CN107559505B - A kind of manufacturing method of rubber hose - Google Patents
A kind of manufacturing method of rubber hose Download PDFInfo
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- CN107559505B CN107559505B CN201711039752.9A CN201711039752A CN107559505B CN 107559505 B CN107559505 B CN 107559505B CN 201711039752 A CN201711039752 A CN 201711039752A CN 107559505 B CN107559505 B CN 107559505B
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- colloid
- household freezer
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- material tube
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Abstract
The present invention provides a kind of manufacturing method of rubber hose, the following steps are included: coiling is had colloid first, (material tube of A is rolled on unreeling structure, is unreeled by unreeling structure for it；(A enters melting machine and is heated to molten condition colloid after unreeling；The colloid of molten condition is depressed on plug using dispensing apparatus, forms the interior glue of rubber hose, and cooled and solidified by water cooling pond, then be wound in whole stock；The interior glue for being wound in whole stock is placed in household freezer sealing refrigeration again；Interior glue is extracted out out of household freezer after freezing, enhancement layer is formed in interior glue surface weave or winding steel wire by routing machine；Then the material tube that coiling has colloid B is rolled into and unreels the outer glue to form rubber hose on unreeling structure；The whole stock after cladding is placed in vulcanizing tank again and is vulcanized, hose is formed；Finally wind,.Using the simple process after this programme, the hose strength after preparation is high, using effect is good.
Description
Technical field
The present invention relates to technical field of hoses, refer in particular to a kind of manufacturing method of rubber hose.
Background technique
Hose is the important component in modern industry.Hose is mainly used as the electric wire of electric wire, cable, instrument and meter for automation signal
Cable protection pipe and civilian shower hose, existing hose are integrated injection molding mostly, and intensity is low, is easily broken, uses
It is ineffective.
Summary of the invention
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of simple process of rubber hose, intensity it is high,
The good manufacturing method of using effect.
To achieve the above object, technical solution provided by the present invention are as follows: a kind of manufacturing method of rubber hose, it includes
Following steps:
1), coiling there is into colloid (material tube of A is rolled on unreeling structure, is unreeled by unreeling structure；Colloid after unreeling
(A enters melting machine and is heated to molten condition；The colloid of molten condition is depressed on plug using dispensing apparatus, it is soft to form rubber
The interior glue of pipe, and cooled and solidified by water cooling pond, then be wound in whole stock；
2), the interior glue for being wound in whole stock is placed in household freezer, sealing refrigeration 10min~30min, refrigeration in household freezer
Temperature is -30 DEG C~0 DEG C；
3) interior glue is extracted out out of household freezer after, freezing, by routing machine in interior glue surface weave or winding steel wire, makes steel
Silk forms enhancement layer on interior glue surface；
4), the material tube that coiling has colloid B is rolled on unreeling structure, is unreeled by unreeling structure；Colloid B after unreeling
It is heated to molten condition into melting machine, the colloid B of molten condition is depressed into enhancing layer surface using dispensing apparatus, forms rubber
The outer glue of hose；
5) one layer of water cloth or plastic cement, are wrapped up on outer glue surface, then the whole stock after cladding is placed in vulcanizing tank and is vulcanized,
Water cloth or plastics are removed after the completion of vulcanization, and plug is extracted out, form hose；
6), the hose manufactured is wound by rolling-up mechanism,.
In the step 1), in water cooling pond in cooling procedure, interleaving agent is added in water cooling pond, the interleaving agent is hard
Resin acid zinc.
The plug is prepared using Teflon material.
Raw material are heated into molten condition after adopting the above scheme by the present invention, are gone out interior glue laminated using dispensing apparatus
To plug, tubulose is formed；It is cooled and solidified through supercooled water tank, interleaving agent is added in water cooling pond, prevents sebific duct straight with sebific duct
It connects and sticks together；Stock is wound in after final cutting；Using the simple process after this programme, the hose strength after preparation is high, uses
Effect is good.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention.
Fig. 2 is side view of the invention.
Fig. 3 is refrigeration box structure schematic diagram of the invention.
