CN107520277B - Automatic copper pipe winding and unwinding assembly line and copper pipe unwinding method using same - Google Patents
Automatic copper pipe winding and unwinding assembly line and copper pipe unwinding method using same Download PDFInfo
- Publication number
- CN107520277B CN107520277B CN201710897296.5A CN201710897296A CN107520277B CN 107520277 B CN107520277 B CN 107520277B CN 201710897296 A CN201710897296 A CN 201710897296A CN 107520277 B CN107520277 B CN 107520277B
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- China
- Prior art keywords
- copper pipe
- leveling
- unreeling
- winding
- copper
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Links
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 272
- 239000010949 copper Substances 0.000 title claims abstract description 272
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 270
- 238000004804 winding Methods 0.000 title claims abstract description 65
- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000004140 cleaning Methods 0.000 claims abstract description 37
- 230000008569 process Effects 0.000 claims abstract description 9
- 230000007246 mechanism Effects 0.000 claims description 29
- 230000005540 biological transmission Effects 0.000 claims description 8
- 239000011148 porous material Substances 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 3
- 238000005406 washing Methods 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 230000009467 reduction Effects 0.000 description 3
- 238000009785 tube rolling Methods 0.000 description 3
- 150000001879 copper Chemical class 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/02—Winding-up or coiling
- B21C47/10—Winding-up or coiling by means of a moving guide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C43/00—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass
- B21C43/02—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass combined with or specially adapted for use in connection with drawing or winding machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/16—Unwinding or uncoiling
- B21C47/18—Unwinding or uncoiling from reels or drums
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D3/00—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
- B21D3/02—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts by rollers
- B21D3/05—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts by rollers arranged on axes rectangular to the path of the work
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses an automatic copper pipe winding and unwinding assembly line and a copper pipe winding and unwinding method using the same, wherein the automatic copper pipe winding and unwinding assembly line comprises a copper pipe winding device, a copper pipe supporting device, a copper pipe cleaning device, a copper pipe leveling device and a copper pipe winding device which are sequentially arranged along the travelling direction in the copper pipe winding and unwinding process; the copper pipe unreeling device is used for unreeling the copper pipe; the copper pipe supporting device is used for supporting the copper pipe which is unreeled by the copper pipe unreeling device; the copper pipe cleaning device is used for cleaning the copper pipe which is unreeled by the copper pipe unreeling device; the copper pipe leveling device is used for leveling the copper pipe which is unreeled by the copper pipe unreeling device; the copper pipe winding device is used for winding the copper pipe which is subjected to unreeling and unreeling of the copper pipe, cleaning of the copper pipe cleaning device and leveling of the copper pipe leveling device. The invention well realizes the winding and unwinding procedures of the copper pipe and has simple use.
Description
Technical Field
The invention relates to an automatic copper pipe winding and unwinding assembly line and a copper pipe unwinding method using the same.
Background
At present, the traditional automatic winding and unwinding assembly line of copper pipe is poor in winding and unwinding effect, the copper pipe is easy to sag and bend in the walking process, and the wound copper pipe layers are mutually interfered and are not uniformly wound, so that the follow-up use is affected.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, provides an automatic copper pipe winding and unwinding assembly line, well realizes the winding and unwinding process of a copper pipe, and is simple to use.
In order to solve the technical problems, the technical scheme of the invention is as follows: an automatic copper pipe winding and unwinding assembly line comprises a copper pipe unwinding device, a copper pipe supporting device, a copper pipe cleaning device, a copper pipe leveling device and a copper pipe winding device which are sequentially arranged along the travelling direction in the copper pipe winding and unwinding process; wherein,
the copper pipe unreeling device is used for unreeling the copper pipe;
the copper pipe supporting device is used for supporting the copper pipe unreeled by the copper pipe unreeling device;
the copper pipe cleaning device is used for cleaning the copper pipe unreeled by the copper pipe unreeling device;
the copper pipe leveling device is used for leveling the copper pipe unreeled by the copper pipe unreeling device;
the copper pipe winding device is used for winding the copper pipe subjected to unreeling, cleaning by the copper pipe cleaning device and leveling by the copper pipe leveling device.
