CN107627216B - A kind of intelligent grinding machine of the high safety performance based on Internet of Things - Google Patents
A kind of intelligent grinding machine of the high safety performance based on Internet of Things Download PDFInfo
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- CN107627216B CN107627216B CN201710939060.3A CN201710939060A CN107627216B CN 107627216 B CN107627216 B CN 107627216B CN 201710939060 A CN201710939060 A CN 201710939060A CN 107627216 B CN107627216 B CN 107627216B
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Abstract
The present invention relates to a kind of intelligent grinding machines of high safety performance based on Internet of Things, including pedestal, workbench, clamping device, Zhong Kong mechanism, spraying mechanism, workpiece polishing mechanism, first elevator and rack, clamping device includes the first support frame, spring, first motor, driving wheel, first support bar, mobile bar and connecting line, spraying mechanism includes the second support frame, second motor, screw rod, third elevator, second elevator and spray assemblies, spray assemblies include second support bar, first connecting rod, second connecting rod and third connecting rod, in the intelligent grinding machine of the high safety performance based on Internet of Things, machining object is fixed by clamping device, make grinding machine in the grinding process, machining object will not fly out because of frictional force, improve the safety of grinding machine, pass through spraying mechanism, eliminate the dust in grinding machine bruting process, Cool down simultaneously at grinding workpieces, reduce harm of the dust to operator's health, while improving the quality of grinding machine polishing.
Description
Technical field
The present invention relates to industrial equipment field, in particular to the intelligent grinding machine of a kind of high safety performance based on Internet of Things.
Background technique
Grinding machine is the lathe for carrying out grinding to workpiece surface using grinding tool, and most of grinding machine is using high speed rotation
Grinding wheel carry out grinding, a small number of is processed using other grinding tools such as oilstone, abrasive band and free abrasive, such as honing
Machine, superfinisher, abrasive belt grinding machine, grinder and polishing machine etc..
General grinding machine in process, is directly placed machining object on the table, in the grinding process, due to
Mill high-speed rotation, frictional force of the machining object by mill, may fly out from workbench, seriously threaten the people of operator
Raw safety moreover during grinding machine polishing, can generate dust, simultaneous processing object surface can generate high temperature, dust quilt
Operator's sucking can damage health, and the high temperature that machining object surface generates can reduce the quality of polishing.
Summary of the invention
The technical problem to be solved by the present invention is for overcome the deficiencies in the prior art, provide a kind of based on Internet of Things
The intelligent grinding machine of high safety performance.
The technical solution adopted by the present invention to solve the technical problems is: a kind of intelligence of the high safety performance based on Internet of Things
Energy grinding machine, including pedestal, workbench, clamping device, Zhong Kong mechanism, spraying mechanism, workpiece polishing mechanism and rack, the workbench are set
It sets in the top of pedestal, the top of workbench is arranged in the rack, it further includes the first elevator, the clamping device setting
In the inside of workbench, first elevator is arranged on the rack, and the workpiece polishing mechanism is arranged on the first elevator, described
Spraying mechanism is arranged on workpiece polishing mechanism, and the clamping device, spraying mechanism and workpiece polishing mechanism are electrically connected with Zhong Kong mechanism；
The clamping device includes the first support frame, spring, first motor, driving wheel, first support bar, two mobile bars
With two connecting lines, the center of the first support frame is arranged in the first support bar, and the first motor setting is in the first support
On bar, the first motor and driving wheel are sequentially connected, and one end of two connecting lines is wound on the drive wheel, two institutes
The other end for stating connecting line is separately positioned in two mobile bars, and the lower section of two mobile bars is set in first support bar
On, the first motor is located at the centre of two mobile bars, and the upper section of two mobile bars is set in the first support frame
On upper edge, the spring is arranged between two mobile bars；
Wherein, driving wheel rotation is driven by first motor, when driving wheel rotates counterclockwise, connecting line is wound up into
On driving wheel, to two mobile bars be pulled to centre, to be clamped object to be processed by two mobile bars, in driving wheel
When rotating clockwise, connecting line is unclamped from driving wheel, under the action of the spring by two mobile bars to both sides push,
To make two mobile bars unclamp the object to be processed of clamping, to realize the fixed function for treating machining object, grinding machine is made to exist
During processing, machining object will not because of mill effect and move or fly out, improve the safety of grinding machine；
The spraying mechanism include the second support frame, the second motor, screw rod, third elevator, two the second elevators and
The upper end of the second support frame is arranged in two spray assemblies, second motor, and second motor is connect with screw drive, institute
Third elevator to be stated to be set on screw rod, two second elevators are respectively sleeved at the two sides of the second support frame along upper,
The spray assemblies are arranged between third elevator and the second elevator；
The spray assemblies include second support bar, first connecting rod, the second connecting rod and third connecting rod, and described second
Support rod is arranged between the second elevator and third elevator, and the lower section of second support bar is arranged in the first connecting rod,
Second connecting rod is hinged on first connecting rod, and the upper end of the third connecting rod is hinged in the second connecting rod, described
The intermediate ends of third connecting rod are hinged on the lower edge of the second support frame；
Wherein, by the second electric motor driven screw, move up and down third elevator along screw rod, thus driving the
Two support rods move up and down, and third connecting rod is made under the action of the second connecting rod, around the lower edge with the second support frame
Hinge joint left-right rotation, to realize the double swerve of spray head, during grinding machine processing, spray head can be a wide range of by water
The contact surface for being sprayed onto mill and machining object, so as to remove the dust generated in bruting process, and reduce machining object
The temperature on surface prevents machining object scorch, improves grinding machine polishing quality.
