CN202021828U - Winding production line for tread of engineering radial tire - Google Patents
Winding production line for tread of engineering radial tire Download PDFInfo
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- CN202021828U CN202021828U CN2011200954026U CN201120095402U CN202021828U CN 202021828 U CN202021828 U CN 202021828U CN 2011200954026 U CN2011200954026 U CN 2011200954026U CN 201120095402 U CN201120095402 U CN 201120095402U CN 202021828 U CN202021828 U CN 202021828U
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Abstract
The utility model relates to production of tires, in particular to a winding production line for a tread of an engineering radial tire. The winding production line is characterized by consisting of a cold feed extruder, a closed loop control compression device, cooling drums, a conveying device, a winding host and a forming machine, wherein a three-dimensional thermal winding process is adopted; a rubber strip extruded by the cold feed extruder is processed through the closed loop control compression device, so that a rubber sheet has a certain sectional dimension; the rubber sheet is cooled through the cooling drums and then is conveyed to the winding host through the conveying device; and the winding host is linked with the forming machine to form the tire in a three-dimensional mode. Through the winding production line, one-time forming can be realized; the entire winding production line is under closed loop control and is in linkage along the line; after various parameters are set in an industrial personal computer and a programmable logic controller (PLC), the entire process is automatically finished; and the winding production line has the advantages of high degree of automation, convenience in operation, low labor intensity, high production efficiency, high product quality and the like.
Description
Technical field
The utility model relates to the production of tire, is the meridian engineered tire tread winding production line that a kind of automaticity height, operation are simple and easy, improved operating efficiency specifically.
Background technology
To the continuing to increase of meridian engineered tire product demand, the output of the meridian engineered tire of China and the quantity of manufacturer also increase day by day along with both at home and abroad.But domestic tyre production enterprise to meridian engineered tire particularly the tyre surface production of meridian engineered giant embryo still adopted piecemeal attaching type cold forming tyre surface.And adopting piecemeal attaching type cold forming tyre surface to exist following weak point: 1. the tyre surface density is poor: tyre surface is generally by the artificial cold tyre surface of fitting into of the roomy tread rubber of polylith, because tread rubber is a cold glue, paste poor performance, and the width of tread rubber is bigger, defectives such as therefore compacting exhaust problem, fetus form pore easily, choke with resentment, delamination, the tear-proof degree is poor, produce waste product easily, for tire quality hides some dangers for; 2. the control of tire tread form dimensional accuracy is difficult: because tyre surface is to be formed by multilayer, the artificial applying of polylith tread rubber, artificial judgment can only be passed through in the position of fitting, the tire tread form dimensional accuracy is difficult to accurate control, applying to base portion glue and tread rubber is difficult to accurate grasp, makes the manufacturability of tire be difficult to guarantee; 3. tire weight can not accurately be controlled: owing to there is not real-time detection function, in tyre surface is fitted, can't observe and detect the shape and size of tyre surface, so Weight control is difficult to accurately; 4. efficiency is low, manipulation strength is big: because tread rubber is roomy, temperature is low, hardness is big, plasticity is poor, during the applying film, needs the manual tension tyre surface, has increased operator's labour intensity.Production efficiency is very low.
Nearly a period of time, under the cooperation of tire machinery manufacturing enterprise with tyre production enterprise, this problem has been carried out certain exploration at home, trial is transformed oblique tire tread winding unit and is carried out heat posted winding method production meridian engineered tyre.But in mentality of designing and understanding, certain deviation is arranged owing to twine main frame, therefore fail to get a desired effect technological requirement.Mainly show as: 1. the control of tire tread form size is undesirable: the supporter of fetus was different when the supporter of fetus twined with the oblique tire when twining owing to meridian engineered tire, the supporter of fetus was a rigidity when oblique tire twined, and meridian engineered tire when twining the support of fetus realize by capsule, therefore the thinking of twining with the oblique tire is carried out the winding of radial-ply tyre, is difficult to reach desired shapes size effect; 2. the tire symmetry of producing is undesirable: because meridian engineered tire needs three-dimensional the winding, and the aspects such as control of the angle of twining, pressure, the direction of motion are dealt with improperly, caused occurring about tire deviation, influenced the quality of tire; 3. the control instability of weight: since meridian engineered tire when twining the supporter of fetus be capsule, certain flexibility is arranged, taken measurement of an angle, the influence of factors such as pressure, the direction of motion, still adopt the measuring method of contact that geomery is difficult to control, caused the instability of weight.
Summary of the invention
The utility model is at the deficiencies in the prior art, propose that a kind of automaticity height, operation are simple and easy, high efficiency, good product quality meridian engineered tire tread winding production line.