Further provided is a concrete structure of a copper pipe unreeling device, which comprises an unreeling rack, an unreeling reel and an unreeling driving device for driving the unreeling reel to rotate, wherein the unreeled copper pipe is coiled by the unreeling reel, and the unreeling reel is rotatably supported on the unreeling rack.
The copper pipe supporting device comprises at least one copper pipe supporting component, the copper pipe supporting component comprises a supporting frame, horizontal supporting rollers and a vertical supporting roller set, the horizontal supporting rollers are rotatably supported on the supporting frame, the vertical supporting roller set comprises two vertical supporting rollers, and a copper pipe limiting groove for flowing through a copper pipe is formed between the two vertical supporting rollers.
Further, the copper pipe supporting device further comprises at least one copper pipe guiding component, the copper pipe guiding component comprises a guiding frame and copper pipe guiding rollers, the copper pipe guiding rollers are rotatably supported on the guiding frame, and guiding grooves for flowing through copper pipes are formed in the copper pipe guiding rollers.
Further in order to avoid copper pipe dirt, copper pipe belt cleaning device includes washs the case, be provided with the flourishing chamber of splendid attire washing liquid in the washs the case, the both ends of washing the case are provided with spacing pore pair spare respectively, be provided with the through hole on the spacing pore pair spare, the copper pipe passes the through hole entering flourishing chamber of washs case one end, then passes the through hole of washs the case other end.
Further provided is a concrete structure of a copper pipe leveling device, the copper pipe leveling device comprises a copper pipe horizontal leveling component and a copper pipe vertical leveling component, the copper pipe horizontal leveling component comprises a horizontal leveling rack and a horizontal leveling wheel set, the horizontal leveling wheel set comprises a left leveling wheel set and a right leveling wheel set, the left leveling wheel set comprises a plurality of left leveling wheels, the right leveling wheel set comprises a plurality of right leveling wheels, a horizontal copper pipe leveling space passing through the copper pipe is formed between the left leveling wheel set and the right leveling wheel set, the left leveling wheel and the right leveling wheels are rotatably supported on the horizontal leveling rack, the copper pipe vertical leveling component comprises a vertical leveling rack and a vertical leveling wheel set, the vertical leveling wheel set comprises an upper leveling wheel set and a lower leveling wheel set, the upper leveling wheel set comprises a plurality of upper leveling wheels, a vertical copper pipe passing through the leveling space is formed between the upper leveling wheel set and the lower leveling wheel set, and the copper pipe can be rotatably supported on the vertical leveling rack.
The utility model further provides a concrete structure of copper pipe coiling mechanism, copper pipe coiling mechanism includes:
a winding frame;
a spool holder rotatably supported on the winding frame;
a spool frame rotation driving mechanism connected to the spool frame and used for driving the spool frame to rotate;
at least one reciprocating mechanism which is installed on the winding frame and acts on the ground so that the reciprocating mechanism drives the winding frame to reciprocate in the axial direction of the winding drum frame; the reciprocating mechanism comprises a motor capable of controlling forward and reverse rotation and a driving wheel acting on the ground, the driving wheel is rotatably supported on the winding frame, and the motor is in transmission connection with the driving wheel so that the motor drives the driving wheel to rotate.
The winding frame comprises a left upright post assembly and a right upright post assembly, and the winding drum frame is rotatably supported between the left upright post assembly and the right upright post assembly; a distance adjusting device for adjusting the distance between the left upright post assembly and the right upright post assembly is arranged between the left upright post assembly and the right upright post assembly; the distance adjusting device comprises a left connecting pipe, a right connecting pipe, a screw rod nut pair and a screw rod rotary driving mechanism for driving the screw rod to rotate, wherein the left connecting pipe is in sliding connection with the right connecting pipe, the left connecting pipe is fixedly connected with the left upright post assembly, the right connecting pipe is fixedly connected with the right upright post assembly, the screw rod nut pair comprises a screw rod and a nut, the screw rod is rotatably supported in the right connecting pipe, the nut is connected with the left connecting pipe, and the nut is in threaded connection with the screw rod.
