CN107567960A - A kind of new type auto compacting champignon compost sack filling machine and automatic bagging method - Google Patents
A kind of new type auto compacting champignon compost sack filling machine and automatic bagging method Download PDFInfo
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- CN107567960A CN107567960A CN201710859571.4A CN201710859571A CN107567960A CN 107567960 A CN107567960 A CN 107567960A CN 201710859571 A CN201710859571 A CN 201710859571A CN 107567960 A CN107567960 A CN 107567960A
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- discharge barrel
- culture bag
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Abstract
The invention discloses a kind of new type auto compacting champignon compost sack filling machine and automatic bagging method, including compost agitating device, control device and pack compaction apparatus, the pack compaction apparatus includes frame, power unit, transmission mechanism, pushing cylinder and pushing cylinder support；The present apparatus sets pack compaction apparatus by being provided with the side of discharge barrel in compost agitating device, switch is positioned proximate on compost agitating device to detect whether culture bag is inserted in, and then the signal that central processing unit is fed back by proximity switch controls power unit to run, power unit drives pushing cylinder support to be moved to frame head end direction；Parcel is supported to culture bag by pushing cylinder, and then no longer need manually to be supported culture bag, and during the discharging of compost agitating device, the compost of discharge barrel output can extrude pushing cylinder and be moved to frame end, the cylinder and cover plate of pushing cylinder can be compacted to compost, the pack quality of compost is ensure that, improves pack efficiency.
Description
Technical field
The present invention relates to edible Xianggu-mushroom production equipment design and manufacturing technology field, more particularly to a kind of new type auto compacting are fragrant
Mushroom bagging machine for culture material and automatic bagging method.
Background technology
In recent years, country greatly develops agricultural production, and promotion plants economic crops；Mushroom is as cost of investment is low, nutrition
A kind of edible mushroom that value is high, economic benefit is fast, turns into the first choice that poor peasant gets rich；In mushroom planting process, mushroom culture
The plant equipment that material puts into mushroom culture bag is mushroom sack filling machine, is planted with the large area of mushroom, mushroom sack filling machine is
It is widely used, but still has that artificial dependence is strong, compost is loose after pack and pack effect during the use
The low problems of rate.
The Chinese patent of Application No. 201610440504.4, a kind of champignon compost sack filling machine is specifically disclosed, including
Frame, ribs is provided with frame, frame upper end is provided with agitator tank, and hopper is provided with agitator tank, and agitator tank side is set
Discharge barrel is equipped with, agitator tank front is provided with maintenance door, and frame side surface upper part is provided with sliding hopper, and frame front is provided with control
Device, controller side are provided with battery, and controller front lower end is provided with relay indicating light and power switch, in controller front
Portion is provided with touch screen, and the battery front side lower end is provided with charging indicator light, and the battery front side lower end is provided with charging
Mouthful；Although above-mentioned patent is solved using mechanized equipment to carry out compost stirring discharging, but still suffer from following major defect：
1. make training, it is necessary to artificially promote charging bag from the opposite direction of discharge barrel during compost is put into mushroom culture bag
Nutriment can be filled up completely with culture bag, not only time and effort consuming, serious to restrict pack efficiency, and the situation that culture bag is bursting at the collision
Often occur；2. in compost bagging process, compost packs unreal and bagging density and is difficult to control, generally requires manually to enter
Row compacting.
Therefore be badly in need of designing a kind of novel mushroom bagging machine for culture material, come the above-mentioned champignon compost sack filling machine that solves and
The problems such as artificial dependence existing for existing other champignon compost sack filling machines is strong, compost is loose after pack, pack efficiency is low.
The content of the invention
It is an object of the invention to provide a kind of new type auto compacting champignon compost sack filling machine and automatic bagging method, energy
It is enough that culture bag is supported automatically, and the compost to being fitted into culture bag carries out auxiliary compacting, after ensureing compost pack
Quality, improve production automation degree and pack efficiency.