The utility model can reach by following measure.
A kind of meridian engineered tire tread winding production line, its spy is by cold feed extruder, the closed-loop control molding press device, drum cooler, conveying device, twining main frame and make-up machine forms, adopt 3 D stereo heat Wrapping formed, the adhesive tape that cold feed extruder is extruded is through the closed-loop control molding press device, make the film sectional dimension certain, lower the temperature through drum cooler, be transported to the winding main frame through conveying device again, twine the three-dimensional the form of the foetus of main frame and make-up machine interlock carrying out, the present invention can realize one-shot forming, and whole winding production line adopts closed-loop control, completely interlock, configure various parameters in industrial computer and PLC after, overall process is finished automatically.
Conveying device described in the utility model generally is made up of roller-way, conveyer belt, can be provided with the conveying guider in the conveying device, through conveniently installing and increasing work efficiency.
Be subjected to sizing material owing to extrude the sectional dimension of film by cold feed extruder, feeding, the influence of a plurality of factors such as rotating speed, making it sectional dimension constantly changes, this has directly had influence on the shape of twining tyre surface, size and weight, cold feed extruder described in the utility model is provided with profile shell device and control device, be provided with in the profile shell device and survey wide device, control device is by surveying wide sensor, controller is formed, surveying wide sensor detects the sectional dimension of film and sends analog signals, via controller control motor, regulate the speed of profile shell, guarantee the stable and continuous of film size.
Drum cooler in the utility model adopts the single arm type aluminium alloy jacket structured, adopts at least two drum coolers coolings, makes film reach the temperature of technological requirement, is complementary with the speed of assurance and extruder.
Winding main frame described in the utility model is grouped into by rack section, motion parts, rotating part, winding head part, targeting part, pneuamtic part, electric control part, and wherein rack section is made up of scaffold, main frame positioner; Motion parts comprises transverse movement part and lengthwise movement part, and two motion parts all adopt the kinematic pair of servomotor drive ball-screw composition to realize that horizontal and vertical free speed change moves; The rotating part driven by servomotor is mainly used in to make and twines head and remain at attaching and compacting on the tyre surface normal orientation, realizes the rotation of Z-direction; Twine head part and form, be used for finishing film transport, the exhaust pressure that film twines the applying process by compaction apparatus, exhaust apparatus, pneumatic means, telecontrol equipment, casing; Targeting part is to make film under the situation that tension force is consistent substantially, and film can satisfy the requirement of winding process to film with twining head motion and rotate in Z-direction on X-axis, Y direction; Pneuamtic part provides pneumatic power for each several part; Automatically controlled part is by the calculation process part: comprise industrial computer, processor, PLC: drive part: comprise servo-control system, realize X-axis, Y-axis and the control of Z axle, pulse sends: adopt Tours gram rotary encoder, and be equipped with the high-precision high speed counting module of Mitsubishi.
The utility model is because meridian engineered tire needs crown, twine continuously on the sidewall, make its shape that reaches required tyre surface and size, therefore must make winding main frame head under the control of computer, realize the motion clocklike simultaneously of three directions, and winding film, reach the shape of tire, the requirement of technical parameters such as weight, to realize fetus applying one-shot forming, and by the winding parameter is set, to satisfy difform winding requirement, has following advantage, 1, computer control, the imitative type of intelligence, the input of tire tread form parameter, it is convenient to revise, 2, realize following the tracks of synchronously and detect tire tread form, size, weight, 3, can realize two-way multi-lay winding, 4 according to the geomery of tyre surface, has memory function.The no matter shutdown of any situation can guarantee that all the winding data before this are not lost.Treat can continue former winding program when it recovers operate as normal, and guarantee to reach the precision that imitative type twines tyre surface, 5 whole production line interlock control realizes twining the automation of overall process, and 6, in management.Information and curves such as the shape of twining the overall process tyre surface, size, weight can be inquired about, and a certain teams and groups or the section process condition of producing sometime can be produced.
Description of drawings
Fig. 1 is a kind of structured flowchart of the present utility model.
Fig. 2 is a kind of structural representation of press-roller device in the utility model.
Fig. 3 is the scheme of installation of drum cooler in the utility model.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is further described.
