CN107545956A - Production system and cable production method including cradle-type cable-former and disk winch - Google Patents
Production system and cable production method including cradle-type cable-former and disk winch Download PDFInfo
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- CN107545956A CN107545956A CN201610494870.8A CN201610494870A CN107545956A CN 107545956 A CN107545956 A CN 107545956A CN 201610494870 A CN201610494870 A CN 201610494870A CN 107545956 A CN107545956 A CN 107545956A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 55
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 5
- 230000001360 synchronised effect Effects 0.000 claims abstract description 5
- 238000007493 shaping process Methods 0.000 abstract description 6
- 239000002699 waste material Substances 0.000 abstract description 6
- 239000000463 material Substances 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000009795 derivation Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
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Abstract
The invention discloses a kind of production system including cradle-type cable-former and disk winch and cable production method, production system to include：Cradle-type cable-former, including main shaft, be arranged on main shaft two bearing discs, be arranged between two bearing discs and for installing multiple cradles of pay off rack, the back-twisting mechanism for driving each cradle rotation；Wire parallel module, cable is formed for the single core pulled out by each bobbin loader to be twisted；Disk winch, including the rotor for installing take-up stand, with rotor synchronous axial system ground draw-gear, the draw-gear is used to draw the cable of twisted formation to the take-up stand, and the rotor drives the take-up stand to rotate, so that the cable produces the rotation around own axes.It is arranged such, the production system provided by the invention including cradle-type cable-former and disk winch, it can greatly improve cable shaping efficiency, and the problem of waste of material can be avoided.
Description
Technical field
The present invention relates to cable production technical field, includes cradle-type stranding more specifically to one kind
The production system and cable production method of machine and disk winch.
Background technology
Cable former includes the equipment such as cradle-type cable-former, disk winch, and cradle-type cable-former includes master
Axle, the big bearing disc on main shaft and small bearing disc, the cradle between two bearing discs,
Star-like back twist train is installed, driving cradle moves back at work between wherein big bearing disc, cradle and main shaft
Twisted turn.Main shaft drives main shaft and bearing disc and bassinet stand rotation by actuator drives.Bassinet stand one
Side is rotated while being twisted by traction drawn out cable, formation laying up pitch.
Disk winch includes independent pay off rack and installs the disk strand head and crawler-mounted pulling device of pay off rack,
Pay off rack twists head synchronous rotary with disk.Meanwhile crawler-mounted pulling device pulls out the core in pay off rack, disk
Head is twisted to rotate simultaneously with crawler, the core that can so pull out in pay off rack forms laying up pitch,
And the back twist of cable is completed simultaneously.
However, the production efficiency of disk winch and cradle-type cable-former is all relatively low.And the disk of disk winch twists head
Longer to wire parallel module intermediate distance, rotation traction traction to wire parallel module, which will form pitch, the mistake of a transmission torsion
Journey, typically to form stable pitch and generally want after rotation traction traction.In the end of a thread and the cabling process of line tail
In, it can not normally ensure the stability of pitch, can remove the section in usual production process, cause to waste.
Therefore, how to solve relatively low and cause waste of material into production efficiency of equipment is pulled in the prior art
The problem of, turn into those skilled in the art's important technological problems to be solved.
The content of the invention
In view of this, it is an object of the invention to provide a kind of life including cradle-type cable-former and disk winch
Production system, it can greatly improve cable shaping efficiency, and the problem of waste of material can be avoided.This hair
Bright purpose, which also resides in, provides a kind of cable production method including above-mentioned production system.
The invention provides a kind of cable production system including cradle-type cable-former and disk winch, including：
Cradle-type cable-former, including main shaft, be arranged on main shaft two bearing discs, be arranged on two institutes
State between bearing disc and for installing multiple cradles of pay off rack, for driving each cradle rotation
Back-twisting mechanism；
Wire parallel module, cable is formed for the single core pulled out by each bobbin loader to be twisted；
Disk winch, including for installing the rotor of take-up stand, being drawn with the rotor synchronous axial system
Device, the draw-gear are used to draw the cable of twisted formation to the take-up stand, and the rotation
Body drives the take-up stand to rotate, so that the cable produces the rotation around own axes.
Preferably, the back-twisting mechanism is multiple motors being connected correspondingly with the cradle.
Preferably, the rotor is that disk twists head.