The technical solution adopted by the present invention is：A kind of new type auto compacting champignon compost sack filling machine, including for will be defeated
The compost agitating device that the compost entered is stirred and exports the compost after stirring, the compost agitating device bag
Control system, rabbling mechanism, the conveying mouth for rabbling mechanism feeding and the discharge barrel for exporting the compost after stirring are included, is also wrapped
The pack compaction apparatus that control device and the compost for being exported to compost agitating device are packed and be compacted is included, it is described
Pack compaction apparatus includes frame, power unit, transmission mechanism, pushing cylinder and pushing cylinder support, and the frame is arranged on compost and stirred
The side that device is provided with discharge barrel is mixed, bearing of trend of the frame from head end to end is identical with the axial direction of discharge barrel；Institute
State and supporting track be provided with frame, supporting track from the head end of frame extend to end and with the diameter parallel of discharge barrel, push away
Tube stent is slidably connected with the supporting track, pushing cylinder be arranged on pushing cylinder support and with discharge barrel coaxial line, the diameter of pushing cylinder
More than the diameter of discharge barrel, the compost for discharge barrel to be exported is packed and is compacted；The power unit passes through transmission
Mechanism is connected with the pushing cylinder support and slided for being driven pushing cylinder support on supporting track；The compost agitating device
On be additionally provided with the proximity switch that discharge barrel whether is inserted in for detecting culture bag, the control device includes central processing unit,
The induced signal output end of proximity switch is connected with the induced signal input of central processing unit, central processing unit and power list
Member control is connected to the signal for controlling power unit to operate and receiving power unit feedback, and central processing unit stirs with compost
The control system of device is connected for controlling compost agitating device to stir and discharge.
Further the pushing cylinder includes upper arcuate cylinder, lower curved cylinder and cover plate, upper arcuate cylinder and lower curved
Cylinder combines the cylinder for forming pushing cylinder, upper arcuate cylinder close to one end of discharge barrel two side tube-walls respectively and lower curved
Two side tube-walls of the cylinder close to one end of discharge barrel are hinged, and the cover plate is fixedly installed on one of upper arcuate cylinder away from discharge barrel
Hold for covering the nozzle formed after upper arcuate cylinder and the combination of lower curved cylinder；Bleed rail is additionally provided with the middle part of the frame
Road, bleed track include horizontal part and rake, and head end of the horizontal part along frame extends to the end of frame and and supporting track
Parallel, rake is arranged on the end of frame, and the upper end of rake is connected with the end of horizontal part, the lower end of rake and machine
The bottom of frame is connected；Support universal driving shaft is provided with the bleed track, the lower end and bleed track for supporting universal driving shaft are slided
Connection, supports the upper end of universal driving shaft to be fixedly connected with lower curved cylinder；The upper end of the pushing cylinder support is fixed with upper arcuate cylinder
Connection.
Further the end of the frame is provided with the end slideway for sliding the culture bag after pack, the end
Hold the gradient of slideway identical with the gradient of the rake of bleed track.
Further the supporting track includes the first supporting track and the second supporting track, the first supporting track and second
Supporting track is separately positioned on the both sides of frame.
Further the transmission mechanism includes the first sprocket wheel, the second sprocket wheel, the 3rd sprocket wheel and chain, first sprocket wheel
It is arranged on respectively by first rotating shaft and the second rotating shaft in the middle part of head end and the end of frame with the second sprocket wheel, the first sprocket wheel and second
Sprocket wheel is connected by chain drive, and the 3rd sprocket wheel is arranged on pushing cylinder support and is engaged with chain, is also set up in first rotating shaft
There is synchronizing wheel, power unit is connected with synchronizing wheel by toothed belt transmission.
Further the power unit includes servomotor, frequency converter and encoder, central processing unit, servomotor,
Frequency converter and encoder form servo-control system.
Further the control device also includes touch control operation panel, the control signal output of touch control operation panel with
The control signal input of central processing unit is connected.