Fig. 4 is rolling-up mechanism schematic diagram of the invention.
Specific embodiment
Below with reference to all attached drawings, the invention will be further described, presently preferred embodiments of the present invention are as follows: referring to attached drawing 1 to
Attached drawing 4, a kind of manufacturing method of rubber hose described in the present embodiment the following steps are included:
1), coiling there is into colloid (material tube of A is rolled on unreeling structure, is unreeled by unreeling structure；Colloid after unreeling
(A enters melting machine and is heated to molten condition；The colloid of molten condition is depressed on plug using dispensing apparatus, it is soft to form rubber
The interior glue of pipe, and cooled and solidified by water cooling pond, then be wound in whole stock, in water cooling pond in cooling procedure, in water cooling pond
Interleaving agent is added, the interleaving agent is zinc stearate, and the plug is prepared using Teflon material；
2), the interior glue for being wound in whole stock is placed in household freezer, sealing refrigeration 10min~30min, refrigeration in household freezer
Temperature is -30 DEG C~0 DEG C；
3) interior glue is extracted out out of household freezer after, freezing, by routing machine in interior glue surface weave or winding steel wire, makes steel
Silk forms enhancement layer on interior glue surface；
4), the material tube that coiling has colloid B is rolled on unreeling structure, is unreeled by unreeling structure；Colloid B after unreeling
It is heated to molten condition into melting machine, the colloid B of molten condition is depressed into enhancing layer surface using dispensing apparatus, forms rubber
The outer glue of hose；
5) one layer of water cloth or plastic cement, are wrapped up on outer glue surface, then the whole stock after cladding is placed in vulcanizing tank and is vulcanized,
Water cloth or plastics are removed after the completion of vulcanization, and plug is extracted out, form hose；
6), the hose manufactured is wound by rolling-up mechanism,.
One of best cooling time: in the step 2), the interior glue for being wound in whole stock is placed in household freezer, at -30 DEG C
10min~20min is refrigerated at~-20 DEG C.
The two of best cooling time: in the step 2), the interior glue for being wound in whole stock is placed in household freezer, at -20 DEG C
15min~25min is refrigerated at~-10 DEG C.
The three of best cooling time: in the step 2), the interior glue for being wound in whole stock is placed in household freezer, at -10 DEG C
20min~30min is refrigerated at~0 DEG C.
The unreeling structure includes that (A1, (both ends respectively set support frame (A2, the branch of a n shape to pedestal to pedestal at the top of A1
(sliding block is movably installed in A2, and (A3, (bottom A3 is equipped with lifting cylinder, and (A4, (A4 is mounted on pedestal to lifting cylinder to sliding block to support
(on A1, sliding block (be equipped at the top of A3 recessed roller slot (A5, material tube (the carrying roller both ends of A6 by corresponding roller slot (A5 support,
(support frame above A3 (is equipped with limit plate (A7 to sliding block in A2；(fixing seat is fixed on the ground of the side A1, and (A8 is fixed pedestal
((two parallel guide rails are fixed between A1, and (A9, guide rail (are movably installed with slide (A10, fixing seat to A8 to seat on A9 with pedestal
(A8 is equipped with slide cylinder, and (A11, ((by buffer spring, (A13 is connect the piston rod of A11 slide cylinder between A10 with slide；
(being equipped with power motor at the top of A10, (A12, (transmission shaft of A12 is connected power motor slide with reduction gearbox, reduction gearbox side
Being equipped with driving wheel, (A14, ((A6 is matched A14 driving wheel with material tube.First shift the material tube that coiling has raw band onto two
Between support frame, carrying roller is passed through to the centre bore of material tube, carrying roller both ends are located above roller slot, and lifting cylinder rises band movable slider
Carrying roller and material tube are jacked up, material tube is hanging, and slide cylinder piston rod, which stretches out, pushes slide to make driving wheel and raw material tube end-plate
On abrasion-resistant metal ring it is chimeric, power motor rotation drives material tube to rotate blowing.
