CN209487235U - A kind of wrapped production line of cable - Google Patents
A kind of wrapped production line of cable Download PDFInfo
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- CN209487235U CN209487235U CN201920063798.2U CN201920063798U CN209487235U CN 209487235 U CN209487235 U CN 209487235U CN 201920063798 U CN201920063798 U CN 201920063798U CN 209487235 U CN209487235 U CN 209487235U
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Abstract
本实用新型公开了一种电缆绕包生产线,包括用于在电缆表面包绕绕包带的绕包机、和绕包机下游的用于调节电缆的内部张力的张力轮组、张力轮组下游用于将绕包后的电缆收卷至绕线轮上的排线成圈机。所述张力轮组包括一个直立于水平的底座上的受力架,两面各设置一根滑竿,第一滑轮固定于所述受力架的下部,第二滑轮设置于所述受力架同一面的上部,第二滑轮可沿第一滑竿上下滑动。本实用新型所提供的电缆绕包生产线,通过沿着电缆设置的绕包机和排线成圈机,首先通过所述绕包机在裸露的电缆缆芯外包覆至少一层、由外层材料制成的绕包带,再经过所述排线成圈机收卷至绕线轮上,可以全程自动化进行,极大地减轻了人工工作,提高了生产效率。
The utility model discloses a cable wrapping production line, which comprises a wrapping machine for wrapping a wrapping tape on the cable surface, a tension wheel group downstream of the wrapping machine for adjusting the internal tension of the cable, and a tension wheel group downstream of the tension wheel group for Winding up the wrapped cable to the coil forming machine on the winding reel. The tension wheel set includes a force frame standing upright on a horizontal base, a sliding rod is arranged on each side, the first pulley is fixed on the lower part of the force frame, and the second pulley is arranged on the same surface of the force frame The upper part of the second pulley can slide up and down along the first slide rod. In the cable wrapping production line provided by the utility model, through the wrapping machine and the coil forming machine arranged along the cable, firstly, the exposed cable core is coated with at least one layer by the wrapping machine, and the outer layer material is made of The finished wrapping tape is then rewound onto the winding wheel by the coil forming machine, which can be fully automated, which greatly reduces manual work and improves production efficiency.
Description
技术领域technical field
本实用新型涉及电缆生产技术领域,尤其涉及的是一种电缆绕包生产线。The utility model relates to the technical field of cable production, in particular to a cable wrapping production line.
背景技术Background technique
工业用的电缆,包括电缆缆芯,一般在裸露的电缆缆芯外会包覆一层或多层的外层材料(例如绝缘层、包覆层、保护层等),以起到绝缘耐火的作用,增加电缆的安全性。Industrial cables, including cable cores, are generally covered with one or more layers of outer materials (such as insulating layers, cladding layers, protective layers, etc.) outside the exposed cable cores to achieve insulation and fire resistance. Function, increase the safety of the cable.
对于普通电力电缆来讲,可以通过挤出机将聚合物外层挤出并包裹在电缆缆芯外层,但是对于通讯电缆来讲,制造精度要求较高,采用挤出的方式生产的包层电缆,由于热应力或弯曲产生的侧应力等影响,很容易导致外层开裂。并且,尤其是同轴电缆,由在同一轴线上的内外两个导线组成回路,这对包覆的外层材料的精度要求更高,故传统电力电缆常用的挤出生产工艺不再适用。For ordinary power cables, the polymer outer layer can be extruded by an extruder and wrapped around the outer layer of the cable core, but for communication cables, the manufacturing precision is high, and the cladding produced by extrusion Cables, due to effects such as thermal stress or lateral stress caused by bending, can easily cause cracks in the outer layer. Moreover, especially for coaxial cables, a loop is composed of two inner and outer wires on the same axis, which requires higher precision for the outer material of the coating, so the extrusion production process commonly used in traditional power cables is no longer applicable.
而在现在相关工业中,通常都是在电缆缆芯外卷绕包覆一层或多层的外层材料制作的绕包带来完成包覆外层材料,即采用绕包的方式,当所述电缆缆芯匀速前进时,在裸露的电缆缆芯外包覆一层或多层的所述外层材料制作的绕包带。In the current related industries, the wrapping tape made of one or more layers of outer layer materials is usually wound outside the cable core to complete the wrapping of the outer layer materials, that is, the way of wrapping is adopted. When the cable core moves forward at a constant speed, the bare cable core is covered with one or more layers of wrapping tape made of the outer layer material.
绕包好的包层电缆在收卷成圈的时候,通常是由排线成圈机的转动拉动所述包层电缆前行,但是,因为通常所述排线成圈机的转速恒定,但是,随着包层电缆的卷绕进程,卷绕后所生成的包层电缆圈的半径增加,导致所述包层电缆的前进速度也相应增加,而由于绕包机中绕包带的绕包速度不变,就会使得所述电缆上的绕包层的厚度降低。When the wrapped clad cable is rolled into a coil, the clad cable is usually pulled forward by the rotation of the coil forming machine, but because the rotating speed of the coil forming machine is usually constant, but , along with the winding process of the clad cable, the radius of the clad cable circle generated after winding increases, causing the advancing speed of the clad cable to increase accordingly, and due to the wrapping speed of the wrapping tape in the wrapping machine If it remains unchanged, the thickness of the wrapping layer on the cable will be reduced.
并且,绕包后的包层电缆中总是会存在着一定的内应力,也需要在后续的流程中,在收卷成圈之前,加以释放。Moreover, there will always be a certain amount of internal stress in the clad cable after wrapping, which also needs to be released in the subsequent process before it is wound into a coil.
因此,现有的电缆绕包技术还有待于进一步的改进和提供。Therefore, the existing cable wrapping technology still needs to be further improved and provided.
实用新型内容Utility model content
本实用新型的目的在于提供一种自动化的电缆绕包生产线,以自动完成在裸露的电缆缆芯外绕包外层材料、收卷成圈的操作。The purpose of the utility model is to provide an automatic cable wrapping production line to automatically complete the operation of wrapping the outer layer material outside the exposed cable core and winding it into a circle.