Present invention also offers a kind of cable production method, and system is produced based on the cable described in as above any one
System, including：
When carrying out the cradle-type cable-former and disk winch combination production model：
The main shaft of the cradle-type cable-former is rotated forward with the first default angular speed, the disk winch
Rotor and the draw-gear rotated with the second preset angle velocity reversal, the back-twisting mechanism drives institute
Cradle is stated to rotate with the 3rd preset angle velocity reversal；To make the complete back twist of core, the 3rd preset angle
Speed is the described first default angular speed and the second default angular speed sum；It is incomplete to make core
Back twist, the described 3rd default angular speed are less than the described first default angular speed and the second default angular speed
Sum；
When the progress cradle-type cable-former works independently pattern：
The main shaft of the cradle-type cable-former is rotated forward with the first default angular speed, the disk winch
Rotor and the draw-gear do not rotate, the back-twisting mechanism drives the cradle with the 3rd preset angle
Velocity reversal rotates；To make the complete back twist of core, it is pre- that the described 3rd default angular speed is equal to described first
If angular speed；To make the incomplete back twist of core, it is default that the described 3rd default angular speed is less than described first
Angular speed；
When the progress disk winch works independently pattern：
The main shaft of the cradle-type cable-former does not rotate, the rotor of the disk winch and the traction
Device is rotated forward with the second default angular speed, and the back-twisting mechanism drives the cradle with the 3rd preset angle
Speed rotates forward；To make the complete back twist of core, it is pre- that the described 3rd default angular speed is equal to described second
If angular speed；To make the incomplete back twist of core, it is default that the described 3rd default angular speed is less than described second
Angular speed.
The invention provides a kind of cable production system including cradle-type cable-former and disk winch, by cradle
Formula cable-former and disk winch are combined, and cradle-type cable-former is used for unwrapping wire and back twist, releasing it is multiple
After single core is twisted together by wire parallel module, take-up is carried out by disk winch.In order to improve production effect
Rate, the direction of rotation of cradle-type cable-former and disk winch is can control on the contrary, so, the shaping speed of cable
It is the rotating speed of cradle-type cable-former and the rotating speed sum of disk winch, substantially increases production efficiency.Moreover,
Cable production system provided by the invention, there can be three kinds of mode of operations, i.e.,：
Cradle-type cable-former works independently pattern：The pattern is transported by traditional cradle cable-former working method completely
OK, the rotor of disk winch and draw-gear do not rotate, cradle-type cable-former normal work.The pattern exists
The end of a thread line tail works, and can ensure the stranding quality of the end of a thread line tail；
Disk winch works independently pattern：For special process situation or production requirement, can allow cradle-type into
The main shaft of cable machine does not rotate, and only back-twisting mechanism driving pay off rack rotation, the rotor of disk winch and traction fill
Normal rotation work is put, can so be carried out by the mode of operation of disk winch.
Combine stranding pattern：After the end of a thread passes through the draw-gear of disk winch, integrated mode can be opened and entered
Row production, allows the main shaft of cradle cable-former and the rotor of disk winch and draw-gear rotary work simultaneously,
Improving production efficiency.
Present invention also offers a kind of production method based on above-mentioned cable production system, based on above-mentioned line
Cable production system, is arranged such, cable production method provided by the invention, is also greatly improved cable life
Produce efficiency.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to reality
The required accompanying drawing used in example or description of the prior art is applied to be briefly described, it should be apparent that, below
Accompanying drawing in description is only some embodiments of the present invention, for those of ordinary skill in the art,
On the premise of not paying creative work, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is the schematic front view of cable production system in the embodiment of the present invention；
Fig. 2 is the schematic top plan view of cable production system in the embodiment of the present invention；
In Fig. 1-Fig. 2：
Cradle-type cable-former -11, wire parallel module -12, rotor -13, draw-gear -14.
Embodiment
The purpose of present embodiment is to provide a kind of production including cradle-type cable-former and disk winch
System, it can greatly improve cable shaping efficiency, and the problem of waste of material can be avoided.This is specific
The purpose of embodiment, which also resides in, provides a kind of cable production method including above-mentioned production system.
Hereinafter, embodiment is illustrated referring to the drawings.In addition, embodiments illustrated below is not to right
It is required that the described content of the invention plays any restriction effect.In addition, composition represented by example below
Full content is not limited to necessary to the solution as the invention described in claim.
Refer to Fig. 1 and Fig. 2, the production system for being used to process cable that the present embodiment provides, based on existing
Cradle-type cable-former 11, wire parallel module 12 and disk winch in technology.
Wherein, cradle-type cable-former 11 includes main shaft, two bearing discs being arranged on main shaft, is arranged on
Between two bearing discs and for installing multiple cradles of pay off rack and for driving each cradle rotation
Back-twisting mechanism.Disk winch is included for the rotor 13 for installing take-up stand and the synchronous axial system of rotor 13
Draw-gear 14.Wire parallel module 12, which is used to the single core pulled out by each bobbin loader being twisted, forms cable.
