CN107654306A - A kind of high occlusal pattern cylinder sleeve and preparation method thereof - Google Patents

A kind of high occlusal pattern cylinder sleeve and preparation method thereof Download PDF

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Publication number
CN107654306A
CN107654306A CN201710613223.9A CN201710613223A CN107654306A CN 107654306 A CN107654306 A CN 107654306A CN 201710613223 A CN201710613223 A CN 201710613223A CN 107654306 A CN107654306 A CN 107654306A
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CN
China
Prior art keywords
cylinder sleeve
depth
blank
annular trough
contents
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710613223.9A
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Chinese (zh)
Inventor
黄德松
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mcc Real Estate Chongqing Co Ltd
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Mcc Real Estate Chongqing Co Ltd
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Publication date
Application filed by Mcc Real Estate Chongqing Co Ltd filed Critical Mcc Real Estate Chongqing Co Ltd
Priority to CN201710613223.9A priority Critical patent/CN107654306A/en
Publication of CN107654306A publication Critical patent/CN107654306A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F1/00Cylinders; Cylinder heads 
    • F02F1/004Cylinder liners
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/14Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/22Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to internal surfaces, e.g. of tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D13/00Centrifugal casting; Casting by using centrifugal force
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • C22C21/003Alloys based on aluminium containing at least 2.6% of one or more of the elements: tin, lead, antimony, bismuth, cadmium, and titanium

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Combustion & Propulsion (AREA)
  • General Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Pistons, Piston Rings, And Cylinders (AREA)

Abstract

The present invention discloses a kind of high occlusal pattern cylinder sleeve, including liner body, and the liner body inner surface is coated with undercoating, and the internally coated surface roughness is at 80 ~ 120 μm, and thickness is in 0.2 ~ 0.4mm;The both ends of the outer surface of the liner body offer annular trough body, and the depth of the annular trough body is 0.1 ~ 0.4mm;Set in the intermediate region of the outer surface of the liner body jagged;The burr height is in 0.1 ~ 0.5mm.Invention additionally discloses the method for preparing above-mentioned high occlusal pattern cylinder sleeve.The present invention has that snap-in force is good, the technique effect of service life length.

