CN206029538U - Suppress formula plane grinder - Google Patents
Suppress formula plane grinder Download PDFInfo
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- CN206029538U CN206029538U CN201620847087.0U CN201620847087U CN206029538U CN 206029538 U CN206029538 U CN 206029538U CN 201620847087 U CN201620847087 U CN 201620847087U CN 206029538 U CN206029538 U CN 206029538U
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Abstract
Description
技术领域technical field
本实用新型涉及一种适用于铝、铁、不锈钢等工件的表面砂光、拉丝、抛光等加工的设备,尤其涉及一种弹压式平面磨砂拉丝机。The utility model relates to a device suitable for surface sanding, wire drawing, polishing and other processing of aluminum, iron, stainless steel and other workpieces, in particular to a spring-press type plane grinding and wire drawing machine.
背景技术Background technique
铝、铁、不锈钢的产品在生产过程中都必须要对接口部分进行打磨和抛光。传统的抛光机采用压板压住砂带、尼龙带对工件的表面进行抛光,由于压板面积较大,工件表面有一点变形都不能抛好,对工件表面要求比较高;对于工件表面有变形部分的只能采用人手抛光,生产效率较低;由于采用人手抛光,致使产品的表面抛光质量不均匀,批量生产会导致质量好坏不一,经常需要返工,浪费人力物力。因此,有必要做进一步改进。Aluminum, iron, and stainless steel products must grind and polish the interface parts during the production process. The traditional polishing machine uses the pressure plate to press the abrasive belt and the nylon belt to polish the surface of the workpiece. Due to the large area of the pressure plate, the surface of the workpiece cannot be polished even if there is a little deformation on the surface, and the requirements for the surface of the workpiece are relatively high; Only manual polishing can be used, and the production efficiency is low; due to the use of manual polishing, the surface polishing quality of the product is uneven, and mass production will lead to uneven quality, often requiring rework, wasting manpower and material resources. Therefore, it is necessary to make further improvements.
实用新型内容Utility model content
本实用新型旨在解决上述所提及的技术问题,提供一种弹压式平面砂光机,包括底座、连接板、工作台和磨砂组件,底座包括有立柱,立柱和连接板之间设置有竖向滑动机构,连接板和工作台之间设置有纵向滑动机构,磨砂组件和立柱之间设置有横向滑动机构,磨砂组件包括有支架、与支架相铰接的摇臂、设置在摇臂和支架之间的回位机构以及设置在摇臂上的压轮,还包括有砂带、带动砂带运动的中间轮、驱动中间轮旋转的第一电机以及砂带的张紧机构,砂带设置在压轮的正下方。The utility model aims to solve the technical problems mentioned above, and provides a spring pressure type plane sander, which includes a base, a connecting plate, a workbench and a sanding assembly. The base includes a column, and a vertical A vertical sliding mechanism is provided between the connecting plate and the workbench, and a horizontal sliding mechanism is provided between the frosting assembly and the column. The frosting assembly includes a bracket, a rocker hinged with the bracket, and a The return mechanism between them and the pressure wheel arranged on the rocker arm also includes an abrasive belt, an intermediate wheel that drives the movement of the abrasive belt, a first motor that drives the intermediate wheel to rotate, and a tensioning mechanism for the abrasive belt. directly below the wheel.
优选的,横向滑动机构还包括有设置在立柱上的横向导轨,张紧机构包括有张紧轮以及设置在张紧轮和横向导轨之间的气支撑。Preferably, the transverse sliding mechanism further includes a transverse guide rail arranged on the column, and the tension mechanism includes a tension wheel and an air support arranged between the tension wheel and the transverse guide rail.
优选的,回位机构包括有设置在支架和摇臂之间的拉簧。Preferably, the return mechanism includes a tension spring arranged between the bracket and the rocker arm.
优选的,竖向滑动机构包括有设置在立柱上的竖向导轨和设置在连接板上的第一滑块,还包括有使第一滑块竖向移动的竖向丝杆和驱动竖向丝杆转动的第二电机。Preferably, the vertical sliding mechanism includes a vertical guide rail arranged on the column and a first slider arranged on the connecting plate, and also includes a vertical screw rod and a driving vertical screw for vertically moving the first slider. The second motor that turns the rod.
优选的,底座包括有横向设置的两个立柱,两个立柱上相向地均设置有竖向滑动机构和连接板,第二电机连接有用于带动两个竖向滑动机构的竖向丝杆的传动轴。Preferably, the base includes two columns arranged horizontally, and vertical sliding mechanisms and connecting plates are arranged oppositely on the two columns, and the second motor is connected with a transmission for driving the vertical screw rods of the two vertical sliding mechanisms. axis.
优选的,传动轴和两个竖向滑动机构的竖向丝杆之间通过锥齿轮方式传动。Preferably, the drive shaft and the vertical screw rods of the two vertical sliding mechanisms are transmitted through bevel gears.
