CN107559505A - A kind of manufacture method of rubber hose - Google Patents
A kind of manufacture method of rubber hose Download PDFInfo
- Publication number
- CN107559505A CN107559505A CN201711039752.9A CN201711039752A CN107559505A CN 107559505 A CN107559505 A CN 107559505A CN 201711039752 A CN201711039752 A CN 201711039752A CN 107559505 A CN107559505 A CN 107559505A
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- colloid
- rubber hose
- glue
- interior
- molten condition
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Abstract
The present invention provides a kind of manufacture method of rubber hose, and it comprises the following steps：The material tube that coiling has colloid A is rolled on unreeling structure first, unreeled by unreeling structure；Colloid A after unreeling is heated to molten condition into melting machine；The colloid of molten condition is depressed on plug using dispensing apparatus, forms the interior glue of rubber hose, and is cooled and solidified by water cooling pond, then is wound in whole stock；The interior glue for being wound in whole stock is placed in household freezer sealing refrigeration again；Interior glue is extracted out out of household freezer after freezing, enhancement layer is formed in interior glue surface weave or winding steel wire by routing machine；Then the material tube that coiling has colloid B is rolled into and the outer glue to form rubber hose is unreeled on unreeling structure；The whole stock after cladding is placed in vulcanizing tank again and vulcanized, forms flexible pipe；Finally wind,.Using the technique after this programme it is simple, prepare after hose strength is high, using effect is good.
Description
Technical field
The present invention relates to technical field of hoses, refers in particular to a kind of manufacture method of rubber hose.
Background technology
Flexible pipe is the important component in modern industry.Flexible pipe is mainly used as engineering machinery, colliery, chemical petroleum, automobile etc.
The media such as industry hydraulic system conveying oil, gas and water, existing flexible pipe are integrated injection molding mostly, its low intensity, are easily broken
Split, using effect it is bad.
The content of the invention
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of technique of rubber hose is simple, intensity is high,
The good manufacture method of using effect.
To achieve the above object, technical scheme provided by the present invention is：A kind of manufacture method of rubber hose, it includes
Following steps：
1), the material tube that coiling has colloid A is rolled on unreeling structure, unreeled by unreeling structure；Colloid A after unreeling
Molten condition is heated into melting machine；The colloid of molten condition is depressed on plug using dispensing apparatus, forms rubber hose
Interior glue, and cooled and solidified by water cooling pond, then be wound in whole stock；
2), the interior glue for being wound in whole stock is placed in household freezer, 10min~30min, refrigeration are refrigerated in household freezer interior sealing
Temperature is -30 DEG C~0 DEG C；
3) interior glue is extracted out out of household freezer after, freezing, by braider or wrapping machine in interior glue surface weave or winding
Steel wire, steel wire is set to form enhancement layer on interior glue surface；
4), the material tube that coiling has colloid B is rolled on unreeling structure, unreeled by unreeling structure；Colloid B after unreeling
Molten condition is heated into melting machine, the colloid B of molten condition is depressed into enhancing layer surface using dispensing apparatus, forms rubber
The outer glue of flexible pipe；
5) one layer of water cloth or plastic cement, are wrapped up on outer glue surface, then the whole stock after cladding is placed in vulcanizing tank and vulcanized,
Water cloth or plastics are removed after the completion of vulcanization, and plug is extracted out, form flexible pipe；
6), the flexible pipe manufactured is wound by rolling-up mechanism,.
In described step 1), in water cooling pond in cooling procedure, addition interleaving agent in water cooling pond, the interleaving agent is hard
Resin acid zinc.
Described plug is prepared using Teflon material.
Raw material are heated into molten condition, are gone out interior glue laminated using dispensing apparatus by the present invention after using such scheme
To plug, tubulose is formed；Cooled and solidified through supercooled water tank, addition interleaving agent, prevents that sebific duct is straight with sebific duct in water cooling pond
Connect and stick together；Stock is wound in after final cutting；Using the technique after this programme is simple, automation efficiency high, personnel's hand is reduced
Work operates, and improves production efficiency.Hose strength height after preparation, using effect are good.
Brief description of the drawings
Fig. 1 is the overall structure diagram of the present invention.
Fig. 2 is the side view of the present invention.
Fig. 3 is the refrigeration box structure schematic diagram of the present invention.
