CN107571388B - Expanded perlite thermal-nsulation plate fully-automatic production device - Google Patents
Expanded perlite thermal-nsulation plate fully-automatic production device Download PDFInfo
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- CN107571388B CN107571388B CN201710692844.0A CN201710692844A CN107571388B CN 107571388 B CN107571388 B CN 107571388B CN 201710692844 A CN201710692844 A CN 201710692844A CN 107571388 B CN107571388 B CN 107571388B
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Abstract
The invention discloses a kind of expanded perlite thermal-nsulation plate fully-automatic production devices, it is related to insulation board process units field, during solving production expanded perlite thermal-nsulation plate, existing at high cost, low efficiency, time-consuming and cannot achieve the defect of flow line production.Expanded perlite thermal-nsulation plate fully-automatic production device of the present invention, including material mixing device, presser device, drying unit and packaging platform, material mixing device is used to material being delivered to presser device after mixing, presser device is used to mixed material being pressed into insulation board, drying unit is packed for drying insulation board subsequently into packaging platform.Device of the present invention is used for the flow line production of expanded perlite thermal-nsulation plate.
Description
Technical field
The present invention relates to a kind of process units of insulation board, specifically, it is complete certainly to be related to a kind of expanded perlite thermal-nsulation plate
Dynamic process units.
Background technique
Expanded perlite is after material from acidic volcanic glass matter lava is broken, one made of being sintered in 1000 DEG C or more high-temperature delayeds
The white or light-colored high-quality heat-insulating material of kind.Expanded perlite has good high insulating efficiency, moisture-resistant hot property and fire prevention
Performance is widely used in terms of fire resistant heat preserving energy conservation.
Expanded perlite thermal-nsulation plate is to integrate heat preservation, heat-insulated and water-proof function exterior wall heat-insulating board material, matter
Light and thermal and insulating performance is excellent, prevents fires, is moisture-proof, indeformable modification, without putrefaction is mouldy, non-toxic and tasteless, hydrophobicity performance is good, hydrophobic
For rate up to 98% or more, environmental-protecting performance is excellent.Expanded perlite thermal-nsulation plate long service life, though meet drying, severe cold, high temperature,
Moist, electrochemical corrosion or insect, fungi, algal grown, and the destruction because of sawtooth animal, object such as hit at various invasion,
It will not all damage, service life and building same service life.
The process units of existing insulation board, during producing expanded perlite thermal-nsulation plate, there is it is at high cost,
Low efficiency, time-consuming and cannot achieve the defect of flow line production.
Summary of the invention
To solve the above problems, the present invention provides expansion treasure that is a kind of at low cost, high-efficient and being able to achieve flow line production
Pearl rock insulation board fully-automatic production device.
Expanded perlite thermal-nsulation plate fully-automatic production device of the present invention, including material mixing device, presser device,
Drying unit and packaging platform, material mixing device are used to for material being delivered to presser device after mixing, and presser device is used
In mixed material is pressed into insulation board, drying unit is packed for entering packaging platform after drying insulation board, the drying
Device includes: the walking track I and row of preceding delivery platform, rear delivery platform, and the preceding delivery platform of connection and rear delivery platform
Track II is walked, walking track I is equipped with drying room；Preceding delivery platform is equipped with the plate for accepting the insulation board come out from presser device
Plate drying frame is delivered to walking track I by drying frame, preceding delivery platform, and plate drying frame enters baking in the case where walking track I acts on
Dry chamber, rear delivery platform are used to for the plate drying frame come out from drying room to be delivered to walking track II, the two sides of rear delivery platform
Equipped with push plate frame and fishplate bar frame, the insulation board on plate drying frame is pushed into complete lower plate process on fishplate bar frame by push plate frame, after lower plate
Plate drying frame be delivered under the action of walking track II before delivery platform.
The material mixing device includes level-one material mixing device and second level material mixing device；The level-one material is mixed
It attaches together and sets including expanded perlite hopper, hot colloid substance storage tank and blender I, the discharge port and hot glue of expanded perlite hopper
The outlet of shape substance storage tank is connected to I entrance of blender；Second level material mixing device include small bins, cold colloid substance storage tank,
Charging mixer and blender II, exit to the inlet of small bins of blender I are equipped with belt conveyor, small bins discharging
The outlet of mouth, cold colloid substance outlet and remaining charging mixer is connected to II entrance of blender, the outlet of blender II
Belt conveyor is equipped with to the inlet of presser device.
Preferably, pulse dust collector is equipped at the top of expanded perlite hopper.