本实用新型的技术方案如下:The technical scheme of the utility model is as follows:
本实用新型公开了一种电缆绕包生产线,包括用于在电缆表面包绕绕包带的绕包机、和绕包机下游的用于调节电缆的内部张力的张力轮组、张力轮组下游用于将绕包后的电缆收卷至绕线轮上的排线成圈机;其中:The utility model discloses a cable wrapping production line, which comprises a wrapping machine for wrapping a wrapping tape on the surface of a cable, a tension wheel group downstream of the wrapping machine for adjusting the internal tension of the cable, and a tension wheel group downstream of the tension wheel group for A coil forming machine that winds the wrapped cable to the winding reel; where:
所述绕包机包括中空厢体和绕包机构,所述中空厢体侧壁设有第一穿孔和第二穿孔,其中第二穿孔正对第一穿孔;所述绕包机构设置于所述中空厢体的内部,包括一根导向管,所述导向管连接在所述第一穿孔的周围;所述导向管的中心设置一个沿轴向的中心空洞;所述中心空洞与所述第一穿孔连通,与所述第二穿孔正对;所述绕包机构还包括一个垂直于所述导向管的转环,所述转环的圆心处设有中心筒;所述中心筒与所述导向管的自由端通过一个旋转轴承、可相对旋转地连接;至少一根连接杆将所述中心筒与所述转环的环体连接;用于放置绕包带的绕包带盘沿轴向套设于所述导向管的外侧;The wrapping machine includes a hollow box body and a wrapping mechanism, the side wall of the hollow box body is provided with a first perforation and a second perforation, wherein the second perforation is facing the first perforation; the wrapping mechanism is arranged in the hollow The inside of the box body includes a guide pipe, the guide pipe is connected around the first perforation; the center of the guide pipe is provided with an axial central cavity; the central cavity is connected with the first perforation communicated with the second perforation; the wrapping mechanism also includes a swivel perpendicular to the guide tube, and a center tube is arranged at the center of the swivel ring; the center tube and the guide tube The free end of the free end is relatively rotatably connected through a rotating bearing; at least one connecting rod connects the central cylinder with the ring body of the swivel ring; the wrapping tape reel for placing the wrapping tape is sleeved in the axial direction on the outside of the guide tube;
所述排线成圈机包括水平的基座,所述基座上设置一个可水平移动的支架;所述支架上设置一个水平的旋转轴;所述支架还包括一个水平方向的丝杠,所述丝杠平行于所述旋转轴;所述丝杠可绕轴向旋转地固定于所述支架上;所述基座上固定设置一个支柱,所述支柱包括一个旋孔,所述丝杠穿过所述旋孔,所述丝杠的外螺纹与所述旋孔的内螺纹啮合;The coil forming machine includes a horizontal base on which a horizontally movable support is arranged; a horizontal rotating shaft is arranged on the support; the support also includes a horizontal screw, the The lead screw is parallel to the rotation axis; the lead screw is fixed on the bracket in an axially rotatable manner; a support is fixedly arranged on the base, and the support includes a rotary hole through which the lead screw passes. Through the screw hole, the external thread of the screw is engaged with the internal thread of the screw hole;
所述张力轮组包括一个受力架直立于一个水平的底座上,所述受力架的两面各设置一根滑竿;一个第一滑轮固定于所述受力架的下部,一个第二滑轮设置于所述受力架同一面的上部,所述第二滑轮可沿滑竿上下滑动。The tension wheel set includes a force frame standing upright on a horizontal base, and a sliding rod is respectively arranged on both sides of the force frame; a first pulley is fixed on the lower part of the force frame, and a second pulley is arranged On the upper part of the same surface of the force frame, the second pulley can slide up and down along the sliding rod.
优选地,在所述排线成圈机与所述张力轮组之间,和/或在所述张力轮组与所述绕包机之间,还设有导向轮组,所述导向轮组包括至少两个水平方向设置的导向轮。Preferably, a guide wheel set is also provided between the coil forming machine and the tension wheel set, and/or between the tension wheel set and the wrapping machine, and the guide wheel set includes At least two guide wheels arranged horizontally.
优选地,所述排线成圈机还包括一个排线导向轮,所述支柱的上端设有两个竖直支撑部,所述排线导向轮通过一根中心转轴、设置于所述两个竖直支撑部之间,所述中心转轴与所述旋转轴平行。Preferably, the wire arranging coil forming machine also includes a wire arranging guide wheel, the upper end of the pillar is provided with two vertical support parts, and the wire arranging guide wheel is arranged on the two vertical supports through a central rotating shaft. Between the vertical support parts, the central rotating shaft is parallel to the rotating shaft.
优选地,所述连接杆至少为两根,绕所述中心筒放射状排布。Preferably, there are at least two connecting rods arranged radially around the central cylinder.
更优选地,所述连接杆为两根,相互合成一条直径。More preferably, there are two connecting rods, which combine into one diameter.
更优选地,所述连接杆上还设有供绕包带通过的滑轮More preferably, the connecting rod is also provided with a pulley for the wrapping belt to pass through
优选地,所述旋转轴包括可拆卸连接的第一段和第二段,所述第一段和所述第二段分别可转动地连接于所述支架,所述第一段和所述第二段用于夹持一个绕线轮。Preferably, the rotating shaft includes a first section and a second section detachably connected, the first section and the second section are respectively rotatably connected to the bracket, and the first section and the second section The second section is used to hold a reel.
优选地,所述支架包括垂直于所述基座的两个侧支架和一个后支架,所述后支架与所述旋转轴平行,所述侧支架分别固定于所述后支架的相对的两条侧边;所述丝杠平行于所述后支架;所述旋转轴的两端分别可旋转地固定于两个所述侧支架。Preferably, the bracket includes two side brackets perpendicular to the base and a rear bracket, the rear bracket is parallel to the rotation axis, and the side brackets are respectively fixed to two opposite sides of the rear bracket. side; the lead screw is parallel to the rear bracket; the two ends of the rotating shaft are respectively rotatably fixed to the two side brackets.
优选地,所述支架包括至少一根上下方向的垂直柱,至少一块丝杠固定块通过第三滑竿或滑槽、可滑动地连接于所述垂直柱上;所述丝杠可旋转地水平穿过所述丝杠固定块;所述排线成圈机还包括一个升降装置,所述升降装置的固定端固定设置于所述基座上,所述升降装置的升降驱动端与所述支架固定连接。Preferably, the bracket includes at least one vertical column in the up-and-down direction, and at least one screw fixing block is slidably connected to the vertical column through a third sliding rod or a chute; through the screw fixing block; the wire coiling machine also includes a lifting device, the fixed end of the lifting device is fixed on the base, and the lifting drive end of the lifting device is fixed to the bracket connect.
更优选地,所述升降装置为汽缸,通过一个气管充放气。More preferably, the lifting device is a cylinder, which is charged and deflated through an air pipe.
优选地,所述支架与所述基座之间设置有脚轮或可上下分合的滑槽滑轨机构,所述脚轮的旋转方向或所述滑槽滑轨机构的滑动方向,与所述丝杠的轴向一致。Preferably, casters or a chute and slide rail mechanism that can be separated up and down are provided between the bracket and the base, and the rotation direction of the castors or the sliding direction of the chute and slide rail mechanism is related to the wire The axes of the bars are consistent.
本实用新型所提供的一种电缆绕包生产线,通过沿着电缆设置的绕包机和排线成圈机,首先通过所述绕包机在裸露的电缆缆芯外包覆至少一层、由外层材料制成的绕包带,经过所述张力轮组对电缆中张力的释放后,再经过所述排线成圈机收卷至绕线轮上。所述电缆绕包生产线,可以全程自动化进行,极大地减轻了人工工作,提高了生产效率。In the cable wrapping production line provided by the utility model, through the wrapping machine and the coil forming machine arranged along the cable, firstly, the exposed cable core is coated with at least one layer by the wrapping machine, and the outer layer The wrapping tape made of material is wound up on the winding wheel through the coil forming machine after passing through the tension wheel set to release the tension in the cable. The cable wrapping production line can be fully automated, which greatly reduces manual work and improves production efficiency.
