CN211556683U - Cable laying and storing device - Google Patents
Cable laying and storing device Download PDFInfo
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- CN211556683U CN211556683U CN202020148049.2U CN202020148049U CN211556683U CN 211556683 U CN211556683 U CN 211556683U CN 202020148049 U CN202020148049 U CN 202020148049U CN 211556683 U CN211556683 U CN 211556683U
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Abstract
Description
技术领域technical field
本实用新型涉及一种线缆铺置贮存装置。The utility model relates to a cable laying storage device.
背景技术Background technique
布线过程会采用各种方法对线缆进行支撑和固定。若利用普通的夹具来牵引或者固定线缆的话,存在夹具零部件多且安装繁琐的问题,降低电缆布线的施工效率的问题。也有利用自动化布线设备进行布线的,现有布线设备存在的问题是:The wiring process uses various methods to support and secure the cables. If a common clamp is used to pull or fix the cable, there are many clamp parts and complicated installation, which reduces the construction efficiency of cable wiring. There are also automatic wiring equipment for wiring. The existing wiring equipment has the following problems:
需要将下好线的所有导线放在配线槽中,并根据需要人工递送给机器人手爪,而线束需要的导线种类繁多,规格成百上千,配线槽空间有限,以上方案实现起来极为困难,也需要大量的人力劳动;或者为了实现线缆的供线需求,机构需要整体式的前进或者退回,导致机构运动惯性大、启停冲击剧烈,反卷机构下压力无法调节。另外,现有的布线设备的引导线缆输送的输线管的结构为单一的管体,穿线、输线的过程中不能有效避免线缆在输线管中的堆叠和弯折现象。It is necessary to put all the wires in the wiring trough and manually deliver them to the robot gripper as needed. The wiring harness requires a wide variety of wires, with hundreds of specifications and limited space for the wiring trough. It is difficult and requires a lot of human labor; or in order to meet the demand for cable supply, the mechanism needs to move forward or back as a whole, resulting in a large inertia of the mechanism, severe start-stop impact, and unadjustable downforce of the rewinding mechanism. In addition, the structure of the transmission pipe for guiding the transmission of cables in the existing wiring equipment is a single pipe body, and the phenomenon of stacking and bending of the cables in the transmission pipe cannot be effectively avoided in the process of threading and transmission.
所以本设计为了解决上述问题,设计了一种具有自动供线功能的线缆铺置贮存装置。Therefore, in order to solve the above problems, this design designs a cable laying and storage device with automatic wire feeding function.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的是提供一种线缆铺置贮存装置。The purpose of the utility model is to provide a cable laying storage device.
上述的目的通过以下的技术方案实现:The above purpose is achieved through the following technical solutions:
一种线缆铺置贮存装置,其组成包括底部支撑机构、导向支撑机构、反卷缠绕机构、一组储线轮盘机构、一组辅助导线机构和推动机构,底部支撑机构位于整个装置的最下端,在底部支撑机构上部的一侧安装导向支撑机构,底部支撑机构的顶面的中部安装反卷缠绕机构和推动机构,底部支撑机构的顶部边缘处具有相对于主体可往复转动的转动机构,转动机构圆周方向均匀分布一组辅助导线机构,每个辅助导线机构的进线端配对的设置一个储线轮盘机构,储线轮盘机构和辅助导线机构都设置在转动机构上;导向支撑机构与转动机构的外边缘衔接;推动机构提供的力的方向与导向支撑机构的导向方向一致。A cable laying and storage device, which is composed of a bottom support mechanism, a guide support mechanism, a reverse winding mechanism, a set of wire storage wheel mechanisms, a set of auxiliary wire mechanisms and a push mechanism, and the bottom support mechanism is located at the highest point of the entire device. At the lower end, a guide support mechanism is installed on one side of the upper part of the bottom support mechanism, a reverse winding mechanism and a push mechanism are installed in the middle of the top surface of the bottom support mechanism, and the top edge of the bottom support mechanism has a reciprocating rotation mechanism relative to the main body, A set of auxiliary wire mechanisms are evenly distributed in the circumferential direction of the rotating mechanism, and a wire storage wheel mechanism is set at the incoming wire end of each auxiliary wire mechanism. The wire storage wheel mechanism and the auxiliary wire mechanism are both arranged on the rotating mechanism; It is connected with the outer edge of the rotating mechanism; the direction of the force provided by the pushing mechanism is consistent with the guiding direction of the guiding support mechanism.
