CN205428602U - Twisting device for producing electric wires and cables - Google Patents

Twisting device for producing electric wires and cables Download PDF

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Publication number
CN205428602U
CN205428602U CN201620158288.XU CN201620158288U CN205428602U CN 205428602 U CN205428602 U CN 205428602U CN 201620158288 U CN201620158288 U CN 201620158288U CN 205428602 U CN205428602 U CN 205428602U
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plate
folding
roller
unfolding
chamber
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王伟
马成国
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Harbin University of Science and Technology
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Harbin University of Science and Technology
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Abstract

本实用新型公开了一种生产电线电缆的绞线设备,包括机架,所述机架内部中央设有水平的隔板,隔板上方为收放腔,隔板下方为绞线腔,所述收放腔左侧侧壁上安装有分线板,所述分线板呈圆盘状,在分线板上开设有多个通孔,所述收放腔内设有集中板,所述集中板为圆盘形,在集中板上设有多个通孔,且集中板上通孔的数量与分线板上通孔的数量相同,在集中板前方设有集中轮,所述集中轮的轮轴转动安装在收放腔内壁上;所述绞线腔内设有互相平行的第一变速辊和第二变速辊,所述第一变速辊和第二变速辊上下两端分别与隔板和机架底面转动连接,本装置通过将收线辊安装在由主电机驱动转动的转轴上,在进行绞线的同时完成收卷工作,提高了加工效率。

The utility model discloses a stranding device for producing electric wires and cables, which comprises a frame. A horizontal partition is arranged in the center of the frame. The upper part of the partition is a retractable chamber, and the lower part of the partition is a stranding chamber. A distribution board is installed on the left side wall of the retractable chamber. The distribution board is disc-shaped, and a plurality of through holes are opened on the distribution board. A concentration board is arranged in the storage chamber. The plate is disc-shaped, and a plurality of through holes are arranged on the concentrating plate, and the number of the through holes on the concentrating plate is the same as the number of through holes on the distribution board, and a concentrating wheel is arranged in front of the concentrating plate, and the The wheel shaft is rotatably installed on the inner wall of the retractable chamber; the first speed-changing roller and the second speed-changing roller parallel to each other are arranged in the said stranded wire chamber, and the upper and lower ends of the first speed-changing roller and the second speed-changing roller are connected with the separator and the second speed changing roller respectively. The bottom surface of the frame is connected by rotation. This device installs the take-up roller on the rotating shaft driven by the main motor, and completes the winding work while twisting the wire, which improves the processing efficiency.

Description

一种生产电线电缆的绞线设备A kind of stranding equipment for producing wire and cable

技术领域 technical field

本实用新型涉及电缆生产设备领域,具体是一种生产电线电缆的绞线设备。 The utility model relates to the field of cable production equipment, in particular to a stranding equipment for producing electric wires and cables.

背景技术 Background technique

绞线机是电线电缆生产设备中的重要设备,主要是将多股单个线路根据设计要求绞合成一股电线或电缆,传统的绞线机原理是:多股丝进入并线模经主轴导轮转向进入绞弓,通过绞弓的回转把多股丝等绞合成型,绞合形成的绞距的大小由与绞弓转速同比例运转的机械式传动的牵引轮控制,在改变绞距时需要改变牵引轮的线速度,一般有轮径不变传动比改变和传动比不变轮径改变两种方式,然后再由一张力收卷排线机构将绞合好的线均匀的收卷至收线盘上;这样的机构较为复杂,且调整绞距时必须改变牵引轮相对于绞弓转速的线速度来实现,调节方式复杂,并且绞线工作和收卷工作难以同步进行,影响加工效率,同时在进行绞线时,因调节不及时导致速度变化时造成的线束张紧力达不到要求的情况时有发生,直接影响产品质量,甚至可能造成线束断裂,给企业带来经济损失。 Stranding machine is an important equipment in wire and cable production equipment. It mainly twists multiple single lines into a single wire or cable according to the design requirements. Turning to enter the twisted bow, through the rotation of the twisted bow, the multi-strand wires are twisted into shape, and the length of the twist formed by twisting is controlled by the mechanically driven traction wheel that operates in the same proportion as the twisted bow speed. When changing the twisted length, it is necessary to To change the linear speed of the traction pulley, there are generally two ways to change the transmission ratio without changing the wheel diameter and to change the wheel diameter without changing the transmission ratio. On the wire reel; such a mechanism is relatively complicated, and the linear speed of the traction wheel relative to the rotation speed of the winch bow must be changed to achieve the adjustment of the twist pitch. At the same time, when twisting wires, the tension of the wire harness caused by the speed change due to untimely adjustment often does not meet the requirements, which directly affects the product quality, and may even cause the wire harness to break, bringing economic losses to the enterprise.