Preferably, the presser device is trigger squeeze.
Further, drying unit further includes hydraulic-driven push rod, and the setting of hydraulic-driven push rod is in preceding delivery platform with after
The end of delivery platform, for plate drying frame to be pushed into walking track I from preceding delivery platform, and by plate drying frame from rear defeated
Platform is sent to be pushed into walking track II.
Preferably, the plate drying frame (6) is board-like layer structure.
Preferably, preceding delivery platform is equipped with crane, for going up and down every layer of realization plate drying frame with movable plate drying frame
Accept the insulation board from trigger squeeze.
Under the push plate frame and it is equipped with crane under fishplate bar frame, the liter under crane, push plate frame on preceding delivery platform
Crane under drop frame and fishplate bar frame is driven by servo motor, is programmed and is automatically controlled by PLC.
The walking track I and walking track II are sprocket conveyor mechanism, and the preceding delivery platform and rear delivery platform are
Linear guide rail structure.
Compared with prior art, the beneficial effects of the present invention are:
(1) device of the present invention can be realized the flow line production of expanded perlite thermal-nsulation plate, especially drying dress
It can be realized the automatic cycle of plate drying frame in setting, be not necessarily to artificial transfer blade drying frame, and then save manpower and investment.
(2) device of the present invention, separately adjustable to be segmented, the entire production line installation is in a horizontal position, and has height
The stable advantage of intensity, high-precision, transmission, can continuously be mass produced.
(3) preceding delivery platform and rear delivery platform are linear guide rail type structure, and conveying is steady, and gearing friction is small, and conveying is flat
Surely, non-slip, not sideslip is durable.
(4) use PLC programmable automatic control system, whole program operating in a key, using advanced process control, fastly
It is slow adjustable, it is easy to operate, it is easy to maintenance, no three wastes is produced, it is environmentally protective.
(5) present invention setting second level material mixing device, is able to solve material conglomeration problem, improves hot glue shape material
Energy.
Detailed description of the invention
Fig. 1 is 1 structural schematic diagram of the embodiment of the present invention；
Fig. 2 is drying unit structural schematic diagram in Fig. 1；
Fig. 3 is expanded perlite pre-processing device structural schematic diagram in the embodiment of the present invention 2；
In figure, delivery platform before 1-；Delivery platform after 2-；3- walking track I；4- walking track II；5- drying room；6- plate
Drying frame；7- push plate frame；8- fishplate bar frame；9- hydraulic-driven push rod；10- crane；11- expanded perlite hopper；12- hot glue shape
Substance storage tank；13- blender I；14- belt conveyor；15- pulse dust collector；16- small bins；The cold colloid substance storage tank of 17-；
18- charging mixer；19- blender II；20- trigger squeeze；21- preheats hopper；22- pre-add hot stove；23- bucket elevator
Ⅱ；24- puffing furnace；25- bucket elevator I；26- sky frame.
Specific embodiment
The present invention is further explained with reference to the accompanying drawings and examples.
Embodiment 1
Expanded perlite thermal-nsulation plate fully-automatic production device of the present invention, as described in Figure 1, including material mixing dress
It sets, presser device, drying unit and packaging platform, material mixing device are filled for material to be delivered to pressing plate after mixing
It sets, presser device is used to for mixed material being pressed into insulation board, and drying unit is for drying insulation board, the insulation board after drying
It enters packaging platform by conveyer to be packaged, after the insulation board after packing is delivered to stacking machinery people's stacking, fork truck is stacking
Good pile fork is stacked to designated place, waits entrucking delivery sale.
The material mixing device, including level-one material mixing device and second level material mixing device；The level-one material
Mixing arrangement includes expanded perlite hopper 11, hot colloid substance storage tank 12 and blender I 13, and expanded perlite hopper 11 goes out
The outlet of material mouth and hot colloid substance storage tank 12 is connected to I 13 entrance of blender；Second level material mixing device include small bins 16,
Cold colloid substance storage tank 17, charging mixer 18 (ingredient include at least cement) and blender II 19, it is 16 discharge port of small bins, cold
The outlet of colloid substance storage tank 17 and the outlet of charging mixer 18 are connected to II 19 entrance of blender, the exit of blender I 13
It is equipped with belt conveyor 14 to the inlet of small bins 16, the inlet for being exported to presser device of blender II 19 also is provided with skin
Band conveyer 14.Pulse dust collector 15, hot colloid substance storage tank 12 and cold colloid substance are equipped at the top of expanded perlite hopper 11
Suction pump is equipped at the entrance and exit of storage tank 17, the suction pump of inlet is to convey hot colloid substance (or cold colloid substance)
Power is provided in hot colloid substance storage tank 12 (or cold colloid substance storage tank 17), the suction pump in exit is hot colloid substance
(or cold colloid substance) is delivered to blender I 13 (or blender II 19) and provides power, and suction pump to blender I 13 and is taken out
The exit position that the feed-line of sucking pump to blender II 19 is equipped with switch valve, flowmeter and pressure gauge and the suction pump is set
There is the reflux pipeline for being back to 17 top of hot 12 top of colloid substance storage tank or cold colloid substance storage tank.