Household freezer includes household freezer B1, and household freezer B1 tank wall is made of the internal layer, outer layer and middle layer mutually bonded, interior
Layer is made using stainless steel plate production forming, middle layer of heat-preservation cotton, and outer layer is plank or stainless steel plate；The side household freezer B1
Opening forms entrance, and inlet is equipped with dodge gate, and another upper lateral part of household freezer B1 is equipped with conductor loop B2, the household freezer of entrance two sides
Feeding bracket B3 is installed, feeding one end bracket B3 is horizontal segment, and horizontal segment is located at the side conductor loop B2, feeding bracket B3 in B1
The other end is equipped with inclined feeding guide surface B4, and the lower one end feeding guide surface B4 is located at inlet side, on feeding bracket B3
The household freezer B1 tank wall of side is equipped with inside and outside perforative push shaft slot B6, and it is fixed to be equipped with positioned at the push shaft bottom slot B6 of the one end conductor loop B2
Activity is fitted with an axis B8 in position axial trough B7, push shaft slot B6, and winding reel B5 movable hanging is hung on an axis B8.
Rolling-up mechanism includes transfer rack C2, and middle shaft C3, activity on upper middle shaft C3 are hinged at the top of transfer rack C2
Be set with transfer guide tube C4, the upper both ends middle shaft C3 are movably hinged with counterweight connecting rod C5, two counterweight connecting rod C5 other ends to
It is lower and by lower middle shaft C6 connection, lower transfer guide tube C7, upper transfer guide tube C4 output end are movably installed on lower middle shaft C6
Ground be equipped with rolling frame C8, Scroll C9 is installed, Scroll C9 passes through corresponding winding motor band at the top of rolling frame C8
It is dynamic to rotate, guide spiro rod C10 is installed, guide spiro rod C10 passes through either-rotation motor band on the rolling frame C8 of Scroll C9 input terminal
Dynamic rotation is movably installed with guiding slide C11 on guide spiro rod C10, is equipped with two guide rod C12 at the top of guiding slide C11, and two
Guide channel is reserved between guide rod C12；Guiding axis C13, guiding axis C13 and guide spiro rod are installed below guide spiro rod C10
C10 is parallel, and the guiding lower part slide C11 is equipped with the pilot hole matched with guiding axis C13.Tubing after molding is first down around under
Transfer guide tube, then wound by being oriented to after slide by Scroll up around after upper transfer guide tube, the work of lower transfer guide tube
With being to be tensioned tubing by self gravity, enable the conveying coiling backward of tubing even.
Raw material are heated into molten condition by the present embodiment, and interior glue is pressed out on plug using dispensing apparatus, form pipe
Shape；It is cooled and solidified through supercooled water tank, interleaving agent is added in water cooling pond, sebific duct is prevented to be adhered directly to together with sebific duct；Finally
Stock is wound in after cutting；Using the simple process after the present embodiment, the hose strength after preparation is high, using effect is good.
The embodiment of the above is only the preferred embodiments of the invention, and but not intended to limit the scope of the present invention,
Therefore all shapes according to the present invention, change made by principle, it should all be included within the scope of protection of the present invention.