Further using the automatic bagging method of above-mentioned new type auto compacting champignon compost sack filling machine, including following step
Suddenly：
Step A：Power-on is switched, and working procedure is set to central processing unit by operating touch control operation panel.
Step B：Compost is poured into conveying mouth, stirring order is sent to central processing unit by touch control operation panel,
Central processing unit control compost agitating device starts stir culture material.
Step C：Culture bag is inserted in the surface of discharge barrel manually, central processing unit detects culture bag by proximity switch
It is inserted in, central processing unit control servomotor rotates forward, and drives pushing cylinder support to be moved on supporting track towards discharge barrel direction, directly
To the fully wrapped around discharge barrel of whole pushing cylinder, servomotor stops.
Step D：Central processing unit control compost agitating device starts to discharge, and compost is put into culture bag, works as culture
When material is filled up completely with whole culture bag, discharge barrel stops discharging, and central processing unit control servomotor starts to invert, and drives pushing cylinder
Support is to frame end movement.
Step E：When end of the pushing cylinder support motion to supporting track away from discharge barrel direction, universal driving shaft lower end edge is supported
Bleed track moves to the rake end of bleed track just, and now servomotor stops under the control of servo-control system
Work, under the culture bag full of compost and the self gravitation effect of lower curved cylinder, the upper arcuate cylinder of pushing cylinder and bottom
One end separation of the arc tube away from discharge barrel, the culture bag full of compost skids off automatically from pushing cylinder, and is slided along end slideway
Under, complete a bagging process.
Further determine that the method whether compost is filled up completely with whole culture bag is, fills in compost in step D
During culture bag, compost can extrude pushing cylinder and be moved to frame end direction, and in moving process, pushing cylinder support passes through
Transmission mechanism drives servomotor reversion, is analyzed according to test of many times, when servomotor drives pushing cylinder support to be moved to frame head end
After dynamic stopping, compost agitating device starts to discharge, and compost is put into culture bag, and pushing cylinder support is in compost extruding cover plate
The rotating shaft of the lower drive servomotor of pressure effect inverts a fixing turn again, that is, determines that compost is filled up completely with whole culture bag,
Whether the information that central processing unit gathers servomotor by encoder is filled up completely with whole culture bag and then determination compost.
The present invention is set by carrying out upgrading on the basis of existing compost agitating device in compost agitating device
The side for being equipped with discharge barrel sets pack compaction apparatus, and pack compaction apparatus includes frame, power unit, transmission mechanism, pushing cylinder
With pushing cylinder support, detect whether culture bag is inserted in by being positioned proximate to switch on compost agitating device, and then centre
The signal that reason device is fed back by proximity switch controls power unit to run, and power unit drives pushing cylinder support to be transported to frame head end
It is dynamic；Parcel is supported to culture bag by pushing cylinder, and during the discharging of compost agitating device, the culture of discharge barrel output
Material can extrude pushing cylinder and be moved to frame end, and displacement is about the length of culture bag, and the cylinder and cover plate of pushing cylinder can be to cultures
Material carries out pack compacting, instead of artificial pack support behavior, both ensure that the pack quality of compost, and had improved pack effect again
Rate.
The split design of the upper arcuate cylinder and lower curved cylinder of pushing cylinder is further advanced by, is advantageous to being fed in pushing cylinder
Culture bag afterwards is taken out；By setting bleed track at the middle part of frame, lower curved cylinder is by supporting universal driving shaft with unloading
Bag track is slidably connected, and the upper end of pushing cylinder support is fixedly connected with upper arcuate cylinder, and after culture bag packs, pushing cylinder is dynamic
Moved under the drive of power unit to frame end, when pushing cylinder reaches the rake of bleed track, lower curved cylinder is in Action of Gravity Field
Lower end separates with upper arcuate cylinder, and the culture bag after charging slides carry out bleed automatically, whole bleed process full automation,
The labour of operating personnel has been liberated, has further increased the efficiency of whole pack flow.