The presser device is trigger squeeze 20, the method that trigger squeeze uses bidirection press, from feeding, feed, into version, mould
Pressure, is published at demoulding, all realization automations, and 6 pieces of one-pass molding insulation board；By closed feed system, environment dirt is reduced
Dye, improves working environment；The product general requirements of production is 300 × 600mm, with a thickness of 30-800mm；Expanded pearlite
Rock insulation board performance bit indicator bulk density≤270kg/m3, thermal coefficient≤0.068w/m.k, compression strength >=0.51MPa hates
Water rate is 99.4%, and quality moisture content is 1.6%, use temperature range -40~600 DEG C.
The drying unit, as shown in Figure 2, comprising: the preceding delivery platform 1 and rear delivery platform 2 of linear guide rail type structure,
And the walking track I 3 and walking track II 4 of the preceding delivery platform 1 of connection and rear delivery platform 2, walking track I 3 and walking rail
Road II 4 is sprocket conveyor mechanism, and walking track I 3 is equipped with drying room 5；Preceding delivery platform 1 is equipped with crane 10, crane
10 are equipped with plate drying frame 6, and plate drying frame 6 is board-like layer structure, are equipped with 11 layers altogether, the plate drying frame 6 is in crane 10
Under the action of make every layer of plate drying frame 6 all to fill with it after insulation board in turn from the insulation board that trigger squeeze 20 comes out for accepting
Before being placed in the linear guide of delivery platform 1, plate drying frame 6 is delivered to walking track I 3, plate drying frame 6 by preceding delivery platform 1
Drying room 5 is entered in the case where walking track I 3 acts on, rear delivery platform 2 is used to convey the plate drying frame 6 come out from drying room 5
To walking track II 4, the two sides of rear delivery platform 2 are equipped with push plate frame 7 and fishplate bar frame 8, are equipped under push plate frame 7 and fishplate bar frame 8
Insulation board on plate drying frame 6 is pushed into complete lower plate process on fishplate bar frame 8 by 10 (not shown) of crane, push plate frame 7,
Crane 10 under push plate frame 7 and fishplate bar frame 8 is used to adjust the height of push plate frame 7 and fishplate bar frame 8, and then by the guarantor of different height
To on fishplate bar frame 8 under plate drying frame 6, the plate drying frame 6 after lower plate is placed on walking track II 4 warm plate by crane, is expert at
Walk delivery platform 1 before being delivered under the action of track II 4.Crane 10 on preceding delivery platform under 1 crane 10, push plate frame
And the crane 10 under fishplate bar frame is driven by servo motor, is programmed and is automatically controlled by PLC.
Preceding delivery platform 1, rear delivery platform 2, walking track I 3 and walk track II 4 specific structure be all made of existing skill
Existing structure in art.It is equipped with empty frame 26 at preceding delivery platform 1 and walking track I 3, walking II 4 link position of track, after
The link position of delivery platform 2 and walking track I 3, track II 4 of walking also is provided with sky frame 26.Such as preceding delivery platform 1 and walking
Empty frame 26 at I 3 link position of track, the linear guide of preceding delivery platform 1 are welded and fixed after can directly docking with empty frame 26
Or fix by other means, plate drying frame 6 on preceding delivery platform 1 when moving, before the latter plate drying frame 6 also will push
One plate drying frame 6 travels forward, and walking track I 3 is arranged under empty frame 26, drives the plate drying frame 6 on empty frame 26 to enter and dries
Dry chamber 5, the plate drying frame 6 come out from drying room 5 are brought it on sky frame 26 under the action of walking track I 3, rear delivery platform
2 band movable plate drying frames 6 move on.Before plate drying frame 6 and linear guide rail type between delivery platform 1 and rear delivery platform 2
Connection type can realize that the drive mechanism on preceding delivery platform 1 and rear delivery platform 2 is compiled by PLC using existing structure
Journey, which automatically controls, realizes reciprocating motion.