Description

A kind of high occlusal pattern cylinder sleeve and preparation method thereof
Technical field
The present invention relates to cylinder sleeve production field, more particularly to a kind of high occlusal pattern cylinder sleeve and preparation method thereof.
Background technology
Automobile engine be it is a kind of can be the heart of automobile the machine that can be converted into mechanical energy of other forms, shadow Ring dynamic property, economy and the feature of environmental protection of automobile.Cylinder sleeve is engine A levels key zero as one of main fittings of engine Part, its performance directly affect the technical requirements such as the dynamic property of engine, reliability, economy, discharge, noise.
At present, traditional cylinder sleeve production cost is higher, and running-in time length, snap-in force is poor, and service life is short, and is difficult to meet Requirement of the high-performance energy saving environment protection engine for cylinder sleeve intensity and wearability and cost.
The content of the invention
In view of the deficiencies of the prior art, the present invention provides snap-in force is good, the high occlusal pattern cylinder sleeve and its system of service life length Preparation Method.
The present invention realizes solve above-mentioned technical problem by following technological means:A kind of high occlusal pattern cylinder sleeve, including cylinder Body is covered, the liner body inner surface is coated with undercoating, and at 80 ~ 120 μm, thickness exists the internally coated surface roughness 0.2~0.4mm;The both ends of the outer surface of the liner body offer annular trough body, the depth of the annular trough body for 0.1 ~ 0.4mm;Set in the intermediate region of the outer surface of the liner body jagged;The burr height is in 0.1 ~ 0.5mm.
Preferably:The annular trough body is in ledge structure, including first annular cell body, the second annular trough body;Described second The depth of annular trough body is more than the depth of the first annular cell body.
Preferably:The depth of the first annular cell body is 0.1 ~ 0.2mm;The depth of the first annular cell body be 0.2 ~ 0.3mm。
Preferably:It is 5 ~ 6wt.%, Ti that the chemical composition of the liner body is counted including Si contents as following weight percent Content is 7 ~ 8wt.%, and Fe contents are 0.3 ~ 0.4wt.%, and Mn contents are 0.6 ~ 0.8wt.%, and Pd contents are 0.05 ~ 0.07wt.%, Sr contents are 2.3 ~ 2.6wt.%, and remaining is Al.
A kind of method for preparing above-mentioned high occlusal pattern cylinder sleeve, comprises the following steps:
Step 1:Cast raw material is melt into after liquid material is cast into mould, using centrifugal casting into crude green body, centrifugal casting Cheng Zhong, rotating speed are 3000 ~ 3500rpm, and pouring temperature is 850 ~ 880 DEG C, and mold preheating temperature is 200 ~ 350 DEG C;Then to thick Base carries out turning preliminary working into blank;
Step 2:Coating is sprayed on blank inner surface, formation has internally coated blank, wherein, internally coated roughness exists 80 ~ 120 μm, thickness is in 0.2 ~ 0.4mm;
Step 3:Both ends car annular trough body in blank outer surface, the groove depth of annular trough body is in 0.1 ~ 0.4mm;
Step 4:Upper rotary spraying ceramic material in blank outer surface forms burr portion, the burr height in burr portion 0.1 ~ 0.5mm。
Preferably, after coating is sprayed blank inner surface form undercoating, the inner surface memory honing to blank.
The advantage of the invention is that:
(1)Undercoating is attached to liner body inner surface, has higher hardness, can shorten the running-in time of cylinder sleeve, extends The service life of cylinder sleeve.Undercoating thickness is in 0.2 ~ 0.5mm, it is possible to increase the bond strength with liner body, and possess foot Enough anti-wear performances.
(2)The annular groove that liner body is provided with can make cylinder sleeve be combined closely with cylinder body, and lift radial direction ability to bear, Prevent from departing from cylinder body during work.
(3)Burr on liner body helps to lift the snap-in force between cylinder sleeve and cylinder body, and has preferable corrosion resistant Erosion and anti-wear performance, while the bond strength with cylinder sleeve is ensured, help to obtain effective pyroconductivity.
(4)Burr portion and cell body are separate, easy to process, and manufacturing cost is low.
Further, by optimizing the composition of aluminium alloy, and cylinder sleeve is made by the way of centrifugal casting so that cylinder sleeve and cylinder Hard-packed metallurgical binding is easily formed between body, the adhesion between cylinder sleeve, cylinder body significantly improves.
Further, annular trough body uses hierarchic structure, improves the contact area between cylinder sleeve and cylinder body, contacts complexity, Radial direction ability to bear can be further lifted, prevents from departing from cylinder body during work.
Brief description of the drawings
Fig. 1 is the stereogram of the high occlusal pattern cylinder sleeve of the present invention.
Fig. 2 is topology example figure of the high occlusal pattern cylinder sleeve of the present invention under vertical view state.
Embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention In accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is Part of the embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art The every other embodiment obtained under the premise of creative work is not made, belongs to the scope of protection of the invention.
Embodiment 1
As shown in Figure 1-2, the present embodiment discloses a kind of high occlusal pattern cylinder sleeve, including liner body, the coating of liner body inner surface There is undercoating 1, the surface roughness of undercoating 1 is at 80 μm, and thickness is in 0.2mm;The both ends of the outer surface of liner body open up There is annular trough body 2, the depth of annular trough body 2 is 0.1mm;In the intermediate region of the outer surface of liner body, jagged 3 knot is set Structure;The height of burr 3 is in 0.1m.
It is 5wt.% that the chemical composition of liner body is counted including Si contents as following weight percent, and Ti contents are 7wt.%, Fe contents are 0.3wt.%, and Mn contents are 0.6wt.%, and Pd contents are 0.05wt.%, and Sr contents are 2.3wt.%, and remaining is Al.