Further via the end slideway for being provided for making the culture bag after pack to slide in the end of frame, when pushing away
For cylinder when the drive of power unit is moved to the end of frame, the culture bag after the pack slided after pushing cylinder separation passes through end
Slideway is slipped on ground, convenient that culture bag after charging is collected.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the structural representation of pushing cylinder of the present invention；
Fig. 3 is the flow chart of automatic bagging method of the present invention.
Description of reference numerals：
1st, frame；2nd, compost agitating device；3rd, power switch；4th, touch control operation panel；5th, synchronizing wheel；6th, timing belt；7th, watch
Take motor；8a, horizontal part；8b, rake；9th, conveying mouth；10th, proximity switch；11st, the first sprocket wheel；12nd, discharge barrel；13a,
One supporting track；13b, the second supporting track；14th, chain；15th, pushing cylinder support；16th, the 3rd sprocket wheel；17th, universal driving shaft is supported；18、
Pushing cylinder；19th, the second sprocket wheel；20th, end slideway；21st, upper arcuate cylinder；22nd, lower curved cylinder；23rd, cover plate.
Embodiment
As shown in Fig. 1 and Fig. 2, a kind of new type auto compacting champignon compost sack filling machine, including for by the culture of input
Material be stirred and by after stirring compost export compost agitating device 2, in addition to control device and for culture
Expect the pack compaction apparatus that the compost that agitating device 2 exports is packed and is compacted, electricity is provided with compost agitating device 2
Source switch 3, power switch 3 are used to control compost agitating device 2, pack compaction apparatus and control device power supply break-make；It is described
Compost agitating device 2 includes control system, rabbling mechanism, the conveying mouth 9 for rabbling mechanism feeding and by the culture after stirring
Expect the discharge barrel 12 of output, rabbling mechanism includes stirring motor, agitating shaft and the stirring vane for being arranged on agitating shaft working end, stirred
To mix motor driving agitating shaft to be stirred compost, screw rod is provided with discharge barrel 12, screw rod is driven by discharging machine,
Compost after stirring is exported by discharge barrel 12 by the rotation of screw rod, because compost agitating device 2 belongs to prior art,
No longer add to repeat herein.
The pack compaction apparatus includes frame 1, power unit, transmission mechanism, pushing cylinder 18 and pushing cylinder support 15, the machine
Frame 1 is arranged on the side that compost agitating device 2 is provided with discharge barrel 12, and bearing of trend of the frame 1 from head end to end is with going out
The axial direction of barrel 12 is identical；Be provided with supporting track in the frame 1, supporting track include the first supporting track 13a and
Second supporting track 13b, the first supporting track 13a and the second supporting track 13b is separately positioned on the both sides of frame 1, first
Support track 13a and the second supporting track 13b from the head end of frame 1 extend to end and with the diameter parallel of discharge barrel 12, push away
Tube stent 15 is slidably connected with the supporting track, pushing cylinder 18 be arranged on pushing cylinder support 15 and with the coaxial line of discharge barrel 12, push away
The diameter of cylinder 18 is used to the compost that discharge barrel 12 exports is packed and is compacted slightly larger than the diameter of discharge barrel 12.
The pushing cylinder 18 includes upper arcuate cylinder 21, lower curved cylinder 22 and cover plate 23, and the length of pushing cylinder 18 is not less than training
The length of bag is supported, upper arcuate cylinder 21 and lower curved cylinder 22 combine the cylinder for forming pushing cylinder 18, upper arcuate cylinder 21
Two side tube-walls, two side tube-wall phases with lower curved cylinder 22 close to one end of discharge barrel 12 respectively close to one end of discharge barrel 12
Be hinged, the cover plate 23 is fixedly installed on the one end of upper arcuate cylinder 21 away from discharge barrel 12 and is used to cover the He of upper arcuate cylinder 21
The nozzle that lower curved cylinder 22 is formed after combining；In compost bagging process, pushing cylinder 18 is under the drive of power unit to frame 1
Head end is moved, and parcel is supported to whole culture bag, when discharge barrel 12 discharges, after pushing cylinder 18 is inserted in discharge barrel 12, and discharging
The compost that cylinder 12 is output in culture bag can extrude pushing cylinder 18 and be moved to the end of frame 1, and the cylinder and cover plate 21 of pushing cylinder 18 are right
Compost carries out pack compacting, instead of artificial pack support behavior, both ensure that the pack quality of compost, and had improved pack again
Efficiency.