发明内容 Contents of the invention

本实用新型的目的在于提供一种生产电线电缆的绞线设备,以解决上述背景技术中提出的问题。 The purpose of this utility model is to provide a stranding equipment for producing electric wires and cables, so as to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本实用新型提供如下技术方案: In order to achieve the above object, the utility model provides the following technical solutions:

一种生产电线电缆的绞线设备,包括机架,所述机架内部中央设有水平的隔板,隔板上方为收放腔,隔板下方为绞线腔,所述收放腔左侧侧壁上安装有分线板,所述分线板呈圆盘状,在分线板上开设有多个通孔,所述收放腔内设有集中板,所述集中板为圆盘形,在集中板上设有多个通孔,且集中板上通孔的数量与分线板上通孔的数量相同,在集中板前方设有集中轮,所述集中轮的轮轴转动安装在收放腔内壁上;所述绞线腔内设有互相平行的第一变速辊和第二变速辊,所述第一变速辊和第二变速辊上下两端分别与隔板和机架底面转动连接,在绞线腔内还设有两个导向辊,所述两个导向辊分别位于第一变速辊左侧和第二变速辊右侧;所述收放腔内还设有收卷装置,所述收卷装置包括转动安装在收放腔右侧内壁上的转轴,所述转轴水平设置,在转轴前端固定有转动支架,所述转动支架呈“C”字形,在转动支架内设有收线辊,所述收线辊下端转动安装在转动支架上,在收线辊上端连接有副电机,所述副电机固定在转动支架上,所述收放腔右侧外壁上设有主电机,所述主电机的输出轴伸入收放腔内部并连接有主动齿轮,所述转轴上设有从动齿轮,所述主动齿轮和从动齿轮相啮合,在收放腔内、收卷装置左侧还设有一个导向辊,收放腔内的导向辊与转轴在同一水平面上。 A kind of stranding equipment for producing wires and cables, including a frame. A horizontal partition is arranged in the center of the frame. Above the partition is a retractable cavity, and below the partition is a twisted wire cavity. The left side of the retractable cavity is A distribution board is installed on the side wall, and the distribution board is disc-shaped, and a plurality of through holes are opened on the distribution board, and a concentrating board is arranged in the storage chamber, and the concentrating board is disc-shaped , a plurality of through holes are arranged on the concentrating plate, and the number of the through holes on the concentrating plate is the same as that on the branching plate, and a concentrating wheel is arranged in front of the concentrating plate, and the axle of the concentrating wheel is installed on the receiving On the inner wall of the cavity; the stranded wire cavity is provided with a first speed change roller and a second speed change roller parallel to each other, and the upper and lower ends of the first speed change roller and the second speed change roller are respectively connected to the partition and the bottom surface of the frame in rotation , there are also two guide rollers in the stranded wire cavity, and the two guide rollers are respectively located on the left side of the first speed change roller and the right side of the second speed change roller; The rewinding device includes a rotating shaft that is rotatably installed on the inner wall on the right side of the rewinding cavity. The rotating shaft is arranged horizontally, and a rotating bracket is fixed at the front end of the rotating shaft. The lower end of the take-up roller is rotatably mounted on a rotating bracket, and an auxiliary motor is connected to the upper end of the take-up roller, and the auxiliary motor is fixed on the rotating bracket. The output shaft of the main motor extends into the inside of the unwinding cavity and is connected with a driving gear. The rotating shaft is provided with a driven gear, and the driving gear and the driven gear are meshed. A guide roller is also provided, and the guide roller and the rotating shaft in the storage cavity are on the same horizontal plane.

作为本实用新型进一步的方案:所述集中板的直径大小为分线板直径大小的1/2。 As a further solution of the utility model: the diameter of the concentration board is 1/2 of the diameter of the distribution board.

