CN103331906B - A kind of filament-wound device and its winding, molding method - Google Patents
A kind of filament-wound device and its winding, molding method Download PDFInfo
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- CN103331906B CN103331906B CN201310154211.6A CN201310154211A CN103331906B CN 103331906 B CN103331906 B CN 103331906B CN 201310154211 A CN201310154211 A CN 201310154211A CN 103331906 B CN103331906 B CN 103331906B
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- 238000004804 winding Methods 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 13
- 238000000465 moulding Methods 0.000 title claims abstract description 8
- 239000000835 fiber Substances 0.000 claims abstract description 84
- 230000007246 mechanism Effects 0.000 claims abstract description 18
- 230000008520 organization Effects 0.000 claims abstract description 9
- 239000006247 magnetic powder Substances 0.000 claims description 21
- 238000005259 measurement Methods 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 5
- 238000006073 displacement reaction Methods 0.000 claims description 2
- 229940085805 fiberall Drugs 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims 1
- 230000009467 reduction Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 208000012886 Vertigo Diseases 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 238000009987 spinning Methods 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009730 filament winding Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Abstract
A kind of filament-wound device and its winding, molding method，Which includes the first workbench、Second workbench、3rd workbench、Fiber tension controlling organization、Zhan Sha mechanisms，The fiber tension controlling organization includes AC servo motor、Workpiece，AC servo motor is housed on first workbench，The AC servo motor is connected with the revolving support for fixing the first workbench is supported，The workpiece is fixed on first workbench，The AC servo motor drives the workpiece to rotate，It is characterized in that，A Rotary cloumn is fixed on certain distance position，The line slideway of a level is fixed on the Rotary cloumn，Second workbench and the 3rd workbench are mounted on the line slideway of the level，By controlling second workbench and position of the 3rd workbench on horizontal linear guide rail，So as to realize that the workpiece to different-diameter is wound.
Description
Technical field
The present invention relates to the external diameter wind and its winding, molding method of a kind of different-diameter, are particularly suited for fiber and twine
Around frock field.
Background technology
With developing rapidly for national economy, many industries are related to fiber winding field.At present, for fiber winds class
Device people are more the tension forces and its measuring method for paying close attention to its fiber, are also exactly the winding method of fiber.Winding
The workpiece of fiber is usually cylindrical, in the intensity that winding fiber in cylinder periphery can strengthen its cylinder.Currently to being
The no workpiece for adapting to different-diameter, and open and flat attention whether is kept to fiber in spinning and winding process not enough.However, just
Presently, present filament-wound device is not high to fiber tension control and its certainty of measurement and inefficiency, thus, anxious
Need a kind of new winding frock scheme.
In order to solve the above problems, the invention provides a kind of external diameter winding fitting device and its winding to different-diameter
Forming method, it can be ensured that fiber open and flat, can accurately realize the precise control to fiber and measurement, can to difference straight
The workpiece in footpath is wound.Good reliability, high precision.
Content of the invention
In order to overcome existing Filament Winding Equipment be used in the problem of the workpiece of different-diameter, the present invention can be provided
A kind of external diameter winding fitting device and its winding, molding method to different-diameter.
The device can not only be wound to the workpiece of different-diameter, and exactly the tension force of fiber can be controlled
System, moreover it is possible to guarantee open up yarn during fiber open and flat.
For reaching object above, solution of the present invention is：
A kind of filament-wound device, it include the first workbench, the second workbench, the 3rd workbench, fiber tension control
Mechanism, Zhan Sha mechanisms, the fiber tension controlling organization includes AC servo motor, need the workpiece that winds fiber, described the
AC servo motor is housed on one workbench, the AC servo motor is connected with the revolving support for fixing the first workbench is supported
Connect, the workpiece is fixed on first workbench, the AC servo motor drives the workpiece to rotate, and its feature exists
In, a Rotary cloumn is fixed on certain distance position, fixes the line slideway of a level on the Rotary cloumn, described second
Workbench and the 3rd workbench are mounted on the line slideway of the level, by controlling second workbench and the 3rd
Position of the workbench on horizontal linear guide rail, so that realize that the workpiece to different-diameter is wound.
The fiber tension controlling organization is housed in second workbench, equipped with the exhibition yarn machine on the 3rd workbench
Structure.