附图说明Description of drawings
图1是本实用新型中绕包机中绕线机的结构剖视图。Fig. 1 is a structural sectional view of the winding machine in the wrapping machine in the utility model.
图2是本实用新型中绕包机中绕线机构的结构示意图。Fig. 2 is a schematic structural view of the winding mechanism in the wrapping machine of the present invention.
图3是本实用新型中张力轮组的结构正视图。Fig. 3 is a structural front view of the tension wheel set in the utility model.
图4是本实用新型中张力轮组的结构侧视图。Fig. 4 is a structural side view of the tension wheel set in the utility model.
图5是本实用新型中导向轮组的结构示意图。Fig. 5 is a structural schematic diagram of the guide wheel set in the utility model.
图6是本实用新型中排线成圈机的结构示意图。Fig. 6 is a structural schematic diagram of a coil forming machine for arranging wires in the utility model.
图7是本实用新型中支柱的结构示意图。Fig. 7 is a schematic diagram of the structure of the pillar in the utility model.
图中:100.绕包机、110.中空厢体、120.第一穿孔、130.第二穿孔、121.导向管、150.转环、160.中心筒、165.绕包带盘、170.旋转轴承、180.连接杆、190. 滑轮、200.排线成圈机、210.基座、221.侧支架、222.后支架、223.垂直柱、230. 滑轨、240.横板、250.旋转轴、251.绕线轮、260.丝杠、261.丝杠固定块、262. 旋转装置、270.支柱、271.旋孔、290.汽缸、291.第三滑竿、292.气管、300.电缆、310.导向轮、400.张力轮组、410.底座、411.第一滑轮、415.受力架、420. 第一滑竿、421.第二滑轮、425.滑块、430.第二滑竿、432.配重、433.配重盘、 440.连接链、500.排线导向轮、510.竖直支撑部。In the figure: 100. wrapping machine, 110. hollow box body, 120. first perforation, 130. second perforation, 121. guide tube, 150. swivel, 160. central cylinder, 165. wrapping tape reel, 170. Swivel bearing, 180. Connecting rod, 190. Pulley, 200. Coil forming machine, 210. Base, 221. Side support, 222. Rear support, 223. Vertical column, 230. Slide rail, 240. Horizontal plate, 250. Rotary shaft, 251. Winding wheel, 260. Lead screw, 261. Lead screw fixed block, 262. Rotary device, 270. Pillar, 271. Rotary hole, 290. Cylinder, 291. The third slide rod, 292. Air pipe , 300. cable, 310. guide wheel, 400. tension wheel group, 410. base, 411. first pulley, 415. force frame, 420. first slide rod, 421. second pulley, 425. slider, 430 .Second sliding rod, 432. Counterweight, 433. Counterweight plate, 440. Connecting chain, 500. Cable guide wheel, 510. Vertical support part.
具体实施方式Detailed ways
本实用新型提供一种电缆绕包生产线,为使本实用新型的目的、技术方案及效果更加清楚、明确,以下参照附图并举实例对本实用新型进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。The utility model provides a cable wrapping production line. In order to make the purpose, technical solution and effect of the utility model clearer and clearer, the utility model will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
本申请所公开的一种电缆绕包生产线,包括沿电缆300设置的绕包机100 和排线成圈机200,其中,所述绕包机100用于在电缆300的表面绕包至少一层由外层材料制成的绕包带,所述外层材料可以包括但不限于:绝缘层、包覆层、保护层等。而所述排线成圈机200用于将绕包后的电缆300收卷至绕线轮251 上。A cable wrapping production line disclosed in the present application includes a wrapping machine 100 arranged along the cable 300 and a coil forming machine 200, wherein the wrapping machine 100 is used to wrap at least one layer of the outer layer on the surface of the cable 300. A wrapping tape made of layer material, the outer layer material may include but not limited to: insulating layer, cladding layer, protective layer, etc. The coil forming machine 200 is used to wind the wrapped cable 300 onto the winding wheel 251 .
其中,所述绕包机100的剖视图如图1所示,基本结构和具体工作流程简述如下:所述绕包机100包括中空厢体110,和设置在所述中空厢体110内部的绕包机构,其中,所述中空厢体110的侧壁设有第一穿孔120和第二穿孔130,其中第二穿孔130正对第一穿孔120。待绕包的电缆300则由所述第一穿孔120 进入所述中空厢体110内部,接受所述绕包机构的绕包操作,将所述绕包带绕包于所述电缆300上。绕包操作完成后,所述电缆300再由所述第二穿孔130 穿出所述中空厢体110。Wherein, the sectional view of the wrapping machine 100 is shown in Fig. 1, and the basic structure and specific working process are briefly described as follows: the wrapping machine 100 includes a hollow box body 110, and a wrapping mechanism arranged inside the hollow box body 110 , wherein, the side wall of the hollow box body 110 is provided with a first through hole 120 and a second through hole 130 , wherein the second through hole 130 is opposite to the first through hole 120 . The cable 300 to be wrapped enters the interior of the hollow box 110 through the first through hole 120 , accepts the wrapping operation of the wrapping mechanism, and wraps the wrapping tape around the cable 300 . After the wrapping operation is completed, the cable 300 passes through the hollow box body 110 through the second through hole 130 .
所述绕包带提前绕于一个绕包带盘165上,所述绕包带盘165沿轴向套设于一个导向管121的外侧,所述导向管121连接在所述第一穿孔120的周围。The wrapping tape is wound on a wrapping tape reel 165 in advance, and the wrapping tape reel 165 is sleeved on the outside of a guide pipe 121 in the axial direction, and the guide pipe 121 is connected to the first through hole 120 around.
所述导向管121的中心设置一个沿轴向的中心空洞,所述电缆300从所述中心空洞中通过。在所述中空厢体110的内部,所述中心空洞的一端与所述第一穿孔120连通,另一端与所述第二穿孔130正对。从而方便所述电缆从所述第一穿孔120连接至所述第二穿孔130。The center of the guide tube 121 is provided with an axial central cavity, and the cable 300 passes through the central cavity. Inside the hollow box body 110 , one end of the central cavity communicates with the first through hole 120 , and the other end is opposite to the second through hole 130 . Thus, it is convenient for the cable to be connected from the first through hole 120 to the second through hole 130 .