有益效果:Beneficial effects:
1.本实用新型能将大量不同线号规格的线缆及布线所需的各种线束全部存储在储线轮盘机构的储线轮盘上,能够自动的将储线轮盘机构与导向支撑机构对齐,从而根据布线需要自动推送对应轮盘进行供线;且在供线结束后能够自动的将线缆未使用的部分反卷回储线轮盘机构内,大大提高了布线效率。供线及反卷过程线缆都能够保证处于正常状态,也作为提供布线工作高效率的因素。1. The utility model can store a large number of cables with different wire size specifications and various wiring harnesses required for wiring all on the wire storage wheel of the wire storage wheel mechanism, and can automatically store the wire storage wheel mechanism and guide support. The mechanism is aligned, so that the corresponding wheel is automatically pushed for wire supply according to the wiring needs; and after the wire supply is completed, the unused part of the cable can be automatically rolled back into the wire storage wheel mechanism, which greatly improves the wiring efficiency. The cables in the feeding and rewinding process can be guaranteed to be in a normal state, which also serves as a factor to provide high efficiency of wiring work.
2.本实用新型采用导线轮机构安装在长直管和转弯部位,起到很好的线缆输送功能,能够有效避免线缆在管道中出现弯折和堆叠问题,保证线缆的输送;此外,导线轮机构还可对管道中线缆所处的位置和区域进行监测,获取管道中线缆的输送运行状态,直接或间接为线缆的供线、回收系统的控制提供判定依据。2. The utility model adopts the wire wheel mechanism to be installed in the long straight pipe and the turning part, which has a good cable transportation function, can effectively avoid the bending and stacking problems of the cable in the pipeline, and ensure the transportation of the cable; in addition , the wire wheel mechanism can also monitor the position and area of the cable in the pipeline, obtain the transportation operation status of the cable in the pipeline, and directly or indirectly provide the basis for the control of the cable supply and recovery system.
附图说明Description of drawings
附图1是本实用新型的结构示意图;Accompanying
附图2是图1的仰视图;Accompanying
附图3是只保留图1中的反卷缠绕机构和一组储线轮盘机构的简化视图;Accompanying
附图4是图3的爆炸视图;Figure 4 is an exploded view of Figure 3;
附图5是本实用新型的底部支撑机构的结构示意图;Accompanying
附图6是本实用新型的底部支撑机构剖视图;
附图7是本实用新型的转动平台的结构示意图;Accompanying
附图8是本实用新型的导向支撑机构的结构示意图;Accompanying drawing 8 is the structural schematic diagram of the guide support mechanism of the present invention;
附图9是本实用新型的反卷缠绕机构的结构示意图;Accompanying
附图10是本实用新型的反卷机构底座的结构示意图;10 is a schematic structural diagram of the base of the rewinding mechanism of the present invention;
附图11是本实用新型的储线轮盘机构前侧视图;11 is a front side view of the wire storage wheel mechanism of the present invention;
附图12是本实用新型的储线轮盘机构后侧视图;Accompanying drawing 12 is the rear side view of the wire storage wheel mechanism of the present invention;
附图13是本实用新型的储线轮盘机构下侧视图;Figure 13 is a lower side view of the wire storage wheel mechanism of the present invention;
附图14是本实用新型的储线轮盘机构爆炸视图;14 is an exploded view of the wire storage wheel mechanism of the present invention;
