CN104538117A - An all-in-one machine for untwisting and wrapping - Google Patents

An all-in-one machine for untwisting and wrapping Download PDF

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Publication number
CN104538117A
CN104538117A CN201410780545.9A CN201410780545A CN104538117A CN 104538117 A CN104538117 A CN 104538117A CN 201410780545 A CN201410780545 A CN 201410780545A CN 104538117 A CN104538117 A CN 104538117A
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machine
shaft
bow
wheel
cable
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CN201410780545.9A
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Chinese (zh)
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郑庆均
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Dongguan Qingfeng Electric Machinery Co ltd
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Dongguan Qingfeng Electric Machinery Co ltd
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Priority to CN201410780545.9A priority Critical patent/CN104538117A/en
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Abstract

The invention discloses a stranded wire unwinding and wrapping integrated machine which comprises a stranded wire unwinding machine, 2 strip winding machines, an oven, a double-wheel drawing machine and a shaft row take-up machine which are sequentially connected; the wire unwinding machine comprises a wire unwinding disc, a driving motor, a transmission shaft, a left main shaft, a right main shaft, a twisting bow, a driving swing rod wire unwinding shaft, a wire unwinding wheel, a wire separating plate and an integrated die; the number of the twisting bows is 2, and the number of the active swing rod pay-off shafts is 3; the driving motor drives the left main shaft and the right main shaft to be connected with the twisting bow through the transmission shaft, the cable is drawn to the back-twist wheel to back twist through the twisting bow through the pay-off shaft of the driving swing rod, then the cable is formed at the integrated die through rotation of the distributing plate, and then the cable is drawn to the shaft row wire-rewinding machine to be reeled and wound through the two tape-winding machines and the drying oven. The invention integrates the functions of the back-twist machine and the stranding machine, finishes back-twist stranding of the cable by using one rotary power, and is connected with the wrapping machine into a production line, thereby saving the cost, simplifying the process flow of the cable, having simpler operation and easier quality control.

Description

一种退绞线绕包一体机An all-in-one machine for untwisting and wrapping

技术领域 technical field

本发明涉及一种绞线成缆机,特别涉及一种退扭绞线绕包带一体机。 The invention relates to a twisted wire cable forming machine, in particular to an integrated machine for untwisted twisted wire wrapping tape.

背景技术 Background technique

退扭机、绞线机、绕包机等广泛应用于数据传输电线电缆,但工艺分散,品质难控制,生产效率较低,在工序之间衔接也会造成尾数浪费,因此需要一种整合上述工艺的一体化机来保证品质,提高效率。 Untwisting machines, stranding machines, and wrapping machines are widely used in data transmission wires and cables, but the process is scattered, the quality is difficult to control, the production efficiency is low, and the connection between processes will also cause waste of mantissas. Therefore, an integration of the above processes is required. An integrated machine to ensure quality and improve efficiency.

发明内容 Contents of the invention

为了解决上述技术问题,本发明提供了一种退绞线绕包一体机。 In order to solve the above technical problems, the present invention provides an all-in-one machine for wrapping and untwisting wires.

该退绞线绕包一体机,包括依次连接的退绞线机(01)、绕包带机(02)、绕包带机(02)、烘箱(03)、双轮引取机(04)和轴排收线机(05); The all-in-one machine for untwisting and wrapping includes an untwisting machine (01), a wrapping tape machine (02), a wrapping tape machine (02), an oven (03), a double-wheel pulling machine (04) and Shaft take-up machine (05);

其中,退绞线机包括放线盘、主动电机(1)、传动轴(2)、左主轴(3)、右主轴(3’)、绞弓(4)、主动摆杆放线轴(5)、退扭轮(6)、分线板(7)和集成模(8);其中绞弓(4)为对称的2个,主动摆杆放线轴(5)共3个; Among them, the untwisting machine includes a pay-off reel, an active motor (1), a transmission shaft (2), a left main shaft (3), a right main shaft (3'), a twisting bow (4), an active pendulum rod pay-off shaft (5 ), back-twist wheel (6), branching plate (7) and integrated mold (8); wherein the twisted bow (4) is 2 symmetrical, and there are 3 active swing rod pay-off shafts (5) in total;

主动电机(1)通过传动轴(2)带动左主轴(3)和右主轴(3’)连接绞弓(4),线缆通过主动摆杆放线轴(5)经过绞弓(4),牵引至退扭轮(6)退扭,再经分线板(7)通过旋转在集成模(8)处形成绞线,之后经过两个绕包带机和烘箱,由双轮引取机牵引至轴排收线机卷取收线。 The active motor (1) drives the left main shaft (3) and the right main shaft (3') to connect the twisted bow (4) through the transmission shaft (2), and the cable passes through the twisted bow (4) through the active pendulum pay-off shaft (5), Traction to the untwisting wheel (6) and untwisting, and then through the splitter plate (7) to form strands at the integrated mold (8) through rotation, and then pass through two tape wrapping machines and ovens, and then pulled by the double-wheel pulling machine to The shaft line take-up machine takes up the take-up line.