The left upright post assembly and the right upright post assembly comprise an upper upright post and a lower upright post, the upper upright post is slidingly matched with the lower upright post, and an upper upright post moving driving mechanism for driving the upper upright post to move up and down on the lower upright post is arranged between the upper upright post and the lower upright post; the upper stand column moving driving mechanism comprises a driving motor and an up-down moving screw rod nut pair, the up-down moving screw rod nut pair comprises a rotating screw rod and a rotating nut, the rotating nut is fixedly connected to the lower stand column, the rotating screw rod is rotatably supported on the upper stand column, and the driving motor is connected with the rotating screw rod, so that the driving motor drives the rotating screw rod to rotate.
The invention also provides a copper pipe unreeling method using the copper pipe automatic unreeling and unreeling assembly line, which comprises the following steps:
(a) Unreeling the copper pipe by adopting a copper pipe unreeling device;
(b) A copper pipe cleaning device is adopted to clean the copper pipe after the copper pipe unreeling device unreels;
(c) Leveling the unreeled and cleaned copper pipe by adopting a copper pipe leveling device;
(d) And finally, rolling the leveled copper pipe by adopting a copper pipe rolling device.
After the technical scheme is adopted, when the copper tube unreeling device is operated for the first time, the copper tube on the copper tube unreeling device is required to be pulled to walk in a manual mode or a mechanical arm clamping mode, and sequentially passes through the copper tube supporting device, the copper tube cleaning device and the copper tube leveling device, and finally is connected to the copper tube reeling device, and then the copper tube supporting device and the copper tube reeling device are started, and the copper tube unreeling device is adopted to unreel the copper tube in the reeling and unreeling process; a copper pipe cleaning device is adopted to clean the copper pipe after the copper pipe unreeling device unreels; leveling the unreeled and cleaned copper pipe by adopting a copper pipe leveling device, and finally rolling the leveled copper pipe by adopting a copper pipe rolling device; the copper pipe leveling device realizes horizontal leveling and vertical leveling of the copper pipe and has good leveling effect.
Drawings
FIG. 1 is a schematic structural view of an automatic winding and unwinding assembly line for copper pipes;
FIG. 2 is a view in the direction A of FIG. 1;
FIG. 3 is a schematic view of the copper tubing winding apparatus of the present invention;
fig. 4 is a rear view of fig. 3.
Detailed Description
In order that the invention may be more readily understood, a more particular description of the invention will be rendered by reference to specific embodiments that are illustrated in the appended drawings.
As shown in fig. 1-4, an automatic copper pipe winding and unwinding assembly line comprises a copper pipe unwinding device, a copper pipe supporting device, a copper pipe cleaning device, a copper pipe leveling device and a copper pipe winding device which are sequentially arranged along the travelling direction in the winding and unwinding process of a copper pipe 1; wherein,
the copper pipe unreeling device is used for unreeling the copper pipe 1;
the copper pipe supporting device is used for supporting the copper pipe 1 after the copper pipe unreeling device unreels;
the copper pipe cleaning device is used for cleaning the copper pipe 1 after the copper pipe unreeling device unreels;
the copper pipe leveling device is used for leveling the copper pipe 1 after the copper pipe unreeling device unreels;
the copper pipe winding device is used for winding the copper pipe 1 subjected to unreeling, cleaning by the copper pipe cleaning device and leveling by the copper pipe leveling device.
As shown in fig. 1, the copper pipe unreeling device comprises an unreeling frame 21, an unreeling reel 22 and an unreeling driving device for driving the unreeled copper pipe 1 to rotate, wherein the unreeled copper pipe 1 is coiled by the unreeled reel 22, and the unreeled reel 22 is rotatably supported on the unreeled frame 21. Specifically, the unreeling driving device may be an unreeling motor 23, and the unreeling reel 22 is driven to rotate by the unreeling driving device, so that the copper tube 1 coiled on the unreeling reel 22 enters the copper tube supporting device.