优选的,第二电机和传动轴之间是带传动。Preferably, a belt drive is used between the second motor and the transmission shaft.
优选的,纵向滑动机构包括有设置在连接板上的纵向导轨和设置在工作台上的第二滑块。Preferably, the longitudinal sliding mechanism includes a longitudinal guide rail arranged on the connecting plate and a second sliding block arranged on the workbench.
优选的,工作台上设置有手推杆。Preferably, a push rod is provided on the workbench.
优选的,横向滑动机构还包括有设置在支架上的第三滑块。Preferably, the lateral sliding mechanism further includes a third sliding block arranged on the bracket.
有益效果是:与现有技术相比,本实用新型的一种弹压式平面砂光机在工作台上固定住工件,通过横向滑动机构、纵向滑动机构和竖向滑动机构来控制工件和砂带之间的相对位置,通过摇动摇臂使得压轮带动砂轮在工件上完成加工,免除人手抛光操作,提高了生产效率,统一了产品质量。The beneficial effect is: compared with the prior art, a spring-press type plane sander of the utility model fixes the workpiece on the workbench, and controls the workpiece and the abrasive belt through the horizontal sliding mechanism, the longitudinal sliding mechanism and the vertical sliding mechanism. The relative position between them, by shaking the rocker arm, the pressure wheel drives the grinding wheel to complete the processing on the workpiece, which eliminates manual polishing operations, improves production efficiency, and unifies product quality.
附图说明Description of drawings
以下结合附图对本实用新型的具体实施方式作进一步的详细说明,其中:Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described in further detail, wherein:
图1 为平面砂光机的正视视角的结构示意图;Fig. 1 is a structural schematic diagram of the front view angle of a plane sander;
图2 为平面砂光机的右视视角的机构示意图。Figure 2 is a schematic diagram of the mechanism of the plane sander from the right view angle.
具体实施方式detailed description
平面砂光机的整体结构有以下实施例:The overall structure of the plane sander has the following embodiments:
实施例一Embodiment one
如图1-图2所示,一种弹压式平面砂光机,包括底座1、连接板2、工作台3和磨砂组件4,底座1包括有立柱11,立柱11和连接板2之间设置有竖向滑动机构5,连接板2和工作台3之间设置有纵向滑动机构6,磨砂组件4和立柱11之间设置有横向滑动机构7,磨砂组件4包括有支架41、与支架41相铰接的摇臂42、设置在摇臂42和支架41之间的回位机构以及设置在摇臂42上的压轮44,还包括有砂带45、带动砂带45运动的中间轮49、驱动中间轮49旋转的第一电机48以及砂带45的张紧机构,砂带45设置在压轮44的正下方。As shown in Fig. 1-Fig. 2, a spring pressure type surface sander includes a base 1, a connecting plate 2, a workbench 3 and a sanding assembly 4, the base 1 includes a column 11, and the column 11 and the connecting plate 2 are arranged There is a vertical sliding mechanism 5, a longitudinal sliding mechanism 6 is arranged between the connecting plate 2 and the workbench 3, a horizontal sliding mechanism 7 is arranged between the frosting assembly 4 and the column 11, and the frosting assembly 4 includes a bracket 41, which is connected to the bracket 41. Hinged rocking arm 42, the return mechanism that is arranged between rocking arm 42 and support 41 and the pressure roller 44 that is arranged on rocking arm 42 also includes abrasive belt 45, the intermediate wheel 49 that drives abrasive belt 45 to move, drive The tension mechanism of the first motor 48 for the rotation of the intermediate wheel 49 and the abrasive belt 45 , the abrasive belt 45 is arranged directly below the pinch wheel 44 .