Fig. 4 is the rolling-up mechanism schematic diagram of the present invention.
Embodiment
With reference to all accompanying drawings, the invention will be further described, and presently preferred embodiments of the present invention is：Referring to accompanying drawing 1 to
Accompanying drawing 4, a kind of manufacture method of rubber hose described in the present embodiment comprise the following steps：
1), the material tube that coiling has colloid A is rolled on unreeling structure, unreeled by unreeling structure；Colloid A after unreeling
Molten condition is heated into melting machine；The colloid of molten condition is depressed on plug using dispensing apparatus, forms rubber hose
Interior glue, and cooled and solidified by water cooling pond, then be wound in whole stock, in water cooling pond in cooling procedure, added in water cooling pond
Add interleaving agent, the interleaving agent is zinc stearate, and the plug is prepared using Teflon material；
2), the interior glue for being wound in whole stock is placed in household freezer, 10min~30min, refrigeration are refrigerated in household freezer interior sealing
Temperature is -30 DEG C~0 DEG C；
3) interior glue is extracted out out of household freezer after, freezing, by routing machine in interior glue surface weave or winding steel wire, makes steel
Silk forms enhancement layer on interior glue surface；
4), the material tube that coiling has colloid B is rolled on unreeling structure, unreeled by unreeling structure；Colloid B after unreeling
Molten condition is heated into melting machine, the colloid B of molten condition is depressed into enhancing layer surface using dispensing apparatus, forms rubber
The outer glue of flexible pipe；
5) one layer of water cloth or plastic cement, are wrapped up on outer glue surface, then the whole stock after cladding is placed in vulcanizing tank and vulcanized,
Water cloth or plastics are removed after the completion of vulcanization, and plug is extracted out, form flexible pipe；
6), the flexible pipe manufactured is wound by rolling-up mechanism,.
One of optimal cooling time：In the step 2), the interior glue for being wound in whole stock is placed in household freezer, at -30 DEG C
10min~20min is refrigerated at~-20 DEG C.
The two of optimal cooling time：In the step 2), the interior glue for being wound in whole stock is placed in household freezer, at -20 DEG C
15min~25min is refrigerated at~-10 DEG C.
The three of optimal cooling time：In the step 2), the interior glue for being wound in whole stock is placed in household freezer, at -10 DEG C
20min~30min is refrigerated at~0 DEG C.
Described unreeling structure includes base A1, and base A1 tops both ends respectively set the support frame A2 of a n shape, support frame
Sliding block A3 is movably installed with A2, sliding block A3 bottoms are provided with lift cylinder A4, and lift cylinder A4 is arranged on base A1, sliding block A3
Carrying roller both ends of the top provided with recessed roller groove A5, material tube A6 are by corresponding roller groove A5 supports, the support above sliding block A3
It is provided with and limiting plate A7 in frame A2；Fixed seat A8 is fixed with the ground of base A1 sides, it is solid between fixed seat A8 and base A1
Surely there are two parallel guide rail A9, slide A10 is movably installed with guide rail A9, fixed seat A8 is provided with slide cylinder A11, slide
Connected between cylinder A11 piston rod and slide A10 by buffer spring A13；Power motor A12 is installed at the top of slide A10,
Power motor A12 power transmission shaft and reduction box phase adjunction, reduction box side are provided with drive A14, drive A14 and material tube
A6 is engaged.Between first shifting the material tube that coiling has raw band onto two support frames, carrying roller is passed through to the centre bore of material tube,
Carrying roller both ends are located above roller groove, and lift cylinder rises band movable slider and jacks up carrying roller and material tube, and material tube is hanging, slide gas
Cylinder piston rod, which stretches out, promotes slide to make drive chimeric with the abrasion-resistant metal ring on raw material tube end-plate, and power motor rotation drives former
Barrel rotates blowing.
Household freezer includes household freezer B1, and household freezer B1 tank walls are made up of the internal layer, outer layer and intermediate layer mutually bonded, interior
Layer makes shaping using stainless steel plate, and intermediate layer is made of heat-preservation cotton, and outer layer is plank or stainless steel plate；Household freezer B1 sides
Opening forms entrance, and porch is provided with dodge gate, and another upper lateral parts of household freezer B1 are provided with conductor loop B2, the household freezer of entrance both sides
Feeding support B3 is installed, feeding support B3 one end is horizontal segment, and horizontal segment is located at conductor loop B2 sides, feeding support B3 in B1
The other end is provided with inclined feeding spigot surface B4, and one end relatively low feeding spigot surface B4 is located at inlet side, on feeding support B3
The household freezer B1 tank walls of side are provided with the inside and outside push shaft groove B6 run through, and it is fixed to be provided with positioned at the push shaft groove B6 bottoms of conductor loop B2 one end
Activity is fitted with an axle B8 in position axial trough B7, push shaft groove B6, and winding reel B5 movable hangings are hung on an axle B8.