As shown in fig. 1 and 2, the copper pipe supporting device comprises at least one copper pipe supporting component, the copper pipe supporting component comprises a supporting frame 31, a horizontal supporting roller 32 and a vertical supporting roller set, the horizontal supporting roller 32 is rotatably supported on the supporting frame 31, the vertical supporting roller set comprises two vertical supporting rollers 33, and a copper pipe limiting groove 34 for flowing through the copper pipe 1 is formed between the two vertical supporting rollers 33; in the present embodiment, 1 copper pipe support member is provided, but not limited thereto, since the copper pipe 1 is relatively long in the winding and unwinding process, the copper pipe 1 needs to be supported by the copper pipe support device, avoiding the copper pipe 1 from falling to the ground.
As shown in fig. 1, the copper pipe supporting device further comprises at least one copper pipe guiding component, wherein the copper pipe guiding component comprises a guiding frame 35 and copper pipe guiding rollers 36, the copper pipe guiding rollers 36 are rotatably supported on the guiding frame 35, and guiding grooves for flowing through the copper pipe 1 are formed in the copper pipe guiding rollers 36.
As shown in fig. 1, the copper pipe cleaning device comprises a cleaning box 4, a containing cavity 41 for containing cleaning liquid is arranged in the cleaning box 4, limiting hole pieces 42 are respectively arranged at two ends of the cleaning box 4, through holes are formed in the limiting hole pieces 42, and the copper pipe 1 penetrates through the through holes at one end of the cleaning box 4 to enter the containing cavity 41 and then penetrates through the through holes at the other end of the cleaning box 4. The copper pipe 1 is cleaned by adopting the copper pipe cleaning device, so that the phenomenon that the copper pipe 1 is polluted by the external environment is avoided.
As shown in fig. 1, the copper tube leveling apparatus includes a copper tube horizontal leveling member including a horizontal leveling frame 51 and a horizontal leveling wheel set including a left leveling wheel set including a plurality of left leveling wheels 52 and a right leveling wheel set including a plurality of right leveling wheels 53, a horizontal copper tube leveling space passing through the copper tube being formed between the left leveling wheel set and the right leveling wheel set, the left leveling wheels 52 and the right leveling wheels 53 being rotatably supported on the horizontal leveling frame 51, the copper tube vertical leveling member including a vertical leveling frame 61 and a vertical leveling wheel set including an upper leveling wheel set and a lower leveling wheel set including a plurality of upper leveling wheels 62, the copper tube passing through the leveling space being formed between the upper and lower leveling wheels 63, the copper tube passing through the vertical leveling wheels 62 being rotatably supported on the vertical leveling frame 61 and the vertical leveling frame 63. During the reeling and unreeling of the copper tube 1, the copper tube 1 is positioned between the left leveling wheel 52 and the right leveling wheel 53, so that leveling of the copper tube 1 in the horizontal direction is realized, and the copper tube 1 is positioned between the upper leveling wheel 62 and the lower leveling wheel 63, so that leveling of the copper tube 1 in the vertical direction is realized.
As shown in fig. 1, 3 and 4, the copper pipe winding device comprises:
a winding frame 71;
a spool holder 72 rotatably supported on the winding frame 71;
a spool frame rotation driving mechanism connected to the spool frame 72 and configured to drive rotation of the spool frame 72;
at least one reciprocating mechanism mounted on the winding frame 71 and acting on the ground so that the reciprocating mechanism drives the winding frame to reciprocate in the axial direction of the spool frame 72; the reciprocating mechanism comprises a motor capable of controlling forward and reverse rotation and a driving wheel acting on the ground, the driving wheel is rotatably supported on the winding frame 71, and the motor is in transmission connection with the driving wheel so that the motor drives the driving wheel to rotate. The motor drives the driving wheel to rotate forward and backward, so that the winding frame 71 can reciprocate back and forth.