Embodiment 2
The present embodiment, same as Example 1 in addition to following characteristics:
Expanded perlite pre-processing device is additionally provided with before level-one material mixing device, as shown in figure 3, the pre-processing device
Including two bucket elevators, preheating hopper 21, pre-add hot stove 22, puffing furnace 24 and pulse dust collector 15: bucket elevator I
25 exit is preheating hopper 21, and the outlet of preheating hopper 21 is connected to pre-add hot stove 22, the outlet of pre-add hot stove 22
It is connected to bucket elevator II 23, the exit of bucket elevator II 23 is connected to puffing furnace 24, and the exit of puffing furnace 24 is logical
Conveying device (such as air conveying device) is crossed to be delivered in the expanded perlite hopper 11 of level-one material mixing device, puffing furnace 24
Top is equipped with pulse dust collector 15.
Drying unit further includes hydraulic-driven push rod 9, and the setting of hydraulic-driven push rod 9 is flat in preceding delivery platform 1 and rear conveying
The end of platform 2, for plate drying frame 6 to be pushed into walking track I 3 from preceding delivery platform 1, and by plate drying frame 6 from rear defeated
Platform 2 is sent to be pushed into walking track II 4.
The specific method that insulation board is produced using device of the present invention is: material from acidic volcanic glass matter lava is through broken
It is broken, it is sized to certain particle size, is promoted through bucket elevator I 25 to preheating hopper 21, through bucket type after the heating of pre-add hot stove 22
Elevator II 23, which is promoted, arrives puffing furnace 24, is sintered in 1000 DEG C or more high-temperature delayeds, and it is precious that a kind of white or light-colored expansion is made
Zhu Yan；It is sent through air conveying device temporary to expanded perlite hopper 11；Expanded perlite and hot glue shape material mix in blender I 13
After closing uniformly, send through belt conveyor 14 to small bins 16；Material by first time mixing arrives blender II through small bins 16
19 and cold glue shape material, the mixing powder-material (powders such as including cement) brought by charging mixer 18, after mixing evenly, warp
Belt conveyor 14 send to trigger squeeze 20 and carries out pressing plate, is baking process after the completion of pressing plate process: plate drying frame 6 (such as plate dries in the air
The size of hack may is that every layer can put plate 300 × 600mm12 block, totally 11 layers), by crane 10 with movable plate drying frame 6
Realize that every layer is taken over the plate come out from trigger squeeze 20, the straight line of delivery platform 1 before crane 10 is put into plate drying frame 6 after shelfful
It on guide rail, is driven by power and plate drying frame 6 is accurately parked in drying room 5 in front of the door, or pass through hydraulic-driven push rod 9
Plate drying frame 6 is shifted on the walking track I 3 at 5 place of drying room, and 6 push plate drying frame 6 of plate drying frame gradually fills drying room 5
It is full；Drying room 5 has drying hot air circulating system, and gradually plate is dried, additionally by 6 push plate drying frame 6 of plate drying frame gradually
The plate drying frame 6 for drying plate releases drying room 5, falls on walking track I 3, is driven by power and plate drying frame 6 is accurately stopped
At lower plate mechanism, lower plate mechanism is by crane 10, fishplate bar frame 8 and 10 groups of crane under it under push plate frame 7 and its
At plate is pushed on fishplate bar frame 8 by push plate frame 7 from plate drying frame 6, and the plate unloaded is packaged by conveyer to baling press, is passed through
After conveyer to stacking machinery people's stacking, fork truck, which pitches the good pile of stacking to designated place, to be stacked, and waits entrucking delivery sale.Separately
The plate drying frame 6 of complete plate continues to move ahead on rear delivery platform 2 under one side, passes through power drive or hydraulic-driven push rod 9
Before plate drying frame 6 is shifted onto the linear guide of delivery platform 1, is driven by power and plate drying frame 6 is accurately parked in trigger squeeze
Before 20, realizes and recycle again and again.