The fiber tension controlling organization also include magnetic powder cluth, directive wheel, tension controller, exhibition yarn wheel, payout eye,
Fiber beaming roller, magnetic powder brake, wind.
The filament-wound device adopts spiral winding mode, and the device is also comprising equipped with ball screw assembly,.
The filament-wound device is worked in coordination by Rotary cloumn, ball screw assembly, line slideway and realizes different-diameter
Workpiece carries out fiber winding.
The Zhan Sha mechanisms include magnetic powder brake, fiber beaming roller, the servomotor of band brake, ball screw assembly, spinning
Mouth, exhibition yarn wheel, yarn guiding wheel.
Still further provides a kind of method for shaping being wound using above-mentioned filament-wound device.
A kind of winding, molding method of filament-wound device, including at least following steps：
(1) yarn reel is installed on the mandrel of fiber beaming roller of Zhan Sha mechanisms, termination is provided with upper press cover and lower cover is compressed
Volume yarn, so that realize the installation of fiber beaming roller；
(2) at one end, servomotor drives workpiece to be rotated through magnetic powder cluth, and in the other end, servomotor drives
Kinetodesma beaming roller is rotated, and fiber carries out exhibition yarn through opening up yarn wheel after payout eye, and open and flat fiber is through tension controller
Afterwards, and through directive wheel, it is finally wound up on workpiece, tension controller is driven between workpiece and driving fiber beaming roller by measuring
Speed difference, carry out the measurement of fiber tension, and the result of measurement can be fed back to magnetic powder cluth and magnetic powder brake, come
Speed is controlled, so as to be controlled to the tension force of fiber, and rotating backward for motor can be realized.
The AC servo motor of precision speed reduction device, Motor drive revolving support, revolving support and work are housed on the table
Make platform connection, fix the workpiece for needing to wind fiber on the table, such motor can just drive workpiece to be rotated.?
A Rotary cloumn is fixed on the distance and position for measuring, and horizontal line slideway is housed on Rotary cloumn, on horizontal guide rail
Equipped with two workbench, on two workbench, vertical line slideway is wherein equipped with, and is distinguished on two workbench
Equipped with Zhan Sha mechanisms and tension control mechanism, by the vertical straight line guide rail on two workbench of control on horizontal linear guide rail
Position (with wind workpiece size arrange anchor point), so as to realize that the workpiece to different-diameter is wound.
In two above-mentioned workbench, one of them has a tension force control equipped with tension control mechanism in tension control mechanism
Device processed, tension controller drive the speed difference of workpiece and two motor for driving fiber beaming roller by measuring, right so as to realize
The tonometry of fiber, and tension controller can control magnetic powder brake and magnetic powder cluth, so as to realize to tension force
Control, and the reversion of motor can be realized, realize reverse-winding.
Zhan Sha mechanisms, ball screw assembly, and line slideway auxiliary are housed on another workbench in two above-mentioned workbench
The helical angle that launches according to fiber implements control to fiber beaming roller, enables fiber and payout eye keeping parallelism, leads through payout eye
Fiber backward keeps open and flat by a pair of exhibition yarn wheels, controls tensile force through tension mechanism, finally presses fiber via directive wheel
According to determination helical wound on workpiece.
Winding route by rotated using work spindle and parallel with the work centre line ball screw assembly, cooperation come
Realize.Workpiece is rotated around center line, and fiber is by ball-screw by the Mitsubishi's AC servo machinery driving equipped with precision speed reduction device
Subband is dynamic to be moved up and down along work centre line direction.With workpiece tangent line as starting point, workpiece rotates a circle, and fiber moves down n
(fiber width).Easy for installation for equipment, ball-screw helical pitch is adopted for n1, ball-screw is located at workpiece tangent line side
To, and at distance center line n2.
The invention has the beneficial effects as follows, it can be ensured that fiber open and flat, can accurately realize the precise control to fiber
And measurement, the workpiece of different-diameter can be wound.Good reliability, high precision.
Description of the drawings
Fig. 1 is cladding tool structure sketch.
Fig. 2 is tension force detection and control schematic diagram.
Fig. 3 is yarn reel and payout eye relative position control schematic diagram..
Fig. 4 is the anchor point schematic diagram of different-diameter workpiece.