Embodiment 2
As shown in Figure 1-2, the present embodiment discloses a kind of high occlusal pattern cylinder sleeve, including liner body, the coating of liner body inner surface There is undercoating 1, the surface roughness of undercoating 1 is at 100 μm, and thickness is in 0.3mm;The both ends of the outer surface of liner body open up There is annular trough body 2, the depth of annular trough body 2 is 0.3mm;In the intermediate region of the outer surface of liner body, jagged 3 knot is set Structure;The height of burr 3 is in 0.2mm.
Annular trough body 2 is in ledge structure, including first annular cell body 21, the second annular trough body 22;Second annular trough body 22 Depth be more than first annular cell body 21 depth.
The depth of first annular cell body 21 is 0.1mm;The depth of first annular cell body 21 is 0.2mm.
It is 5wt.% that the chemical composition of liner body is counted including Si contents as following weight percent, Ti contents are 7 ~ 8wt.%, Fe content are 0.35wt.%, and Mn contents are 0.7wt.%, and Pd contents are 0.06wt.%, and Sr contents are 2.5wt.%, remaining For Al.
Embodiment 3
As shown in Figure 1-2, the present embodiment discloses a kind of high occlusal pattern cylinder sleeve, including liner body, the coating of liner body inner surface There is undercoating 1, the surface roughness of undercoating 1 is at 120 μm, and thickness is in 0.4mm;The both ends of the outer surface of liner body open up There is annular trough body 2, the depth of annular trough body 2 is 0.4mm;In the intermediate region of the outer surface of liner body, jagged 3 knot is set Structure;The height of burr 3 is in 0.5mm.
Annular trough body 2 is in ledge structure, including first annular cell body 21, the second annular trough body 22;Second annular trough body 22 Depth be more than first annular cell body 21 depth.
The depth of first annular cell body 21 is 0.15mm;The depth of first annular cell body 21 is 0.25mm.
It is 6wt.% that the chemical composition of liner body is counted including Si contents as following weight percent, and Ti contents are 8wt.%, Fe contents are 0.4wt.%, and Mn contents are 0.8wt.%, and Pd contents are 0.07wt.%, and Sr contents are 2.6wt.%, and remaining is Al.
Due to the cylinder sleeve of the present invention, its undercoating is attached to liner body inner surface, has higher hardness, can shorten The running-in time of cylinder sleeve, extend the service life of cylinder sleeve.Undercoating thickness is in 0.2 ~ 0.5mm, it is possible to increase with liner body Bond strength, and possess enough anti-wear performances.
The annular groove that liner body is provided with can make cylinder sleeve be combined closely with cylinder body, and lift radial direction ability to bear, prevent Depart from cylinder body when only working.
Burr on liner body helps to be lifted the snap-in force between cylinder sleeve and cylinder body, and with it is preferably corrosion-resistant with Anti-wear performance, while the bond strength with cylinder sleeve is ensured, help to obtain effective pyroconductivity.
Burr portion and cell body are separate, easy to process, and manufacturing cost is low.
Further, by optimizing the composition of aluminium alloy, and cylinder sleeve is made by the way of centrifugal casting so that cylinder sleeve and cylinder Hard-packed metallurgical binding is easily formed between body, the adhesion between cylinder sleeve, cylinder body significantly improves.
Further, annular trough body uses hierarchic structure, improves the contact area between cylinder sleeve and cylinder body, contacts complexity, Radial direction ability to bear can be further lifted, prevents from departing from cylinder body during work.
Embodiment 4
The present embodiment discloses a kind of method for the high occlusal pattern cylinder sleeve for preparing above-mentioned each embodiment, comprises the following steps:
Step 1:Cast raw material is melt into after liquid material is cast into mould, using centrifugal casting into crude green body, centrifugal casting Cheng Zhong, rotating speed are 3000 ~ 3500rpm, and pouring temperature is 850 ~ 880 DEG C, and mold preheating temperature is 200 ~ 350 DEG C;Then to thick Base carries out turning preliminary working into blank;
Step 2:Coating is sprayed on blank inner surface, formation has internally coated blank, wherein, the roughness of undercoating 1 exists 80 ~ 120 μm, thickness is in 0.2 ~ 0.4mm;
Step 3:Both ends car annular trough body in blank outer surface, the groove depth of annular trough body is in 0.1 ~ 0.4mm;
Step 4:Upper rotary spraying ceramic material in blank outer surface forms burr portion, the burr height that burr is 3 0.1 ~ 0.5mm。
Preferably, after coating is sprayed blank inner surface form undercoating, the inner surface memory honing to blank.
It should be noted that herein, if being used merely in the presence of first and second or the like relational terms by one Individual entity or operation make a distinction with another entity or operation, and not necessarily require or imply these entities or operate it Between any this actual relation or order be present.Moreover, term " comprising ", "comprising" or its any other variant are intended to Cover including for nonexcludability, so that process, method, article or equipment including a series of elements not only include those Key element, but also the other element including being not expressly set out, or also include for this process, method, article or set Standby intrinsic key element.In the absence of more restrictions, the key element limited by sentence "including a ...", it is not excluded that Other identical element in the process including the key element, method, article or equipment also be present.
The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although with reference to the foregoing embodiments The present invention is described in detail, it will be understood by those within the art that:It still can be to foregoing each implementation Technical scheme described in example is modified, or carries out equivalent substitution to which part technical characteristic;And these modification or Replace, the essence of appropriate technical solution is departed from the spirit and scope of various embodiments of the present invention technical scheme.

