CN107644737A - Electrolytic capacitor lead terminal, the manufacture method of electrolytic capacitor lead terminal and electrolytic capacitor - Google Patents

Electrolytic capacitor lead terminal, the manufacture method of electrolytic capacitor lead terminal and electrolytic capacitor Download PDF

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Publication number
CN107644737A
CN107644737A CN201710534452.1A CN201710534452A CN107644737A CN 107644737 A CN107644737 A CN 107644737A CN 201710534452 A CN201710534452 A CN 201710534452A CN 107644737 A CN107644737 A CN 107644737A
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CN
China
Prior art keywords
electrolytic capacitor
bar
overlay film
lead terminal
shaped portion
Prior art date
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Granted
Application number
CN201710534452.1A
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Chinese (zh)
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CN107644737B (en
Inventor
山崎学
荒木治人
中村壮志
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Kohoku Kogyo Co Ltd
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Kohoku Kogyo Co Ltd
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Filing date
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Priority claimed from JP2017102838A external-priority patent/JP6531134B2/en
Application filed by Kohoku Kogyo Co Ltd filed Critical Kohoku Kogyo Co Ltd
Publication of CN107644737A publication Critical patent/CN107644737A/en
Application granted granted Critical
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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/004Details
    • H01G9/008Terminals
    • H01G9/012Terminals specially adapted for solid capacitors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/004Details
    • H01G9/04Electrodes or formation of dielectric layers thereon
    • H01G9/048Electrodes or formation of dielectric layers thereon characterised by their structure

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)

Abstract

The present invention provides a kind of electrolytic capacitor lead terminal for the yield that can suppress to improve electrolytic capacitor as the leakage current caused by the cracking of chemistry generation overlay film, the manufacture method and electrolytic capacitor of electrolytic capacitor lead terminal.The electrolytic capacitor of the present invention possesses with lead terminal:Connection sheet terminal (10), it carries out punch process to shape by generating the coated metal bar of overlay film by the 1st chemistry to outer surface;And lead (20), it is connected with one end of connection sheet terminal.Side has bar-shaped portion (11) to connection sheet terminal at one end, and has plat part (12) in another side.The outer surface of the secondary chemical formation zone (121) being separated by the axial direction with bar-shaped portion more than specific length in plat part generates overlay film by the 2nd chemistry and is coated to.The outer surface of the intermediate region (122) between bar-shaped portion and secondary chemical formation zone in plat part is coated to by insulative resin overlay film.