作为本实用新型再进一步的方案:所述第一变速辊和第二变速辊下部均设有传动齿轮。 As a further solution of the utility model: the lower parts of the first speed change roller and the second speed change roller are both provided with transmission gears.

与现有技术相比,本实用新型的有益效果是:本装置通过将收线辊安装在由主电机驱动转动的转轴上,在进行绞线的同时完成收卷工作,提高了加工效率,并且通过在绞线腔内设置相互平行的第一变速辊和第二变速辊,得转动支架转动而导致收线速度出现拨动变化时,能够及时调整线束的前进速度,并保证线束的张紧力,进而保证了绞线的效果,提高产品的质量。 Compared with the prior art, the utility model has the beneficial effects that: the device completes the winding work while twisting the wire by installing the take-up roller on the rotating shaft driven by the main motor, which improves the processing efficiency, and By setting the first speed change roller and the second speed change roller parallel to each other in the stranding chamber, when the rotating bracket rotates and the take-up speed changes, the forward speed of the wire harness can be adjusted in time and the tension of the wire harness can be ensured. , thus ensuring the effect of the twisted wire and improving the quality of the product.

附图说明 Description of drawings

图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.

图中1-机架,2-隔板,3-收放腔,4-绞线腔,5-分线板,6-集中板,7-集中轮,8-导向辊,9-第一变速辊,10-第二变速辊,11-传动齿轮,12-主电机,13-主动齿轮,14-转轴,15-从动齿轮,16-转动支架,17-收线辊,18-副电机。 In the figure 1-frame, 2-partition, 3-retraction cavity, 4-strand wire cavity, 5-split board, 6-concentration plate, 7-concentration wheel, 8-guide roller, 9-first speed change Roller, 10-the second speed change roller, 11-transmission gear, 12-main motor, 13-driving gear, 14-rotating shaft, 15-driven gear, 16-rotating bracket, 17-coil take-up roller, 18-auxiliary motor.

具体实施方式 detailed description

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。 The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

请参阅图1,本实用新型实施例中,一种生产电线电缆的绞线设备,包括机架1,所述机架1内部中央设有水平的隔板2,隔板2上方为收放腔3,隔板2下方为绞线腔4,所述收放腔3左侧侧壁上安装有分线板5,所述分线板5呈圆盘状,在分线板5上开设有多个通孔,所述收放腔3内设有集中板6,所述集中板6为圆盘形,集中板6的直径大小为分线板5直径大小的1/2,在集中板6上设有多个通孔,且集中板6上通孔的数量与分线板5上通孔的数量相同,通过集中板6将从分线板5上穿过的线束进行集中,在集中板6前方设有集中轮7,所述集中轮7的轮轴转动安装在收放腔3内壁上,由集中板6集中后的线束绕过集中轮7进行再次集中;所述绞线腔4内设有互相平行的第一变速辊9和第二变速辊10,所述第一变速辊9和第二变速辊10上下两端分别与隔板2和机架1底面转动连接,在第一变速辊9和第二变速辊10下部均设有传动齿轮11,在绞线腔4内还设有两个导向辊8,所述两个导向辊8分别位于第一变速辊9左侧和第二变速辊10右侧,集中后的线束在绞线腔4内依次沿左侧的导向辊8、第二变速辊10、第一变速辊9、右侧的导向辊8顺序绕过; Please refer to Fig. 1, in the embodiment of the utility model, a kind of stranding equipment for producing electric wires and cables includes a frame 1, a horizontal partition 2 is arranged in the center of the inside of the frame 1, and the top of the partition 2 is a storage chamber 3. The stranded wire chamber 4 is located below the partition 2, and a distribution board 5 is installed on the left side wall of the storage chamber 3. The distribution board 5 is disc-shaped, and there are multiple A through hole, the collection chamber 3 is provided with a concentration plate 6, the concentration plate 6 is disc-shaped, the diameter of the concentration plate 6 is 1/2 of the diameter of the distribution plate 5, on the concentration plate 6 A plurality of through holes are provided, and the number of through holes on the concentration board 6 is the same as that on the distribution board 5. The front is provided with a concentration wheel 7, and the wheel shaft of the concentration wheel 7 is installed on the inner wall of the storage chamber 3, and the wire bundles collected by the concentration plate 6 bypass the concentration wheel 7 for re-concentration; The first speed change roller 9 and the second speed change roller 10 parallel to each other, the upper and lower ends of the first speed change roller 9 and the second speed change roller 10 are respectively connected to the partition plate 2 and the bottom surface of the frame 1 in rotation, and the first speed change roller 9 and the bottom of the second speed change roller 10 are provided with a transmission gear 11, and two guide rollers 8 are also arranged in the strand chamber 4, and the two guide rollers 8 are respectively located on the left side of the first speed change roller 9 and the second speed change roller 10. On the right side, the concentrated wire harness is sequentially bypassed along the left guide roller 8, the second speed change roller 10, the first speed change roller 9, and the right guide roller 8 in the stranded wire chamber 4;