附图15是本实用新型的轮盘转轴的结构示意图;Accompanying drawing 15 is the structural representation of the roulette rotating shaft of the present utility model;
附图16是本实用新型的轮盘摩擦轮的结构示意图;Accompanying drawing 16 is the structural representation of the roulette friction wheel of the present utility model;
附图17是本实用新型的储线轮盘的结构示意图;17 is a schematic structural diagram of the wire storage wheel of the present invention;
附图18是本实用新型具体实施方式六的辅助导线机构的结构示意图;18 is a schematic structural diagram of the auxiliary lead mechanism according to the sixth embodiment of the present invention;
附图19是图18的辅助导线机构爆炸视图;Figure 19 is an exploded view of the auxiliary lead mechanism of Figure 18;
附图20是本实用新型具体实施方式七的辅助导线机构的结构示意图;20 is a schematic structural diagram of the auxiliary lead mechanism according to the seventh embodiment of the present invention;
附图21是图20的辅助导线机构爆炸视图;Figure 21 is an exploded view of the auxiliary lead mechanism of Figure 20;
附图22是本实用新型导线轮机构的结构示意图;Accompanying drawing 22 is the structural representation of the wire wheel mechanism of the present utility model;
附图23是本实用新型弹簧片的结构示意图;Accompanying drawing 23 is the structural representation of the spring sheet of the present utility model;
附图24是本实用新型弯折簧片的导线轮机构下侧视图;Accompanying drawing 24 is the lower side view of the wire wheel mechanism of the bending spring of the present invention;
附图25是本实用新型弯折式簧片的结构示意图;Accompanying drawing 25 is the structural schematic diagram of the bent spring of the present invention;
附图26是本实用新型推动机构下侧视图;Accompanying
图27是工作原理1涉及的推动机构下侧视图;Fig. 27 is the lower side view of the pushing mechanism involved in
图28是工作原理1涉及的辅助导线机构剖视展现线缆穿入状态图;28 is a cross-sectional view of the auxiliary wire mechanism involved in working
图29是工作原理1涉及的反卷缠绕线缆回收示意图;Figure 29 is a schematic diagram of the recovery of the reverse winding cable involved in
图30是工作原理1涉及的转动平台旋转定位供线示意图;Figure 30 is a schematic diagram of the rotating platform rotation positioning supply line involved in
图31是工作原理2涉及的线缆经导线轮机构穿入示意图;Figure 31 is a schematic diagram of the penetration of cables involved in
图32是工作原理2涉及的线缆完全穿入出线管时的状态;Figure 32 is the state when the cable involved in working
图33是工作原理2涉及的导线轮机构在线缆传入后的打开和闭合状态。Fig. 33 shows the open and closed states of the wire pulley mechanism involved in the
具体实施方式Detailed ways
具体实施方式一:Specific implementation one:
本实施方式的一种线缆铺置贮存装置,如图1-4所示,其组成包括底部支撑机构1、导向支撑机构2、反卷缠绕机构3、一组储线轮盘机构4、一组辅助导线机构5和推动机构6,底部支撑机构1位于整个装置的最下端,在底部支撑机构1上部的一侧安装导向支撑机构2,底部支撑机构1的顶面的中部安装反卷缠绕机构3和推动机构6,底部支撑机构1的顶部边缘处具有相对于主体可往复转动的转动机构,转动机构圆周方向均匀分布一组辅助导线机构5,每个辅助导线机构5的进线端配对的设置一个储线轮盘机构4,储线轮盘机构4和辅助导线机构5都设置在转动机构上;A cable laying and storage device in this embodiment, as shown in Figures 1-4, is composed of a
导向支撑机构2与转动机构的外边缘衔接;The
推动机构6为储线轮盘机构4和辅助导线机构5的移动提供动力,推动机构6提供的力的方向与导向支撑机构2的导向方向一致。The pushing
具体实施方式二:Specific implementation two:
与具体实施方式一不同的是,本实施方式的一种线缆铺置贮存装置,如图5-7所示,所述的底部支撑机构1还包括固定座1a、转动机构、固定平台1e、齿圈1f、小齿轮1g、驱动设备1h;转动机构包括支撑套座1b、转动盘1c、转动平台1d;固定座1a位于整个装备的最下端,支撑套座1b固定安装在固定座1a的上方;转动盘1c套装在支撑套座1b的上端,转动盘1c相对于支撑套座1b往复转动;转动平台1d套装在转动盘1c的上端,转动平台1d随转动盘1c一同转动;固定平台1e位于转动平台1d的上方,支撑套座1b的顶端依次由转动盘1c和转动平台1d的中心处穿过,固定平台1e的底面中心处固定在支撑套座1b的顶端;齿圈1f固定的套装在转动盘1c的下端,驱动设备1h固定在固定座1a上,小齿轮1g安装在驱动设备1h的输出轴上,小齿轮1g与齿圈1f相啮合,通过小齿轮1g与齿圈1f的啮合实现驱动设备1h带动转动盘1c和转动平台1d转动;Different from the first embodiment, in a cable laying and storage device of this embodiment, as shown in FIGS. 5-7 , the bottom support mechanism 1 further includes a fixed seat 1a, a rotating mechanism, a fixed platform 1e, The ring gear 1f, the pinion 1g, the driving device 1h; the rotating mechanism includes a support sleeve 1b, a rotating disk 1c, and a rotating platform 1d; the fixed seat 1a is located at the lowest end of the entire equipment, and the support sleeve 1b is fixedly installed above the fixed seat 1a ; Rotating plate 1c is sleeved on the upper end of the supporting sleeve 1b, and the rotating plate 1c rotates reciprocatingly with respect to the supporting sleeve 1b; the rotating platform 1d is sleeved on the upper end of the rotating plate 1c, and the rotating platform 1d rotates with the rotating plate 1c; Above the rotating platform 1d, the top of the support sleeve 1b is passed through the center of the rotating disk 1c and the rotating platform 1d in turn, and the center of the bottom surface of the fixed platform 1e is fixed on the top of the support sleeve 1b; At the lower end of the rotating disk 1c, the driving device 1h is fixed on the fixed seat 1a, the pinion 1g is installed on the output shaft of the driving device 1h, and the pinion 1g meshes with the ring gear 1f, which is realized by the meshing of the pinion 1g and the ring gear 1f. The
其中,转动平台1d的上表面边缘部位圆周方向以圆周阵列方式均布一组储线轮盘安装槽1d1,每个储线轮盘安装槽1d1槽底的中间位置设有通孔。Among them, a group of wire storage wheel mounting grooves 1d1 are evenly distributed in the circumferential direction of the upper surface edge of the
具体实施方式三:Specific implementation three:
与具体实施方式二不同的是,本实施方式的一种线缆铺置贮存装置,如图8所示,所述的导向支撑机构2还包括导向支撑架2a和2条导向滑轨2b;导向支撑架2a为Z型,导向支撑架2a下部的安装端固定在固定座1a上,导向支撑架2a顶部的悬挂端的上表面安装2条导向滑轨2b,2条导向滑轨2b平行设置。Different from the second embodiment, a cable laying and storage device in this embodiment, as shown in FIG. 8 , the
具体实施方式四:Specific implementation four:
与具体实施方式一、二或三不同的是,本实施方式的一种线缆铺置贮存装置,如图9-10所示,所述的反卷缠绕机构3还包括反卷机构底座3a、反卷弹簧底座3b、2根反卷弹簧3c、配重块3d、承重杆3e、承重轴3f、电机固定板3g、反卷电机3h、反卷皮带3i、反卷摩擦轮3j、反卷带轮3k、电磁铁3l、电磁铁固定架3m;Different from
反卷机构底座3a为柱形,是反卷缠绕机构3支撑和承载部件,反卷机构底座3a的一侧通过一根限位杆安装前端调整螺钉3a1,对侧通过一根限位杆安装后端调整螺钉3a2;反卷机构底座3a的底部固定安装在固定平台1e上,实现反卷缠绕机构3与固定平台1e间的连接。The
承重杆3e的中部通过承重轴3f铰接在反卷机构底座3a的顶端;配重块3d固定在承重杆3e后段的末端;承重杆3e前段靠近中间的位置安装有电机固定板3g,在电机固定板3g上安装有反卷电机3h,反卷电机3h的输出轴上连接有同步带轮;承重杆3e前段的末端安装有反卷摩擦轮3j和反卷带轮3k,二者通过一根转轴相连接,可以一同转动;反卷皮带3i的一端套装在反卷电机3h的同步带轮上,反卷皮带3i的另一端套装在反卷带轮3k上;The middle part of the load-