As shown in fig. 2 and 3, the winding frame 71 includes a left column assembly and a right column assembly, and the spool frame 72 is rotatably supported between the left column assembly and the right column assembly; a distance adjusting device for adjusting the distance between the left upright post assembly and the right upright post assembly is arranged between the left upright post assembly and the right upright post assembly; the distance adjusting device comprises a left connecting pipe 73, a right connecting pipe 74, a screw-nut pair and a screw rod rotation driving mechanism for driving a screw rod 75 to rotate, wherein the left connecting pipe 73 is in sliding connection with the right connecting pipe 74, the left connecting pipe 73 is fixedly connected with the left upright post assembly, the right connecting pipe 74 is fixedly connected with the right upright post assembly, the screw-nut pair comprises a screw rod 75 and a nut 76, the screw rod 75 is rotatably supported in the right connecting pipe 74, the nut 76 is connected with the left connecting pipe 73, and the nut 76 is in threaded connection with the screw rod 75. The screw rod 75 is driven to rotate by the screw rod rotation driving mechanism, and the nut 76 moves on the screw rod 75 to drive the left connecting pipe 73 to move left and right relative to the right connecting pipe 74, so that the distance between the left upright post assembly and the right upright post assembly is adjusted. Specifically, the screw rotary driving mechanism comprises a screw driving motor 77 and a screw transmission pair 78, wherein the screw driving motor 77 is connected with a driving wheel of the screw transmission pair 78, and the screw 75 is connected to a driven wheel of the screw transmission pair 78.
As shown in fig. 2 and 3, the left upright post assembly and the right upright post assembly each comprise an upper upright post 81 and a lower upright post 82, the upper upright posts 81 are slidably matched with the lower upright posts 82, and an upper upright post moving driving mechanism for driving the upper upright posts 81 to move up and down on the lower upright posts 82 is arranged between the upper upright posts 81 and the lower upright posts 82; the upper column moving driving mechanism comprises a driving motor 83 and an up-down moving screw-nut pair, the up-down moving screw-nut pair comprises a rotating screw rod 84 and a rotating nut 85, the rotating nut 85 is fixedly connected to the lower column 82, the rotating screw rod 84 is rotatably supported on the upper column 81, and the driving motor 83 is connected with the rotating screw rod 84, so that the driving motor 83 drives the rotating screw rod 84 to rotate. The rotation screw 84 is driven to rotate by the driving motor 83, so that the upper column 81 moves up and down on the lower column 82, thereby making it possible to give a better height space to the spool frame 71. The upper upright 81 is provided with an upper upright guide rail 86, the lower upright 82 is provided with a lower upright chute which is in sliding fit with the upper upright guide rail 86, the upper upright 81 is in sliding fit with the lower upright 82 through the matching of the upper upright guide rail 86 and the lower upright chute, the reel frame rotation driving mechanism comprises a reel frame driving motor 91, a transmission pair 92 and a reduction gearbox 93, the reel frame driving motor 91 is connected with an input shaft of the reduction gearbox 93 through the transmission pair 92, and the reel frame 72 is detachably connected with an output shaft of the reduction gearbox 93; at least one moving guide mechanism for guiding the moving direction of the winding frame 71 is arranged between the winding frame 71 and the ground, and the moving guide mechanism comprises a guide rail 10 arranged on the ground and a sliding block 101 arranged on the winding frame 71 and slidingly matched with the guide rail 10.
A copper pipe unreeling method using the copper pipe automatic unreeling and unreeling pipeline comprises the following steps:
(a) Unreeling the copper pipe 1 by adopting a copper pipe unreeling device;
(b) The copper pipe 1 after being unreeled and unreeled is cleaned by adopting a copper pipe cleaning device;
(c) Leveling the unreeled and cleaned copper pipe 1 by adopting a copper pipe leveling device;
(d) And finally, adopting a copper pipe winding device to wind the leveled copper pipe 1.