The middle part of the frame 1 is additionally provided with bleed track, and bleed track includes horizontal part 8a and rake 8b, horizontal part
End from head ends of the 8a along frame 1 to frame 1 extension and it is parallel with supporting track, rake 8b is arranged on the end of frame 1, inclines
Inclined portion 8b upper end is connected with horizontal part 8a end, and rake 8b lower end is connected with the bottom of frame 1, horizontal part 8a
It is parallel with the side wall of frame 1 with the rake 8b planes formed；Support universal driving shaft 17, support connection are provided with the bleed track
The lower end of moving axis 17 is slidably connected with bleed track, supports the upper end of universal driving shaft 17 to be fixed with the bottom of lower curved cylinder 22 and connects
Connect；The upper end of the pushing cylinder support 15 is fixedly connected with upper arcuate cylinder 21, and pushing cylinder support 15 mainly has four branch in this implementation
Strut is formed, and four support bar each twos are one group of both sides for being separately positioned on pushing cylinder 18, and the upper end of four support bars is welded respectively
It is connected in the side wall of upper arcuate cylinder 21, the lower end of four support bars is slided by pulley and the supporting track of place side respectively to be connected
Connect；The end of frame 1 is provided with end slideway 20, the gradient of end slideway 20 and the rake 8b of bleed track gradient
It is identical, arc chute is additionally provided with end slideway 20, prevents from offseting to both sides when the culture bag after charging from sliding；Work as compost
After pack, pushing cylinder 18 moves under the drive of power unit to the end of frame 1, and pushing cylinder 18 reaches the rake of bleed track
During 8b, end separates lower curved cylinder 22 with upper arcuate cylinder 21 under gravity, the shape under the support of support universal driving shaft 17
Into inclined-plane, the culture bag after charging slides carry out bleed automatically, and is slipped on ground and is collected along end slideway 20, whole
Individual bleed process full automation, has liberated the labour of operating personnel, further increases the efficiency of whole pack flow.
The power unit includes servomotor 7, frequency converter and encoder, central processing unit, servomotor 7, frequency converter
Servo-control system is formed with encoder；Servomotor 7 in the power unit passes through transmission mechanism and the pushing cylinder support
15 drive connections, are slided for being driven pushing cylinder support 15 on supporting track, and transmission mechanism includes the first sprocket wheel 11, the second sprocket wheel
19th, the 3rd sprocket wheel 16 and chain 14, the sprocket wheel 19 of the first sprocket wheel 11 and second are set by first rotating shaft and the second rotating shaft respectively
Put in the middle part of the head end of frame 1 and end, the first sprocket wheel 11 and the second sprocket wheel 19 are connected by chain 14, the 3rd sprocket wheel 16
It is arranged on pushing cylinder support 15 and is engaged with chain 14, is additionally provided with synchronizing wheel 5 in first rotating shaft, the servo in power unit
Motor 7 is connected with synchronizing wheel 5 by timing belt 6.
The proximity switch that discharge barrel whether is inserted in for detecting culture bag is additionally provided with the compost agitating device 2
10, proximity switch 10 preferably uses infrared induction proximity switch, and proximity switch 10 is located in the lower section of discharge barrel 12；The control
Device includes central processing unit and touch control operation panel 4, the control signal output of touch control operation panel 4 and central processing unit
Control signal input is connected；The induced signal output end of proximity switch 10 and the induced signal input phase of central processing unit
Connection, central processing unit control the letter for being connected to control power unit to operate and receive power unit feedback with power unit
Number；Central processing unit is also connected with the control system in compost agitating device 2 for controlling compost agitating device 2 to stir
And discharging.