所述收放腔3内还设有收卷装置,所述收卷装置包括转动安装在收放腔3右侧内壁上的转轴14,所述转轴14水平设置,在转轴14前端固定有转动支架16,所述转动支架16呈“C”字形,在转动支架16内设有收线辊17,所述收线辊17下端转动安装在转动支架16上,在收线辊17上端连接有副电机18,所述副电机18固定在转动支架16上,所述收放腔3右侧外壁上设有主电机12,所述主电机12的输出轴伸入收放腔3内部并连接有主动齿轮13,所述转轴14上设有从动齿轮15,所述主动齿轮13和从动齿轮15相啮合,在收放腔3内、收卷装置左侧还设有一个导向辊8,收放腔3内的导向辊8与转轴14在同一水平面上,线束在收放腔3内绕过导向辊8并缠绕在收线辊17上; The retracting chamber 3 is also provided with a rewinding device, the rewinding device includes a rotating shaft 14 that is rotatably mounted on the inner wall on the right side of the retracting chamber 3, the rotating shaft 14 is horizontally arranged, and a rotating bracket is fixed at the front end of the rotating shaft 14 16. The rotating bracket 16 is in the shape of a "C", and a take-up roller 17 is arranged inside the rotating bracket 16, and the lower end of the taking-up roller 17 is rotatably installed on the rotating bracket 16, and an auxiliary motor is connected to the upper end of the taking-up roller 17 18. The auxiliary motor 18 is fixed on the rotating bracket 16, and the main motor 12 is arranged on the outer wall on the right side of the storage chamber 3, and the output shaft of the main motor 12 extends into the storage chamber 3 and is connected with a driving gear 13. The rotating shaft 14 is provided with a driven gear 15, and the driving gear 13 is meshed with the driven gear 15. In the retracting chamber 3, a guide roller 8 is also provided on the left side of the winding device. The retracting chamber The guide roller 8 in 3 is on the same level as the rotating shaft 14, and the wire harness bypasses the guide roller 8 in the retracting cavity 3 and is wound on the take-up roller 17;

装置进行工作时,启动主电机12和副电机18,进而使得转轴14和收线辊17同时进行转动,转轴14的转动使得线束实现绞线工作,收线辊17的转动实现绞线完成的线束能够自动收入在收线辊17上,通过绞线腔4内第一变速辊9和第二变速辊10的设置,使得转动支架16转动而导致收线速度出现拨动变化时,能够及时调整线束的前进速度,并保证线束的张紧力,进而保证了绞线的效果,提高产品的质量。 When the device is working, the main motor 12 and the auxiliary motor 18 are started, so that the rotating shaft 14 and the take-up roller 17 are rotated at the same time, the rotation of the rotating shaft 14 makes the wire harness work, and the rotation of the take-up roller 17 realizes the wire harness completed by twisting It can be automatically received on the take-up roller 17, and through the setting of the first speed change roller 9 and the second speed change roller 10 in the stranding chamber 4, the wire harness can be adjusted in time when the rotating bracket 16 rotates to cause a change in the take-up speed. The forward speed is high, and the tension of the wire harness is ensured, thereby ensuring the effect of the twisted wire and improving the quality of the product.

本实用新型的工作原理是:本装置通过将收线辊17安装在由主电机12驱动转动的转轴14上,在进行绞线的同时完成收卷工作,提高了加工效率,并且通过在绞线腔4内设置相互平行的第一变速辊9和第二变速辊10,得转动支架16转动而导致收线速度出现拨动变化时,能够及时调整线束的前进速度,并保证线束的张紧力,进而保证了绞线的效果,提高产品的质量。 The working principle of the utility model is: the device completes the winding work while twisting the wire by installing the take-up roller 17 on the rotating shaft 14 driven by the main motor 12, thereby improving the processing efficiency, and by The cavity 4 is provided with a first speed change roller 9 and a second speed change roller 10 parallel to each other, so that when the rotating bracket 16 rotates to cause a change in the take-up speed, the forward speed of the wire harness can be adjusted in time and the tension of the wire harness can be ensured. , thus ensuring the effect of the twisted wire and improving the quality of the product.