本实施例中的磨砂组件4包括有空转的压轮44以及由第一电机48驱动的中间轮49,中间轮49带动位于压轮44下方的砂带45转动,压轮44通过压下摇臂42来使得砂带45能够接触到工作台3并完成工件的加工。通过给予摇臂42向下的力,使得摇臂42带动轮组下压,压轮44压住砂带45使砂带45和工作台3上的工件贴合从而完成加工,工作台3上有工件的夹具,当工件时水槽时,工作台3上有用于固定水槽的扣孔;给予摇臂42横向的力能够使得磨砂组件4整体通过横向滑动机构7完成相对于立柱11的横向移动,砂带45能够加工到工件的前后两侧边;固定摇臂42的位置,给予工作台3纵向的力,能够通过纵向滑动机构6使得工作台3上的工件相对于砂带45纵向移动,砂带45能够加工到工件的左右两侧边;竖向滑动机构5用于调整工作台3和磨砂组件4之间的相对位置,并且辅助工件的上、下料。The sanding assembly 4 in the present embodiment includes an idling pinch wheel 44 and an intermediate wheel 49 driven by a first motor 48. The intermediate wheel 49 drives the abrasive belt 45 below the pinch wheel 44 to rotate. 42 to make the abrasive belt 45 can contact the workbench 3 and complete the processing of the workpiece. By giving the rocker arm 42 a downward force, the rocker arm 42 drives the wheel set to press down, and the pressure wheel 44 presses the abrasive belt 45 so that the abrasive belt 45 fits the workpiece on the workbench 3 to complete the processing. The fixture of the workpiece, when the workpiece is a water tank, there are buttonholes for fixing the water tank on the workbench 3; the lateral force given to the rocker arm 42 can make the sanding assembly 4 complete the lateral movement relative to the column 11 through the lateral sliding mechanism 7, and the sanding The belt 45 can be processed to the front and rear sides of the workpiece; the position of the fixed rocker arm 42 is given to the workbench 3. The longitudinal force can make the workpiece on the workbench 3 move longitudinally relative to the abrasive belt 45 through the longitudinal sliding mechanism 6, and the abrasive belt 45 can be processed to the left and right sides of the workpiece; the vertical sliding mechanism 5 is used to adjust the relative position between the workbench 3 and the sanding assembly 4, and assist the loading and unloading of the workpiece.
进一步的有,横向滑动机构7还包括有设置在立柱11上的横向导轨71,张紧机构包括有张紧轮46以及设置在张紧轮46和横向导轨71之间的气支撑47,张紧轮46一方面用于提供绷紧砂带45的张紧力,另一方面用于提供压轮44下压后的回正力。回位机构包括有设置在支架41和摇臂42之间的拉簧43。气支撑47配合拉簧43使得摇臂42在失去外力作用的情况下,能够快速回位到初始位置,在需要更换砂带45时,放掉气支撑47中的气体即可完成。摇臂42的驱动可以是通过手动完成,也可以是通过机械手完成。Further, the lateral sliding mechanism 7 also includes a lateral guide rail 71 arranged on the column 11, and the tensioning mechanism includes a tensioning wheel 46 and an air support 47 arranged between the tensioning wheel 46 and the lateral guide rail 71. On the one hand, the wheel 46 is used to provide the tension force for tightening the abrasive belt 45 , and on the other hand, it is used to provide the normalizing force after the pressing wheel 44 is pressed down. The return mechanism includes a tension spring 43 arranged between the bracket 41 and the rocker arm 42 . The air support 47 cooperates with the extension spring 43 so that the rocking arm 42 can return to the initial position quickly when the external force is lost. The driving of the rocker arm 42 can be done manually or by a manipulator.
实施例二Embodiment two
如图1-图2所示,底座1包括有横向设置的两个立柱11,两个立柱11上相向地均设置有竖向滑动机构5和连接板2,第二电机54连接有用于带动两个竖向滑动机构5的竖向丝杆53的传动轴55。传动轴55和两个竖向滑动机构5的竖向丝杆53之间通过锥齿轮方式传动。第二电机54和传动轴55之间是带传动。第二电机54的动力传递给传动轴55,传动轴55分别传动给两个竖向滑动机构5中的竖向丝杆53,使得工作台3能够两端同时竖向移动,工作台3移动更稳定,定位更准确。工作台3上优选地设置有手推杆31,在砂带45位置固定时,可以通过推动手推杆31使得工作台3上的工件纵向移动,便于加工工件的左右两侧边。As shown in Figures 1-2, the base 1 includes two columns 11 arranged horizontally, and the vertical sliding mechanism 5 and the connecting plate 2 are arranged on the two columns 11 facing each other. The second motor 54 is connected to drive the two The transmission shaft 55 of the vertical screw mandrel 53 of a vertical slide mechanism 5. Transmission between the transmission shaft 55 and the vertical screw mandrels 53 of the two vertical sliding mechanisms 5 is through a bevel gear mode. A belt drive is used between the second motor 54 and the transmission shaft 55 . The power of the second motor 54 is transmitted to the transmission shaft 55, and the transmission shaft 55 is transmitted to the vertical screw mandrel 53 in the two vertical sliding mechanisms 5 respectively, so that the two ends of the workbench 3 can move vertically at the same time, and the workbench 3 moves more. Stable and more accurate positioning. The workbench 3 is preferably provided with a hand push rod 31. When the position of the abrasive belt 45 is fixed, the workpiece on the workbench 3 can be moved longitudinally by pushing the hand push rod 31, which is convenient for processing the left and right sides of the workpiece.