Description of reference numerals
1 AC servo motor；2 precision speed reduction devices；3 revolving supports；4 first workbench, 5 Rotary cloumns；6 motors；7 spinnings
Mouth；8 fiber beaming rollers；9 magnetic powder brakes；10 beaming roller follow-up work bench, 11 line slideways；12 positive location devices；13 fiber controls
Workbench processed；14 ball screw assembly,s；15 second workbench；16 directive wheels；The stepper motor or servomotor of 17 band brakes；18
Straining pulley；19 exhibition yarn wheels；20 fibers；21 tension controllers；22 beaming roller motors；23 magnetic powder cluths；24 beaming roller upper press covers；
25 beaming roller lower covers；26 bearings；27 shaft couplings；28 ball-screws；29 line slideways；The workpiece of 30 windings.
Specific embodiment
Accompanying drawing is referred to, below in conjunction with the accompanying drawings the enforcement of the present invention is described in detail：
Below in conjunction with accompanying drawing illustrated embodiment, the present invention is further illustrated.
In conjunction with Fig. 1, in FIG, in workbench, there are Mitsubishi's AC servo motor 1 of precision speed reduction device 2, AC servo motor
1 is connected with revolving support 3, fixes one first workbench 4 on revolving support 3, and workpiece is fixed on the first workbench 4, so
AC servo motor 1 can just drive workpiece to be rotated.A Rotary cloumn 5 is fixed on the distance and position for having designed,
The line slideway 11 of a level is fixed on Rotary cloumn 5, on the line slideway 11 of level, equipped with two workbench, i.e.,
Two workbench 10 and the 3rd workbench 13.By controlling position of the two workbench on horizontal linear guide rail 11, so as to reality
Now the workpiece of different-diameter is wound.
Yarn reel is installed on the mandrel of a diameter of Φ (coordinating using gap), and termination is provided with upper press cover 27 and lower cover 28 is pressed
Tight volume yarn, so that realize the installation of fiber beaming roller.
In fig. 2, (effect of wind) servomotor drives workpiece to be rotated through magnetic powder cluth 23, another
End, Motor drive fiber beaming roller 25 are rotated, and fiber carries out exhibition yarn, open and flat fibre through opening up yarn wheel 21 after payout eye 20
Dimension is after tension controller 24, and through directive wheel 22, is finally wound up on workpiece.Tension controller 24 is driven by measurement
Speed difference between workpiece and driving fiber beaming roller, carries out the measurement of fiber tension, and the result of measurement can be fed back to magnetic
Powder clutch 23 and magnetic powder brake 26, to be controlled to speed, so as to be controlled to the tension force of fiber.And can
Realize rotating backward for motor.
Illustrate in conjunction with Fig. 1 and Fig. 3, the fiber requirements of workpiece periphery winding are not overlapped, and do not reveal seam, be to realize twining in order
Around using spiral winding principle.Workpiece is driven by the Mitsubishi's AC servo motor 1 equipped with precision speed reduction device as previously described, around
Center line rotates.And two vertical workbench on Rotary cloumn, in the second workbench 10 and the 3rd workbench 13, motor
It is attached with ball-screw through shaft coupling, drives which to move up and down along work centre line direction.With workpiece tangent line as starting point,
Workpiece rotates a circle, and fiber moves down n (fiber width).Easy for installation for equipment, ball-screw helical pitch is adopted for n1,
Ball-screw is located at workpiece tangential direction, and distance center line n2.
Due to according to fiber band spiral trajectory wire, winding being caused initially and at ending to there is dew seam.Minimum workpiece
Diameter 400mm, dew seam area is 4396mm2.Diameter of work 1392mm, maximum dew seam area is 15298mm2 in theory, maximum
Absolute error is 22859mm2, and maximum relative error is 1.22%.
Payout eye is fixedly installed in exhibition yarn wheel front end, ball-screw is driven using Mitsubishi's servomotor 36 of band brake,
Drive yarn reel realize upper and lower displacement according to helical angle, make fiber all the time with 33 keeping parallelism of payout eye.Payout eye 33 is drawn up and is made
The toroidal of greater curvature.It is in flattened state through the fiber that payout eye 33 is passed through, open and flat fiber is again through exhibition yarn wheel, tension force
Mechanism and directive wheel, are finally wound on workpiece external diameter.Pitch is selected herein for three ball-screws of m.Here it is to use
The servomotor of band brake, reason is：Ball-screw does not possess auto-lock function, in order to ensure that feed screw nut stops at determination position
Put, so needing the servomotor for being provided with braking function.
