CN207839932U - Full-automatic intelligent steel wire Wiring apparatus - Google Patents
Full-automatic intelligent steel wire Wiring apparatus Download PDFInfo
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- CN207839932U CN207839932U CN201820108398.4U CN201820108398U CN207839932U CN 207839932 U CN207839932 U CN 207839932U CN 201820108398 U CN201820108398 U CN 201820108398U CN 207839932 U CN207839932 U CN 207839932U
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Abstract
The utility model is related to a kind of Full-automatic intelligent steel wire Wiring apparatus, the preshaping of wire machine of steel wire winding is carried out to pipe including at least one and drives the dragger of pipe linear motion, rotary table of the setting with several winding wheels on preshaping of wire machine, on rotary table there is adjustable steel wire to stretch the pre-shaping device of degree for setting, steel wire drive pipe for linear motion by dragger and combine the same stroke of rotary motion of rotary table and winding wheel, etc. circle diameter be wrapped on pipe.The utility model stretches degree by the axial movement adjustment steel wire of the outer adjusting set, outer shaping ring and the interior shaping ring that are arranged on rotary table, to realize the tension of pre-wound steel wire stabilization, to which the circle diameter for making to be wrapped in steel wire on pipe is consistent with stroke, it can ensure control errors within ± 8%, fully met requirement of the standard error control ± 15%, solve the product that traditional equipment is produced easily occur specification is unstable, length shortens, head necking and it is loose the defects of.
Description
Technical field
Refer to specifically a kind of full-automatic intelligent the utility model is related to spiral rubber hose linkage production equipment technology
It can steel wire winding equipment.
Background technology
The structure of high pressure steel wire spiral rubber hose is mainly made of inner glue layer, mesoglea, steel wire winding layer and outer glue-line.It is interior
Glue-line, which has, makes pumped (conveying) medium bear pressure, the effect for protecting steel wire not weather, and outer glue-line protects steel wire injury-free, steel wire
Winding layer is then that framework material plays humidification.High pressure steel wire spiral rubber hose is mainly used for mine hydraulic support, oil field development, fits
It is suitable for engineering construction, lifting transport, metallurgical forging and stamping, mining equiment, ship, injection machine, agricultural machinery, various lathes and respectively
Petroleum base and water fluid etc. of the conveying with certain pressure and temperature in industrial department mechanization, automation hydraulic system.
Traditional steel wire coiler is that multiple steel-wire carcass by being installed in rotating disk carry out steel wire winding to sebific duct,
Each steel-wire carcass carries out sebific duct the winding of single steel wire, and in forming process, single steel wire is directly wound in sebific duct
On inner glue layer, when this molding mode is rotated due to steel-wire carcass with the unstable rotating speed of rotating disk, make putting for steel-wire carcass
Linear velocity is also unstable, so as to cause the uncontrollable problem of tension of single steel wire, therefore is extremely susceptible to sebific duct inner glue layer
There is non-uniform phenomenon in the steel wire of upper winding, and the steel wire being wound in advance may also be due to the unstable unwrapping wire of steel-wire carcass
Speed and the phenomenon that break so that the quality of steel wire winding reduces.In addition, since steel wire is to be directly wound in sebific duct
Enhancement layer is used as on inner glue layer, the steel wire diameter for being also easy to part winding occur makes steel wire can not more than sebific duct enhancement layer diameter
The problem of being close to inner glue layer the quality of production of sebific duct is thereby reduced, eventually leads to produced sebific duct and specification shakiness, length occur
Degree shorten, head necking and it is loose the defects of.
Utility model content
In view of this, the purpose of the utility model is to overcome the deficiencies in the prior art, a kind of fully-automatic intelligent steel is provided
Silk Wiring apparatus, it is uncontrollable on steel wire tension of the pre-wound on pipe and influence high pressure steel wire to solve existing steel wire coiler
The problem of spiral rubber hose quality of production.
Technical solution adopted by the utility model to solve its technical problems is:
There is provided a kind of Full-automatic intelligent steel wire Wiring apparatus, including at least one steel wire that steel wire winding is carried out to pipe is pre-
Molding machine and the dragger for driving pipe linear motion, revolution of the setting with several winding wheels on the preshaping of wire machine
Disk, is arranged the pre-shaping device that there is adjustable steel wire to stretch degree on rotary table, and steel wire passes through dragger and pipe is driven to make
Move along a straight line and combine the rotary motion of rotary table and winding wheel same stroke, etc. circle diameter be wrapped on pipe.