Claims (1)
1. a kind of manufacturing method of rubber hose, it is characterised in that: it the following steps are included:
1), the material tube that coiling has colloid A is rolled on unreeling structure, is unreeled by unreeling structure；Colloid A after unreeling enters
Melting machine is heated to molten condition；The colloid of molten condition is depressed on plug using dispensing apparatus, the plug uses iron fluorine
Imperial material is prepared；The interior glue of rubber hose is formed, and is cooled and solidified by water cooling pond, then be wound in whole stock；It is described
In water cooling pond in cooling procedure, interleaving agent is added in water cooling pond, the interleaving agent is zinc stearate；
2), the interior glue for being wound in whole stock is placed in household freezer, sealing refrigeration 10min~30min, refrigerated storage temperature in household freezer
It is -30 DEG C~0 DEG C；
3) interior glue is extracted out out of household freezer after, freezing, by routing machine in interior glue surface weave or winding steel wire, steel wire is made to exist
Interior glue surface forms enhancement layer；
4), the material tube that coiling has colloid B is rolled on unreeling structure, is unreeled by unreeling structure；Colloid B after unreeling enters
Melting machine is heated to molten condition, and the colloid B of molten condition is depressed into enhancing layer surface using dispensing apparatus, forms rubber hose
Outer glue；
5) one layer of water cloth or plastic cement, are wrapped up on outer glue surface, then the whole stock after cladding is placed in vulcanizing tank and is vulcanized, is vulcanized
Water cloth or plastics are removed after the completion, and plug is extracted out, form hose；
6), the hose manufactured is wound by rolling-up mechanism,；
The unreeling structure for completing the above method includes pedestal (A1), and both ends respectively set the support frame of a n shape at the top of pedestal (A1)
(A2), it is movably installed with sliding block (A3) in support frame (A2), the sliding block bottom (A3) is equipped with lifting cylinder (A4), lifting cylinder (A4)
It is mounted on pedestal (A1), recessed roller slot (A5) is equipped at the top of sliding block (A3), the carrying roller both ends of material tube (A6) pass through corresponding
Roller slot (A5) support, be equipped with limit plate (A7) in the support frame (A2) above sliding block (A3)；On the ground of the side pedestal (A1)
It is fixed with fixing seat (A8), is fixed with two parallel guide rails (A9) between fixing seat (A8) and pedestal (A1), on guide rail (A9)
It is movably installed with slide (A10), fixing seat (A8) is equipped with slide cylinder (A11), the piston rod and slide of slide cylinder (A11)
(A10) it is connected between by buffer spring (A13)；It is equipped with power motor (A12) at the top of slide (A10), power motor (A12)
Transmission shaft be connected with reduction gearbox, reduction gearbox side is equipped with driving wheel (A14), driving wheel (A14) and material tube (A6) phase
Cooperation；First the material tube that coiling has raw band is shifted between two support frames, carrying roller is passed through to the centre bore of material tube, support
Roller both ends are located above roller slot, and lifting cylinder rises band movable slider and jacks up carrying roller and material tube, and material tube is hanging, slide cylinder
Piston rod, which stretches out, pushes slide to keep driving wheel chimeric with the abrasion-resistant metal ring on raw material tube end-plate, and power motor rotation drives raw material
Cylinder rotation blowing；The household freezer includes household freezer (B1), household freezer (B1) tank wall by mutually bond internal layer, outer layer and
Middle layer is constituted, and internal layer is made using stainless steel plate production forming, middle layer of heat-preservation cotton, and outer layer is plank or stainless steel
Plate；The side household freezer (B1) is open to form entrance, and inlet is equipped with dodge gate, and household freezer (B1) another upper lateral part is equipped with conductor loop
(B2), it is equipped with feeding bracket (B3) in the household freezer (B1) of entrance two sides, feeding bracket one end (B3) is horizontal segment, horizontal segment
Positioned at the side conductor loop (B2), feeding bracket (B3) other end is equipped with inclined feeding guide surface (B4), feeding guide surface (B4)
Lower one end is located at inlet side, and household freezer (B1) tank wall above feeding bracket (B3) is equipped with inside and outside perforative push shaft slot