In the diagram, the determination of different-diameter workpiece anchor point：The design of the column center O and center O1 of rotary table
Distance is L, and substrate workbench maximum functional stroke is L1, and the workpiece of different-diameter, the anchor point of its ball-screw nut are different.
Through the tangent line OM that column center O does workpiece diameter phi D3, then the vertical line UN, OM of tangent line OM is through the point of contact U of diameter of work φ D3
The anchor point of the ball-screw nut of diameter of work φ D3 is with joining N of UN.Workpiece diameter phi D2 is done through column center O
Tangent line OQ, then be diameter of work through joining P of the point of contact V vertical line VP, OQ and VP that are tangent line OQ of diameter of work φ D2
The anchor point of the ball-screw nut of φ D2.Through the tangent line OB that column center O does workpiece diameter phi D1, then through diameter of work φ D1
Point of contact W be tangent line OB vertical line WA, OB and WA joining A be diameter of work φ D1 ball-screw nut positioning
Point.
Finally it should be noted that：Obviously, above-described embodiment is only intended to clearly illustrate example of the present invention, and simultaneously
The non-restriction to embodiment.For those of ordinary skill in the field, can also do on the basis of the above description
Go out the change or variation of other multi-forms.There is no need to be exhaustive to all of embodiment.And thus drawn
Obvious change or change among still in protection scope of the present invention that Shen goes out.
Claims (7)
1. a kind of filament-wound device, which includes the first workbench, the second workbench, the 3rd workbench, fiber tension control machine
Structure, Zhan Sha mechanisms, the fiber tension controlling organization include AC servo motor, workpiece, equipped with friendship on first workbench
Flow servo motor, the AC servo motor are connected with the revolving support for fixing the first workbench is supported, and the workpiece is fixed
On first workbench, the AC servo motor drives the workpiece to rotate, it is characterised in that in certain distance position
On fix a Rotary cloumn, fix the line slideway of a level on the Rotary cloumn, second workbench and the 3rd work
Platform is mounted on the line slideway of the level, by control second workbench and the 3rd workbench on horizontal linear guide rail
Position, so as to realize that the workpiece to different-diameter is wound；
The filament-wound device is worked in coordination by Rotary cloumn, ball screw assembly, line slideway and realizes different-diameter workpiece
Fiber winding is carried out, control is implemented according to the helical angle that fiber launches to fiber beaming roller using ball screw assembly, and line slideway,
Fiber is enable to keep balance with payout eye, the fiber after being oriented to through payout eye is according to the helical wound for determining on workpiece；
The Zhan Sha mechanisms include magnetic powder brake, fiber beaming roller, the servomotor of band brake, ball screw assembly, payout eye, exhibition
Yarn wheel, yarn guiding wheel.
2. filament-wound device according to claim 1, it is characterised in that the fiber is housed in second workbench
Tension control mechanism, is equipped with the Zhan Sha mechanisms on the 3rd workbench.
3. filament-wound device according to claim 1 and 2, it is characterised in that the fiber tension controlling organization is also wrapped
Include magnetic powder cluth, directive wheel, tension controller, exhibition yarn wheel, payout eye, fiber beaming roller, magnetic powder brake, wind.
4. filament-wound device according to claim 1 and 2, it is characterised in that the filament-wound device adopts spiral
Canoe, the device also include ball screw assembly,.
5. filament-wound device according to claim 4, it is characterised in that have in the fiber tension controlling organization
Force controller, tension controller drive the speed difference of workpiece and two motors for driving fiber beaming roller by measuring, so as to realize
Tonometry to fiber, and tension controller can control magnetic powder brake and magnetic powder cluth, so as to realize to tension force
Control, and the reversion of motor can be realized, realize reverse-winding.