Based on the above technical solution, the utility model can also do following improvement.
Further, the pre-shaping device include can move axially and be mutually socketed outer adjusting set, outer shaping ring with
And interior shaping ring, locked by locking nut between outer adjusting set, outer shaping ring and interior shaping ring, outer shaping ring from
The threaded hole of steel equal with the winding wheel number is equipped with by end.
Further, the output end of the pre-shaping device is coaxially arranged with outer shape of the mouth as one speaks rotating mould, and outer shape of the mouth as one speaks rotating mould includes
Bearing block, flange bracket with double-row self-aligning ball bearing and inner pedestal, with double-row self-aligning ball bearing bearing block with
Flange bracket is installed on inner pedestal, and outer shape of the mouth as one speaks rotating mould is connected by flange bracket with the rotary table.
Further, outer shape of the mouth as one speaks supporting rack and preform support frame, outer shape of the mouth as one speaks rotating mould are further respectively had on the rotary table
It is connected with outer shape of the mouth as one speaks supporting rack by flange bracket, pre-shaping device is connected by flange with preform support frame, and
The center of pre-shaping device and outer shape of the mouth as one speaks rotating mould is arranged with the central coaxial of rotary table, is connected on preform support frame
The winding umbrella being set on pre-shaping device is equipped with the tension pulley equal with winding wheel number on outer shape of the mouth as one speaks supporting rack.
Further, several winding wheel carrier brackers are circumferentially provided with along the rotary table, each wind is equipped on wheel carrier bracker
Several winding wheels, the steel wire on each winding wheel by tension pulley and are connected into winding umbrella, and the steel wire wound in umbrella passes through successively
The end of the end of outer adjusting set, threaded hole of steel and interior shaping ring is twined to the pipe between pre-shaping device and outer shape of the mouth as one speaks rotating mould
Around.
Further, the winding wheel has winding wheel mandrel, multiple brake pad assemblys is equipped on winding wheel mandrel, often
A brake pad assembly includes separation sleeve, brake pad, spring, jackscrew and bearing, and separation sleeve may be contained within winding wheel with bearing
The surface of mandrel, brake pad are mounted on separation sleeve, and spring is mounted on jackscrew in bearing, and separation sleeve adjusts spring by jackscrew
Frictional force to winding wheel mandrel is adjusted to the pressure of brake pad, brake pad assembly is symmetrically distributed in the two of winding wheel mandrel
Side.
Further, the dragger includes both ends, and there is the cabinet and being set on cabinet for being oriented to carrying roller to be mutually parallel
Two chain wheel sets, the gap between two chain wheel sets are oriented to that carrying rollers are conllinear, and chain wheel set includes drive sprocket, driven sprocket, rubber with two
Crawler belt and elastic pressing mechanism, drive sprocket are driven by sequentially connected motor, retarder and shaft coupling, rubber belt track
It is operated by the cooperation of drive sprocket and driven sprocket, driving lower band movable sprocket group edge row of the elastic pressing mechanism in power plant
Column direction moves.
Further, the power plant includes guiding axis, loading axis, the bracket set being slidably connected in loading axis and drives
The mobile servo cylinder of dynamic bracket set, guiding axis are set to the bottom of elastic pressing mechanism with loading axis, and guiding axis with plus
The direction of motion of the length direction perpendicular to pipe of axis is carried, bracket set is fixedly connected with elastic pressing mechanism, and servo cylinder is fixed
In on cabinet, and the piston rod of servo cylinder is fixedly connected with bracket set.
Further, the elastic pressing mechanism includes the framework being fixedly connected with bracket set, is set to framework and rubber shoe
Follow block between band and several telescopic rods, telescopic rod include casing and slide the mandrel being threaded through in casing, and casing is located at
It being fixedly connected between framework and follow block and with follow block, mandrel is located in framework and is fixedly connected with side wall of the framework far from follow block,
It is arranged with the first compressed spring on casing, the second compressed spring is arranged on mandrel, is additionally provided in framework for measuring
The electronics dynamometer of pressure between follow block and framework.
Further, further include middle glue wrapping machine and PLC centralized control systems, the PLC centralized control systems are separately connected
One middle glue wrapping machine, four preshaping of wire machines and a dragger are equipped on middle glue wrapping machine to middle film surplus
The infrared monitor control device being monitored is equipped with temperature sensor and tension dynamometer, infrared ray prison on preshaping of wire machine
Control device, temperature sensor, tension dynamometer and electronics dynamometer are connected with PLC centralized control systems respectively.