Preferably, in order to realize the polishing function of grinding machine, and prevent the Mars generated in bruting process from splashing, it is described
Workpiece polishing mechanism includes protective cover and mill, and the protective cover is arranged on the first elevator, and protective cover is arranged in the mill
It is internal.
Preferably, in order to improve the fix tightly soundness of clamping device, the upper end of the mobile bar is additionally provided with non-slipping block.
Preferably, clamping device can unclamp machining object, at the spring after in order to complete machining object polishing
In compressive state.
Preferably, the elevating function in order to realize third elevator, realizes the swing of spray head, the third elevator
Inside is additionally provided with and the matched internal screw thread of screw rod.
Preferably, in order to remove the dust generated in bruting process, and machining object surface cooling is given, the third connects
The lower end of extension bar is additionally provided with spray head.
Preferably, the Zhong Kong mechanism include control panel, setting display screen on the control panel, control button and
Middle control component inside control panel is set, and the middle control component includes central control module, is electrically connected with central control module
Wireless communication module, working power module, key receiving module, display control module and the motor control module connect, the control
Key processed is electrically connected with key receiving module, and the display screen is electrically connected with display control module, institute's first motor and the second electricity
Machine is electrically connected with motor control module；
Wherein, central control module is the module for controlling, and central control module not only can be PLC, be can also be
Single-chip microcontroller, the control by central control module to each component of grinding machine improve the intelligence degree of grinding machine, key receiving module
It is the module for control button, herein, for receiving the control signal of control button, display control module is for controlling
The module of display, herein, for controlling the working condition that display screen shows grinding machine, wireless communication module is the mould for communicating
Block receives remote control signal by antenna herein, and working power module is the module for controlling power supply, herein,
It powers for controlling battery to each component of grinding machine, motor control module is the module for controlling motor, herein, for controlling
The start and stop of first motor processed and the second motor.
Preferably, the long-range control in order to realize grinding machine, the inside of the control panel are additionally provided with antenna, the antenna
It is electrically connected with wireless communication module.
Preferably, the inside of the pedestal is additionally provided with battery, the battery in order to extend the cruise duration of grinding machine
It is electrically connected with working power module.
Preferably, in order to improve the sensitivity of control button, the control button is touch key.
The invention has the advantages that being somebody's turn to do in the intelligent grinding machine of the high safety performance based on Internet of Things, pass through clamping device
The fixation to machining object is realized, makes grinding machine in the grinding process, machining object will not fly out because of the frictional force of mill, improve
The safety of grinding machine moreover by spraying mechanism, eliminates the dust that generates in grinding machine bruting process, while can be with
Cool down at grinding workpieces, reduce harm of the dust to operator's health, while improving the quality of grinding machine polishing.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is the structural schematic diagram of the intelligent grinding machine of the high safety performance of the invention based on Internet of Things；
Fig. 2 is the structural schematic diagram of the clamping device of the intelligent grinding machine of the high safety performance of the invention based on Internet of Things；
Fig. 3 is the structural schematic diagram of the spraying mechanism of the intelligent grinding machine of the high safety performance of the invention based on Internet of Things；
Fig. 4 is the electric control theory figure of the intelligent grinding machine of the high safety performance of the invention based on Internet of Things；
In figure: 1. workbench, 2. first elevators, 3. protective covers, 4. spraying mechanisms, 5. mills, 6. racks, 7. displays
Screen, 8. control panels, 9. control buttons, 10. pedestals, 11. mobile bars, 12. first support frames, 13. springs, 14. first motors,
15. driving wheel, 16. connecting lines, 17. first support bars, 18. non-slipping blocks, 19. second elevators, 20. second support frames, 21.