Rolling-up mechanism includes transfer rack C2, and middle rotating shaft C3 is hinged with the top of transfer rack C2, and upper middle rotating shaft C3 is upper movable
Be set with transfer guide C4, upper middle rotating shaft C3 both ends are movably hinged with counterweight connecting rod C5, two counterweight connecting rod C5 other ends to
It is lower and by lower middle rotating shaft C6 connections, it is movably installed with lower transfer guide C7, upper transfer guide C4 output ends on lower middle rotating shaft C6
Ground be provided with rolling frame C8, Scroll C9 is installed at the top of rolling frame C8, Scroll C9 passes through corresponding winding motor band
It is dynamic to rotate, guide spiro rod C10 is installed on the rolling frame C8 of Scroll C9 inputs, guide spiro rod C10 passes through either-rotation motor band
Dynamic rotation, it is movably installed with guide spiro rod C10 and is oriented to slide C11, is oriented at the top of slide C11 and is provided with two guide rod C12, two
Guide channel is reserved between guide rod C12；Axis of guide C13, axis of guide C13 and guide spiro rod are installed below guide spiro rod C10
C10 is parallel, is oriented to slide C11 bottoms and is provided with the pilot hole being engaged with axis of guide C13.Tubing after shaping is first down around under
Transfer guide, then wound up around after upper transfer guide by being oriented to after slide by Scroll, the work of lower transfer guide
With being to be tensioned tubing by self gravitation, enable the conveying coiling backward of tubing even.
Raw material are heated into molten condition by the present embodiment, and interior glue is pressed out on plug using dispensing apparatus, form pipe
Shape；Cooled and solidified through supercooled water tank, addition interleaving agent in water cooling pond, prevent sebific duct to be adhered directly to sebific duct together with；Finally
Stock is wound in after cut-out；Using the technique after the present embodiment it is simple, prepare after hose strength is high, using effect is good.
Embodiment described above is only the preferred embodiments of the invention, and the practical range of the present invention is not limited with this,
Therefore the change that all shape, principles according to the present invention are made, it all should cover within the scope of the present invention.
Claims (3)
- A kind of 1. manufacture method of rubber hose, it is characterised in that：It comprises the following steps：1), the material tube that coiling has colloid A is rolled on unreeling structure, unreeled by unreeling structure；Colloid A after unreeling enters Melting machine is heated to molten condition；The colloid of molten condition is depressed on plug using dispensing apparatus, forms the interior of rubber hose Glue, and cooled and solidified by water cooling pond, then it is wound in whole stock；2), the interior glue for being wound in whole stock is placed in household freezer, 10min~30min, refrigerated storage temperature are refrigerated in household freezer interior sealing For -30 DEG C~0 DEG C；3) interior glue is extracted out out of household freezer after, freezing, by braider or wrapping machine in interior glue surface weave or winding steel wire, Steel wire is set to form enhancement layer on interior glue surface；4), the material tube that coiling has colloid B is rolled on unreeling structure, unreeled by unreeling structure；Colloid B after unreeling enters Melting machine is heated to molten condition, and the colloid B of molten condition is depressed into enhancing layer surface using dispensing apparatus, forms rubber hose Outer glue；5) one layer of water cloth or plastic cement, are wrapped up on outer glue surface, then the whole stock after cladding is placed in vulcanizing tank and vulcanized, is vulcanized After the completion of remove water cloth or plastics, and plug is extracted out, forms flexible pipe；6), the flexible pipe manufactured is wound by rolling-up mechanism,.
- A kind of 2. manufacture method of rubber hose according to claim 1, it is characterised in that：In the step 1), cold In pond in cooling procedure, addition interleaving agent in water cooling pond, the interleaving agent is zinc stearate.