Compared with prior art, the utility model has the following advantages and advantageous effect:
(1) the utility model is provided with outer adjusting set, outer shaping ring and interior shaping ring on rotary table, and passes through transferring
The arbitrary adjustment steel wire of axial movement of section set, outer shaping ring and interior shaping ring stretches degree, to realize that pre-wound steel wire is steady
Fixed tension, to keep the circle diameter for the steel wire being wrapped on pipe consistent with stroke, can ensure control errors ± 8% with
It is interior, standard error control has been fully met in ± 15% requirement, efficiently solves the product that traditional equipment is produced and easily occurs
Specification is unstable, length shortens, head necking and it is loose the defects of.
(2) the utility model is additionally arranged outer shape of the mouth as one speaks rotating mould in the delivery outlet of pre-shaping device, and in outer shape of the mouth as one speaks rotating mould
On installed double-row self-aligning ball bearing additional, when revolve round the sun disc spins when drive outer shape of the mouth as one speaks rotating mould to synchronize by outer shape of the mouth as one speaks supporting rack to revolve
Turn, jiggly rotary force causes the concussion variation of blank position to be automatically adjusted by double-row self-aligning ball bearing, completely eliminates
Relative displacement between outer shape of the mouth as one speaks rotating mould and winding umbrella, avoids the harm that steel wire is worn.
(3) symmetrical double friction block assemblys are arranged in the utility model on the winding wheel mandrel of winding wheel, can
Make the payingoff speed of winding wheel, rotary motion trace keep stablizing, to make the tension of steel wire more stablize, further improves high pressure
The quality of production of wire spirally-wound hose, and make use of the service life of brake pad assembly relative to traditional steel wire coiler
Service life improves at least 4 times.
(4) the traction chucking power size of traditional steel wire winding is controlled by handwheel, leading screw, in process of production if
Chucking power is too small to cause traction to be skidded;Chucking power crosses conference and crushes pipe, and chucking power size is uncontrollable.This practicality is new
Type controls chucking power by controlling the air pressure of servo cylinder, it is ensured that the size of chucking power arbitrarily can be adjusted and be kept constant, and be kept away
The various winding mass problems occurred because chucking power is improper are exempted from, the size of chucking power can also be shown by electronics dynamometer
And intelligent control is carried out, it ensure that the quality of production of product, improve the production efficiency of product.
(5) the utility model using PLC centralized control systems make a middle glue wrapping machine, four preshaping of wire machines and
One dragger realizes stable joint control, to keep the rotating speed of pre-shaping device, speed ratio, the draft travel of dragger arbitrary
It selects and combines, meet the requirement to every layer of steel wire different technical parameter, realize that often disk winding angle reaches ideal 55.73
Degree.It gives warning in advance when in addition, will be finished using infrared monitor control device centering film, temperature sensor acquires when winding operation
It is big to the chucking power of pipe that temperature information, tension dynamometer measure the tension value of winding steel wire, electronics dynamometer measurement dragger
It is small, the utility model can be made to realize that abnormal failure early warning, fault cues, automatic alarm, automatic steady shut down, are self registering
Function changes traditional steel wire winding equipment and touches formula by the manipulation of experience completely.
Description of the drawings
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
It is some embodiments of the utility model, for those of ordinary skill in the art, in the premise not made the creative labor
Under, other drawings may also be obtained based on these drawings.