作为优选方案,上述退绞线绕包一体机, 3个主动摆杆放线轴(5)中,其中一个位于绞弓(4)外部通过一个绞弓(4)牵引线缆至退扭轮(6);另外两个位于绞弓(4)内,其中一个通过另一绞弓(4)牵引线缆至退扭轮(6),其中另一个直接牵引线缆至退扭轮(6)。 As a preferred solution, in the above-mentioned untwisted wire wrapping all-in-one machine, among the 3 active pendulum rod pay-off shafts (5), one of them is located outside the twisted bow (4) and pulls the cable to the twisted back wheel ( 6); the other two are located in the twisted bow (4), one of which pulls the cable to the twist-back wheel (6) through another twisted bow (4), and the other directly pulls the cable to the twist-back wheel (6).

作为优选方案,上述退绞线绕包一体机,位于外部的主动摆杆放线轴(5)与绞弓(4)之间还设有转角导轮(9),转角导轮(9)用于将主动摆杆放线轴(5)牵引的线缆转角至绞弓(4)。 As a preferred solution, the above-mentioned untwisted wire wrapping integrated machine is also provided with a corner guide wheel (9) between the external active swing lever pay-off shaft (5) and the twist bow (4), and the corner guide wheel (9) is used to The corner of the cable drawn by the active swing rod pay-off shaft (5) is to the twisted bow (4).

本发明具有以下有益效果: The present invention has the following beneficial effects:

本发明主要把退扭机的功能和绞线机的功能合为一体,用一个旋转动力完成了线缆退扭绞线(边退边绞),并且与绕包机、烘箱、引取机、收线机连成一条生产线。不但节约了成本,更简化了线缆的工艺流程,操作更简单,更容易控制品质。 The present invention mainly integrates the functions of the untwisting machine and the wire twisting machine, and completes the untwisting and twisting of the cable (twisting while unwinding) with one rotating power, and is combined with the winding machine, oven, drawing machine, and wire take-up. The machine is connected into a production line. It not only saves the cost, but also simplifies the technological process of the cable, the operation is simpler, and the quality is easier to control.

附图说明 Description of drawings

图1是退绞线绕包一体机结构示意图,A为电箱操作面板; Figure 1 is a schematic diagram of the structure of the untwisted wire wrapping machine, A is the operation panel of the electric box;

图2是退绞线机构造示意图; Fig. 2 is a structural schematic diagram of the untwisting machine;

图3是退绞线机构造补充示意图; Fig. 3 is a supplementary schematic diagram of the structure of the untwisting machine;

图4是退绞线机走线示意图,B为放线盘。 Figure 4 is a schematic diagram of the wiring of the untwisting machine, and B is the pay-off reel.

具体实施方式 Detailed ways

参照图1,本发明的退绞线绕包一体机,包括依次连接的退绞线机01、绕包带机02、绕包带机02、烘箱03、双轮引取机04和轴排收线机05。 Referring to Fig. 1, the untwisted wire wrapping integrated machine of the present invention includes untwisted wire machine 01, wrapping tape machine 02, wrapping tape machine 02, oven 03, double-wheel drawing machine 04 and shaft row take-up line connected in sequence Machine 05.

参照图2,其中,退绞线机包括放线盘B、主动电机1、传动轴2、左主轴3、右主轴3’、绞弓4、主动摆杆放线轴5、退扭轮6、分线板7、集成模8和转角导轮9; With reference to Fig. 2, wherein, untwisting machine comprises pay-off reel B, active motor 1, drive shaft 2, left main shaft 3, right main shaft 3 ', twisting bow 4, active pendulum rod pay-off shaft 5, untwist wheel 6, Distribution board 7, integrated mold 8 and corner guide wheel 9;