Description

The manufacture method of electrolytic capacitor lead terminal, electrolytic capacitor lead terminal And electrolytic capacitor
Technical field
The present invention relates to a kind of electrolytic capacitor lead terminal, electrolytic capacitor lead terminal manufacture method and Electrolytic capacitor.
Background technology
It is well known that electrolytic capacitor lead terminal possesses the connection sheet terminal that is formed by metal bars such as aluminium and with being connected The lead of one end connection of piece terminal.
In order to suppress the leakage of electric current, by chemistry generation processing in the outer surface of the metal bar of the raw material of connection sheet terminal Overlay film is generated formed with chemistry.
Side has bar-shaped portion to connection sheet terminal at one end, and has plat part in another side.
And at this moment plat part is by the way that a part of punch process of metal bar is formed into tabular, chemical life be present The situation of cracking is produced into overlay film.
Therefore, connection sheet terminal is impregnated in chemistry generation liquid and handled to carry out secondary chemical generation, it is raw to repair chemistry Into the cracking of overlay film.
At this moment, if chemistry generation liquid is attached on the connecting portion or lead of connection sheet terminal and lead, there is connecting portion etc. The anxiety of generation corrosion, therefore, only to the region of being separated by the axial direction with bar-shaped portion more than specific length in plat part (with Under, it is referred to as " secondary chemical formation zone ") implement secondary chemical generation processing.
【Patent document 1】Japanese Patent Laid-Open 6-97012 publications
The content of the invention
【Problems to be solved by the invention】
The region (hereinafter referred to as " intermediate region ") between secondary chemical formation zone and bar-shaped portion in plat part is punching Larger position is plastically deformed under pressure processing, therefore especially easily produces cracking on chemistry generation overlay film.
It is liquid in the electrolyte of capacitor element although not carrying out secondary chemical generation to the intermediate region to handle In the case of, caused be cracked can all be repaired by electrolyte mostly on chemistry generation overlay film.
However, in the case where electrolyte is solid, cracking is difficult to be repaired, so as to cause electric current to be spilt from cracking, The yield of electrolytic capacitor reduces.
The present invention is to form in view of the foregoing, and its object is to provide a kind of can suppress by the tortoise of chemistry generation overlay film Split caused leakage current and improve the electrolytic capacitor lead terminal of the yield of electrolytic capacitor.
【The technological means solved the problems, such as】
In order to reach above-mentioned purpose, the 1st invention is a kind of electrolytic capacitor lead terminal, and it possesses:Connection sheet terminal, It carries out punch process to shape by generating the coated metal bar of overlay film by the 1st chemistry to outer surface;And lead, itself and institute One end connection of connection sheet terminal is stated, side has bar-shaped portion to the connection sheet terminal at one end, and has in another side flat Flat portion, the secondary chemical formation zone being separated by the axial direction with the bar-shaped portion more than specific length in the plat part Outer surface overlay film generated by the 2nd chemistry be coated to, the bar-shaped portion in the plat part and the secondary chemical formation zone Between the outer surface of intermediate region be coated to by insulative resin overlay film.
In addition, the 2nd invention is a kind of manufacture method of electrolytic capacitor lead terminal, the electrolytic capacitor lead Terminal possesses:Connection sheet terminal, side has bar-shaped portion at one end for it, and has plat part in another side;And lead, its It is connected with one end of the connection sheet terminal;The electrolytic capacitor is to prepare outer surface by the 1st with the manufacture method of lead terminal The coated metal bar of chemistry generation overlay film, carries out punch process to the metal bar and shapes the connection sheet terminal, utilize 2nd chemistry generates overlay film to be coated to being separated by more than specific length with the bar-shaped portion in the axial direction in the plat part The outer surface of secondary chemical formation zone, the bar-shaped portion being coated to using insulative resin overlay film in the plat part and institute State the outer surface of the intermediate region between secondary chemical formation zone.
In addition, the 3rd invention is a kind of electrolytic capacitor, it possesses capacitor element, the capacitor element be pass through by The anode foils that are provided with lead terminal and the Cathode Foil that is provided with lead terminal every septate state to be subject between them Wind and formed, at least one party in the lead terminal of the lead terminal of the anode foils side and the Cathode Foil side is by the 1st hair Bright lead terminal is formed.
【The effect of invention】
In accordance with the invention it is possible to suppress to improve electrolytic capacitor as the leakage current caused by the cracking of chemistry generation overlay film Yield.
Brief description of the drawings
Fig. 1 is the stereogram of the lead terminal of the present invention.
Fig. 2 is the amplification plan view of the connection sheet terminal of Fig. 1 lead terminal.
Fig. 3 is the stereogram of the capacitor element of the electrolytic capacitor of the present invention.
Fig. 4 is the longitudinal sectional view of the electrolytic capacitor of the present invention.
Embodiment
Below, refer to the attached drawing, embodiments of the present invention are illustrated.
As shown in figure 1, lead terminal 1 possesses connection sheet terminal 10 and lead 20, the connection sheet terminal 10 is by metal bar Formed, the metal bar is made up of aluminium etc., and the lead 20 is connected with one end of the connection sheet terminal 10.
The metal bar has carried out chemical generation processing in advance, so that outer surface (below, will by chemistry generation overlay film Chemistry generation overlay film is referred to as " the 1st chemistry generation overlay film ") it is coated.
Connection sheet terminal 10 is that side has bar-shaped portion at one end by carrying out punch process to the metal bar to shape 11, and there is plat part 12 in another side.
In Fig. 2, the solid line hachure for putting on the outer peripheral face of bar-shaped portion 11 represents the 1st chemistry generation overlay film.
In one end of bar-shaped portion 11 leaded 20 are connected by welding etc..Lead 20 is for example set by the outer peripheral face in iron wire The CP lines for being equipped with layers of copper are formed.
Plat part 12 is by the way that a part of punch process of the metal bar is cut into tabular and through-thickness Its periphery and formed.Furthermore also connecting lead wire 20 after plat part 12 can be formed carrying out punch process to metal bar.