Fig. 1 is the structural schematic diagram of preshaping of wire machine;
Fig. 2 is the structural schematic diagram of pre-shaping device and outer shape of the mouth as one speaks rotating mould;
Fig. 3 is the structural schematic diagram of brake pad assembly;
Fig. 4 is the overall structure diagram of the steel wire winding equipment of the utility model;
Fig. 5 is the front view of dragger;
Fig. 6 is the side view of dragger;
Fig. 7 is the vertical view of dragger;
Fig. 8 is the structural schematic diagram of elastic pressing mechanism;
In figure, 1-preshaping of wire machine;10-rotary tables;11-winding wheel carrier brackers;12-winding wheels;13-tension
Disk;14-pre-shaping devices;141-outer adjusting sets;142-outer shaping rings;143-interior shaping rings;144-locking nuts;
145-threaded hole of steel;15-outer shape of the mouth as one speaks rotating moulds;151-bearing blocks;152-double-row self-aligning ball bearings;153-flange brackets;
154-inner pedestals;16-winding wheel mandrels;161-separation sleeves;162-brake pads;163-springs;164-jackscrews;
165-bearings;17-outer shape of the mouth as one speaks supporting racks;18-preform support framves;19-winding umbrellas;2-draggers;21-cabinets;
22-are oriented to carrying roller;231-motors;232-retarders;233-shaft couplings;241-guiding axis;242-loading axis;251—
Drive sprocket;252-driven sprockets;253-rubber belt tracks;254-elastic pressing mechanisms;2541-frameworks;2542-follow blocks;
2543-mandrels;2544-casings;2545-the second compressed spring;2546-the first compressed spring;26-bracket sets;27—
Servo cylinder;28-electronics dynamometers;3-middle glue wrapping machines;4-pipes;5-steel wires.
Specific implementation mode
It, below will be to the technology of the utility model to keep the purpose of this utility model, technical solution and advantage clearer
Scheme is described in detail.Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than comprehensively
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are not before making creative work
Obtained all other embodiment is put, the range that the utility model is protected is belonged to.
Embodiment 1:
A kind of Full-automatic intelligent steel wire Wiring apparatus, as shown in figure 4, including 3, four steel wires of a middle glue wrapping machine in advance at
1, dragger 2 of type machine and PLC centralized control systems, PLC centralized control systems are pre- with middle glue wrapping machine 3, steel wire respectively
Molding machine 1 and the connection of dragger 2 are to carry out centralized control.Pass through middle glue wrapping machine 3 by the pipe 4 that multiple working procedure is handled well
The winding that steel wire 5 is carried out in four preshaping of wire machines 1 is sequentially input under the traction of dragger 2.It is set on middle glue wrapping machine 3
There is infrared monitor control device, when carrying out early warning with the surplus of centering film, and making middle film that will be finished using photo-electric control method
The operation of glue wrapping machine 3 in the stopping of automatic steady.Therefrom the pipe 4 of the guide roller stand output on glue wrapping machine 3 can be convenient
It is adjusted to the center of rotary table 10 on preshaping of wire machine 1, in order to which preshaping of wire machine 1 carries out the continuous of steel wire 5 to pipe 4
Winding.
As shown in Figure 1 and Figure 2, preshaping of wire machine 1 is equipped with rotary table 10, being circumferentially with 12 and twine along rotary table 10
Around wheel carrier bracker 11, each wind is equipped with 3 winding wheels 12 on wheel carrier bracker 11, and pre-shaping device 14 is equipped on rotary table 10,
Pre-shaping device 14 includes outer adjusting set 141, outer shaping ring 142 and the interior shaping ring that can be moved axially and mutually be socketed
143, it is locked by locking nut 144 to realize axial direction between outer adjusting set 141, outer shaping ring 142 and interior shaping ring 143
The mobile function of adjusting.It is equipped with 36 threaded hole of steel 145 in the free end of outer shaping ring 142.In the output end of pre-shaping device 14
It is additionally provided with outer shape of the mouth as one speaks rotating mould 15, outer shape of the mouth as one speaks rotating mould 15 includes bearing block 151, the holder for having double-row self-aligning ball bearing 152
Flange 153 and inner pedestal 154.Pre-shaping device 14 and the center of outer shape of the mouth as one speaks rotating mould 15 are total to the center of rotary table 10
Line, in order to the operation of pipe 4.
As shown in Figure 1 and Figure 2, outer shape of the mouth as one speaks supporting rack 17 and preform support frame 18 are further respectively had on rotary table 10, outside
Shape of the mouth as one speaks rotating mould 15 is connected by flange bracket 153 with outer shape of the mouth as one speaks supporting rack 17, pre-shaping device 14 by flange in advance at
Type supporting rack 18 is connected, and the winding umbrella 19 being set on pre-shaping device 14 is connected on preform support frame 18, outside
Shape of the mouth as one speaks supporting rack 17 is equipped with 36 tension pulleies 13.Steel wire 5 on each winding wheel 12 by tension pulley 13 and is connected into winding umbrella
In 19, wind umbrella 19 in steel wire 5 successively the end Jing Guo outer adjusting set 141, threaded hole of steel 145 and interior shaping ring 143 end
Portion is wound to the pipe 4 between pre-shaping device 14 and outer shape of the mouth as one speaks rotating mould 15.