The specific setting form of cradle-type cable-former 11, wire parallel module 12 and disk winch with consistent in the prior art,
Repeat no more herein, the scheme that the present embodiment is provided focuses on, the fit system of three, and will
Disk winch is changed to function of receiving line by unwrapping wire of the prior art.
Need to stress, in the present embodiment, the function of rotor 13 of disk winch with the prior art
Disk winch the function of rotor 13 it is different, the rotor 13 of disk winch of the prior art is put for carrying
Coil holder, and the rotor 13 of mid-game winch of the present invention is used to carry take-up stand.The draw-gear 14 of disk winch
For the cable of twisted formation to be drawn to take-up stand, and the rotor 13 of disk winch drive take-up stand to rotate,
So that cable produces the rotation around own axes.
It is arranged such, what the present embodiment provided includes the cable production system of cradle-type cable-former 11 and disk winch
System, cradle-type cable-former 11 and disk winch are combined, and cradle-type cable-former 11 is used for unwrapping wire and moved back
Turn round, after multiple single cores of releasing are twisted together by wire parallel module 12, pass through disk winch and carry out take-up.
In order to improve production efficiency, the direction of rotation of cradle-type cable-former 11 and disk winch is can control on the contrary, so,
The shaping speed of cable is the rotating speed of cradle-type cable-former 11 and the rotating speed sum of disk winch, is substantially increased
Production efficiency.
Moreover, the cable production system that the present embodiment provides, can have three kinds of mode of operations, i.e.,：
Cradle-type cable-former 11 works independently pattern：The pattern presses cradle-type stranding of the prior art completely
The working method of machine 11 is run, and the rotor 13 and draw-gear 14 of disk winch do not rotate, cradle-type cable-former
11 normal works.The pattern works in the end of a thread line tail, can ensure the stranding quality of the end of a thread line tail；
Disk winch works independently pattern：For special process situation or production requirement, can allow cradle-type into
The main shaft of cable machine 11 does not rotate, and only back-twisting mechanism driving pay off rack rotation, the rotor 13 of disk winch and leads
The normal rotation of leading-in device 14 works, and can so be carried out by the mode of operation of disk winch.
Combine stranding pattern：After the end of a thread passes through draw-gear 14 of disk winch, integrated mode can be opened
Produced, allow and the main shaft of cradle cable-former and the rotor 13 of disk winch and draw-gear 14 while rotate
Work, improving production efficiency.
In the preferred scheme of the present embodiment, the back-twisting mechanism of cradle-type cable-former 11 for it is multiple with cradle one by one
The motor of corresponding drive connection, the i.e. back twist of cradle-type cable-former 11 are driven by motor, so, motor
Rotating speed can adjust, back twist rotating speed can be adjusted according to actual conditions, such as, when cradle-type into
When the velocity of rotation of the main shaft of cable machine 11 and the rotor 13 of disk winch is opposite, equal in magnitude, adjustable economize on electricity
Machine rotating speed, the velocity of rotation of cradle itself is set to be equal to two times of the speed of mainshaft, to realize complete back twist.When
So, also motor speed can be adjusted to other speed according to the actual requirements, to meet the need of actual production
Ask.
It should be noted that the rotor 13 of above-mentioned disk winch, which can be conventional disk, twists head (support roller formula),
Or the rotor 13 of other structures type, such as, the rotor 13 or cradle-type of V shape cantilever design
Structure.
The present embodiment additionally provides a kind of cable production method, based on production system as above, including：
When carrying out cradle-type cable-former 11 and disk winch combination production model：
The main shaft of cradle-type cable-former 11 is rotated forward with the first default angular speed, the rotor 13 of disk winch
Rotated with draw-gear 14 with the second preset angle velocity reversal, back-twisting mechanism drives cradle with the 3rd preset angle
Velocity reversal rotates；To make the complete back twist of core, the 3rd default angular speed be the first default angular speed and
Second default angular speed sum；To make the incomplete back twist of core, it is pre- that the 3rd default angular speed is less than first
If angular speed and the second default angular speed sum；
When progress cradle-type cable-former 11 works independently pattern：
The main shaft of cradle-type cable-former 11 is rotated forward with the first default angular speed, the rotor 13 of disk winch
Do not rotated with draw-gear 14, back-twisting mechanism driving cradle is rotated with the 3rd preset angle velocity reversal；To
Make the complete back twist of core, the 3rd default angular speed is equal to the first default angular speed；It is incomplete to make core
Back twist, the 3rd default angular speed are less than the first default angular speed；
When carry out disk winch work independently pattern when：
The main shaft of cradle-type cable-former 11 does not rotate, and the rotor 13 and draw-gear 14 of disk winch are with second
Default angular speed rotates forward, and back-twisting mechanism drives cradle to be rotated forward with the 3rd default angular speed；To
Make the complete back twist of core, the 3rd default angular speed is equal to the second default angular speed；It is incomplete to make core
Back twist, the 3rd default angular speed are less than the second default angular speed.