电磁铁固定架3m为L型,电磁铁固定架3m的一边安装在反卷机构底座3a上,且与前端调整螺钉3a1的同侧,电磁铁固定架3m的另一边上安装有电磁铁3l;反卷弹簧底座3b安装在反卷机构底座3a上,且与后端调整螺钉3a2同侧,2根反卷弹簧3c的一端固定在反卷弹簧底座3b上,另一端固定在承重杆3e后段的中部位置。The
具体实施方式五:Specific implementation five:
与具体实施方式四不同的是,本实施方式的一种线缆铺置贮存装置,如图11-17所示,所述的储线轮盘机构4还包括储线滑轨4a、储线滑块4b、储线支撑架4c、储线轮盘4d、轮盘转轴4e、轮盘摩擦轮4f、储线撞吸块4g、轮盘端盖4h、线缆4i;Different from the fourth embodiment, a cable laying and storage device in this embodiment, as shown in FIGS. 11-17 , the wire
储线支撑架4c是储线轮盘机构4的承载和支撑部件,储线支撑架4c包括储线底板4c1和转轴套筒4c2,下部的储线底板4c1的上方通过支架安装转轴套筒4c2;储线底板4c1为片层结构,储线底板4c1的下端安装有两个储线滑块4b,储线滑块4b底部具有凹槽,储线滑块4b分别通过凹槽结构滑动安装在一根储线滑轨4a上;转轴套筒4c2内安装有轮盘转轴4e和轮盘端盖4h,轮盘转轴4e的前端依次套装有轮盘摩擦轮4f和储线轮盘4d,储线轮盘4d上缠绕有线缆4i;The wire
储线滑轨4a位于整个储线轮盘机构4的最下端,储线滑轨4a嵌入转动平台1d的储线轮盘安装槽1d1内,实现储线轮盘机构4与转动平台1d的连接;The wire
轮盘转轴4e包括后端转轴4e1和矩形方轴4e2;矩形方轴4e2同轴心设置在后端转轴4e1的前部;后端转轴4e1插装在转轴套筒4c2内,使得轮盘转轴4e可在转轴套筒4c2内往复转动;The roulette
轮盘摩擦轮4f的轮盘表面设有一组减重孔,轮盘摩擦轮4f的外表面镶嵌有质地较软的橡胶摩擦材料4f1,轮盘摩擦轮4f的中心部位设有矩形方孔4f2,轮盘摩擦轮4f套装在轮盘转轴4e上,矩形方孔4f2与矩形方轴4e2相配合,能够使轮盘摩擦轮4f随轮盘转轴4e一同转动;The roulette surface of the
储线轮盘4d的轮盘表面上设有一组减重孔,储线轮盘4d的中心位置设有轮盘矩形方孔4d1,在储线轮盘4d套装在轮盘转轴4e上时,轮盘矩形方孔4d1与矩形方轴4e2相配合,使得储线轮盘4d可通过轮盘转轴4e随轮盘摩擦轮4f一同转动;A set of weight-reducing holes is provided on the surface of the
储线撞吸块4g安装在储线支撑架4c的储线底板4c1上,储线撞吸块4g是与推动机构6相配合的吸附端,储线撞吸块4g采用可被磁性材料吸引的铁质金属材料制成。The wire
具体实施方式六:Specific implementation six:
与具体实施方式一、二、三或五不同的是,本实施方式的一种线缆铺置贮存装置,如图18-19所示,所述的辅助导线机构5还包括辅助支撑板5a、一组导线轮5b、固定板5c、出线管5d、一组导线轴5e,辅助支撑板5a包括两块L型翼板5a1和一块底板5a4,两块L型翼板5a1平行设置,两块L型翼板5a1之间的进线端通过底板5a4连接,底板5a4的安装端固定在储线底板4c1上,两块L型翼板5a1之间的弯折部分通过一组导线轴5e连接,导线轴5e上分别安装一个导线轮5b,两块L型翼板5a1之间的出线端通过固定板5c连接,出线管5d通过固定板5c固定在辅助支撑板5a的前端;Different from
辅助支撑板5a通过底板5a4固定安装在储线支撑架4c的储线底板4c1上,实现辅助导线机构5在储线轮盘机构4的连接;The
其中,导线轮5b可绕导线轴5e转动。Among them, the
具体实施方式七:Specific implementation seven:
与具体实施方式一、二、三或五不同的是,本实施方式的一种线缆铺置贮存装置,如图20-25所示,所述的辅助导线机构5在实际应用中还可设置为还包括辅助支撑板5a、固定板5c、出线管5d、导线轴5e、导线管5f、一组导线轮机构5g、导线支架5h;Different from
辅助支撑板5a包括两块L型翼板5a1和一块底板5a4,两块L型翼板5a1平行设置,两块L型翼板5a1之间的进线端通过底板5a4连接,底板5a4的安装端固定在储线底板4c1上,两块L型翼板5a1之间的弯折部分通过一组导线轴5e连接,两块L型翼板5a1之间的出线端通过固定板5c连接,出线管5d通过固定板5c固定在辅助支撑板5a的前端;导线管5f的形状随着辅助导线机构5的走线方向设置,且导线管5f是通过一组导线支架5h固定在2个导线轴5e上的,两块辅助支撑板5a之间相对的两个第一轮轴长孔5a2和两个第二轮轴长孔5a3内,分别安装一个导线轴5e;The
导线轮机构5g安装在导线管5f上或者安装在出线管5d上;The
其中,in,
导线管5f的管壁上设置一组导线轮安装孔,导线轮机构5g安装在导线管5f的导线轮安装孔处;A set of wire wheel mounting holes are provided on the tube wall of the
导线轮机构5g包括线管固定板5g1、接线端5g2、触点座5g3、弹簧片5g4、导线转轴5g5、导线齿轮5g6、簧片支撑柱5g7;弹簧片5g4包括两段平直段和一段弧形段,弧形段位于中间部位,两段平直段分别与弧形段的两端连接,弹簧片5g4的弧形段形成的凹槽内通过导线转轴5g5安装导线齿轮5g6,导线齿轮5g6可绕导线转轴5g5往复转动;弹簧片5g4前端的平直段与触点座5g3相接触,触点座5g3的侧面连接有接线端5g2,弹簧片5g4的下端安装在线管固定板5g1的外壁上;弹簧片5g4后端的平直段安装簧片支撑柱5g7,簧片支撑柱5g7的下端固定在另一触点座5g3上,此触点座5g3的底部安装在线管固定板5g1的外壁上,此触点座5g3的侧面连接有接线端5g2;The
线管固定板5g1为横截面为半圆形的片层结构;采用绝缘材料制成;The line tube fixing plate 5g1 is a semicircular sheet structure in cross section; it is made of insulating material;