The region being separated by the axial direction with bar-shaped portion 11 more than specific length L1 in plat part 12 is (below, by this Region is referred to as " secondary chemical formation zone ") 121 outer surface by chemistry generation overlay film (it is following, the chemistry is generated into overlay film and claimed For " the 2nd chemistry generation overlay film ") it is coated.In Fig. 2, dotted line hachure represents the 2nd chemistry generation overlay film, and (inner side) is formed thereunder There is the 1st chemistry generation overlay film.
In the present embodiment, formed with across the reinforcement 13 between bar-shaped portion 11 and plat part 12.
Reinforcement 13 is formed between the end face of the side of plat part 12 in bar-shaped portion 11 and the one side of plat part 12, in vertical view Substantially semicircle shape.
Reinforcement 13 is formed at the region 122 between the bar-shaped portion 11 in plat part 12 and secondary chemical formation zone 121 In (following, the region is referred to as into " intermediate region ").
The outer surface of the intermediate region 122 is coated to by insulative resin overlay film.In Fig. 2, clathrate hachure represents insulating properties Resin coating, (inner side) is formed with the 1st chemistry generation overlay film thereunder.
Insulative resin overlay film is, for example, by the solution coating of heat cured insulation resin by using known spot printing machine In intermediate region 122 and carry out heating using heater and harden it and formed, but can also be formed by other method.
In the present embodiment, the material of insulative resin overlay film is thermosetting acrylic resin, but could be used that other Material.For example, it can consolidate for epoxy resin, silicones, acrylic resin, phenolic resin, fluororesin, carbamide resin etc., or UV The property changed resin.
The thickness of the insulative resin overlay film of present embodiment is 30 μm, but as long as being that can be coated to reinforcement 13 and effective Suppress the thickness of leakage current, be just not particularly limited.For example, thickness can be set in the range of 0.1~100 μm, it is more excellent Set in the range of being selected in 10~50 μm.
In addition, on the length L1 of intermediate region 122 that is coated to by insulative resin overlay film (along the axis side of bar-shaped portion 11 To length), it is contemplated that manufacturing cost and productivity ratio, preferably set as follows:By the phase Tongfang of plat part 12 When upward total length is set to L2, L1≤L2/3.
The electrolytic capacitor of the present invention is through the following steps that to manufacture.
First, prepare more outer surfaces and the coated metal bar of overlay film is generated by the 1st chemistry.
Then, punch process is carried out to the metal bar and shapes connection sheet terminal 10.
Then, overlay film is generated to be coated to the appearance of the secondary chemical formation zone 121 of connection sheet terminal 10 using the 2nd chemistry Face.
Then, the outer surface of intermediate region 122 is coated to using insulative resin overlay film.
The lead terminal 1 so manufactured is separately mounted to the anode foils and negative electrode of the raw material as capacitor element On paper tinsel, and as being as shown in Figure 3 subject to anode foils 41 and Cathode Foil 42 to be separated with the state of barrier film 43 between them Winding, form capacitor element 40.Then, solid electrolytic is formed between anode foils 41 and Cathode Foil 42 by known method Matter layer (not shown).
The a pair of lead wires 20 protruded from the end face of capacitor element 40 is inserted through on seal body 50 (with reference to figure 4) and formed A pair of through holes 51 in either one, capacitor element 40 and seal body 50 are accommodated in the encapsulating shell 60 of bottomed tube, it is right The openend of encapsulating shell 60 collapse processing and seal body 50 is fixed on to the openend of encapsulating shell 60, the opening of encapsulating shell 60 End is sealed body 50 and closed.
And then the cylindric shrink film (not shown) for recording ProductName, manufacturer's name etc. is enclosed on encapsulating shell 60 Periphery simultaneously shrinks the shrink film thermal, and thus, electrolytic capacitor 100 is completed.
In the lead terminal 1 of the present invention, because intermediate region 122 is coated to by insulative resin overlay film, therefore, even if even The 1st chemistry generation overlay film of intermediate region 122 produces cracking during the punch process of blade terminal 10, can also suppress electric current from the tortoise Leaked out in splitting, so the yield of electrolytic capacitor improves.
It is conventional with using especially when using the lead terminal 1 of the present invention to electrolyte for the electrolytic capacitor of solid The situation of lead terminal compare, yield significantly improves.
Furthermore in the present embodiment, the periphery of bar-shaped portion 11 is not coated to by insulative resin overlay film.Due to bar-shaped portion 11 The through hole 51 of seal body 50 is inserted into, therefore, if bar-shaped portion 11 is coated to by insulative resin overlay film, is needed to insulating properties tree The thickness of fat overlay film is managed.
That is, if the reason is that the thickness of insulative resin overlay film is excessive, it is difficult to be inserted into through hole 51, in turn, if The thickness of insulative resin overlay film is too small, then gap can be produced between insulative resin overlay film and through hole 51, so as to produce electrolysis The anxiety of matter leakage.
In the case of coated not by insulative resin overlay film in the periphery of bar-shaped portion 11, it is not necessary to which this insulative resin covers The management of the thickness of film, therefore productivity ratio improves.
Furthermore the present invention is not limited to above-mentioned embodiment.
It is the side of lead terminal two of lead terminal in anode foils side and Cathode Foil side for example, in the above-described embodiment Formed with insulative resin overlay film, but insulative resin overlay film can be also formed only on any lead terminal.
In addition, also it can also form insulative resin in the outer peripheral face (region that solid line hachure is applied with Fig. 2) of bar-shaped portion Overlay film.In this case, the generation of the leakage current from bar-shaped portion is also reduced, therefore yield further improves.
In addition, the shape and number of reinforcement are not limited to the content shown in above-mentioned embodiment.
In addition, the present invention can also apply to the lead terminal of no reinforcement.
In addition, the present invention can also apply to electrolyte be liquid electrolytic capacitor, also, can also apply to electrolyte by The mixed type electrolytic capacitor that liquid and solid are formed.
In addition, various changes can be implemented to above-mentioned embodiment without departing from the spirit and scope of the invention.
Symbol description
1 lead terminal
10 connection sheet terminals
11 bar-shaped portions
12 plat parts
121 2 chemical formation zone
122 intermediate regions
13 reinforcements
20 leads
40 capacitor elements
41 anode foils
42 Cathode Foils
43 barrier films
50 seal bodies
60 encapsulating shells
100 electrolytic capacitors.