As shown in figure 3, mainly include when carrying out automatic bagging using above-mentioned new type auto compacting champignon compost sack filling machine
Following steps：
Step A：Power-on switch 3, working procedure is set to central processing unit by operating touch control operation panel 4；The present apparatus
The maximum position that servomotor 7 drives pushing cylinder support 15 to be slided on supporting track to head end and end is pre- in central processing unit
First set, and be controlled by servo-drive system.
Step B：Compost is poured into conveying mouth 9, central processing unit control compost agitating device 2 starts stir culture
Material；It is manually to be stirred on pressing operation touch control operation panel 4 to control compost agitating device 2 to start stirring action in this step
Mix button and send stirring order to central processing unit, central processing unit controls stirring motor operation to drive puddler to rotate and stirred
Mix.
Step C：Culture bag is inserted in the surface of discharge barrel 12 manually, central processing unit detects training by proximity switch 10
Foster bag is inserted in, and central processing unit control servomotor 7 rotates forward, and drives pushing cylinder support 15 on supporting track towards the side of discharge barrel 12
To motion, until the fully wrapped around discharge barrel 12 of whole pushing cylinder 18；Pushing cylinder support 15 is to branch during 18 fully wrapped around discharge barrel 12 of pushing cylinder
It is substantially stationary to support the position of track front end movement, the shift position of pushing cylinder support 15 is controlled by servo-control system.
Step D：Central processing unit control compost agitating device 2 starts to discharge, and compost is put into culture bag, works as culture
When material is filled up completely with whole culture bag, discharge barrel 12 stops discharging, and servomotor 7 starts to invert, and drives pushing cylinder support 15 to machine
The end movement of frame 1；In this step during compost is filled into culture bag, compost can extrude pushing cylinder 18 to the end of frame 1
Extreme direction moves, and in moving process, pushing cylinder support 15 drives servomotor 7 to invert by transmission mechanism, according to test of many times
Analysis, after servomotor 7, which drives pushing cylinder support to be moved to the head end of frame 1, to be stopped, compost agitating device 2 starts to discharge, training
Nutriment is put into culture bag, and pushing cylinder support 15 drives the rotating shaft of servomotor 7 under the pressure effect of compost extruding cover plate 23
A fixing turn is inverted again, that is, determines that compost is filled up completely with whole culture bag, central processing unit gathers servo by encoder
Whether the information and then determination compost of motor 7 are filled up completely with whole culture bag.
Step E：When pushing cylinder support 15 moves to end of the supporting track away from the direction of discharge barrel 12, universal driving shaft 17 is supported
Lower end edge bleed track moves to the rake 8b ends of bleed track just, and now servomotor 7 is in servo-control system
Be stopped under control, under the culture bag full of compost and the self gravitation effect of lower curved cylinder 22, pushing cylinder 18 it is upper
Portion's arc tube 21 and lower curved cylinder 22 away from discharge barrel 12 one end separation, the culture bag full of compost from pushing cylinder 18 from
It is dynamic to skid off, and slided along end slideway 20, complete a bagging process.
In summary, the present apparatus controls pushing cylinder support 15 to be moved horizontally on supporting track by servo-drive system,
Parcel support is carried out to the culture bag being socketed on discharge barrel 12 by pushing cylinder 18, and carried out during discharge barrel 12 discharges auxiliary
Pressing aid is real, and behavior is packed instead of artificial support, both ensure that pack quality, and avoid and rise brokenly while improving and packing efficiency
The situation of culture bag occurs；The device can carry out automatic unloading after the completion of pack, further liberate labour；Entirely stir
Mix, pack, bleed operation realize automation substantially, be highly suitable for extensive mushroom plantation and promoted the use of.
Finally it should be noted that：The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations；Although
The present invention is described in detail with reference to foregoing embodiments, it will be understood by those within the art that：It is still
Technical scheme described in previous embodiment can be modified, either which part or all technical characteristic are carried out etc.