The working principle of the invention is as follows:
when the copper tube rolling device is operated for the first time, the copper tube 1 on the copper tube unreeling device is required to be pulled to walk in a manual mode or a mechanical arm clamping mode, and sequentially passes through the copper tube supporting device, the copper tube cleaning device and the copper tube leveling device, and finally is connected to the copper tube rolling device, and then the copper tube supporting device and the copper tube rolling device are started, and the copper tube unreeling device is adopted to unreel the copper tube 1 in the reeling and unreeling process; the copper pipe 1 after being unreeled and unreeled is cleaned by adopting a copper pipe cleaning device; flattening the unreeled and cleaned copper pipe 1 by adopting a copper pipe flattening device, and finally rolling the flattened copper pipe 1 by adopting a copper pipe rolling device; the copper pipe leveling device realizes horizontal leveling and vertical leveling of the copper pipe 1 and has good leveling effect.
The technical problems, technical solutions and advantageous effects solved by the present invention have been further described in detail in the above-described embodiments, and it should be understood that the above-described embodiments are only illustrative of the present invention and are not intended to limit the present invention, and any modifications, equivalent substitutions, improvements, etc. within the spirit and principle of the present invention should be included in the scope of protection of the present invention.
Claims (5)
1. The utility model provides an automatic reel assembly line that receive and releases of copper pipe which characterized in that: the copper pipe winding and unwinding device, the copper pipe supporting device, the copper pipe cleaning device, the copper pipe leveling device and the copper pipe winding device are sequentially arranged along the travelling direction in the winding and unwinding process of the copper pipe (1); wherein,
the copper pipe unreeling device is used for unreeling the copper pipe (1);
the copper pipe supporting device is used for supporting the copper pipe (1) after the copper pipe unreeling device unreels;
the copper pipe cleaning device is used for cleaning the copper pipe (1) after the copper pipe unreeling device unreels;
the copper pipe leveling device is used for leveling the copper pipe (1) which is subjected to unreeling by the copper pipe unreeling device;
the copper pipe winding device is used for winding the copper pipe (1) subjected to unreeling, cleaning by the copper pipe cleaning device and leveling by the copper pipe leveling device;
the copper pipe supporting device comprises at least one copper pipe supporting component, the copper pipe supporting component comprises a supporting frame (31), horizontal supporting rollers (32) and a vertical supporting roller set, the horizontal supporting rollers (32) are rotatably supported on the supporting frame (31), the vertical supporting roller set comprises two vertical supporting rollers (33), and copper pipe limiting grooves (34) for flowing through the copper pipe (1) are formed between the two vertical supporting rollers (33);
the copper pipe supporting device further comprises at least one copper pipe guiding component, the copper pipe guiding component comprises a guiding rack (35) and copper pipe guiding rollers (36), the copper pipe guiding rollers (36) are rotatably supported on the guiding rack (35), and guiding grooves for flowing through the copper pipe (1) are formed in the copper pipe guiding rollers (36);
the copper pipe coiling mechanism includes:
a winding frame (71);
a spool holder (72), the spool holder (72) being rotatably supported on the winding frame (71);
a spool frame rotation driving mechanism connected to the spool frame (72) and configured to drive the spool frame (72) to rotate;
at least one reciprocating mechanism mounted on the winding frame (71) and acting on the ground so that the reciprocating mechanism drives the winding frame to reciprocate in the axial direction of the spool frame (72); the reciprocating mechanism comprises a motor capable of controlling forward and reverse rotation and a driving wheel acting on the ground, the driving wheel is rotatably supported on a winding rack (71), and the motor is in transmission connection with the driving wheel so that the motor drives the driving wheel to rotate;
the winding frame (71) comprises a left upright assembly and a right upright assembly, and the winding drum frame (72) is rotatably supported between the left upright assembly and the right upright assembly; a distance adjusting device for adjusting the distance between the left upright post assembly and the right upright post assembly is arranged between the left upright post assembly and the right upright post assembly; the distance adjusting device comprises a left connecting pipe (73), a right connecting pipe (74), a screw-nut pair and a screw rod rotation driving mechanism for driving the screw rod (75) to rotate, wherein the left connecting pipe (73) is in sliding connection with the right connecting pipe (74), the left connecting pipe (73) is fixedly connected with the left upright post assembly, the right connecting pipe (74) is fixedly connected with the right upright post assembly, the screw-nut pair comprises a screw rod (75) and a nut (76), the screw rod (75) is rotatably supported in the right connecting pipe (74), the nut (76) is connected with the left connecting pipe (73), and the nut (76) is in threaded connection with the screw rod (75);
the left upright post assembly and the right upright post assembly comprise an upper upright post (81) and a lower upright post (82), the upper upright post (81) is slidably matched with the lower upright post (82), and an upper upright post moving driving mechanism for driving the upper upright post (81) to move up and down on the lower upright post (82) is arranged between the upper upright post (81) and the lower upright post (82); the upper stand column moving driving mechanism comprises a driving motor (83) and an up-down moving screw nut pair, the up-down moving screw nut pair comprises a rotating screw rod (84) and a rotating nut (85), the rotating nut (85) is fixedly connected to the lower stand column (82), the rotating screw rod (84) is rotatably supported on the upper stand column (81), and the driving motor (83) is connected with the rotating screw rod (84) so that the driving motor (83) drives the rotating screw rod (84) to rotate.