6. the winding, molding method of the arbitrary described filament-wound device of a kind of utilization claim 1-5, it is characterised in that at least
Comprise the steps of：
(1) yarn reel is installed on the mandrel of fiber beaming roller of Zhan Sha mechanisms, termination is provided with upper press cover and lower cover compresses volume yarn,
So as to realize the installation of fiber beaming roller；
(2) at one end, servomotor drives workpiece to be rotated through magnetic powder cluth, in the other end, the servo electricity of band brake
Machine drives fiber beaming roller to be rotated, and fiber carries out exhibition yarn through opening up yarn wheel after payout eye, and open and flat fiber is through overtension control
After device processed, and through directive wheel, it is finally wound up on workpiece, the tension controller in the fiber tension controlling organization is by surveying
Amount drives the speed difference between workpiece and driving fiber beaming roller, carries out the measurement of fiber tension, and the result that can be measured is anti-
Magnetic powder cluth and magnetic powder brake is fed to, to be controlled to speed, so as to be controlled to the tension force of fiber, and can
Realize rotating backward for motor.
7. winding, molding method according to claim 6, it is characterised in that payout eye is fixedly installed in before exhibition yarn wheel
End, drives ball-screw using the servomotor of band brake, drives yarn reel to realize upper and lower displacement according to helical angle, makes fiber all the time
With payout eye keeping parallelism, payout eye draws up and is made toroidal, the fiber passed through through payout eye in flattened state, open and flat fibre
Dimension through exhibition yarn wheel, tension mechanism and directive wheel, is finally wound on workpiece external diameter again.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310154211.6A CN103331906B (en) | 2013-04-13 | 2013-04-13 | A kind of filament-wound device and its winding, molding method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310154211.6A CN103331906B (en) | 2013-04-13 | 2013-04-13 | A kind of filament-wound device and its winding, molding method |
Publications (2)
| Publication Number | Publication Date |
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| CN103331906A CN103331906A (en) | 2013-10-02 |
| CN103331906B true CN103331906B (en) | 2017-03-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310154211.6A Active CN103331906B (en) | 2013-04-13 | 2013-04-13 | A kind of filament-wound device and its winding, molding method |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109142641A (en) * | 2018-09-30 | 2019-01-04 | 马鞍山沐及信息科技有限公司 | A kind of checking machine |
| CN111231287B (en) * | 2020-01-17 | 2021-12-10 | 大连理工大学 | Method for designing shape of rubber winding forming compression roller |
| CN113547764A (en) * | 2021-08-04 | 2021-10-26 | 济南玖源机电科技有限公司 | Intelligent tension distributed continuous fiber additive manufacturing system |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1318006A2 (en) * | 2001-12-07 | 2003-06-11 | Continental Aktiengesellschaft | Method and apparatus for spirally winding a reinforcing element onto a tyre carcass |
| CN2931082Y (en) * | 2006-06-02 | 2007-08-08 | 河北可耐特玻璃钢有限公司 | Tension control device of fiber entwining glass reinforced plastic device |
| CN103009614A (en) * | 2012-12-13 | 2013-04-03 | 天津工业大学 | Four-shaft linkage heterotype fiber twister |
| CN203381181U (en) * | 2013-04-13 | 2014-01-08 | 内蒙古工业大学 | Fiber winding device |
-
2013
- 2013-04-13 CN CN201310154211.6A patent/CN103331906B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1318006A2 (en) * | 2001-12-07 | 2003-06-11 | Continental Aktiengesellschaft | Method and apparatus for spirally winding a reinforcing element onto a tyre carcass |
| CN2931082Y (en) * | 2006-06-02 | 2007-08-08 | 河北可耐特玻璃钢有限公司 | Tension control device of fiber entwining glass reinforced plastic device |
| CN103009614A (en) * | 2012-12-13 | 2013-04-03 | 天津工业大学 | Four-shaft linkage heterotype fiber twister |
| CN203381181U (en) * | 2013-04-13 | 2014-01-08 | 内蒙古工业大学 | Fiber winding device |
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Effective date of registration: 20231110 Address after: 010100 Jinchuan Development Zone Comprehensive Bonded Zone, Tumote Left Banner, Hohhot City, Inner Mongolia Autonomous Region Patentee after: Inner Mongolia Dingtai Wanbang New Material Co.,Ltd. Address before: 010051, 49 Aimin street, Xincheng District, the Inner Mongolia Autonomous Region, Hohhot Patentee before: INNER MONGOLIA University OF TECHNOLOGY |
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