With replacement；And these modifications or replacement, the essence of appropriate technical solution is departed from technical scheme of the embodiment of the present invention
Scope.
Claims (9)
1. a kind of new type auto compacting champignon compost sack filling machine, including for the compost of input to be stirred and will stir
The compost agitating device of compost output afterwards, the compost agitating device include control system, rabbling mechanism, are stirring
The conveying mouth of mechanism feeding and the discharge barrel for exporting the compost after stirring, it is characterised in that：Also include control device and use
In the pack compaction apparatus that the compost exported to compost agitating device is packed and is compacted, the pack compaction apparatus bag
Including rack, power unit, transmission mechanism, pushing cylinder and pushing cylinder support, the frame are arranged on compost agitating device and are provided with out
The side of barrel, bearing of trend of the frame from head end to end are identical with the axial direction of discharge barrel；It is provided with the frame
Supporting track, supporting track from the head end of frame extend to end and with the diameter parallel of discharge barrel, pushing cylinder support and the branch
Support track is slidably connected, and pushing cylinder is arranged on pushing cylinder support and is more than the straight of discharge barrel with discharge barrel coaxial line, the diameter of pushing cylinder
Footpath, the compost for discharge barrel to be exported are packed and are compacted；The power unit passes through transmission mechanism and the pushing cylinder
Support is connected to be slided for being driven pushing cylinder support on supporting track；It is additionally provided with and is used on the compost agitating device
Whether detection culture bag is inserted in the proximity switch of discharge barrel, and the control device includes central processing unit, the sensing of proximity switch
Signal output part is connected with the induced signal input of central processing unit, and central processing unit is connected to power unit control
Control power unit operates and receives the signal of power unit feedback, the control system of central processing unit and compost agitating device
It is connected for controlling compost agitating device to stir and discharge.
2. new type auto compacting champignon compost sack filling machine as claimed in claim 1, it is characterised in that：The pushing cylinder includes upper
Portion's arc tube, lower curved cylinder and cover plate, upper arcuate cylinder and lower curved cylinder combine the cylinder for forming pushing cylinder, top
Two side tube-walls respectively two side tube-wall phases with lower curved cylinder close to one end of discharge barrel of the arc tube close to one end of discharge barrel
Be hinged, the cover plate is fixedly installed on the one end of upper arcuate cylinder away from discharge barrel and is used to cover upper arcuate cylinder and lower curved
The nozzle formed after cylinder combination；Bleed track is additionally provided with the middle part of the frame, bleed track includes horizontal part and rake,
End from head end of the horizontal part along frame to frame extension and it is parallel with supporting track, rake is arranged on the end of frame, inclines
The upper end of inclined portion is connected with the end of horizontal part, and the lower end of rake is connected with the bottom of frame；On the bleed track
Support universal driving shaft is provided with, the lower end and bleed track for supporting universal driving shaft are slidably connected, and support upper end and the bottom arc of universal driving shaft
Shape cylinder is fixedly connected；The upper end of the pushing cylinder support is fixedly connected with upper arcuate cylinder.
3. new type auto compacting champignon compost sack filling machine as claimed in claim 2, it is characterised in that：The end of the frame
It is provided with the end slideway for sliding the culture bag after pack, the gradient of the end slideway and the inclination of bleed track
The gradient in portion is identical.
4. new type auto compacting champignon compost sack filling machine as claimed in claim 3, it is characterised in that：The supporting track bag
The first supporting track and the second supporting track are included, the first supporting track and the second supporting track are separately positioned on the both sides of frame.
5. new type auto compacting champignon compost sack filling machine as claimed in claim 4, it is characterised in that：The transmission mechanism bag
The first sprocket wheel, the second sprocket wheel, the 3rd sprocket wheel and chain are included, first sprocket wheel and the second sprocket wheel pass through first rotating shaft and respectively
Two rotating shafts are arranged in the middle part of head end and the end of frame, and the first sprocket wheel and the second sprocket wheel are connected by chain drive, the 3rd sprocket wheel
It is arranged on pushing cylinder support and is engaged with chain, synchronizing wheel is additionally provided with first rotating shaft, power unit passes through with synchronizing wheel
Toothed belt transmission connects.