Two support rods, 22. second motors, 23. third elevators, 24. first connecting rods, 25. third connecting rods, 26. second connecting rods,
27. screw rod, 28. spray heads, 29. antennas, 30. wireless communication modules, 31. central control modules, 32. display control modules, 33. store
Battery, 34. key receiving modules, 35. working power modules, 36. motor control modules.
Specific embodiment
In conjunction with the accompanying drawings, the present invention is further explained in detail.These attached drawings are simplified schematic diagram, only with
Illustration illustrates basic structure of the invention, therefore it only shows the composition relevant to the invention.
As Figure 1-Figure 4, a kind of intelligent grinding machine of the high safety performance based on Internet of Things, including pedestal 10, workbench
1, the top of pedestal 10 is arranged in clamping device, Zhong Kong mechanism, spraying mechanism 4, workpiece polishing mechanism and rack 6, the workbench 1,
The top of workbench 1 is arranged in the rack 6, it further includes the first elevator 2, and workbench 1 is arranged in the clamping device
Inside, first elevator 2 are set in rack 6, and the workpiece polishing mechanism is arranged on the first elevator 2, the spray thrower
Structure 4 is arranged on workpiece polishing mechanism, and the clamping device, spraying mechanism 4 and workpiece polishing mechanism are electrically connected with Zhong Kong mechanism；
The clamping device include the first support frame 12, spring 13, first motor 14, driving wheel 15, first support bar 17,
Two mobile bars 11 and two connecting lines 16, the first support bar 17 are arranged in the center of the first support frame 12, and described first
Motor 14 is arranged in first support bar 17, and the first motor 14 is sequentially connected with driving wheel 15, two connecting lines 16
One end on driving wheel 15, the other end of two connecting lines 16 is separately positioned in two mobile bars 11, two
The lower section of a mobile bar 11 is set in first support bar 17, and the first motor 14 is located in two mobile bars 11
Between, the upper section of two mobile bars 11 is set on the upper edge of the first support frame 12, and the spring 13 is arranged at two
Between mobile bar 11；
Wherein, driving wheel 15 is driven to rotate by first motor 14, when driving wheel 15 rotates counterclockwise, connecting line
16 are wound up on driving wheel 15, to two mobile bars 11 be pulled to centre, thus will be to be processed by two mobile bars 11
Object clamps, and when driving wheel 15 rotates clockwise, connecting line 16 is unclamped from driving wheel 15, under the action of spring 13
Two mobile bars 11 are pushed to both sides, so that two mobile bars 11 be made to unclamp the object to be processed of clamping, to realize pair
The fixed function of object to be processed makes grinding machine during processing, machining object will not because of mill 5 effect and occur it is mobile or
Person flies out, and improves the safety of grinding machine；
The spraying mechanism 4 includes the second support frame 20, the second motor 22, screw rod 27, third elevator 23, two second
The upper end of the second support frame 20, second motor 22 is arranged in elevator 19 and two spray assemblies, second motor 22
It is sequentially connected with screw rod 27, the third elevator 23 is set on screw rod 27, and two second elevators 19 are arranged respectively
In the two sides of the second support frame 20 along upper, the spray assemblies are arranged between third elevator 23 and the second elevator 19；
The spray assemblies include second support bar 21, first connecting rod 24, the second connecting rod 26 and third connecting rod 25,
The second support bar 21 is arranged between the second elevator 19 and third elevator 23, and the setting of first connecting rod 24 is the
The lower section of two support rods 21, second connecting rod 26 are hinged on first connecting rod 24, the upper end of the third connecting rod 25
It is hinged in the second connecting rod 26, the intermediate ends of the third connecting rod 25 are hinged on the lower edge of the second support frame 20；
Wherein, screw rod 27 is driven by the second motor 22, moves up and down third elevator 23 along screw rod 27, from
And drive second support bar 21 to move up and down, third connecting rod 25 is made under the action of the second connecting rod 26, around with second
The hinge joint left-right rotation of the lower edge of support 20, so that the double swerve of spray head 28 is realized, during grinding machine processing,
Water can be sprayed onto the contact surface of mill 5 and machining object by spray head 28 on a large scale, be generated so as to remove in bruting process
Dust, and reduce the temperature on machining object surface, prevent machining object scorch, improve grinding machine polishing quality.