实施例一中的横向滑动机构7、纵向滑动机构6和竖向滑动机构5有以下实施例:The horizontal sliding mechanism 7, the longitudinal sliding mechanism 6 and the vertical sliding mechanism 5 in the first embodiment have the following embodiments:
实施例三Embodiment Three
如图1-图2所示,竖向滑动机构5包括有设置在立柱11上的竖向导轨51和设置在连接板2上的第一滑块52,还包括有使第一滑块52竖向移动的竖向丝杆53和驱动竖向丝杆53转动的第二电机54。纵向滑动机构6包括有设置在连接板2上的纵向导轨61和设置在工作台3上的第二滑块62。横向滑动机构7包括有设置在立柱11上的横向导轨71和设置在支架41上的第三滑块72。As shown in Figures 1-2, the vertical sliding mechanism 5 includes a vertical guide rail 51 arranged on the column 11 and a first slider 52 arranged on the connecting plate 2, and also includes a mechanism to make the first slider 52 vertical The vertical screw mandrel 53 that moves toward and the second motor 54 that drives vertical screw mandrel 53 to rotate. The longitudinal sliding mechanism 6 includes a longitudinal guide rail 61 arranged on the connecting plate 2 and a second sliding block 62 arranged on the workbench 3 . The lateral sliding mechanism 7 includes a lateral guide rail 71 arranged on the column 11 and a third sliding block 72 arranged on the bracket 41 .
以上实施例仅用以说明本实用新型的技术方案而并非对其进行限制,凡未脱离本实用新型精神和范围的任何修改或者等同替换,其均应涵盖在本实用新型技术方案的范围内。The above embodiments are only used to illustrate the technical solution of the utility model and not to limit it. Any modification or equivalent replacement that does not depart from the spirit and scope of the utility model shall be covered within the scope of the utility model technical solution.
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Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620847087.0U CN206029538U (en) | 2016-08-04 | 2016-08-04 | Suppress formula plane grinder |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620847087.0U CN206029538U (en) | 2016-08-04 | 2016-08-04 | Suppress formula plane grinder |
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| CN206029538U true CN206029538U (en) | 2017-03-22 |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106965062A (en) * | 2017-04-18 | 2017-07-21 | 天津大学 | A kind of contact tape abrasive machining device |
| CN106985052A (en) * | 2017-04-18 | 2017-07-28 | 天津大学 | A kind of multi-rib grinding processing unit (plant) |
| CN109129131A (en) * | 2018-09-06 | 2019-01-04 | 中南林业科技大学 | Curve part automatic sanding equipment and its control method |
| CN111843685A (en) * | 2020-06-30 | 2020-10-30 | 盐城飞优科技有限公司 | Sander with positioning assembly |
| CN112157430A (en) * | 2020-08-24 | 2021-01-01 | 徐州洪硕矿山机械配件有限公司 | Cast iron hot repair welding device |
| CN113246020A (en) * | 2021-07-01 | 2021-08-13 | 南通海泰机械设备有限公司 | Shockproof grinding machine |
| CN118081555A (en) * | 2024-04-23 | 2024-05-28 | 苏州辛得利机电科技有限公司 | Wire drawing device of elevator comb plate |
-
2016
- 2016-08-04 CN CN201620847087.0U patent/CN206029538U/en not_active Expired - Fee Related
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106965062A (en) * | 2017-04-18 | 2017-07-21 | 天津大学 | A kind of contact tape abrasive machining device |
| CN106985052A (en) * | 2017-04-18 | 2017-07-28 | 天津大学 | A kind of multi-rib grinding processing unit (plant) |
| CN106985052B (en) * | 2017-04-18 | 2022-12-20 | 天津大学 | A multi-line grinding device |
| CN106965062B (en) * | 2017-04-18 | 2022-12-20 | 天津大学 | A contact type wire belt grinding device |
| CN109129131A (en) * | 2018-09-06 | 2019-01-04 | 中南林业科技大学 | Curve part automatic sanding equipment and its control method |
| CN109129131B (en) * | 2018-09-06 | 2020-09-11 | 中南林业科技大学 | Automatic sanding equipment for curved parts and its control method |
| CN111843685A (en) * | 2020-06-30 | 2020-10-30 | 盐城飞优科技有限公司 | Sander with positioning assembly |
| CN111843685B (en) * | 2020-06-30 | 2022-07-08 | 盐城飞优科技有限公司 | A sander with a positioning assembly |
| CN112157430A (en) * | 2020-08-24 | 2021-01-01 | 徐州洪硕矿山机械配件有限公司 | Cast iron hot repair welding device |
| CN113246020A (en) * | 2021-07-01 | 2021-08-13 | 南通海泰机械设备有限公司 | Shockproof grinding machine |
| CN113246020B (en) * | 2021-07-01 | 2021-09-14 | 南通海泰机械设备有限公司 | Shockproof grinding machine |
| CN118081555A (en) * | 2024-04-23 | 2024-05-28 | 苏州辛得利机电科技有限公司 | Wire drawing device of elevator comb plate |
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Granted publication date: 20170322 |