6. new type auto compacting champignon compost sack filling machine as claimed in claim 5, it is characterised in that：The power unit bag
Servomotor, frequency converter and encoder are included, central processing unit, servomotor, frequency converter and encoder form servo-control system.
7. the new type auto compacting champignon compost sack filling machine as described in claim 1-6 is any, it is characterised in that：The control
Device also includes touch control operation panel, and the control signal output of touch control operation panel and the control signal of central processing unit input
End is connected.
8. usage right requires the automatic bagging method of any described new type auto compacting champignon compost sack filling machines of 1-7, its
It is characterised by, comprises the following steps：
Step A：Power-on is switched, and working procedure is set to central processing unit by operating touch control operation panel；
Step B：Compost is poured into conveying mouth, stirring order, center are sent to central processing unit by touch control operation panel
Processor control compost agitating device starts stir culture material；
Step C：Culture bag is inserted in the surface of discharge barrel manually, central processing unit detects culture bag set by proximity switch
Entering, central processing unit control servomotor rotates forward, and drives pushing cylinder support to be moved on supporting track towards discharge barrel direction, until
The fully wrapped around discharge barrel of whole pushing cylinder, servomotor stop；
Step D：Central processing unit control compost agitating device starts to discharge, and compost is put into culture bag, when compost is complete
During the whole culture bag of full packing, discharge barrel stops discharging, and central processing unit control servomotor starts to invert, and drives pushing cylinder support
To frame end movement；
Step E：When end of the pushing cylinder support motion to supporting track away from discharge barrel direction, universal driving shaft lower end edge bleed is supported
Track moves to the rake end of bleed track just, and now servomotor stops work under the control of servo-control system
Make, under the culture bag full of compost and the self gravitation effect of lower curved cylinder, the upper arcuate cylinder and bottom arc of pushing cylinder
One end separation of the shape cylinder away from discharge barrel, the culture bag full of compost skids off automatically from pushing cylinder, and is slided along end slideway,
Complete a bagging process.
9. the automatic bagging method of new type auto compacting champignon compost sack filling machine as claimed in claim 8, it is characterised in that：
Determine that the method whether compost is filled up completely with whole culture bag is in step D, during compost is filled into culture bag,
Compost can extrude pushing cylinder and be moved to frame end direction, and in moving process, pushing cylinder support drives servo by transmission mechanism
Motor reversal, analyzed according to test of many times, after servomotor, which drives pushing cylinder support to be moved to frame head end, to be stopped, compost stirs
Mix device to start to discharge, compost is put into culture bag, and pushing cylinder support drives under the pressure effect of compost extruding cover plate and watched
The rotating shaft for taking motor inverts a fixing turn again, that is, determines that compost is filled up completely with whole culture bag, central processing unit passes through volume
Whether the information and then determination compost of code device collection servomotor are filled up completely with whole culture bag.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710859571.4A CN107567960A (en) | 2017-09-21 | 2017-09-21 | A kind of new type auto compacting champignon compost sack filling machine and automatic bagging method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201710859571.4A CN107567960A (en) | 2017-09-21 | 2017-09-21 | A kind of new type auto compacting champignon compost sack filling machine and automatic bagging method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109552680A (en) * | 2019-01-18 | 2019-04-02 | 广东嘉纳仕科技实业有限公司 | A kind of materials auto-feeder for bag of packing case and production line with the device |
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| JPH08242688A (en) * | 1995-03-08 | 1996-09-24 | Toa Giken Kogyo Kk | Device for packing mushroom fungus |
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| CN109552680A (en) * | 2019-01-18 | 2019-04-02 | 广东嘉纳仕科技实业有限公司 | A kind of materials auto-feeder for bag of packing case and production line with the device |
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Application publication date: 20180112 |