导线齿轮5g6的外缘设有齿牙;接线端5g2、触点座5g3、弹簧片5g4均采用导电性能良好的材料制成,弹簧片5g4应具具有良好的弹性;The outer edge of the wire gear 5g6 is provided with teeth; the terminal 5g2, the contact seat 5g3, and the spring sheet 5g4 are all made of materials with good electrical conductivity, and the spring sheet 5g4 should have good elasticity;
如图22和图23所示,弹簧片5g4的前端平直段的底部设有簧片触点5g401,弹簧片5g4的后端设有簧片后槽孔5g404,弹簧片5g4的弧形段形成的凹槽的槽底具有簧片中槽孔5g403,用于安装导线齿轮5g6,簧片中槽孔5g403左右两侧设有簧片铰接座5g402;弹簧片5g4采用弹簧钢制成,弹簧片5g4的前后两段平直段为在同一水平面上的平直转态,或者如图24和图25所示,根据需要使前后两段平直段得延长线形成具有一定角度的弯折状态,制作成弯折式的簧片;As shown in Figures 22 and 23, the bottom of the straight front end of the spring piece 5g4 is provided with a reed contact 5g401, the rear end of the spring piece 5g4 is provided with a reed rear slot 5g404, and the arc-shaped section of the spring piece 5g4 is formed The bottom of the groove has a slot hole 5g403 in the reed, which is used to install the wire gear 5g6, and the left and right sides of the slot 5g403 in the reed are provided with a reed hinge seat 5g402; The front and back two straight sections are in a straight state on the same horizontal plane, or as shown in Figure 24 and Figure 25, the extension lines of the front and back two straight sections are formed into a bent state with a certain angle as required, and the production A bent reed;
簧片触点5g401用于与触点座5g3相接触,弹簧片5g4通过簧片中槽孔5g403套装在簧片支撑柱5g7,导线转轴5g5穿过导线齿轮5g6并将其铰接在左右两侧的簧片铰接座5g402上,铰接安装后的导线齿轮5g6恰好处于簧片中槽孔5g403的区域内;The reed contact 5g401 is used to contact with the contact seat 5g3, the spring leaf 5g4 is sleeved on the reed support column 5g7 through the slot 5g403 in the reed, and the wire shaft 5g5 passes through the wire gear 5g6 and is hinged on the left and right sides. On the reed hinge seat 5g402, the hingedly installed wire gear 5g6 is just in the area of the slot 5g403 in the reed;
接线端5g2、触点座5g3、弹簧片5g4、簧片支撑柱5g7均采用导体材料制成;The terminal 5g2, the contact seat 5g3, the spring leaf 5g4, and the spring support column 5g7 are all made of conductor materials;
具体实施方式八:Eighth specific implementation:
与具体实施方式七不同的是,本实施方式的一种线缆铺置贮存装置,所述的辅助支撑板5a设有左右对称的L型翼板5a1结构,在每个L型翼板5a1的板面上设有第一轮轴长孔5a2和第二轮轴长孔5a3;第一轮轴长孔5a2和第二轮轴长孔5a3通过导线轴5e安装导线轮5b。Different from the seventh embodiment, in a cable laying and storage device of this embodiment, the
具体实施方式九:Specific implementation nine:
与具体实施方式七或八不同的是,本实施方式的一种线缆铺置贮存装置,所述的出线管5d包括后段出线管5d1、C型连接梁5d2、前段出线管5d3;后段出线管5d1和前段出线管5d3为中空管体,后段出线管5d1与前段出线管5d3之间通过C型连接梁5d2连接。Different from the seventh or eighth specific embodiment, in a cable laying and storage device in this embodiment, the
具体实施方式十:Specific implementation ten:
与具体实施方式九不同的是,本实施方式的一种线缆铺置贮存装置,如图26所示,所述的推动机构6还包括电动推杆6a、一组推杆支架6b、推杆电磁铁6c;推杆支架6b的上部卡装在电动推杆6a的伸缩杆侧壁的固定槽中,推杆支架6b的下部与固定平台1e相连接,实现推动机构6在固定平台1e上的安装;推杆电磁铁6c安装在电动推杆6a伸缩轴的末端,随电动推杆6a的伸出轴做往复运动,实现对储线撞吸块4g的吸附和推拉。Different from the ninth embodiment, in a cable laying and storage device of this embodiment, as shown in FIG. 26 , the