- A kind of 3. manufacture method of rubber hose according to claim 1, it is characterised in that：It is described in the step 1) Plug is prepared using Teflon material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711039752.9A CN107559505B (en) | 2017-10-31 | 2017-10-31 | A kind of manufacturing method of rubber hose |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711039752.9A CN107559505B (en) | 2017-10-31 | 2017-10-31 | A kind of manufacturing method of rubber hose |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107559505A true CN107559505A (en) | 2018-01-09 |
| CN107559505B CN107559505B (en) | 2019-07-30 |
Family
ID=61032268
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711039752.9A Active CN107559505B (en) | 2017-10-31 | 2017-10-31 | A kind of manufacturing method of rubber hose |
Country Status (1)
| Country | Link |
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| CN (1) | CN107559505B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112810007A (en) * | 2020-12-28 | 2021-05-18 | 周俊玉 | Rubber production pouring device and pouring method thereof |
| CN112895405A (en) * | 2021-03-26 | 2021-06-04 | 青岛橡六胶管有限公司 | Rubber tube refrigerator |
Citations (8)
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|---|---|---|---|---|
| CN1690497A (en) * | 2004-04-23 | 2005-11-02 | 上海尚翔汽车胶管有限公司 | Pressure resistant rubber hose and method of manufacturing same |
| JP2008002637A (en) * | 2006-06-23 | 2008-01-10 | Toyo Tire & Rubber Co Ltd | Rubber hose and its manufacturing method |
| CN101275691A (en) * | 2008-05-09 | 2008-10-01 | 沈阳迅特橡塑技术有限公司 | Large caliber ultra-long rubber plastic composite hose for oil extraction and producing method thereof |
| CN102095029A (en) * | 2011-01-27 | 2011-06-15 | 郑林波 | Production process of composite reinforcing building rubber pipe |
| CN102729500A (en) * | 2011-04-14 | 2012-10-17 | 王东奎 | Spiral rubber hose joint production method and its device |
| CN102865420A (en) * | 2012-09-28 | 2013-01-09 | 四川景渤石油机械有限公司 | Corrosion-resistant high-pressure hose and production method thereof |
| CN105216350A (en) * | 2015-08-26 | 2016-01-06 | 河北远大新特橡塑有限公司 | A kind of wire braided hose production method |
| CN107263837A (en) * | 2017-07-06 | 2017-10-20 | 广州畅业橡胶石油设备有限公司 | A kind of preparation method and applications of teflon rod |
-
2017
- 2017-10-31 CN CN201711039752.9A patent/CN107559505B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1690497A (en) * | 2004-04-23 | 2005-11-02 | 上海尚翔汽车胶管有限公司 | Pressure resistant rubber hose and method of manufacturing same |
| JP2008002637A (en) * | 2006-06-23 | 2008-01-10 | Toyo Tire & Rubber Co Ltd | Rubber hose and its manufacturing method |
| CN101275691A (en) * | 2008-05-09 | 2008-10-01 | 沈阳迅特橡塑技术有限公司 | Large caliber ultra-long rubber plastic composite hose for oil extraction and producing method thereof |
| CN102095029A (en) * | 2011-01-27 | 2011-06-15 | 郑林波 | Production process of composite reinforcing building rubber pipe |
| CN102729500A (en) * | 2011-04-14 | 2012-10-17 | 王东奎 | Spiral rubber hose joint production method and its device |
| CN102865420A (en) * | 2012-09-28 | 2013-01-09 | 四川景渤石油机械有限公司 | Corrosion-resistant high-pressure hose and production method thereof |
| CN105216350A (en) * | 2015-08-26 | 2016-01-06 | 河北远大新特橡塑有限公司 | A kind of wire braided hose production method |
| CN107263837A (en) * | 2017-07-06 | 2017-10-20 | 广州畅业橡胶石油设备有限公司 | A kind of preparation method and applications of teflon rod |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112810007A (en) * | 2020-12-28 | 2021-05-18 | 周俊玉 | Rubber production pouring device and pouring method thereof |
| CN112895405A (en) * | 2021-03-26 | 2021-06-04 | 青岛橡六胶管有限公司 | Rubber tube refrigerator |
| CN112895405B (en) * | 2021-03-26 | 2022-10-18 | 青岛橡六胶管有限公司 | Rubber tube refrigerator |
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| Publication number | Publication date |
|---|---|
| CN107559505B (en) | 2019-07-30 |
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