On winding wheel 12, the other end is wrapped on pipe 4 one ends wound of steel wire 5, axial under the drive of dragger 2
Mobile pipe 4 completes the winding of steel wire 5 in the revolution of rotary table 10 and the rotation resultant motion of winding wheel 12.It is being wrapped over
Cheng Zhong, the tractive force of the rotating speed and dragger 2 of rotary table 10 is preset by PLC centralized control systems, and is pre-set
The position to axial of outer adjusting set 141, outer shaping ring 142 and interior shaping ring 143 makes steel wire 5 reach required tension
Value, in this way in winding steel wire 5, due to its tension value stabilization, can ensure that the circle diameter of wound steel wire 5 is consistent, and manage
The axial movement speed of base 4 is consistent, can ensure that the stroke of wound steel wire 5 is consistent, to meet steel wire 5 to pipe 4
The requirement of tension value, diameter and screw pitch consistency when winding, makes the quality of production of high pressure steel wire spiral rubber hose be had
The guarantee of effect.In addition, outer 15 synchronous rotary of shape of the mouth as one speaks rotating mould is driven by outer shape of the mouth as one speaks supporting rack 17 when rotary table 10 rotates,
Jiggly rotary force causes the concussion of 4 position of pipe to change through the automatic adjustment of double-row self-aligning ball bearing 152, completely eliminates
Relative displacement between outer shape of the mouth as one speaks rotating mould 15 and winding umbrella 19, avoids the harm that steel wire 5 is worn, and pre-shaping device
The distance between 14 and outer shape of the mouth as one speaks rotating mould 15 are conducive to further limit the stroke of institute's winding steel wire 5, to be further ensured that
The consistency of 5 stroke of steel wire.
It is also equipped with the temperature sensor being connected respectively with PLC centralized control systems on preshaping of wire machine 1 and opens
Power dynamometer.By technology condition, cryogenic temperature needs to control at -35 DEG C ± 5 DEG C, and setting temperature sensor is to acquire winding
Temperature information when operation the functions such as can realize automatic early-warning, fault cues, automatically record, being digitized completely by touch screen
It has been shown that, improves production efficiency.In process of production, it is the defect for not allowing to occur, setting to lack silk, fracture of wire, tension unevenness
Power dynamometer can perceive the situation for occurring lacking silk, fracture of wire, tension unevenness, and provide signal and data are shown, in order to produce
The monitoring of personnel.
Embodiment 2:
Preferably, for the utility model is better achieved, advanced optimize on the basis of the above embodiments, especially
Using following setting structures:
As shown in figure 3, winding wheel 12 has winding wheel mandrel 16, it is equipped with multiple brake pads on winding wheel mandrel 16 and combines
Body, each brake pad assembly include separation sleeve 161, brake pad 162, spring 163, jackscrew 164 and bearing 165, separation sleeve
161 may be contained within the surface of winding wheel mandrel 16 with bearing 165, and brake pad 162 is mounted on separation sleeve 161, spring 163 and top
Silk 164 is mounted in bearing 165, and separation sleeve 161 adjusts spring 163 by jackscrew 164 and adjusts the pressure of brake pad 162 to twining
Around the frictional force of wheel mandrel 16, brake pad assembly is symmetrically distributed in the both sides of winding wheel mandrel 16.
Before operation, the mounting height of jackscrew 164 is preset to determine the compressing force of spring 163, makes separation sleeve 161 to twining
The frictional force control generated around wheel mandrel 16 can ensure stationarity, flexibility and friction that winding wheel 12 moves in 6-13N
The uniformity of power, to complete winding work of the steel wire 5 to pipe 4.Winding wheel mandrel 16 of the utility model in winding wheel 12
The symmetrical double friction block assemblys of upper setting, can make the payingoff speed of winding wheel 12, rotary motion trace keep stablizing, to
So that the tension of steel wire 5 is more stablized, further improves the quality of production of high pressure steel wire spiral rubber hose, and brake pad is made to combine
The service life of body improves at least 4 times relative to the service life of traditional steel wire coiler.