Claims (6)

1. a kind of electrolytic capacitor lead terminal, it is characterised in that possess:
Connection sheet terminal (10), its by outer surface by the 1st chemistry generate the coated metal bar of overlay film carry out punch process and Shaping;And
Lead (20), it is connected with one end of the connection sheet terminal (10),
Side has bar-shaped portion (11) to the connection sheet terminal (10) at one end, and has plat part (12) in another side,
The secondary chemistry being separated by the axial direction with the bar-shaped portion (11) more than specific length in the plat part (12) The outer surface of formation zone (121) generates overlay film by the 2nd chemistry and is coated to,
The intermediate region between the bar-shaped portion (11) and the secondary chemical formation zone (121) in the plat part (12) (122) outer surface is coated to by insulative resin overlay film.
2. electrolytic capacitor lead terminal according to claim 1, it is characterised in that in the intermediate region (122) It is interior formed with across the reinforcement (13) between the bar-shaped portion (11) and the plat part (12).
3. a kind of manufacture method of electrolytic capacitor lead terminal, the electrolytic capacitor lead terminal (1) possesses:Connection Piece terminal (10), side has bar-shaped portion (11) at one end for it, and has plat part (12) in another side;And lead (20), it is connected with one end of the connection sheet terminal (10);The feature of the manufacture method of the electrolytic capacitor lead terminal It is,
Prepare outer surface and the coated metal bar of overlay film generated by the 1st chemistry,
Punch process is carried out to the metal bar and shapes the connection sheet terminal (10),
Using the 2nd chemistry generate overlay film come be coated in the plat part (12) in the axial direction with the bar-shaped portion (11) phase The outer surface of secondary chemical formation zone (121) more than specific length,
The bar-shaped portion (11) and the secondary chemistry being coated to using insulative resin overlay film in the plat part (12) are raw Into the outer surface of the intermediate region (122) between region (121).
4. a kind of electrolytic capacitor, it possesses capacitor element (40), and the capacitor element (40) is drawn by that will be provided with The anode foils (41) of line terminals and the Cathode Foil (42) of lead terminal is installed to be separated with the state of barrier film (43) between them Being wound and formed, the electrolytic capacitor (100) is characterised by,
At least one party in the lead terminal of anode foils (41) side and the lead terminal of the Cathode Foil (42) side is by basis Lead terminal described in claim 1 or 2 is formed.
5. electrolytic capacitor according to claim 4, it is characterised in that in the anode foils (41) and the Cathode Foil (42) formed with solid electrolyte layer between.
6. the electrolytic capacitor according to claim 4 or 5, it is characterised in that possess:
Encapsulating shell (60), it stores the capacitor element (40), is bottomed tube;And
Seal body (50), it is fixed on the openend of the encapsulating shell (60),
The seal body (50) has the through hole (51) for inserting the bar-shaped portion (11),
The periphery of the bar-shaped portion (11) is not coated to by the insulative resin overlay film.
CN201710534452.1A 2016-07-20 2017-07-03 Lead terminal for electrolytic capacitor, method for manufacturing same, and electrolytic capacitor Active CN107644737B (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
JP2016-142478 2016-07-20
JP2016142478 2016-07-20
JP2017102838A JP6531134B2 (en) 2016-07-20 2017-05-24 Lead wire terminal for electrolytic capacitor, method of manufacturing lead wire terminal for electrolytic capacitor, and electrolytic capacitor
JP2017-102838 2017-05-24