As shown in the figure, a kind of meridian engineered tire tread winding production line, its spy is by cold feed extruder 1, closed-loop control molding press device 2, drum cooler 3, conveying device 4, twine main frame 5 and make-up machine 6 compositions, above-mentioned cold feed extruder 1, closed-loop control molding press device 2, drum cooler 3, conveying device 4, the structure of twining main frame 5 and make-up machine 6 is same as the prior art, this does not give unnecessary details, the utility model adopts 3 D stereo heat Wrapping formed, the adhesive tape that cold feed extruder 1 is extruded is through closed-loop control molding press device 2, make the film sectional dimension certain, through drum cooler 3 coolings, be transported to through conveying device 4 again and twine main frame 5, three-dimensional the form of the foetus is carried out in winding main frame 5 and make-up machine 6 interlocks, the present invention can realize one-shot forming, whole winding production line adopts closed-loop control, interlock completely, in industrial computer and PLC, configure various parameters after, overall process is finished automatically.
Conveying device 4 described in the utility model generally is made up of roller-way, conveyer belt, can be provided with the conveying guider in the conveying device, and conveniently to install and to increase work efficiency, the structure and the connected mode of above-mentioned each part are same as the prior art, and this does not give unnecessary details.
Be subjected to sizing material owing to extrude the sectional dimension of film by cold feed extruder, feeding, the influence of a plurality of factors such as rotating speed, making it sectional dimension constantly changes, this has directly had influence on the shape of twining tyre surface, size and weight, cold feed extruder 1 described in the utility model is provided with profile shell device and control device 11, be provided with in the profile shell device and survey wide device 12, the profile shell device adopts two or three drum cooler 3 coolings, make film reach the temperature of technological requirement, it is to be provided with drum cooler 3 on support 10, drum cooler 3 diameters are Φ 800, length is 900mm, before, the drum type dancer rools is equipped with in the rear end, its objective is the angle of adjusting film, so that make film on drum cooler, paste the drum cooling by spiral way, to increase its film-cooled heat, also be provided with on the support 10 and survey wide device 12 and control device, control device is by surveying wide sensor, controller is formed, survey wide sensor, the structure and the connected mode of controller are same as the prior art, this does not give unnecessary details, surveying wide sensor detects the sectional dimension of film and sends analog signals, via controller is controlled motor, regulates the speed of profile shell, guarantees the stable and continuous of film size.
Drum cooler device in the utility model as shown in Figure 3, support 7 adopts the single arm type aluminium alloy jacket structured, at least three drum coolers 3 cool off on the support 7, and the diameter of drum cooler 3 is Φ 800, and length is 900mm, front and back ends is equipped with 12 drum type dancer rools 8, its objective is the angle of adjusting film, so that make film on drum cooler, paste the drum cooling, to increase its film-cooled heat by spiral way, these support 7 front ends also are equipped with arrangements for speed regulation 9, in order to guarantee and the speed of extruder is complementary.
Winding main frame described in the utility model is grouped into by rack section, motion parts, rotating part, winding head part, targeting part, pneuamtic part, electric control part, and wherein rack section is made up of scaffold, main frame positioner; Motion parts comprises transverse movement part and lengthwise movement part, and two motion parts all adopt the kinematic pair of servomotor drive ball-screw composition to realize that horizontal and vertical free speed change moves; The rotating part driven by servomotor is mainly used in to make and twines head and remain at attaching and compacting on the tyre surface normal orientation, realizes the rotation of Z-direction; Twine head part and form, be used for finishing film transport, the exhaust pressure that film twines the applying process by compaction apparatus, exhaust apparatus, pneumatic means, telecontrol equipment, casing; Targeting part is to make film under the situation that tension force is consistent substantially, and film can satisfy the requirement of winding process to film with twining head motion and rotate in Z-direction on X-axis, Y direction; Pneuamtic part provides pneumatic power for each several part; Automatically controlled part is by the calculation process part: comprise industrial computer, processor, PLC: drive part: comprise servo-control system, realize X-axis, Y-axis and the control of Z axle, pulse sends: adopt Tours gram rotary encoder, and be equipped with the high-precision high speed counting module of Mitsubishi.
The utility model is because meridian engineered tire needs crown, twine continuously on the sidewall, make its shape that reaches required tyre surface and size, therefore must make winding main frame head under the control of computer, realize the motion clocklike simultaneously of three directions, and winding film, reach the shape of tire, the requirement of technical parameters such as weight, to realize fetus applying one-shot forming, and by the winding parameter is set, to satisfy difform winding requirement, has following advantage, 1, computer control, the imitative type of intelligence, the input of tire tread form parameter, it is convenient to revise, 2, realize following the tracks of synchronously and detect tire tread form, size, weight, 3, can realize two-way multi-lay winding, 4 according to the geomery of tyre surface, has memory function.The no matter shutdown of any situation can guarantee that all the winding data before this are not lost.Treat can continue former winding program when it recovers operate as normal, and guarantee to reach the precision that imitative type twines tyre surface, 5 whole production line interlock control realizes twining the automation of overall process, and 6, in management.Information and curves such as the shape of twining the overall process tyre surface, size, weight can be inquired about, and a certain teams and groups or the section process condition of producing sometime can be produced.