Claims (6)

1. a kind of high occlusal pattern cylinder sleeve, including liner body, the liner body inner surface are coated with undercoating, the undercoating Surface roughness at 80 ~ 120 μm, thickness is in 0.2 ~ 0.4mm;It is characterized in that:The both ends of the outer surface of the liner body Annular trough body is offered, the depth of the annular trough body is 0.1 ~ 0.4mm;In the middle area of the outer surface of the liner body Domain sets jagged;The burr height is in 0.1 ~ 0.5mm.
2. high occlusal pattern cylinder sleeve according to claim 1, it is characterised in that:The annular trough body is in ledge structure, including First annular cell body, the second annular trough body;The depth of second annular trough body is more than the depth of the first annular cell body.
3. high occlusal pattern cylinder sleeve according to claim 2, it is characterised in that:The depth of the first annular cell body be 0.1 ~ 0.2mm;The depth of the first annular cell body is 0.2 ~ 0.3mm.
4. high occlusal pattern cylinder sleeve according to claim 2, it is characterised in that:The chemical composition of the liner body is by as follows Percentage by weight meter is 5 ~ 6wt.% including Si contents, and Ti contents are 7 ~ 8wt.%, and Fe contents are 0.3 ~ 0.4wt.%, and Mn contents are 0.6 ~ 0.8wt.%, Pd content are 0.05 ~ 0.07wt.%, and Sr contents are 2.3 ~ 2.6wt.%, and remaining is Al.
A kind of 5. method for preparing the high occlusal pattern cylinder sleeve as described in claim any one of 1-4, it is characterised in that including as follows Step:
Step 1:Cast raw material is melt into after liquid material is cast into mould, using centrifugal casting into crude green body, centrifugal casting Cheng Zhong, rotating speed are 3000 ~ 3500rpm, and pouring temperature is 850 ~ 880 DEG C, and mold preheating temperature is 200 ~ 350 DEG C;Then to thick Base carries out turning preliminary working into blank;
Step 2:Coating is sprayed on blank inner surface, formation has internally coated blank, wherein, internally coated roughness exists 80 ~ 120 μm, thickness is in 0.2 ~ 0.4mm;
Step 3:Both ends car annular trough body in blank outer surface, the groove depth of annular trough body is in 0.1 ~ 0.4mm;
Step 4:Upper rotary spraying ceramic material in blank outer surface forms burr portion, the burr height in burr portion 0.1 ~ 0.5mm。
6. the method for the high occlusal pattern cylinder sleeve according to right will go 5, it is characterised in that coating is being sprayed into blank inner surface After forming undercoating, the inner surface memory honing to blank.
CN201710613223.9A 2017-07-25 2017-07-25 A kind of high occlusal pattern cylinder sleeve and preparation method thereof Pending CN107654306A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110005540A (en) * 2019-05-09 2019-07-12 安庆帝伯格茨缸套有限公司 A kind of as cast condition composite coating cylinder sleeve and preparation method thereof