所述绕包机构的具体结构如图2所示,还包括一个垂直于所述导向管121 的绕包轮150,所述绕包轮150设置于所述导向管121的自由端部,即远离所述第一穿孔120的端部。其中,所述绕包轮150的圆心处设有中心筒160,所述中心筒160与所述导向管121的自由端部通过一个旋转轴承170相互连接,具体地,所述中心筒160套合于所述旋转轴承170的外圈,而所述导向管121 的自由端部则插入所述旋转轴承170的内圈,故所述中心筒160与所述导向管 121的自由端部之间可相对旋转。所述绕包轮150在所述中心筒160的外部设置有环体,所述环体与所述中心筒160通过至少一根连接杆180相连接,至少一根的所述连接杆180绕所述中心筒160呈放射状排布。并且,优选为两根连接杆180,沿径向分开布置,尤其是相互合成一条直径,以保证所述环体转动的平稳性。在每根连接杆180上设有一个滑轮190,工作时,所述绕包带就从所述绕包带盘165上连接至所述滑轮190,并经过所述滑轮190后,由于所述绕包轮150的转动,带动所述滑轮190转动,所述滑轮190带动所述绕包带相应转动,从而绕包至所述电缆300的外层。待绕包的所述电缆300就从所述导向管 121的自由端部伸出后,在前进的途中,接受所述绕包带的绕包操作。The concrete structure of described wrapping mechanism is as shown in Figure 2, also comprises a wrapping wheel 150 perpendicular to described guide tube 121, and described wrapping wheel 150 is arranged on the free end of described guide tube 121, promptly away from The end of the first through hole 120 . Wherein, the center of the wrapping wheel 150 is provided with a central cylinder 160, the central cylinder 160 and the free end of the guide pipe 121 are connected to each other through a rotating bearing 170, specifically, the central cylinder 160 fits The outer ring of the rotary bearing 170, and the free end of the guide tube 121 is inserted into the inner ring of the rotary bearing 170, so the center cylinder 160 and the free end of the guide tube 121 can be relative rotation. The wrapping wheel 150 is provided with a ring body outside the central cylinder 160, and the ring body is connected with the central cylinder 160 through at least one connecting rod 180, and at least one connecting rod 180 surrounds the The central tubes 160 are radially arranged. Moreover, it is preferable that two connecting rods 180 are arranged separately in the radial direction, and especially merged into one diameter, so as to ensure the stability of the rotation of the ring body. A pulley 190 is provided on each connecting rod 180. During work, the wrapping belt is connected to the pulley 190 from the wrapping tape reel 165, and after passing through the pulley 190, due to the winding The rotation of the wrapping wheel 150 drives the pulley 190 to rotate, and the pulley 190 drives the wrapping belt to rotate correspondingly, so as to wrap around the outer layer of the cable 300 . After the cable 300 to be wrapped stretches out from the free end of the guide pipe 121, it accepts the wrapping operation of the wrapping tape on the way forward.
接受绕包后的所述电缆300就从所述第二穿孔130穿出所述中空厢体110。具体地,所述第二穿孔130也可以在所述中空厢体110的内部,贴近设置一个第二导向管,所述第二导向管与所述导向管121的中心空洞的开口也相互正对。The cable 300 after being wrapped passes through the hollow box body 110 through the second through hole 130 . Specifically, the second perforation 130 can also be provided with a second guide tube close to the inside of the hollow box body 110, and the opening of the central hollow of the second guide tube and the guide tube 121 is also facing each other. .
当所述电缆300接受绕包完成后,从所述绕包机100中伸出,继续前进至所述排线成圈机200,在所述排线成圈机200上卷绕至绕线轮251上。After the cable 300 is wrapped and wrapped, it is stretched out from the wrapping machine 100, and continues to advance to the coil forming machine 200, and is wound on the winding wheel 251 on the coil forming machine 200. superior.
并且,为了弱化在所述电缆300上、因为绕包所述绕包带的相关操作而产生的内部张力,本实用新型所述的电缆绕包生产线,在所述绕包机100和所述排线成圈机200之间还包括一个张力轮组400。具体地,如图3的正视图所示,所述张力轮组400包括一个放置于水平面上的底座410,所述底座410包括一根竖直的受力架415,所述受力架415优选为设置为两根平行的受力支架,所述受力架415的两面各设置一个竖直方向的滑竿,第一滑竿420和第二滑竿430。两个滑轮沿竖直方向、呈上下位置、设置在所述受力架415上可旋转,其中,第一滑轮411固定于所述受力架415的下部,第二滑轮421设置于所述受力架 415的上部。并且,所述第二滑轮421可沿所述第一滑竿420上下滑动,具体为:所述第二滑轮421设置于一个滑块425上可转动,所述滑块425可上下滑动地套合于所述第一滑竿420上。如图4的侧视图所示,所述滑块425上连接一根连接链440,所述连接链440绕过所述受力架415的上端的定滑轮后,从所述受力架415的另一面向下延伸,并连接至一个配重盘433上,所述配重盘433套合于所述受力架415的另一面上的第二滑竿430上,也可上下滑动。在所述配重盘433上放置不同质量的配重432,以调整所述第二滑轮421对所述电缆300的张力。离开所述绕包机100后的所述电缆300同时绕于所述第一滑轮411和所述第二滑轮421上、至少一圈。而在设置配重432时,所述配重432 的重力应至少大于所述第二滑轮421的重力,即所述第二滑轮421应趋于上行离开所述第一滑轮411,以保持连接于所述第二滑轮421和所述第一滑轮411 之间的所述电缆300具有一定的内部张力。And, in order to weaken the internal tension on the cable 300 due to the related operation of wrapping the wrapping tape, the cable wrapping production line described in the present invention, in the wrapping machine 100 and the cable arrangement A tension wheel set 400 is also included between the knitting machines 200 . Specifically, as shown in the front view of FIG. 3 , the tension wheel set 400 includes a base 410 placed on a horizontal plane, and the base 410 includes a vertical force frame 415, and the force frame 415 is preferably In order to set up as two parallel force-bearing brackets, a vertical sliding rod, a first sliding rod 420 and a second sliding rod 430 , are provided on both sides of the force-bearing frame 415 . Two pulleys are positioned vertically, up and down, and are rotatably arranged on the stressed frame 415, wherein the first pulley 411 is fixed on the lower part of the stressed frame 415, and the second pulley 421 is arranged on the stressed frame 415. The upper part of the force frame 415. Moreover, the second pulley 421 can slide up and down along the first sliding rod 420, specifically: the second pulley 421 is rotatably arranged on a slider 425, and the slider 425 can slide up and down and fit on the on the first sliding rod 420 . As shown in the side view of Figure 4, a connecting chain 440 is connected on the slider 425, and after the connecting chain 440 walks around the fixed pulley at the upper end of the stressed frame 415, The other side extends downwards and is connected to a counterweight plate 433 , and the counterweight plate 433 fits on the second sliding rod 430 on the other side of the force frame 415 and can also slide up and down. Counterweights 432 of different masses are placed on the counterweight plate 433 to adjust the tension of the second pulley 421 on the cable 300 . The cable 300 after leaving the wrapping machine 100 is wound around the first pulley 411 and the second pulley 421 at least one turn at the same time. And when the counterweight 432 is set, the gravity of the counterweight 432 should be greater than the gravity of the second pulley 421 at least, that is, the second pulley 421 should tend to move up and leave the first pulley 411, so as to remain connected to the second pulley 421. The cable 300 between the second pulley 421 and the first pulley 411 has a certain internal tension.