(B6), the push shaft slot bottom (B6) positioned at the one end conductor loop (B2) is equipped with positioning axial trough (B7), activity inserting in push shaft slot (B6)
Have an axis (B8), winding reel (B5) movable hanging is hung on an axis (B8)；The rolling-up mechanism includes transfer rack (C2), transfer
It is hinged with middle shaft (C3), is movably installed with transfer guide tube (C4) on upper middle shaft (C3), upper middle shaft at the top of frame (C2)
(C3) both ends are movably hinged with counterweight connecting rod (C5), and two counterweight connecting rod (C5) other ends connect downwards and by lower middle shaft (C6)
It connecing, lower transfer guide tube (C7) is movably installed on lower middle shaft (C6), upper transfer guide tube (C4) output end is equipped with rolling frame (C8),
The bottom rolling frame (C8) fixes on the ground, is equipped with Scroll (C9) at the top of rolling frame (C8), and Scroll (C9) passes through corresponding
Winding motor drive rotation, guide spiro rod (C10), guide spiro rod are installed on the rolling frame (C8) of Scroll (C9) input terminal
(C10) it is driven and is rotated by either-rotation motor, guiding slide (C11) is movably installed on guide spiro rod (C10), be oriented to slide
(C11) top is equipped with two guide rods (C12), is reserved with guide channel between two guide rods (C12)；Below guide spiro rod (C10)
It is equipped with guiding axis (C13), guiding axis (C13) is parallel with guide spiro rod (C10), and the guiding slide lower part (C11) is equipped with and guiding
The pilot hole that axis (C13) matches；Tubing after molding is first down around lower transfer guide tube, then up around upper transfer guide tube
Afterwards by being wound after guiding slide by Scroll, the effect of lower transfer guide tube is to be tensioned tubing by self gravity,
Enable the conveying coiling backward of tubing even.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711039752.9A CN107559505B (en) | 2017-10-31 | 2017-10-31 | A kind of manufacturing method of rubber hose |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711039752.9A CN107559505B (en) | 2017-10-31 | 2017-10-31 | A kind of manufacturing method of rubber hose |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107559505A CN107559505A (en) | 2018-01-09 |
| CN107559505B true CN107559505B (en) | 2019-07-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711039752.9A Active CN107559505B (en) | 2017-10-31 | 2017-10-31 | A kind of manufacturing method of rubber hose |
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| CN (1) | CN107559505B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112810007A (en) * | 2020-12-28 | 2021-05-18 | 周俊玉 | Rubber production pouring device and pouring method thereof |
| CN112895405B (en) * | 2021-03-26 | 2022-10-18 | 青岛橡六胶管有限公司 | Rubber tube refrigerator |
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| JP2008002637A (en) * | 2006-06-23 | 2008-01-10 | Toyo Tire & Rubber Co Ltd | Rubber hose and its manufacturing method |
| CN101275691A (en) * | 2008-05-09 | 2008-10-01 | 沈阳迅特橡塑技术有限公司 | Large caliber ultra-long rubber plastic composite hose for oil extraction and producing method thereof |
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| CN102729500A (en) * | 2011-04-14 | 2012-10-17 | 王东奎 | Spiral rubber hose joint production method and its device |
| CN102865420A (en) * | 2012-09-28 | 2013-01-09 | 四川景渤石油机械有限公司 | Corrosion-resistant high-pressure hose and production method thereof |
| CN105216350A (en) * | 2015-08-26 | 2016-01-06 | 河北远大新特橡塑有限公司 | A kind of wire braided hose production method |
| CN107263837A (en) * | 2017-07-06 | 2017-10-20 | 广州畅业橡胶石油设备有限公司 | A kind of preparation method and applications of teflon rod |
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2017
- 2017-10-31 CN CN201711039752.9A patent/CN107559505B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1690497A (en) * | 2004-04-23 | 2005-11-02 | 上海尚翔汽车胶管有限公司 | Pressure resistant rubber hose and method of manufacturing same |
| JP2008002637A (en) * | 2006-06-23 | 2008-01-10 | Toyo Tire & Rubber Co Ltd | Rubber hose and its manufacturing method |
| CN101275691A (en) * | 2008-05-09 | 2008-10-01 | 沈阳迅特橡塑技术有限公司 | Large caliber ultra-long rubber plastic composite hose for oil extraction and producing method thereof |
| CN102095029A (en) * | 2011-01-27 | 2011-06-15 | 郑林波 | Production process of composite reinforcing building rubber pipe |
| CN102729500A (en) * | 2011-04-14 | 2012-10-17 | 王东奎 | Spiral rubber hose joint production method and its device |
| CN102865420A (en) * | 2012-09-28 | 2013-01-09 | 四川景渤石油机械有限公司 | Corrosion-resistant high-pressure hose and production method thereof |
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| CN107559505A (en) | 2018-01-09 |
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