Preferably, in order to realize the polishing function of grinding machine, and prevent the Mars generated in bruting process from splashing, it is described
Workpiece polishing mechanism includes protective cover 3 and mill 5, and the protective cover 3 is arranged on the first elevator 2, and the setting of mill 5 is being protected
The inside of cover 3.
Preferably, in order to improve the fix tightly soundness of clamping device, the upper end of the mobile bar 11 is additionally provided with non-slipping block
18。
Preferably, clamping device can unclamp machining object, the spring 13 after in order to complete machining object polishing
In compressive state.
Preferably, the elevating function in order to realize third elevator 23, realizes the swing of spray head 28, the third lifting
The inside of block 23 is additionally provided with and the matched internal screw thread of screw rod 27.
Preferably, in order to remove the dust generated in bruting process, and machining object surface cooling is given, the third connects
The lower end of extension bar 25 is additionally provided with spray head 28.
Preferably, the Zhong Kong mechanism include control panel 8, the display screen being arranged on control panel 87, control by
Key 9 and the middle control component being arranged in inside control panel 8, the middle control component includes central control module 31, is controlled with center
Wireless communication module 30, working power module 35, key receiving module 34, display control module 32 and the electricity that module 31 is electrically connected
Machine control module 36, the control button 9 are electrically connected with key receiving module 34, the display screen 7 and display control module 32
Electrical connection, institute's first motor 14 and the second motor 22 are electrically connected with motor control module 36；
Wherein, central control module 31 is the module for controlling, and central control module 31 not only can be PLC, may be used also
To be single-chip microcontroller, by 31 pieces of mould of the center control control to each component of grinding machine, the intelligence degree of grinding machine is improved, by bonded
Receiving module 34 is the module for control button, herein, for receiving the control signal of control button 9, display control module
32 be the module for controlling display, herein, for controlling the working condition that display screen 7 shows grinding machine, wireless communication module
30 be the module for communicating, and herein, remote control signal is received by antenna 29, working power module 35 is for controlling
The module of power supply processed gives grinding machine each component power supply, motor control module 36 is for controlling for controlling battery 33 herein
The module of motor, herein, for controlling the start and stop of first motor 14 and the second motor 22.
Preferably, the long-range control in order to realize grinding machine, the inside of the control panel 8 is additionally provided with antenna 29, described
Antenna 29 is electrically connected with wireless communication module 30.
Preferably, the inside of the pedestal 10 is additionally provided with battery 33, the storage in order to extend the cruise duration of grinding machine
Battery 33 is electrically connected with working power module 35.
Preferably, in order to improve the sensitivity of control button 9, the control button 9 is touch key.
Compared with prior art, it is somebody's turn to do in the intelligent grinding machine of the high safety performance based on Internet of Things, is realized by clamping device
Fixation to machining object, makes grinding machine in the grinding process, machining object will not fly out because of the frictional force of mill 5, improve
The safety of grinding machine moreover by spraying mechanism 4, eliminates the dust generated in grinding machine bruting process, while can give
Cool down at grinding workpieces, reduce harm of the dust to operator's health, while improving the quality of grinding machine polishing.
Taking the above-mentioned ideal embodiment according to the present invention as inspiration, through the above description, relevant staff is complete
Various changes and amendments can be carried out without departing from the scope of the technological thought of the present invention' entirely.The technology of this invention
Property range is not limited to the contents of the specification, it is necessary to which the technical scope thereof is determined according to the scope of the claim.