Embodiment 3:
Preferably, for the utility model is better achieved, advanced optimize on the basis of the above embodiments, especially
Using following setting structures:
As shown in Fig. 5 to Fig. 8, dragger 2, which includes both ends, to be had the cabinet 21 for being oriented to carrying roller 22 and is set to cabinet 21
On two chain wheel sets that are mutually parallel, the gap between two chain wheel sets is oriented to that carrying rollers 22 are conllinear, and chain wheel set includes drive sprocket with two
251, driven sprocket 252, rubber belt track 253 and elastic pressing mechanism 254, drive sprocket 251 pass through sequentially connected motor
231, retarder 232 and shaft coupling 233 drive, wherein retarder 232 is double output shaft decelerator, and is separately connected two
Shaft coupling 233, two shaft couplings 233 are connected with the drive sprocket of two chain wheel sets 251 respectively, to drive two chain wheel sets same
When work.Rubber belt track 253 is operated by the cooperation of drive sprocket 251 and driven sprocket 252, and elastic pressing mechanism 254 is dynamic
Two chain wheel sets are driven to be relatively moved along orientation under the driving of power apparatus, to realize the adjustable work(to 4 chucking power of pipe
Energy.
As shown in Fig. 5 to Fig. 8, power plant includes guiding axis 241, loading axis 242, is slidably connected in loading axis 242
26 movement of bracket set 26 and driving bracket set servo cylinders 27, guiding axis 241 and loading axis 242 are set to elastic extruding
The bottom of mechanism 254, and guiding axis 241 and the length direction of loading axis 242 are perpendicular to the direction of motion of pipe 4, bracket set
26 are fixedly connected with elastic pressing mechanism 254, and servo cylinder 27 is fixed on cabinet 21, and the piston rod of servo cylinder 27 with
Bracket set 26 is fixedly connected.Bracket set 26 is two with servo cylinder 27, corresponds respectively to two chain wheel sets, PLC centralized controls
The piston rod that system controls two servo cylinders 27 drives two brackets set, 26 relative movement respectively, and 26 band dynamic elasticity of bracket set is made to squeeze
Press mechanism 254 moves.
As shown in Fig. 5 to Fig. 8, elastic pressing mechanism 254 includes the framework 2541 being fixedly connected with bracket set 26, setting
Follow block 2542 between framework 2541 and rubber belt track 253 and several telescopic rods, telescopic rod include casing 2544 and slide
The dynamic mandrel 2543 being threaded through in casing 2544, casing 2544 are between framework 2541 and follow block 2542 and solid with follow block 2542
Fixed connection, mandrel 2543 is located in framework 2541 and is fixedly connected with side wall of the framework 2541 far from follow block 2542, in casing
It is arranged with the first compressed spring 2546 on 2544, the second compressed spring 2545 is arranged on mandrel 2543.Two rubber belt tracks 253
By between the collective effect adjustment of servo cylinder 27, the first compressed spring 2546 and the second compressed spring 2545 and pipe 4
Frictional force ensure that the frictional force that rubber belt track 253 stablizes pipe 4.
When work, pipe 4 enters from the carrying roller 22 that is oriented to of left end in the gap between two rubber belt tracks 253, by two rubbers
Frictional force between glue crawler belt 253 and pipe 4 is advanced, and after the guiding carrying roller 22 of right end, completes steel wire winding process.
The electronics dynamometer 28 for measuring pressure between follow block 2542 and framework 2541 is additionally provided in framework 2541, electricity
Sub- dynamometer 28 is connected with PLC centralized control systems.The size of frictional force can be shown by electronics dynamometer 28 and carry out intelligence
It can control, ensure the trouble-free operation of pipe 4.According to the size of frictional force, the air pressure of servo cylinder 27 can be controlled in 0.5-
Adjust automatically between 0.7Mpa, it is not only non-slip when to make pipe 4 by gap between two rubber belt tracks 253, but also do not pull
Pipe 4 ensure that the quality of production of product, improve the production efficiency of product.
Above description is only a specific implementation of the present invention, but the scope of protection of the utility model is not limited to
In this, any one skilled in the art within the technical scope disclosed by the utility model, can readily occur in variation
Or replace, it should be covered within the scope of the utility model.
Claims (10)
1. Full-automatic intelligent steel wire Wiring apparatus, it is characterised in that:Steel wire (5) is carried out including at least one to pipe (4) to wind
Preshaping of wire machine (1) and the dragger (2) that drives pipe (4) to move along a straight line, be arranged on the preshaping of wire machine (1)
Rotary table (10) with several winding wheels (12), being arranged on rotary table (10), there is adjustable steel wire (5) to stretch degree
Pre-shaping device (14), steel wire (5) drive pipe (4) for linear motion and combine rotary table (10) and twine by dragger (2)
Around wheel (12) the same stroke of rotary motion, etc. circle diameter be wrapped on pipe (4).