当所述电缆300之间张力过大时,所述电缆300将拉动所述第二滑轮421 沿所述第一滑竿420下行,使得所述第二滑轮421与所述第一滑轮411之间的距离缩短,放松所述电缆300;当所述电缆300之间张力过小,则所述第二滑轮 421将在通过所述连接链440所连接的所述配重432的重力下,向所述受力架 415的上端移动,使得所述第二滑轮421与所述第一滑轮411之间的距离增大,拉紧所述电缆300。从而通过设置所述张力轮组400,以及设置一定质量的所述配重432,所述绕包机100与所述排线成圈机200之间的电缆张力就得以进行一定程度的自动调节。When the tension between the cables 300 is too large, the cables 300 will pull the second pulley 421 to go down along the first slide rod 420 , so that the distance between the second pulley 421 and the first pulley 411 shorten the distance, loosen the cables 300; when the tension between the cables 300 is too small, the second pulley 421 will move toward the The upper end of the force frame 415 moves, so that the distance between the second pulley 421 and the first pulley 411 increases, and the cable 300 is tensioned. Therefore, by setting the tension wheel set 400 and the counterweight 432 with a certain mass, the cable tension between the wrapping machine 100 and the coil forming machine 200 can be automatically adjusted to a certain extent.
本实施例中,是采用设置一定重量的配重422的方式,与所述电缆300的压力相结合,通过改变所述第二滑轮421的运动状态,来调节所述电缆300中的张力。当然,也可以采用一个弹性装置,例如一根弹簧等,来替换所述配重 422,与所述电缆300施加在所述第二滑轮421上的压力相结合,来调节所述第二滑轮421的运动状态。在此不再详述。In this embodiment, the tension in the cable 300 is adjusted by changing the movement state of the second pulley 421 in combination with the pressure of the cable 300 by setting a counterweight 422 of a certain weight. Of course, it is also possible to use an elastic device, such as a spring, to replace the counterweight 422, and to adjust the second pulley 421 in combination with the pressure exerted by the cable 300 on the second pulley 421. state of motion. It will not be described in detail here.
接受绕包带绕包后的电缆300,在接受对其内部的应力进行释放,及对其内部的张力进行调节后,在牵引下,继续前进,进入所述排线成圈机200中,接受卷绕成圈至一个绕线轮251上。After receiving the cable 300 wrapped by the wrapping tape, after accepting the release of its internal stress and adjusting the internal tension, it will continue to move forward under the traction, enter the coil forming machine 200, and accept It is wound into a loop onto a reel 251 .
具体地,如图6所示,所述排线成圈机200包括基座210,所述基座210 固定放置于水平地面上,呈水平设置。所述基座210上放置一个可沿一个方向水平移动的支架。具体地,所述支架可拆分为一个后支架222和两个侧支架221,所述后支架222位于支架中部的后方,包括至少一根垂直柱223。所述侧支架 221分别固定于所述后支架222在水平方向的相对的两条侧边,例如固定于两个垂直柱223的侧边上。其中,考虑到所述绕线轮251绕卷电缆300后的重量,所述后支架222和所述侧支架221都优选为与所述基座210垂直。为了方便所述支架在基座210上移动,在一个更佳的实施例中,所述支架和所述基座210 之间通过至少一道滑轨230和滑槽连接,并且所述滑轨230与所述滑槽之间,在上下方向上,可分离和重配合;或者所述支架和所述基座210之间通过至少一个脚轮连接,此时,因为需要保证所述支架只能沿着一个方向来回移动,故所述脚轮的旋转轴应当与移动方向垂直,所述脚轮可以采用常见的滚轮或滚柱结构。Specifically, as shown in FIG. 6 , the coil forming machine 200 includes a base 210 , and the base 210 is fixedly placed on a level ground and arranged horizontally. A support that can move horizontally in one direction is placed on the base 210 . Specifically, the support can be split into a rear support 222 and two side supports 221 , the rear support 222 is located behind the middle of the support and includes at least one vertical column 223 . The side brackets 221 are respectively fixed on two opposite sides of the rear bracket 222 in the horizontal direction, for example, on the sides of two vertical columns 223 . Wherein, considering the weight of the winding wheel 251 after winding the cable 300 , both the rear support 222 and the side support 221 are preferably perpendicular to the base 210 . In order to facilitate the movement of the bracket on the base 210, in a more preferred embodiment, the bracket and the base 210 are connected by at least one slide rail 230 and a slide groove, and the slide rail 230 is connected with the base 210 The chute can be separated and refitted in the up and down direction; or the bracket and the base 210 are connected by at least one caster wheel. At this time, it is necessary to ensure that the bracket can only move along one direction to move back and forth, so the rotation axis of the caster should be perpendicular to the moving direction, and the caster can adopt a common roller or roller structure.
在所述支架上水平设置一个旋转轴250,所述旋转轴250的两端与所述支架可旋转地固定连接,当所述支架包括两个所述侧支架221时,所述旋转轴250 的两端就分别通过轴承320与所述侧支架221相连接,从而可以沿自身的轴向旋转。具体为:两个所述侧支架221上设有第二旋转轴承,所述旋转轴250的一端连接其中一个侧支架上的第二旋转轴承的旋转部,另一端连接到另一个侧支架上的第二旋转轴承的旋转部。但是与所述支架之间无法产生相对的平移,即所述支架的平移将带动所述旋转轴250作同样方向的位移。在一个实施例中,所述旋转轴250包括两段,即包括相接的第一段和第二段,其中,第一段和第二段可拆卸连接。在两段之间,可拆卸地固定连接一个绕线轮251,而所述绕线轮 251用于收卷电缆300,优选为截面为工字型,即在不同高度的宽度都相等,从而不同高度上每层可容纳的线圈数目都相等,故而当所述绕线轮251上绕满线缆后,所述绕线轮251可以很容易地从所述旋转轴250上取下并更换。或者,在另一个实施例中,所述旋转轴250与所述支架的连接为可拆卸连接,从而可以取下所述旋转轴250后,再安装或取下所述绕线轮251。在工作时,所述旋转轴250转动将带动所述绕线轮251转动,进行收卷电缆300的操作。所述绕线轮251设置于两个所述侧支架221之间。并且,所述旋转轴250的水平移动,也将带动所述绕线轮251水平移动。A rotating shaft 250 is horizontally arranged on the support, and the two ends of the rotating shaft 250 are rotatably fixedly connected with the support. When the support includes two side supports 221, the rotating shaft 250 The two ends are respectively connected to the side bracket 221 through bearings 320 so as to be able to rotate along its own axis. Specifically: the two side brackets 221 are provided with a second rotation bearing, one end of the rotation shaft 250 is connected to the rotating part of the second rotation bearing on one of the side brackets, and the other end is connected to the second rotation bearing on the other side bracket. The rotating part of the second rotating bearing. However, there is no relative translation between the bracket and the bracket, that is, the translation of the bracket will drive the rotation axis 250 to move in the same direction. In one embodiment, the rotating shaft 250 includes two sections, that is, a first section and a second section connected, wherein the first section and the second section are detachably connected. Between the two sections, a winding wheel 251 is fixedly connected detachably, and the winding wheel 251 is used for winding the cable 300, and the cross section is preferably I-shaped, that is, the widths at different heights are all equal, thus different Each layer can accommodate the same number of coils in height, so when the winding wheel 251 is fully wound with cables, the winding wheel 251 can be easily removed from the rotating shaft 250 and replaced. Or, in another embodiment, the connection between the rotating shaft 250 and the bracket is detachable, so that the reel 251 can be installed or removed after the rotating shaft 250 is removed. When working, the rotation of the rotating shaft 250 will drive the rotation of the winding wheel 251 to perform the operation of winding the cable 300 . The winding wheel 251 is disposed between the two side frames 221 . Moreover, the horizontal movement of the rotating shaft 250 will also drive the horizontal movement of the winding wheel 251 .