Claims (10)
1. a kind of intelligent grinding machine of the high safety performance based on Internet of Things, including pedestal (10), workbench (1), clamping device, in
Mechanism, spraying mechanism (4), workpiece polishing mechanism and rack (6) are controlled, the workbench (1) is arranged in the top of pedestal (10), the machine
Frame (6) is arranged in the top of workbench (1), which is characterized in that it further includes the first elevator (2), the clamping device setting
In the inside of workbench (1), first elevator (2) is set on rack (6), and the workpiece polishing mechanism setting is in the first lifting
On block (2), the spraying mechanism (4) is arranged on workpiece polishing mechanism, and the clamping device, spraying mechanism (4) and workpiece polishing mechanism are equal
It is electrically connected with Zhong Kong mechanism；
The clamping device includes the first support frame (12), spring (13), first motor (14), driving wheel (15), the first support
Bar (17), two mobile bars (11) and two connecting lines (16), the first support bar (17) are arranged in the first support frame (12)
Center, the first motor (14) is arranged on first support bar (17), and the first motor (14) and driving wheel (15) pass
Dynamic connection, one end of two connecting lines (16) on driving wheel (15), two connecting lines (16) it is another
End is separately positioned on two mobile bars (11), and the lower section of two mobile bars (11) is set in first support bar (17)
On, the first motor (14) is located at the centre of two mobile bars (11), and the upper section of two mobile bars (11) is set in
On the upper edge of first support frame (12), the spring (13) is arranged between two mobile bars (11)；
The spraying mechanism (4) includes the second support frame (20), the second motor (22), screw rod (27), third elevator (23), two
A second elevator (19) and two spray assemblies, second motor (22) are arranged in the upper end of the second support frame (20), institute
It states the second motor (22) and screw rod (27) to be sequentially connected, the third elevator (23) is set on screw rod (27), described in two
Second elevator (19) is respectively sleeved at the two sides of the second support frame (20) along upper, and the spray assemblies setting is gone up and down in third
Between block (23) and the second elevator (19)；
The spray assemblies include second support bar (21), first connecting rod (24), the second connecting rod (26) and third connecting rod
(25), the second support bar (21) is arranged between the second elevator (19) and third elevator (23), first connection
Bar (24) is arranged in the lower section of second support bar (21), and second connecting rod (26) is hinged on first connecting rod (24), institute
The upper end for stating third connecting rod (25) is hinged on the second connecting rod (26), and the intermediate ends of the third connecting rod (25) are hinged on
On the lower edge of second support frame (20).
2. the intelligent grinding machine of the high safety performance based on Internet of Things as described in claim 1, which is characterized in that the sander
Structure includes protective cover (3) and mill (5), and the protective cover (3) is arranged on the first elevator (2), and mill (5) setting exists
The inside of protective cover (3).
3. the intelligent grinding machine of the high safety performance based on Internet of Things as described in claim 1, which is characterized in that the mobile bar
(11) upper end is additionally provided with non-slipping block (18).
4. the intelligent grinding machine of the high safety performance based on Internet of Things as described in claim 1, which is characterized in that the spring
(13) it is in compressive state.
5. the intelligent grinding machine of the high safety performance based on Internet of Things as described in claim 1, which is characterized in that the third liter
The inside of drop block (23) is additionally provided with and screw rod (27) matched internal screw thread.
6. the intelligent grinding machine of the high safety performance based on Internet of Things as described in claim 1, which is characterized in that the third connects
The lower end of extension bar (25) is additionally provided with spray head (28).
7. the intelligent grinding machine of the high safety performance based on Internet of Things as described in claim 1, which is characterized in that the middle control machine
Structure includes control panel (8), the display screen (7) being arranged on control panel (8), control button (9) and is arranged in control panel
(8) internal middle control component, the middle control component includes central control module (31), is electrically connected with central control module (31)
Wireless communication module (30), working power module (35), key receiving module (34), display control module (32) and motor control
Module (36), the control button (9) are electrically connected with key receiving module (34), the display screen (7) and display control module
(32) it is electrically connected, institute's first motor (14) and the second motor (22) are electrically connected with motor control module (36).
8. the intelligent grinding machine of the high safety performance based on Internet of Things as claimed in claim 7, which is characterized in that the control plane
The inside of plate (8) is additionally provided with antenna (29), and the antenna (29) is electrically connected with wireless communication module (30).
9. the intelligent grinding machine of the high safety performance based on Internet of Things as claimed in claim 7, which is characterized in that the pedestal
(10) inside is additionally provided with battery (33), and the battery (33) is electrically connected with working power module (35).
10. the intelligent grinding machine of the high safety performance based on Internet of Things as claimed in claim 7, which is characterized in that the control
Key (9) is touch key.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710939060.3A CN107627216B (en) | 2017-10-11 | 2017-10-11 | A kind of intelligent grinding machine of the high safety performance based on Internet of Things |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710939060.3A CN107627216B (en) | 2017-10-11 | 2017-10-11 | A kind of intelligent grinding machine of the high safety performance based on Internet of Things |
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| CN107627216B true CN107627216B (en) | 2019-04-05 |
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| Application Number | Title | Priority Date | Filing Date |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109129117B (en) * | 2018-07-23 | 2020-08-18 | 马鞍山威泰机电有限公司 | Grinding device for motor rotor |
| CN109664166A (en) * | 2019-01-30 | 2019-04-23 | 安吉圆磨机械科技有限公司 | A kind of rotary table mill automatic flushing device |
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| Publication number | Publication date |
|---|---|
| CN107627216A (en) | 2018-01-26 |
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