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CN107644737A true CN107644737A (en) 2018-01-30
CN107644737B CN107644737B (en) 2022-07-19

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CN (1) CN107644737B (en)
MY (1) MY183652A (en)

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* Cited by examiner, † Cited by third party
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JPH0425010A (en) * 1990-05-16 1992-01-28 Elna Co Ltd Method of manufacturing solid electrolytic capacitor
JPH07272979A (en) * 1994-03-29 1995-10-20 Nippon Chemicon Corp Electrolytic capacitor
JPH07283079A (en) * 1994-04-02 1995-10-27 Elna Co Ltd Manufacture of aluminium electrolytic capacitor
JPH0897104A (en) * 1994-09-29 1996-04-12 Nippon Chemicon Corp Electrolytic capacitor
JPH09129508A (en) * 1995-11-06 1997-05-16 Nichicon Corp Method of manufacturing tab terminal for electrolytic capacitor
JPH09139326A (en) * 1995-11-15 1997-05-27 Nichicon Corp Manufacture of tab terminal for electrolytic capacitor
JPH10294242A (en) * 1997-04-22 1998-11-04 Nichicon Corp Aluminum electrolytic capacitor
JP2001176753A (en) * 1999-12-20 2001-06-29 Fujitsu Media Device Kk Solid electrolytic capacitor
JP2001210551A (en) * 2000-01-27 2001-08-03 Aputodeito:Kk Tab terminal for electrolytic capacitor
JP2001284174A (en) * 2000-03-30 2001-10-12 Nippon Chemicon Corp Solid electrolytic capacitor and its manufacturing method
JP2001307952A (en) * 2000-04-19 2001-11-02 Matsushita Electric Ind Co Ltd Method for manufacturing lead member for capacitor and electrolytic capacitor using the same
CN1815647A (en) * 2005-02-06 2006-08-09 南通江海电容器有限公司 Winding aluminium capacitor lead wire
CN202650848U (en) * 2012-06-07 2013-01-02 袁永 A polymer aluminum electrolytic capacitor and an anode guiding pin thereof
CN104272409A (en) * 2012-04-27 2015-01-07 爱尔那株式会社 Aluminum electrolytic capacitor and rubber seal for same

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2578391B2 (en) 1992-09-09 1997-02-05 湖北工業株式会社 Conversion container for tab terminals for electrolytic capacitors
JP5073947B2 (en) * 2006-01-12 2012-11-14 ニチコン株式会社 Winding capacitor and method of manufacturing the same

Patent Citations (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0425010A (en) * 1990-05-16 1992-01-28 Elna Co Ltd Method of manufacturing solid electrolytic capacitor
JPH07272979A (en) * 1994-03-29 1995-10-20 Nippon Chemicon Corp Electrolytic capacitor
JPH07283079A (en) * 1994-04-02 1995-10-27 Elna Co Ltd Manufacture of aluminium electrolytic capacitor
JPH0897104A (en) * 1994-09-29 1996-04-12 Nippon Chemicon Corp Electrolytic capacitor
JPH09129508A (en) * 1995-11-06 1997-05-16 Nichicon Corp Method of manufacturing tab terminal for electrolytic capacitor
JPH09139326A (en) * 1995-11-15 1997-05-27 Nichicon Corp Manufacture of tab terminal for electrolytic capacitor
JPH10294242A (en) * 1997-04-22 1998-11-04 Nichicon Corp Aluminum electrolytic capacitor
JP2001176753A (en) * 1999-12-20 2001-06-29 Fujitsu Media Device Kk Solid electrolytic capacitor
JP2001210551A (en) * 2000-01-27 2001-08-03 Aputodeito:Kk Tab terminal for electrolytic capacitor
JP2001284174A (en) * 2000-03-30 2001-10-12 Nippon Chemicon Corp Solid electrolytic capacitor and its manufacturing method
JP2001307952A (en) * 2000-04-19 2001-11-02 Matsushita Electric Ind Co Ltd Method for manufacturing lead member for capacitor and electrolytic capacitor using the same
CN1815647A (en) * 2005-02-06 2006-08-09 南通江海电容器有限公司 Winding aluminium capacitor lead wire
CN104272409A (en) * 2012-04-27 2015-01-07 爱尔那株式会社 Aluminum electrolytic capacitor and rubber seal for same
CN202650848U (en) * 2012-06-07 2013-01-02 袁永 A polymer aluminum electrolytic capacitor and an anode guiding pin thereof

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Publication number Publication date
KR20180010137A (en) 2018-01-30
KR102381722B1 (en) 2022-04-01
MY183652A (en) 2021-03-05
CN107644737B (en) 2022-07-19

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