其中绞弓4为对称的两个,主动摆杆放线轴5共三个(三芯线缆),各连接一放线盘B,一个主动摆杆放线轴5位于绞弓4外部通过一个绞弓4牵引线缆至退扭轮6;另外两个主动摆杆放线轴5位于绞弓4内,其中一个通过另一绞弓4牵引线缆至退扭轮6,其中另一个直接牵引线缆至退扭轮6。退绞线机走线方式参照图4。 Among them, two twisted bows 4 are symmetrical, and there are three active swing rod pay-off shafts 5 (three-core cables), each connected to a pay-off reel B, and one active swing rod pay-off shaft 5 is located outside the twisted bow 4 through a The winch bow 4 pulls the cable to the untwist wheel 6; the other two active pendulum rod release shafts 5 are located in the winch bow 4, one of which pulls the cable to the untwist wheel 6 through the other winch bow 4, and the other draws the cable directly Cable to back twist wheel 6. Refer to Figure 4 for the wiring method of the untwisting machine.

主动电机1通过传动轴2带动左主轴3和右主轴3’连接绞弓4,绞弓4内部的线缆通过主动摆杆放线轴5经过绞弓4,牵引至退扭轮6退扭,绞弓4外部的线缆通过主动摆杆放线轴5,经过转角导轮9和绞弓4牵引至退扭轮6退扭,退扭轮6处的三根线缆再经分线板7通过旋转在集成模8处形成绞线,之后经过两个绕包带机和烘箱,由双轮引取机牵引至轴排收线机卷取收线(力矩模式)。 The active motor 1 drives the left main shaft 3 and the right main shaft 3' through the transmission shaft 2 to connect the twisted bow 4, and the cables inside the twisted bow 4 pass through the twisted bow 4 through the active pendulum pay-off shaft 5, and are pulled to the untwisting wheel 6 to untwist. The cables outside the twisted bow 4 pass through the active swing rod pay-off shaft 5, and are drawn to the untwisted wheel 6 through the corner guide wheel 9 and the twisted bow 4. The three cables at the untwisted wheel 6 pass through the distribution board 7 Rotation forms strands at the integrated mold 8, and then passes through two tape wrapping machines and an oven, and is drawn by a double-wheel take-off machine to a shaft row take-up machine for winding and take-up (torque mode).

绞距的形成由分线板7的转速和双轮引取机04的牵引线速确定(绞距=线速÷转速)。 The formation of the lay length is determined by the speed of the splitter board 7 and the traction line speed of the two-wheel puller 04 (the lay length = line speed ÷ speed).

Claims (3)