2. Full-automatic intelligent steel wire Wiring apparatus according to claim 1, it is characterised in that:The pre-shaping device (14)
Including outer adjusting set (141), outer shaping ring (142) and the interior shaping ring (143) that can be moved axially and mutually be socketed, it is transferred
It is locked by locking nut (144) between section set (141), outer shaping ring (142) and interior shaping ring (143), is molded outside
The free end for enclosing (142) is equipped with the threaded hole of steel (145) equal with the winding wheel (12) number.
3. Full-automatic intelligent steel wire Wiring apparatus according to claim 2, it is characterised in that:The pre-shaping device (14)
Output end be coaxially arranged with outer shape of the mouth as one speaks rotating mould (15), outer shape of the mouth as one speaks rotating mould (15) includes having double-row self-aligning ball bearing
(152) bearing block (151), flange bracket (153) and inner pedestal (154), the axis with double-row self-aligning ball bearing (152)
Bearing (151) is installed in flange bracket (153) on inner pedestal (154), and outer shape of the mouth as one speaks rotating mould (15) passes through flange bracket
(153) it is connected with the rotary table (10).
4. Full-automatic intelligent steel wire Wiring apparatus according to claim 3, it is characterised in that:On the rotary table (10) also
It is respectively equipped with outer shape of the mouth as one speaks supporting rack (17) and preform support frame (18), outer shape of the mouth as one speaks rotating mould (15) passes through flange bracket (153)
It is connected with outer shape of the mouth as one speaks supporting rack (17), pre-shaping device (14) is connected by flange with preform support frame (18), and
Pre-shaping device (14) and the center of outer shape of the mouth as one speaks rotating mould (15) are arranged with the central coaxial of rotary table (10), in preforming branch
The winding umbrella (19) being set on pre-shaping device (14) is connected on support (18), on outer shape of the mouth as one speaks supporting rack (17) be equipped with
The equal tension pulley (13) of winding wheel (12) number.
5. Full-automatic intelligent steel wire Wiring apparatus according to claim 4, it is characterised in that:Along the rotary table (10)
Several winding wheel carrier brackers (11) are circumferentially provided with, each winds and several winding wheels (12) is installed on wheel carrier bracker (11), each twine
Steel wire (5) on wheel (12) by tension pulley (13) and is connected into winding umbrella (19), and the steel wire (5) in winding umbrella (19) is successively
By the end of outer adjusting set (141), threaded hole of steel (145) and interior shaping ring (143) end to pre-shaping device (14) with
Pipe (4) winding between outer shape of the mouth as one speaks rotating mould (15).
6. Full-automatic intelligent steel wire Wiring apparatus according to claim 5, it is characterised in that:The winding wheel (12) has
Winding wheel mandrel (16), on winding wheel mandrel (16) be equipped with multiple brake pad assemblys, each brake pad assembly include every
From set (161), brake pad (162), spring (163), jackscrew (164) and bearing (165), separation sleeve (161) and bearing (165)
The surface of winding wheel mandrel (16) is may be contained within, brake pad (162) is mounted on separation sleeve (161), spring (163) and jackscrew
(164) it is mounted in bearing (165), separation sleeve (161) adjusts pressure of the spring (163) to brake pad (162) by jackscrew (164)
Power adjusts the frictional force to winding wheel mandrel (16), and brake pad assembly is symmetrically distributed in the both sides of winding wheel mandrel (16).
7. Full-automatic intelligent steel wire Wiring apparatus according to any one of claims 1 to 6, it is characterised in that:The traction
Machine (2), which includes both ends, to be had the cabinet (21) for being oriented to carrying roller (22) and is set to two sprocket wheels being mutually parallel on cabinet (21)
Group, the gap between two chain wheel sets are oriented to carrying rollers (22) collinearly with two, and chain wheel set includes drive sprocket (251), driven sprocket
(252), rubber belt track (253) and elastic pressing mechanism (254), drive sprocket (251) pass through sequentially connected motor
(231), retarder (232) and shaft coupling (233) driving, rubber belt track (253) pass through drive sprocket (251) and driven sprocket
(252) cooperation operating, elastic pressing mechanism (254) are moved in the driving lower band movable sprocket group of power plant along orientation.
