensor (3) on welding wire guide pad (2); There is detection through hole in mounting groove position and welding wire pilot hole intersection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610142266.9A CN105583507A (en) | 2016-03-14 | 2016-03-14 | Welding wire guiding, conveying and detecting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610142266.9A CN105583507A (en) | 2016-03-14 | 2016-03-14 | Welding wire guiding, conveying and detecting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105583507A true CN105583507A (en) | 2016-05-18 |
Family
ID=55923612
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610142266.9A Pending CN105583507A (en) | 2016-03-14 | 2016-03-14 | Welding wire guiding, conveying and detecting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105583507A (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2133140A (en) * | 1982-12-27 | 1984-07-18 | Usm Corp | Component inserting machine |
| CN201358365Y (en) * | 2008-12-28 | 2009-12-09 | 大连大森数控技术发展中心有限公司 | Broken stitching detector of robot embroidering machine |
| CN201800978U (en) * | 2010-08-16 | 2011-04-20 | 上海嘉迪机械有限公司 | Material level control mechanism of filling bag packaging machine |
| CN201815783U (en) * | 2010-08-24 | 2011-05-04 | 东风(武汉)实业有限公司 | Warning device for welding wire shortage of arc welding robot |
| CN102950400A (en) * | 2012-10-08 | 2013-03-06 | 梁添贵 | Wire feeding mechanism of welding machine |
| CN204023065U (en) * | 2014-09-05 | 2014-12-17 | 常州市第八纺织机械有限公司 | A kind of broken wire detection system of thread feeding apparatus |
| CN105236207A (en) * | 2015-10-10 | 2016-01-13 | 杭州千和精密机械有限公司 | Intelligent servo tensioner |
| CN205004605U (en) * | 2015-08-14 | 2016-01-27 | 河南虹光精工电气有限公司 | A electric wire has or not detection device for full -automatic press -connection machine that rolls off production line |
| CN205520033U (en) * | 2016-03-14 | 2016-08-31 | 山东蓬翔汽车有限公司 | Welding wire direction conveying detection device |
-
2016
- 2016-03-14 CN CN201610142266.9A patent/CN105583507A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2133140A (en) * | 1982-12-27 | 1984-07-18 | Usm Corp | Component inserting machine |
| CN201358365Y (en) * | 2008-12-28 | 2009-12-09 | 大连大森数控技术发展中心有限公司 | Broken stitching detector of robot embroidering machine |
| CN201800978U (en) * | 2010-08-16 | 2011-04-20 | 上海嘉迪机械有限公司 | Material level control mechanism of filling bag packaging machine |
| CN201815783U (en) * | 2010-08-24 | 2011-05-04 | 东风(武汉)实业有限公司 | Warning device for welding wire shortage of arc welding robot |
| CN102950400A (en) * | 2012-10-08 | 2013-03-06 | 梁添贵 | Wire feeding mechanism of welding machine |
| CN204023065U (en) * | 2014-09-05 | 2014-12-17 | 常州市第八纺织机械有限公司 | A kind of broken wire detection system of thread feeding apparatus |
| CN205004605U (en) * | 2015-08-14 | 2016-01-27 | 河南虹光精工电气有限公司 | A electric wire has or not detection device for full -automatic press -connection machine that rolls off production line |
| CN105236207A (en) * | 2015-10-10 | 2016-01-13 | 杭州千和精密机械有限公司 | Intelligent servo tensioner |
| CN205520033U (en) * | 2016-03-14 | 2016-08-31 | 山东蓬翔汽车有限公司 | Welding wire direction conveying detection device |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20160518 |
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| WD01 | Invention patent application deemed withdrawn after publication |