1.一种退绞线绕包一体机,其特征在于,包括依次连接的退绞线机(01)、绕包带机(02)、绕包带机(02)、烘箱(03)、双轮引取机(04)和轴排收线机(05); 1. An all-in-one machine for untwisting and wrapping, characterized in that it comprises a twisted untwisting machine (01), a wrapping tape machine (02), a wrapping tape machine (02), an oven (03), two Wheel take-up machine (04) and shaft line take-up machine (05); 其中,退绞线机包括放线盘、主动电机(1)、传动轴(2)、左主轴(3)、右主轴(3’)、绞弓(4)、主动摆杆放线轴(5)、退扭轮(6)、分线板(7)和集成模(8);其中绞弓(4)为对称的2个,主动摆杆放线轴(5)共3个; Among them, the untwisting machine includes a pay-off reel, an active motor (1), a transmission shaft (2), a left main shaft (3), a right main shaft (3'), a twisting bow (4), an active pendulum rod pay-off shaft (5 ), back-twist wheel (6), branching plate (7) and integrated mold (8); wherein the twisted bow (4) is 2 symmetrical, and there are 3 active swing rod pay-off shafts (5) in total; 主动电机(1)通过传动轴(2)带动左主轴(3)和右主轴(3’)连接绞弓(4),放线盘上的线缆通过主动摆杆放线轴(5)经过绞弓(4),牵引至退扭轮(6)退扭,再经分线板(7)通过旋转在集成模(8)处形成绞线,之后经过两个绕包带机和烘箱,由双轮引取机牵引至轴排收线机卷取收线。 The active motor (1) drives the left main shaft (3) and the right main shaft (3') to connect the twisting bow (4) through the transmission shaft (2), and the cables on the pay-off reel pass through the active pendulum pay-off shaft (5) through the twisting bow. The bow (4) is pulled to the untwisted wheel (6) and untwisted, and then the splitter plate (7) rotates to form a twisted wire at the integrated mold (8), and then passes through two tape wrapping machines and an oven, and is formed by double The pulley take-up machine is pulled to the shaft row take-up machine to take up the take-up line. 2.根据权利要求1所述的一种退绞线绕包一体机,其特征在于,3个主动摆杆放线轴(5)中,其中一个位于绞弓(4)外部通过一个绞弓(4)牵引线缆至退扭轮(6);另外两个位于绞弓(4)内,其中一个通过另一绞弓(4)牵引线缆至退扭轮(6),其中另一个直接牵引线缆至退扭轮(6)。 2. A kind of untwisted wire wrapping integrated machine according to claim 1, characterized in that, among the 3 active swing rod pay-off shafts (5), one of them is located outside the twisted bow (4) and passes through a twisted bow ( 4) Pull the cable to the untwist wheel (6); the other two are located in the winch bow (4), one of which pulls the cable to the untwist wheel (6) through the other winch bow (4), and the other pulls it directly Cable to untwist wheel (6). 3.根据权利要求2所述的一种退绞线绕包一体机,其特征在于,位于外部的主动摆杆放线轴(5)与绞弓(4)之间还设有转角导轮(9),转角导轮(9)用于将主动摆杆放线轴(5)牵引的线缆转角至绞弓(4)。 3. The untwisted wire wrapping integrated machine according to claim 2, characterized in that a corner guide wheel ( 9), the corner guide wheel (9) is used to turn the cable drawn by the active swing lever pay-off shaft (5) to the twisted bow (4).
CN201410780545.9A 2014-12-17 2014-12-17 An all-in-one machine for untwisting and wrapping Pending CN104538117A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111769489A (en) * 2020-07-31 2020-10-13 国网山东省电力公司寿光市供电公司 A kind of secondary cable loose strand tool and using method
CN112079187A (en) * 2020-09-04 2020-12-15 建峰索具有限公司 A double pitch twisting machine
CN113161073A (en) * 2021-02-25 2021-07-23 通盈电业(深圳)有限公司 Cable pair twister
CN115258825A (en) * 2022-08-04 2022-11-01 江苏亨通电力智网科技有限公司 Automatic optical cable unwinding and recycling device

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4599853A (en) * 1984-06-18 1986-07-15 Ceeco Machinery Manufacturing Limited Method and apparatus for manufacturing compact conductors with bunchers
JP2002180389A (en) * 2000-12-11 2002-06-26 Hamana Tekko Kk Twice twisting machine
CN102446592A (en) * 2010-10-15 2012-05-09 苏州朝隆机械有限公司 Back-twisting wire twisting machine
CN203351296U (en) * 2013-07-16 2013-12-18 山西天祥机械有限公司 Double single-wire non-twist pair twister
CN204496973U (en) * 2014-12-17 2015-07-22 东莞市庆丰电工机械有限公司 One moves back twisted wire wrapping integrated machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4599853A (en) * 1984-06-18 1986-07-15 Ceeco Machinery Manufacturing Limited Method and apparatus for manufacturing compact conductors with bunchers
JP2002180389A (en) * 2000-12-11 2002-06-26 Hamana Tekko Kk Twice twisting machine
CN102446592A (en) * 2010-10-15 2012-05-09 苏州朝隆机械有限公司 Back-twisting wire twisting machine
CN203351296U (en) * 2013-07-16 2013-12-18 山西天祥机械有限公司 Double single-wire non-twist pair twister
CN204496973U (en) * 2014-12-17 2015-07-22 东莞市庆丰电工机械有限公司 One moves back twisted wire wrapping integrated machine

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111769489A (en) * 2020-07-31 2020-10-13 国网山东省电力公司寿光市供电公司 A kind of secondary cable loose strand tool and using method
CN111769489B (en) * 2020-07-31 2021-08-13 国网山东省电力公司寿光市供电公司 A kind of secondary cable loose strand tool and using method
CN112079187A (en) * 2020-09-04 2020-12-15 建峰索具有限公司 A double pitch twisting machine
CN113161073A (en) * 2021-02-25 2021-07-23 通盈电业(深圳)有限公司 Cable pair twister
CN113161073B (en) * 2021-02-25 2022-09-02 通盈电业(深圳)有限公司 Cable twisting machine
CN115258825A (en) * 2022-08-04 2022-11-01 江苏亨通电力智网科技有限公司 Automatic optical cable unwinding and recycling device
CN115258825B (en) * 2022-08-04 2024-03-01 江苏亨通电力智网科技有限公司 An automatic untwisting and recycling device for optical cables

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