所述旋转轴250由一个第二旋转驱动电机驱动旋转,例如由一个皮带轮,通过皮带连接所述旋转轴250并驱动旋转,或者直接通过齿轮配合驱动旋转,甚至所述第二旋转驱动电机的输出轴可以直接连接至所述旋转轴250的一端,以直接驱动旋转。所述第二旋转驱动电机可以为一台电机。通过皮带轮驱动的好处是,更容易排列各个部件,并且可以调整驱动力的大小。The rotary shaft 250 is driven to rotate by a second rotary drive motor, such as a pulley, connected to the rotary shaft 250 by a belt and driven to rotate, or directly driven to rotate through gears, or even the output of the second rotary drive motor A shaft may be directly connected to one end of the rotating shaft 250 for direct drive rotation. The second rotation driving motor may be a motor. The advantage of driving through a pulley is that it is easier to line up the various components and the amount of driving force can be adjusted.
具体设置可以为:第二旋转驱动电机固定在所述侧支架221上,第二旋转驱动电机的旋转驱动轴上设有第一皮带轮,所述旋转轴250的第一段穿出侧支架221的一端,设有第二皮带轮,所述第一皮带轮和所述第二皮带轮通过套设的皮带相互连接。更具体地,第二旋转驱动电机的旋转驱动轴,驱动所述第一段与所述侧支架221之间的第二旋转轴承的旋转部,而第二段则为被动旋转,例如,第二段连接的侧支架221上的第二旋转轴承的旋转部向内设有凸起部,相应地在第二段设有滑槽,安装时,所述凸起部插入滑槽内。从而所述第二旋转驱动电机驱动所述第一段旋转,所述第一段再带动所述第二段,以及所述绕线轮 251旋转,并且,还可以很方便地将所述第二段通过所述滑槽与所述第一段拉远或推近。The specific setting can be: the second rotary drive motor is fixed on the side bracket 221, the rotary drive shaft of the second rotary drive motor is provided with a first pulley, and the first section of the rotary shaft 250 passes through the side bracket 221. One end is provided with a second pulley, and the first pulley and the second pulley are connected to each other through a sheathed belt. More specifically, the rotating drive shaft of the second rotating drive motor drives the rotating part of the second rotating bearing between the first section and the side bracket 221, while the second section is driven to rotate, for example, the second The rotating part of the second rotating bearing on the side bracket 221 connected by the segments is provided with a protrusion inwardly, and correspondingly, a slide groove is provided in the second segment, and the protrusion is inserted into the slide groove during installation. Thus, the second rotation driving motor drives the first section to rotate, and the first section drives the second section, and the reel 251 rotates, and the second section can also be conveniently rotated. The segment moves away from or moves closer to the first segment through the chute.
并且,为了方便地拉开或连接所述第一段和所述第二段,以卸下或安装所述绕线轮251,还可以在所述第二段穿过侧支架221的一端连接一个把手。Moreover, in order to pull apart or connect the first section and the second section conveniently to remove or install the reel 251 , it is also possible to connect a handle.
在所述支架的一个横板240与所述基座210之间,设置一个升降装置,如图6所示,所述升降装置固定设置于所述基座210上,并且所述升降装置的升降驱动端与所述支架的一块横板240固定连接。从而可以通过所述升降驱动端的上下移动,托举或放下所述支架。具体地,考虑到所述绕线轮251绕满电缆 300后的重量,所述升降装置优选为汽缸290,通过一个气管292充放高压气体,以升降所述升降驱动端、连同与所述升降驱动端固定连接的所述支架,以通过升降所述旋转轴250来升降套于所述旋转轴250上、并且在上下方向上不可移动的绕线轮251。Between a horizontal plate 240 of the support and the base 210, a lifting device is set, as shown in Figure 6, the lifting device is fixedly arranged on the base 210, and the lifting of the lifting device The driving end is fixedly connected with a horizontal plate 240 of the bracket. Therefore, the support can be lifted or lowered by moving the lifting driving end up and down. Specifically, considering the weight of the reel 251 after it is fully wound around the cable 300, the lifting device is preferably a cylinder 290, which is charged and discharged with high-pressure gas through a gas pipe 292 to lift the lifting drive end, together with the lifting device. The bracket fixedly connected to the driving end is used to raise and lower the reel 251 sleeved on the rotating shaft 250 and non-movable in the up and down direction by lifting the rotating shaft 250 .
在所述支架上还设置一个水平方向的丝杠260,所述丝杠260与所述旋转轴 250保持平行。在制作时,可以将所述丝杠260与所述后支架222的水平部分保持平行,并且将所述旋转轴250也与所述后支架222的水平部分保持平行。所述丝杠260接受一台旋转装置262的驱动,可旋转地固定于至少一个丝杠固定块261上,并且,优选为设置两个丝杠固定块261,分别套于所述丝杠260 的两端。所述丝杠固定块261再连接于所述支架上,例如连接于所述垂直柱223 上。并且,可以沿着所述垂直柱223上下滑动。A leading screw 260 in a horizontal direction is also arranged on the support, and the leading screw 260 is kept parallel to the rotating shaft 250 . During manufacture, the lead screw 260 can be kept parallel to the horizontal part of the rear bracket 222 , and the rotating shaft 250 can also be kept parallel to the horizontal part of the rear bracket 222 . The lead screw 260 is driven by a rotating device 262, and is rotatably fixed on at least one lead screw fixing block 261, and, preferably, two lead screw fixing blocks 261 are set, respectively sleeved on the ends of the lead screw 260. ends. The screw fixing block 261 is then connected to the bracket, for example, connected to the vertical column 223 . And, it can slide up and down along the vertical column 223 .