It is arranged such, the cable production method that the present embodiment provides, it can greatly improve cable shaping effect
Rate, and the problem of waste of material can be avoided.The derivation of the beneficial effect and above-mentioned production system institute
The derivation for the beneficial effect brought is substantially similar, therefore repeats no more herein.
The foregoing description of the disclosed embodiments, professional and technical personnel in the field are enable to realize or use
The present invention.A variety of modifications to these embodiments will be aobvious and easy for those skilled in the art
See, generic principles defined herein can without departing from the spirit or scope of the present invention,
Realize in other embodiments.Therefore, the present invention is not intended to be limited to the embodiments shown herein,
And it is to fit to the most wide scope consistent with principles disclosed herein and features of novelty.
Claims (4)
- A kind of 1. production system including cradle-type cable-former and disk winch, it is characterised in that including：Cradle-type cable-former, including main shaft, be arranged on main shaft two bearing discs, be arranged on two institutes State between bearing disc and for installing multiple cradles of pay off rack, for driving each cradle rotation Back-twisting mechanism；Wire parallel module, cable is formed for the single core pulled out by each bobbin loader to be twisted；Disk winch, including for installing the rotor of take-up stand, being drawn with the rotor synchronous axial system Device, the draw-gear are used to draw the cable of twisted formation to the take-up stand, and the rotation Body drives the take-up stand to rotate, so that the cable produces the rotation around own axes.
- 2. production system as claimed in claim 1, it is characterised in that the back-twisting mechanism for it is multiple with The motor that the cradle is connected correspondingly.
- 3. production system as claimed in claim 1, it is characterised in that the rotor is that disk twists head.
- 4. a kind of cable production method, it is characterised in that based on the life as described in claim any one of 1-3 Production system, it is characterised in that including：When carrying out the cradle-type cable-former and disk winch combination production model：The main shaft of the cradle-type cable-former is rotated forward with the first default angular speed, the disk winch Rotor and the draw-gear rotated with the second preset angle velocity reversal, the back-twisting mechanism drives institute Cradle is stated to rotate with the 3rd preset angle velocity reversal；To make the complete back twist of core, the 3rd preset angle Speed is the described first default angular speed and the second default angular speed sum；It is incomplete to make core Back twist, the described 3rd default angular speed are less than the described first default angular speed and the second default angular speed Sum；When the progress cradle-type cable-former works independently pattern：The main shaft of the cradle-type cable-former is rotated forward with the first default angular speed, the disk winch Rotor and the draw-gear do not rotate, the back-twisting mechanism drives the cradle with the 3rd preset angle Velocity reversal rotates；To make the complete back twist of core, it is pre- that the described 3rd default angular speed is equal to described first If angular speed；To make the incomplete back twist of core, it is default that the described 3rd default angular speed is less than described first Angular speed；When the progress disk winch works independently pattern：The main shaft of the cradle-type cable-former does not rotate, the rotor of the disk winch and the traction Device is rotated forward with the second default angular speed, and the back-twisting mechanism drives the cradle with the 3rd preset angle Speed rotates forward；To make the complete back twist of core, it is pre- that the described 3rd default angular speed is equal to described second If angular speed；To make the incomplete back twist of core, it is default that the described 3rd default angular speed is less than described second Angular speed.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610494870.8A CN107545956A (en) | 2016-06-27 | 2016-06-27 | Production system and cable production method including cradle-type cable-former and disk winch |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610494870.8A CN107545956A (en) | 2016-06-27 | 2016-06-27 | Production system and cable production method including cradle-type cable-former and disk winch |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109599225A (en) * | 2018-12-06 | 2019-04-09 | 徐州达普电缆技术有限公司 | A kind of production system and cable production method of cradle-type cable-former and disk winch |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109599225A (en) * | 2018-12-06 | 2019-04-09 | 徐州达普电缆技术有限公司 | A kind of production system and cable production method of cradle-type cable-former and disk winch |
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