8. Full-automatic intelligent steel wire Wiring apparatus according to claim 7, it is characterised in that:The power plant includes leading
It is moved to axis (241), loading axis (242), the bracket set (26) being slidably connected in loading axis (242) and driving bracket set (26)
Dynamic servo cylinder (27), guiding axis (241) is set to the bottom of elastic pressing mechanism (254) with loading axis (242), and leads
To axis (241) and the length direction of loading axis (242) perpendicular to the direction of motion of pipe (4), bracket set (26) and elasticity squeeze
Mechanism (254) is fixedly connected, and servo cylinder (27) is fixed on cabinet (21), and the piston rod and bracket of servo cylinder (27)
Set (26) is fixedly connected.
9. Full-automatic intelligent steel wire Wiring apparatus according to claim 8, it is characterised in that:The elasticity pressing mechanism
(254) include the framework (2541) being fixedly connected with bracket set (26), be set between framework (2541) and rubber belt track (253)
Follow block (2542) and several telescopic rods, telescopic rod include that casing (2544) and sliding are threaded through core in casing (2544)
Axis (2543), casing (2544) are located between framework (2541) and follow block (2542) and are fixedly connected with follow block (2542), mandrel
(2543) it is located in framework (2541) and is fixedly connected with side wall of the framework (2541) far from follow block (2542), in casing (2544)
On be arranged with the first compressed spring (2546), the second compressed spring (2545), framework (2541) are arranged on mandrel (2543)
On be additionally provided with electronics dynamometer (28) for measuring pressure between follow block (2542) and framework (2541).
10. Full-automatic intelligent steel wire Wiring apparatus according to claim 9, it is characterised in that:It further include middle glue wrapping machine
(3) with PLC centralized control systems, it is pre- that the PLC centralized control systems are separately connected middle glue wrapping machine (3), four steel wires
Molding machine (1) and a dragger (2) are equipped with the infrared ray that centering film surplus is monitored on middle glue wrapping machine (3)
Monitor is equipped with temperature sensor and tension dynamometer, infrared monitor control device, temperature sensing on preshaping of wire machine (1)
Device, tension dynamometer and electronics dynamometer (28) are connected with PLC centralized control systems respectively.
Priority Applications (1)
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CN201820108398.4U CN207839932U (en) | 2018-01-22 | 2018-01-22 | Full-automatic intelligent steel wire Wiring apparatus |
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Application Number | Priority Date | Filing Date | Title |
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CN201820108398.4U CN207839932U (en) | 2018-01-22 | 2018-01-22 | Full-automatic intelligent steel wire Wiring apparatus |
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CN207839932U true CN207839932U (en) | 2018-09-11 |
Family
ID=63415778
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CN201820108398.4U Withdrawn - After Issue CN207839932U (en) | 2018-01-22 | 2018-01-22 | Full-automatic intelligent steel wire Wiring apparatus |
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CN (1) | CN207839932U (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108246923A (en) * | 2018-01-22 | 2018-07-06 | 漯河恒丰机械制造科技有限公司 | Full-automatic intelligent steel wire Wiring apparatus |
CN110756707A (en) * | 2019-11-07 | 2020-02-07 | 中金液压胶管股份有限公司 | Steel wire preforming measuring rod and application method thereof |
CN111390072A (en) * | 2020-03-25 | 2020-07-10 | 宛群 | Winding processing technology for manufacturing high-pressure rubber pipe |
-
2018
- 2018-01-22 CN CN201820108398.4U patent/CN207839932U/en not_active Withdrawn - After Issue
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108246923A (en) * | 2018-01-22 | 2018-07-06 | 漯河恒丰机械制造科技有限公司 | Full-automatic intelligent steel wire Wiring apparatus |
CN108246923B (en) * | 2018-01-22 | 2023-09-26 | 漯河恒丰机械制造科技有限公司 | Full-automatic intelligent steel wire winding equipment |
CN110756707A (en) * | 2019-11-07 | 2020-02-07 | 中金液压胶管股份有限公司 | Steel wire preforming measuring rod and application method thereof |
CN111390072A (en) * | 2020-03-25 | 2020-07-10 | 宛群 | Winding processing technology for manufacturing high-pressure rubber pipe |
CN111390072B (en) * | 2020-03-25 | 2021-11-09 | 山东德嘉液压制品有限公司 | Winding processing technology for manufacturing high-pressure rubber pipe |
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