具体地,在一个实施例中,如图6所示,所述垂直柱223的侧面,固定设置至少一个与所述垂直柱223的高度方向平行的第三滑竿291,所述丝杠固定块 261套于所述第三滑竿291上,可上下滑动。并且,所述丝杠固定块261与所述第三滑竿291之间,只有上下一个方向是活动的,而其他方向是相对无间隙的。Specifically, in one embodiment, as shown in FIG. 6, at least one third sliding rod 291 parallel to the height direction of the vertical column 223 is fixedly arranged on the side of the vertical column 223, and the screw fixing block 261 Covered on the third sliding rod 291, it can slide up and down. Moreover, between the screw fixing block 261 and the third sliding rod 291, only the up and down directions are movable, while the other directions are relatively free of gaps.
或者,在另一个实施例中,所述垂直柱223的侧面,开设有至少一个与所述垂直柱223的高度方向平行的滑槽,所述丝杠固定块261通过一个插入部、插入所述滑槽中,并可上下滑动。并且,所述插入部与所述滑槽之间,也只有上下一个方向是活动的,而其他方向是相对无间隙的。Or, in another embodiment, the side of the vertical column 223 is provided with at least one chute parallel to the height direction of the vertical column 223, and the screw fixing block 261 is inserted into the In the chute, and can slide up and down. Moreover, only the up and down directions are movable between the insertion part and the chute, while the other directions are relatively free of gaps.
而通过设置所述丝杠固定块261,在将所述丝杠固定块261连接至所述支架后,所述丝杠260还可绕其轴向旋转。但是,所述丝杠260与所述支架之间,只有在上下方向的几何位置为可变的,但其他方向都是不变的,故当所述丝杠 260水平移动时,所述支架也同样水平移动。And by setting the screw fixing block 261 , after the screw fixing block 261 is connected to the bracket, the screw 260 can also rotate around its axial direction. However, between the lead screw 260 and the support, only the geometric position in the up and down direction is variable, but the other directions are all constant, so when the lead screw 260 moves horizontally, the support also Also move horizontally.
当所述支架与所述基座210之间设置有脚轮或相互配合的滑槽和滑轨230 时,所述脚轮的旋转移动方向或所述滑轨230的滑动方向,即长度方向,需要与所述丝杠260的长度方向平行。When casters or mutually matched chute and slide rail 230 are provided between the bracket and the base 210, the rotational movement direction of the castor or the sliding direction of the slide rail 230, that is, the length direction, needs to be consistent with The length direction of the lead screw 260 is parallel.
如图6所示,在基座210上固定设置一个支柱270,所述丝杠260插入所述支柱270中,并在所述支柱270中可水平移动。As shown in FIG. 6 , a support 270 is fixedly arranged on the base 210 , and the lead screw 260 is inserted into the support 270 and can move horizontally in the support 270 .
具体地,如图7所示,在所述支柱270的上端设置一个旋孔271,所述丝杠260插入并螺接于所述旋孔271中,即所述丝杠260的外螺纹与所述旋孔271 的内螺纹啮合。因为所述支柱270是固定于基座210上的,故当所述丝杠260 在所述旋孔271中旋转时,所述丝杠260将沿着丝杠260的长轴方向前进或后退。又因为所述丝杠260与所述支架之间的几何位置是固定不变的,故所述丝杠260沿其轴向的平移,将带动所述支架沿同一方向平移。即,所述丝杠260 在驱动下、绕其轴向的旋转,将带动所述支架沿所述丝杠260的轴向进行平移,也即带动所述旋转轴250和/或所述绕线轮251沿同一方向平移。而因为在设置时,所述丝杠260通过所述后支架222与所述旋转轴250保持平行,故所述绕线轮251将沿同一个方向,也就是沿所述绕线轮251的宽度方向,作平移,从而将绕线轮251的中心轴上不同的轴向位置、正对所收卷的电缆300。Specifically, as shown in FIG. 7 , a screw hole 271 is provided on the upper end of the pillar 270, and the lead screw 260 is inserted and screwed into the screw hole 271, that is, the external thread of the lead screw 260 is connected to the screw hole 271. The internal thread of the screw hole 271 is engaged. Because the pillar 270 is fixed on the base 210 , when the lead screw 260 rotates in the rotation hole 271 , the lead screw 260 will advance or retreat along the long axis of the lead screw 260 . And because the geometric position between the lead screw 260 and the support is fixed, the translation of the lead screw 260 along its axial direction will drive the support to translate in the same direction. That is, the rotation of the lead screw 260 around its axial direction under the driving will drive the support to translate along the axial direction of the lead screw 260, that is, drive the rotating shaft 250 and/or the winding Wheel 251 translates in the same direction. And because when setting, described lead screw 260 keeps parallel with described rotating shaft 250 by described rear bracket 222, so described reel 251 will be along the same direction, just along the width of described reel 251 The direction is translated, so that different axial positions on the central axis of the winding wheel 251 are facing the coiled cable 300 .
所述丝杠260的具体设置方式可以为:在所述后支架222上设置两个竖直杆,两个竖直杆中分别设有固定块,每个所述固定块内设有至少一个旋转轴承,所述丝杠260的一端,固定在其中一个固定块中的旋转轴承的旋转部,而另一端则在螺接并穿过所述旋孔271后连接到另一个固定块中旋转轴承的旋转部。所述丝杠260由一个第一旋转驱动电机驱动旋转,具体可以由所述第一旋转驱动电机的旋转驱动轴驱动其中一个固定块中的旋转轴承的旋转部,以旋转所述丝杠260。The specific setting method of the lead screw 260 can be as follows: two vertical rods are arranged on the rear support 222, a fixed block is respectively arranged in the two vertical rods, and at least one rotating rod is arranged in each fixed block. Bearing, one end of the lead screw 260 is fixed to the rotating part of the rotary bearing in one of the fixed blocks, while the other end is connected to the rotary bearing in the other fixed block after being screwed and passed through the screw hole 271. rotating part. The lead screw 260 is driven to rotate by a first rotation drive motor, specifically, the rotation part of the rotation bearing in one of the fixed blocks may be driven by the rotation drive shaft of the first rotation drive motor to rotate the lead screw 260 .
在实际工作时,只需要设置所述丝杠260的旋转速度与所述旋转轴250的旋转速度相匹配,即当所述旋转轴250旋转一周时,所述丝杠260正好沿轴向平移所收卷的电缆300的一个直径距离。因为所述丝杠260的螺距与直径在出厂时都已经固定,故可以通过调节所述丝杠260的旋转速度、来达成在所述旋转轴250完成旋转一周的时间里,所述丝杠260也沿轴向平移了所收卷的电缆的一个直径距离。而相关的计算中,各个系数其实都是固定的,只与所述旋转轴 250的旋转速度、所述丝杠260及其上螺纹的几何尺寸有关,故可以制作一份电缆300直径与丝杠260转速的对照表,贴于驱动所述丝杠260旋转的第一旋转驱动电机上,供工作时参考。In actual work, it is only necessary to set the rotation speed of the screw 260 to match the rotation speed of the rotation shaft 250, that is, when the rotation shaft 250 rotates one revolution, the screw 260 just translates the rotation speed along the axial direction. One diameter distance of the coiled cable 300 . Because the pitch and diameter of the lead screw 260 have been fixed when leaving the factory, it is possible to adjust the rotation speed of the lead screw 260 to realize that the lead screw 260 can be rotated once the rotating shaft 250 completes one revolution. A diameter distance of the coiled cable is also translated axially. In related calculations, each coefficient is actually fixed, and is only related to the rotational speed of the rotating shaft 250, the lead screw 260 and the geometric dimensions of the thread on it, so a cable 300 diameter and lead screw can be made. The comparison table of 260 rotating speeds is affixed on the first rotary drive motor that drives the rotation of the lead screw 260 for reference during work.