Claims (4)
1. meridian engineered tire tread winding production line, form by cold feed extruder, closed-loop control molding press device, drum cooler, conveying device, winding main frame and make-up machine, it is characterized in that described cold feed extruder is provided with profile shell device and control device, be provided with in the profile shell device and survey wide device, control device is made up of the wide sensor of survey, controller, and conveying device is made up of roller-way, conveyer belt and conveying guider.
2. a kind of meridian engineered tire tread winding production line according to claim 1 is characterized in that twining main frame and is grouped into by rack section, motion parts, rotating part, winding head part, targeting part, pneuamtic part, electric control part.
3. a kind of meridian engineered tire tread winding production line according to claim 2, it is characterized in that motion parts comprises transverse movement part and lengthwise movement part, two motion parts all adopt the kinematic pair of servomotor drive ball-screw composition to realize that horizontal and vertical free speed change moves.
4. a kind of meridian engineered tire tread winding production line according to claim 2 is characterized in that, twines head part and is made up of compaction apparatus, exhaust apparatus, pneumatic means, telecontrol equipment and casing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200954026U CN202021828U (en) | 2011-04-02 | 2011-04-02 | Winding production line for tread of engineering radial tire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200954026U CN202021828U (en) | 2011-04-02 | 2011-04-02 | Winding production line for tread of engineering radial tire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202021828U true CN202021828U (en) | 2011-11-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200954026U Expired - Fee Related CN202021828U (en) | 2011-04-02 | 2011-04-02 | Winding production line for tread of engineering radial tire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202021828U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108189441A (en) * | 2018-02-05 | 2018-06-22 | 联亚智能科技（苏州）有限公司 | A kind of more material automatic winding units |
| CN108773097A (en) * | 2018-05-23 | 2018-11-09 | 联亚智能科技（苏州）有限公司 | A kind of rubber adhesive tape cooling device and rubber components automatic winding unit |
| CN109367090A (en) * | 2018-11-06 | 2019-02-22 | 联亚智能科技（苏州）有限公司 | A kind of adhesive tape winding production line |
| CN109435295A (en) * | 2018-11-01 | 2019-03-08 | 广州烨诺科技有限公司 | A kind of novel radial tyre wrapping machine |
| CN109719921A (en) * | 2019-01-27 | 2019-05-07 | 联亚智能科技（苏州）有限公司 | A kind of deposited glue steel wire conveying winding system |
| CN113927932A (en) * | 2021-12-16 | 2022-01-14 | 赛轮(东营)轮胎股份有限公司 | Layered winding method for tire tread |
| CN116423733A (en) * | 2023-05-25 | 2023-07-14 | 广州烨诺科技有限公司 | Profiling machine and tire winding production line |
-
2011
- 2011-04-02 CN CN2011200954026U patent/CN202021828U/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108189441A (en) * | 2018-02-05 | 2018-06-22 | 联亚智能科技（苏州）有限公司 | A kind of more material automatic winding units |
| CN108773097A (en) * | 2018-05-23 | 2018-11-09 | 联亚智能科技（苏州）有限公司 | A kind of rubber adhesive tape cooling device and rubber components automatic winding unit |
| CN108773097B (en) * | 2018-05-23 | 2023-07-21 | 联亚智能科技（苏州）有限公司 | Rubber strip cooling device and automatic rubber part winding unit |
| CN109435295A (en) * | 2018-11-01 | 2019-03-08 | 广州烨诺科技有限公司 | A kind of novel radial tyre wrapping machine |
| CN109435295B (en) * | 2018-11-01 | 2023-09-22 | 广州烨诺科技有限公司 | Novel radial tire winding machine |
| CN109367090A (en) * | 2018-11-06 | 2019-02-22 | 联亚智能科技（苏州）有限公司 | A kind of adhesive tape winding production line |
| CN109719921A (en) * | 2019-01-27 | 2019-05-07 | 联亚智能科技（苏州）有限公司 | A kind of deposited glue steel wire conveying winding system |
| CN113927932A (en) * | 2021-12-16 | 2022-01-14 | 赛轮(东营)轮胎股份有限公司 | Layered winding method for tire tread |
| CN113927932B (en) * | 2021-12-16 | 2022-03-04 | 赛轮(东营)轮胎股份有限公司 | Layered winding method for tire tread |
| CN116423733A (en) * | 2023-05-25 | 2023-07-14 | 广州烨诺科技有限公司 | Profiling machine and tire winding production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111102 Termination date: 20170402 |
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| CF01 | Termination of patent right due to non-payment of annual fee |