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB954903A (en) * 1959-05-25 1964-04-08 English Electric Co Ltd Improvements in or relating to internal combustion engines
JPS5985866A (en) * 1982-11-08 1984-05-17 Mitsubishi Heavy Ind Ltd Melt spraying method of ceramic
CN2576980Y (en) * 2002-10-29 2003-10-01 河南省中原内配股份有限公司 Cylinder jacket with uniform-distruting burrs of outer diameter
CN102278225A (en) * 2011-07-11 2011-12-14 南京航空航天大学 Low-friction axial unequal-angle platform honing cylinder jacket
CN102588136A (en) * 2012-03-12 2012-07-18 重庆大学 Wear-resistant aluminium alloy cylinder sleeve and preparation method thereof
CN104653323A (en) * 2015-02-10 2015-05-27 河南省中原内配股份有限公司 Car air cylinder sleeve and preparation method thereof
CN106270370A (en) * 2016-08-10 2017-01-04 中原内配集团股份有限公司 A kind of needle prick shape cylinder jacket and preparation method thereof
CN106499539A (en) * 2016-10-31 2017-03-15 中原内配集团股份有限公司 A kind of low friction undercoating cylinder jacket and preparation method thereof
CN206274019U (en) * 2016-08-16 2017-06-23 江苏江宇动力机械有限公司 Low cost high powered improved diesel engine cylinder

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB954903A (en) * 1959-05-25 1964-04-08 English Electric Co Ltd Improvements in or relating to internal combustion engines
JPS5985866A (en) * 1982-11-08 1984-05-17 Mitsubishi Heavy Ind Ltd Melt spraying method of ceramic
CN2576980Y (en) * 2002-10-29 2003-10-01 河南省中原内配股份有限公司 Cylinder jacket with uniform-distruting burrs of outer diameter
CN102278225A (en) * 2011-07-11 2011-12-14 南京航空航天大学 Low-friction axial unequal-angle platform honing cylinder jacket
CN102588136A (en) * 2012-03-12 2012-07-18 重庆大学 Wear-resistant aluminium alloy cylinder sleeve and preparation method thereof
CN104653323A (en) * 2015-02-10 2015-05-27 河南省中原内配股份有限公司 Car air cylinder sleeve and preparation method thereof
CN106270370A (en) * 2016-08-10 2017-01-04 中原内配集团股份有限公司 A kind of needle prick shape cylinder jacket and preparation method thereof
CN206274019U (en) * 2016-08-16 2017-06-23 江苏江宇动力机械有限公司 Low cost high powered improved diesel engine cylinder
CN106499539A (en) * 2016-10-31 2017-03-15 中原内配集团股份有限公司 A kind of low friction undercoating cylinder jacket and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110005540A (en) * 2019-05-09 2019-07-12 安庆帝伯格茨缸套有限公司 A kind of as cast condition composite coating cylinder sleeve and preparation method thereof

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Application publication date: 20180202