工作原理:working principle:
1.在辅助导线机构5中,利用导线轮5b的实施方案的工作原理如下:1. In the
如图27-图30所示,预先将多个型号的线缆4i缠绕安装在储线轮盘4d上,安装有储线轮盘4d的储线轮盘机构4以圆周阵列的布局方式安装在转动平台1d的储线轮盘安装槽1d1内,实现储线轮盘机构4与底部支撑机构1的连接。As shown in FIGS. 27 to 30 , multiple types of
在使用过程中,当需要某一储线轮盘机构4上对应型号的线缆4i时,驱动设备1h带动小齿轮1g转动,由于小齿轮1g与齿圈1f相啮合,齿圈1f套装固定在转动盘1c的下端,因此转动盘1c会在小齿轮1g的带动下一同绕支撑套座1b转动,将所需线型的储线轮盘机构4转动到与导向支撑机构2相对应的位置,使该储线轮盘机构4上的2条储线滑轨4a与2条导向滑轨2b相对正,即该储线轮盘机构4进入供线位置。During use, when a corresponding type of
推动机构6的电动推杆6a伸出一定长度,使安装在前端的推杆电磁铁6c与储线撞吸块4g相接触,并对电磁铁通电,使推杆电磁铁6c对储线撞吸块4g进行磁性吸合,并保持吸合状态;然后电动推杆6a继续伸出,通过储线撞吸块4g推动储线底板4c1,储线底板4c1会在电动推杆6a的推动下前移,由于推动储线底板4c1下端通过储线滑块4b与储线滑轨4a相配合,推动储线底板4c1会在储线滑块4b的导向下从储线滑轨4a滑动到导向滑轨2b,即储线轮盘机构4除储线滑轨4a外都滑动到导向支撑机构2的上方,辅助导线机构5与储线轮盘机构4相连接,因此也会随之滑移到导向支撑机构2的上方。The
从储线轮盘4d上抽出即将使用的线缆4i,然后将线缆4i绕过导线轮5b并从出线管5d中穿出,牵引滚轮7在后段出线管5d1和前段出线管5d3之间的空隙位置,从上下两个方向夹住线缆4i,位于上端和下端的牵引滚轮7在动力的驱动下同时向相反的方向转动,依靠自身与线缆4i之间的摩擦力将线缆由储线轮盘4d上抽出并向前输送,以供前端的布线牵引机构使用,进而实现线束组的铺置。Pull out the
当该型号的线缆4i使用完成后,牵引滚轮7停止转动,松开对于线缆4i的夹紧;由于推杆电磁铁6c一直保持对储线撞吸块4g的磁性吸合,电动推杆6a向后收回会带动储线支撑架4c及其连接的部件一同移动,使储线轮盘4d、轮盘摩擦轮4f、线缆4i、辅助导线机构5等部件在储线滑块4b的导向作用下从导向滑轨2b的位置滑移到储线滑轨4a的位置。When the
启动电磁铁3l使反卷缠绕机构3的承重杆3e绕承重轴3f向下摆动,从而使反卷摩擦轮3j在电磁铁3l磁性吸力的作用下克服反卷弹簧3c的拉力,压紧轮盘摩擦轮4f;启动反卷电机3h通过反卷皮带3i使反卷带轮3k转动,由于反卷带轮3k与反卷摩擦轮3j相连可一同转动,因此反卷摩擦轮3j会随反卷电机3h转动,而轮盘摩擦轮4f又会在反卷摩擦轮3j的带动下一同转动。The
轮盘摩擦轮4f通过轮盘转轴4e与储线轮盘4d相连,使得储线轮盘4d随轮盘摩擦轮4f一同转动,令线缆4i反卷重新缠绕在储线轮盘4d上,从而实现在使用完成后线缆4i的回收。The
待线缆4i在储线轮盘4d上反卷缠绕结束后,关闭电磁铁3l,使承重杆3e在配重块3d和反卷弹簧3c的作用下恢复初始状态,令反卷摩擦轮3j与轮盘摩擦轮4f分离不再接触。After the rewinding of the
通过调整前端调整螺钉3a1和后端调整螺钉3a2可对承重杆3e在两侧的摆动限位进行调整,使反卷缠绕机构3的反卷摩擦轮3j在与轮盘摩擦轮4f接触和分离后的位置都处于合适位置。By adjusting the front end adjustment screw 3a1 and the rear end adjustment screw 3a2, the swing limit of the load-
推杆电磁铁6c关闭,解除对储线撞吸块4g的磁性吸合,电动推杆6a的收回,设备回归初始状态。The
当需要更换下一型号线缆4i时,驱动设备1h带动转动平台1d旋转,将所需型号的线缆4i转动至与导向支撑机构2相对应的位置,并使该储线轮盘机构4上的2条储线滑轨4a与2条导向滑轨2b相对正,即储线轮盘机构4进入供线位置;电动推杆6a再次伸出,推杆电磁铁6c在次启动,对该储线轮盘机构4上的储线撞吸块4g实施磁性吸合,重复以上过程,完成该型号线缆4i的输送供应。When it is necessary to replace the next type of
2. 当辅助导线机构5中采取加装导线轮机构5g的实施方案时,工作原理如下:2. When the implementation of the additional
如图31-图33所示,当所需型号线缆4i的储线轮盘机构4进入供线位置后,将该线缆4i的端部抽出,插入导线管5f中,由于线缆4i的硬度有限、刚度不足,当插入的线缆4i达到一定的长度后,就会出现卷曲、堆叠,使得线缆无法继续穿入;As shown in Figures 31-33, when the wire
因此为保证线缆4i的穿送效果,需要在导线管5f上每间隔一段距离就加装一套导线轮机构5g,用于辅助线缆4i穿入;Therefore, in order to ensure the threading effect of the
导线轮机构5g分为两种类型,一种是平直式的弹簧片5g4,适于在导线管5f的直线段安装,另一种是弯折式的弹簧片5g4,适于在导线管5f的弯折部位安装。The
在使用中,将该线缆4i的端部抽出,插入导线管5f中,插入一段后当线缆4i尚未发生卷曲、堆叠时就会到达第一个导线轮机构5g的位置,转动导线齿轮5g6线缆4i就会在导线齿轮5g6外缘齿牙的挤压和摩擦下向前移动,同时弹簧片5g4会产生弯曲变形,弹簧片5g4的前端也会向上抬起,一方面使簧片触点5g401与触点座5g3相分离,另一方面弹簧片5g4的弯曲变形会增加导线齿轮5g6对线缆4i的下压力,进一步保证线缆4i在导线齿轮5g6外缘齿牙的挤压和摩擦下向前移动。In use, the end of the