Claims (10)
1. a kind of expanded perlite thermal-nsulation plate fully-automatic production device, including material mixing device, presser device, drying unit and
Packaging platform, material mixing device are used to for material being delivered to presser device after mixing, and presser device is used for mixture
Material is pressed into insulation board, and drying unit enters packaging platform afterwards and pack, which is characterized in that the baking for drying insulation board
Equipment for drying includes: preceding delivery platform (1), rear delivery platform (2), and connects preceding delivery platform (1) and rear delivery platform (2)
It walks track I (3) and walking track II (4), walking track I (3) is equipped with drying room (5)；Preceding delivery platform (1) is equipped with and holds
The plate drying frame (6) of the insulation board come out from presser device is connect, plate drying frame (6) is delivered to walking rail by preceding delivery platform (1)
Road I (3), plate drying frame (6) enter drying room (5) under walking track I (3) effect, and rear delivery platform (2) is used for will be from baking
The plate drying frame (6) that dry chamber (5) comes out is delivered to walking track II (4), and the two sides of rear delivery platform (2) are equipped with push plate frame (7)
With fishplate bar frame (8), the insulation board on plate drying frame (6) is pushed into complete lower plate process, lower plate on fishplate bar frame (8) by push plate frame (7)
Plate drying frame (6) afterwards is delivered to preceding delivery platform (1) under the action of walking track II (4).
2. expanded perlite thermal-nsulation plate fully-automatic production device according to claim 1, which is characterized in that the material is mixed
It attaches together and sets including level-one material mixing device and second level material mixing device；The level-one material mixing device includes expanded pearlite
Rock hopper (11), hot colloid substance storage tank (12) and blender I (13), the discharge port and hot glue shape of expanded perlite hopper (11)
The outlet of substance storage tank (12) is connected to blender I (13) entrance；Second level material mixing device includes small bins (16), cold glue shape
Substance storage tank (17), remaining charging mixer (18) and blender II (19), exit to small bins (16) of blender I (13)
Inlet be equipped with belt conveyor (14), small bins (16) discharge port, cold colloid substance storage tank (17) outlet and remaining ingredient
The outlet of mixing machine (18) is connected to blender II (19) entrance, and the inlet for being exported to presser device of blender II (19) is set
There are belt conveyor (14).
3. expanded perlite thermal-nsulation plate fully-automatic production device according to claim 2, which is characterized in that expanded perlite
Pulse dust collector (15) are equipped at the top of hopper (11).
4. expanded perlite thermal-nsulation plate fully-automatic production device according to claim 1, which is characterized in that the pressing plate dress
It is set to trigger squeeze (20).
5. expanded perlite thermal-nsulation plate fully-automatic production device according to claim 1 to 4, which is characterized in that drying
Device further includes hydraulic-driven push rod (9), and hydraulic-driven push rod (9) setting is in preceding delivery platform (1) and rear delivery platform (2)
End, for plate drying frame (6) to be pushed into walking track I (3) from preceding delivery platform (1), and by plate drying frame (6) from rear
Delivery platform (2) is pushed into walking track II (4).
6. expanded perlite thermal-nsulation plate fully-automatic production device according to claim 5, which is characterized in that the plate sunning
Frame (6) is board-like layer structure.
7. expanded perlite thermal-nsulation plate fully-automatic production device according to claim 5, which is characterized in that preceding delivery platform
(1) crane (10) are equipped with, realize that every layer of undertaking of plate drying frame (6) comes from pressing plate for going up and down with movable plate drying frame (6)
The insulation board of machine (20).
8. expanded perlite thermal-nsulation plate fully-automatic production device according to claim 5, which is characterized in that push plate frame (7)
It has crane (10), fishplate bar frame (8) has crane (10).
9. expanded perlite thermal-nsulation plate fully-automatic production device according to claim 8, which is characterized in that preceding delivery platform
(1) crane (10) under the crane (10) and fishplate bar frame (8) under crane (10), push plate frame (7) on is by servo
Motor driven is programmed by PLC and is automatically controlled.
10. expanded perlite thermal-nsulation plate fully-automatic production device according to claim 5, which is characterized in that the walking
Track I (3) and walking track II (4) are sprocket conveyor mechanism, and the preceding delivery platform (1) and rear delivery platform (2) are straight line
Guide rail structure.
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| CN201710692844.0A CN107571388B (en) | 2017-08-14 | 2017-08-14 | Expanded perlite thermal-nsulation plate fully-automatic production device |
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| CN201710692844.0A CN107571388B (en) | 2017-08-14 | 2017-08-14 | Expanded perlite thermal-nsulation plate fully-automatic production device |
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| CN107571388B true CN107571388B (en) | 2019-09-13 |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112549269B (en) * | 2020-12-01 | 2022-04-05 | 安徽华举建材科技有限公司 | Expanded perlite insulation board production line |
| CN113235811B (en) * | 2021-07-12 | 2021-12-07 | 巴音满达 | Perlite heat-insulating wallboard and production line |
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| EP1130958A1 (en) * | 1998-11-18 | 2001-09-12 | Construction Materials Corporation Advanced | Strengthened, light weight wallboard and method and apparatus for making the same |
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