对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。 It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to fall within the scope of the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.

此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。 In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.

Claims (3)

1. the wire twisting equipment producing electric wire, including frame, it is characterized in that, described machine frame inside central authorities are provided with the dividing plate of level, dividing plate is arranged above folding and unfolding chamber, it it is twisted wire chamber below dividing plate, on sidewall, distributor plate is installed on the left of described folding and unfolding chamber, described distributor plate is in the form of annular discs, distributor plate offers multiple through hole, described folding and unfolding intracavity is provided with concentration plate, described concentration plate is disc, it is provided with multiple through hole on plate concentrating, and the quantity of through hole is identical with the quantity of through hole on distributor plate on concentration plate, it is provided with concentration wheel concentrating plate front, the described wheel shaft concentrating wheel is rotatably installed on folding and unfolding cavity wall;Described twisted wire intracavity is provided with the first variator rollers parallel to each other and the second variator rollers, described first variator rollers and the upper and lower two ends of the second variator rollers are rotationally connected with dividing plate and frame bottom surface respectively, being additionally provided with two guide rollers at twisted wire intracavity, said two guide roller lays respectively on the left of the first variator rollers and on the right side of the second variator rollers;Described folding and unfolding intracavity is additionally provided with wrap-up, described wrap-up includes being rotatably installed in the rotating shaft on inwall on the right side of folding and unfolding chamber, described rotating shaft is horizontally disposed with, it is fixedly arranged at the front end with swinging mounting in rotating shaft, described swinging mounting is in " C " font, take-up roller it is provided with in swinging mounting, described take-up roller lower end is rotatably installed on swinging mounting, connect in take-up roller upper end and have auxiliary-motor, described auxiliary-motor is fixed on swinging mounting, described folding and unfolding chamber outer right wall is provided with mair motor, the output shaft of described mair motor stretches into folding and unfolding intracavity portion and connection has driving gear, described rotating shaft is provided with driven gear, described driving gear and driven gear are meshed, at folding and unfolding intracavity, a guide roller it is additionally provided with on the left of wrap-up, the guide roller of folding and unfolding intracavity and rotating shaft are in same level.
A kind of wire twisting equipment producing electric wire the most according to claim 1, it is characterised in that diameter is distributor plate diameter the 1/2 of described concentration plate.
A kind of wire twisting equipment producing electric wire the most according to claim 1, it is characterised in that described first variator rollers and the second variator rollers bottom are equipped with travelling gear.
CN201620158288.XU 2016-03-02 2016-03-02 Twisting device for producing electric wires and cables Expired - Fee Related CN205428602U (en)

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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108637143A (en) * 2018-06-02 2018-10-12 杭州金升金属制品有限公司 Wire drawing machine take-up
CN109326386A (en) * 2018-12-06 2019-02-12 徐州达普电缆技术有限公司 A kind of twisted system of back twist and back twist stranding method of control cable
CN112582108A (en) * 2020-12-04 2021-03-30 许占飞 Multifunctional cable stranding device
CN112599301A (en) * 2020-12-04 2021-04-02 许占飞 Cable stranding device

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108637143A (en) * 2018-06-02 2018-10-12 杭州金升金属制品有限公司 Wire drawing machine take-up
CN109326386A (en) * 2018-12-06 2019-02-12 徐州达普电缆技术有限公司 A kind of twisted system of back twist and back twist stranding method of control cable
CN112582108A (en) * 2020-12-04 2021-03-30 许占飞 Multifunctional cable stranding device
CN112599301A (en) * 2020-12-04 2021-04-02 许占飞 Cable stranding device
CN112582108B (en) * 2020-12-04 2022-02-08 天津市飞亚凤达线缆科技有限公司 Multifunctional cable stranding device
CN112599301B (en) * 2020-12-04 2022-03-15 湖南飘峰电气股份有限公司 Cable stranding device

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