同理,利用后续的其他导线轮机构5g完成依次完成线缆4i的穿入,然后再穿入出线管5d中;在使用中为提高穿线效果也可以在后段出线管5d1上加装导线轮机构5g。In the same way, use the subsequent
此外,接线端5g2、触点座5g3、弹簧片5g4、簧片支撑柱5g7均采用导体材料制成,使用中在位于弹簧片5g4的前、后两端的接线端5g2上接上导线,电流可从位于弹簧片5g4前端的接线端5g2流入,流过位于弹簧片5g4前端的触点座5g3、簧片触点5g401,再经弹簧片5g4、簧片支撑柱5g7流入位于弹簧片5g4后端的触点座5g3,最终从位于弹簧片5g4后端的接线端5g2流出,使得导线轮机构5g成为一个触发开关。In addition, the terminal 5g2, the contact base 5g3, the spring plate 5g4, and the spring plate support column 5g7 are all made of conductor materials. In use, a wire is connected to the terminal 5g2 at the front and rear ends of the spring plate 5g4, and the current can be It flows in from the terminal 5g2 at the front end of the spring piece 5g4, flows through the contact seat 5g3 and the reed contact 5g401 at the front end of the spring piece 5g4, and then flows into the contact at the rear end of the spring piece 5g4 through the spring piece 5g4 and the reed support post 5g7. The point seat 5g3 finally flows out from the terminal 5g2 located at the rear end of the spring piece 5g4, so that the
当没有线缆4i穿入时导线轮机构5g处于闭合状态,通过前、后两端的接线端5g2接着的导线可向外传输联通的信号;当有线缆4i从这个导线轮机构5g穿入时,簧片触点5g401就会与触点座5g3分离,导线轮机构5g就会处于打开状态,通过前、后两端的接线端5g2接着的导线无法再外传输联通的信号,即信号中断;对导线轮机构5g传出的信号进行读取可用于判定该导线轮机构5g的位置是否有线缆4i穿入。When there is no
在使用过程中若有一个导线轮机构5g的簧片触点5g401与触点座5g3接触并发出信号,则可认为线缆4i可能已经被拉断,即出现断线状况,需要操作人员进行检查;During use, if a reed contact 5g401 of the
在线缆4i使用完成后的反卷回收过程中,当距离正在被使用的储线轮盘4d最远的一个导线轮机构5g发出信号,并且依照线缆4i由远及近各个导线轮机构5g依次发出信号,则可认为该线缆4i正处于反卷回收阶段的末期,应当逐渐减缓反卷电机3h的转动速度;当所有的导线轮机构5g都发出信号时,可判定为导线管5f中已经没有线缆4i,线缆4i的反卷回收工作已完成,反卷电机3h可停止转动。During the rewinding and recycling process after the
设置了导线轮机构5g后所产生的有益效果Beneficial effects after setting the
导线轮机构5g可安装在长直管和转弯部位,可起到很好的线缆输送功能,能够有效避免线缆4i在管道中出现弯折和堆叠问题,保证线缆4i的输送;此外,导线轮机构5g还可对管道中线缆所处的位置和区域进行监测,获取管道中线缆4i的输送运行状态,直接或间接为线缆4i的供线、回收系统的控制提供判定依据。The
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111244829A (en) * | 2020-01-30 | 2020-06-05 | 北京远大宏略科技股份有限公司 | A cable laying storage device |
| CN113588042A (en) * | 2021-07-30 | 2021-11-02 | 吉林大学 | Portable digital display underground water level semi-automatic measuring device |
| CN116199037A (en) * | 2023-03-07 | 2023-06-02 | 江西正导精密线材有限公司 | Automatic feeding device of tinned wire |
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2020
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111244829A (en) * | 2020-01-30 | 2020-06-05 | 北京远大宏略科技股份有限公司 | A cable laying storage device |
| CN111244829B (en) * | 2020-01-30 | 2024-11-15 | 北京远大宏略科技股份有限公司 | Cable laying storage device |
| CN113588042A (en) * | 2021-07-30 | 2021-11-02 | 吉林大学 | Portable digital display underground water level semi-automatic measuring device |
| CN116199037A (en) * | 2023-03-07 | 2023-06-02 | 江西正导精密线材有限公司 | Automatic feeding device of tinned wire |
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