在一个更佳的实施例中,所述排线成圈机200还包括一个排线导向轮500,用于固定通往所述排线成圈机200的电缆的方向,方便所述排线成圈机200进行卷绕电缆300的操作如图7所示,所述排线导向轮500设置于所述支柱270 的上部,优选为顶部。所述排线导向轮520的具体设置如下:如图7所示,在所述支柱500的上端,设置两个竖直支撑部,而所述排线导向轮520通过其中心转轴,设置于所述两个竖直支撑部之间,可绕所述中心转轴自由转动,并且,所述中心转轴与所述旋转轴250保持平行。电缆300通过所述排线导向轮500 后,再连接并收绕于所述绕线轮251上。工作时,所述排线导向轮500保持不动,而所述绕线轮251则正对所述排线导向轮500,一边绕其轴向自传,一边左右移动。故可以以最小的内应力收卷所述电缆300。In a more preferred embodiment, the wire coil forming machine 200 also includes a wire coil guiding wheel 500, which is used to fix the direction of the cable leading to the wire coil forming machine 200, so as to facilitate the wire coil forming The winding machine 200 performs the operation of winding the cable 300 , as shown in FIG. 7 , the wire guiding wheel 500 is arranged on the upper part of the pillar 270 , preferably at the top. The specific setting of the wire-guiding wheel 520 is as follows: as shown in Figure 7, two vertical support parts are provided on the upper end of the pillar 500, and the wire-guiding wheel 520 is arranged on the center of the shaft through its central shaft. Between the two vertical support parts, it can freely rotate around the central rotating shaft, and the central rotating shaft is kept parallel to the rotating shaft 250 . After the cable 300 passes through the wire guiding wheel 500 , it is connected and wound on the winding wheel 251 . During operation, the wire-discharging guide wheel 500 remains stationary, while the reel 251 faces the wire-display guide wheel 500 and moves left and right while rotating around its axial direction. Therefore, the cable 300 can be rolled up with minimum internal stress.
当卷绕完成后,所述丝杠260停止转动和移动。此时,可以通过所述升降装置,例如汽缸290,由气管292充入高压气体,就可以将所述支架连通所述绕线轮251托举至一定的高度,方便取下。并装上新的绕线轮251,再通过所述升降装置,例如所述汽缸290通过所述气管292放气,将所述支架连同所述绕线轮251放低,以便于在所述绕线轮251上绕线成圈。When winding is completed, the lead screw 260 stops rotating and moving. At this time, the lifting device, such as the cylinder 290, can be filled with high-pressure gas from the air pipe 292, and the support can be connected with the winding wheel 251 to a certain height for easy removal. And load onto new reel 251, pass through described elevating device again, for example described cylinder 290 deflates through described air pipe 292, described support is lowered together with reel 251, so that in the Wire is wound into a loop on the wire wheel 251 .
考虑到绕包于所述电缆300表面的外层材料的绕包带通常为高分子材料,故在绕包操作时,通常会产生一定的内应力,而所述内应力对后续的排线成圈操作将带来不利,故需要消除。而所述张力轮组400,通常只能消除垂直方向的内应力,所以,在一个更佳的实施例中,还通过一个水平方向的导向轮组、对水平方向的内应力加以消除。Considering that the wrapping tape wrapped around the outer layer material on the surface of the cable 300 is usually a polymer material, a certain internal stress will usually be generated during the wrapping operation, and the internal stress will affect the subsequent wiring. Circle operation will bring disadvantages, so it needs to be eliminated. The tension wheel set 400 usually can only eliminate the internal stress in the vertical direction, so in a better embodiment, a horizontal guide wheel set is also used to eliminate the internal stress in the horizontal direction.
所述导向轮组的结构如图5所示,包括至少两个水平方向设置的导向轮310,所述电缆300绕过两个所述导向轮310至少一周。所述导向轮组可以设置于所述排线成圈机200与所述张力轮组400之间,和/或所述张力轮组400与所述绕包机100之间。The structure of the guide wheel set is shown in FIG. 5 , which includes at least two guide wheels 310 arranged in the horizontal direction, and the cable 300 goes around the two guide wheels 310 for at least one circle. The guide wheel set can be arranged between the wire coil forming machine 200 and the tension wheel set 400 , and/or between the tension wheel set 400 and the wrapping machine 100 .
本实用新型所提供的一种电缆绕包生产线,通过沿着电缆300设置的绕包机100和排线成圈机200,首先通过所述绕包机100在裸露的电缆缆芯外包覆至少一层、由外层材料制成的绕包带,再经过所述排线成圈机200收卷至绕线轮251上。所述电缆绕包生产线,可以全程自动化进行,极大地减轻了人工工作,提高了生产效率。In the cable wrapping production line provided by the utility model, through the wrapping machine 100 and the coil forming machine 200 arranged along the cable 300, at least one layer is coated on the exposed cable core by the wrapping machine 100 1. The wrapping tape made of the outer layer material is wound up on the winding wheel 251 through the coil forming machine 200 . The cable wrapping production line can be fully automated, which greatly reduces manual work and improves production efficiency.
应当理解的是,本实用新型的应用不限于上述的举例,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,所有这些改进和变换都应属于本实用新型所附权利要求的保护范围。It should be understood that the application of the present utility model is not limited to the above examples, and those skilled in the art can improve or change according to the above description, and all these improvements and changes should belong to the protection of the appended claims of the present utility model scope.
Claims (10)
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| CN201920063798.2U CN209487235U (en) | 2019-01-15 | 2019-01-15 | A kind of wrapped production line of cable |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109817392A (en) * | 2019-01-15 | 2019-05-28 | 上海立鲲光电科技有限公司 | A kind of wrapped method of cable |
| CN114937522A (en) * | 2022-06-14 | 2022-08-23 | 广东远光电缆实业有限公司 | Water-resistant double-layer co-extrusion sheath solar photovoltaic cable |
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2019
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109817392A (en) * | 2019-01-15 | 2019-05-28 | 上海立鲲光电科技有限公司 | A kind of wrapped method of cable |
| CN114937522A (en) * | 2022-06-14 | 2022-08-23 | 广东远光电缆实业有限公司 | Water-resistant double-layer co-extrusion sheath solar photovoltaic cable |
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