2. The automatic copper pipe winding and unwinding assembly line according to claim 1, wherein: the copper pipe unreeling device comprises an unreeling rack (21), an unreeling reel (22) and an unreeling driving device for driving the unreeling reel (22) to rotate, wherein the unreeled copper pipe (1) is coiled by the unreeled reel (22), and the unreeled reel (22) is rotatably supported on the unreeling rack (21).
3. The automatic copper pipe winding and unwinding assembly line according to claim 1, wherein: copper pipe belt cleaning device includes washs case (4), be provided with flourishing chamber (41) of splendid attire washing liquid in washs case (4), the both ends of washs case (4) are provided with spacing pore piece (42) respectively, be provided with on spacing pore piece (42) and pass the hole, copper pipe (1) pass the through hole entering flourishing chamber (41) of washs case (4) one end, then pass the through hole of washs case (4) other end.
4. The automatic copper pipe winding and unwinding assembly line according to claim 1, wherein: the copper tube leveling device comprises a copper tube horizontal leveling component and a copper tube vertical leveling component, wherein the copper tube horizontal leveling component comprises a horizontal leveling rack (51) and a horizontal leveling wheel set, the horizontal leveling wheel set comprises a left leveling wheel set and a right leveling wheel set, the left leveling wheel set comprises a plurality of left leveling wheels (52), the right leveling wheel set comprises a plurality of right leveling wheels (53), a horizontal copper tube leveling space passing through the copper tube is formed between the left leveling wheel set and the right leveling wheel set, the left leveling wheels (52) and the right leveling wheels (53) are rotatably supported on the horizontal leveling rack (51), the copper tube vertical leveling component comprises a vertical leveling rack (61) and a vertical leveling wheel set, the vertical leveling wheel set comprises an upper leveling wheel set and a lower leveling wheel set, the upper leveling wheel set comprises a plurality of upper leveling wheels (62), the lower leveling wheel set comprises a plurality of lower leveling wheels (63), the upper leveling wheels (63) and the lower leveling wheels (53) can be rotatably supported on the horizontal leveling rack (61).
5. A copper pipe unreeling method using the copper pipe automatic unreeling and unreeling pipeline as claimed in any one of claims 1 to 4, characterized in that the method comprises the steps of:
(a) Unreeling the copper pipe (1) by adopting a copper pipe unreeling device;
(b) A copper pipe cleaning device is adopted to clean the copper pipe (1) after the copper pipe unreeling device unreels;
(c) Leveling the unreeled and cleaned copper pipe (1) by adopting a copper pipe leveling device;
(d) And finally, adopting a copper pipe winding device to wind the leveled copper pipe (1).
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CN109384084B (en) * | 2018-11-16 | 2024-02-13 | 佛山市天箭机械设备有限公司 | Coil pipe blanking machine |
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CN112296123A (en) * | 2020-09-16 | 2021-02-02 | 重庆铁马工业集团有限公司 | Quick conveyor of disc material copper pipe |
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