CN104538117A - An all-in-one machine for untwisting and wrapping - Google Patents
An all-in-one machine for untwisting and wrapping Download PDFInfo
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- CN104538117A CN104538117A CN201410780545.9A CN201410780545A CN104538117A CN 104538117 A CN104538117 A CN 104538117A CN 201410780545 A CN201410780545 A CN 201410780545A CN 104538117 A CN104538117 A CN 104538117A
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- 230000005540 biological transmission Effects 0.000 claims abstract description 8
- 238000010618 wire wrap Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 abstract description 7
- 238000004804 winding Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000001035 drying Methods 0.000 abstract 1
- 238000003908 quality control method Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
Description
技术领域 technical field
本发明涉及一种绞线成缆机,特别涉及一种退扭绞线绕包带一体机。 The invention relates to a twisted wire cable forming machine, in particular to an integrated machine for untwisted twisted wire wrapping tape.
背景技术 Background technique
退扭机、绞线机、绕包机等广泛应用于数据传输电线电缆,但工艺分散,品质难控制,生产效率较低,在工序之间衔接也会造成尾数浪费,因此需要一种整合上述工艺的一体化机来保证品质,提高效率。 Untwisting machines, stranding machines, and wrapping machines are widely used in data transmission wires and cables, but the process is scattered, the quality is difficult to control, the production efficiency is low, and the connection between processes will also cause waste of mantissas. Therefore, an integration of the above processes is required. An integrated machine to ensure quality and improve efficiency.
发明内容 Contents of the invention
为了解决上述技术问题,本发明提供了一种退绞线绕包一体机。 In order to solve the above technical problems, the present invention provides an all-in-one machine for wrapping and untwisting wires.
该退绞线绕包一体机,包括依次连接的退绞线机(01)、绕包带机(02)、绕包带机(02)、烘箱(03)、双轮引取机(04)和轴排收线机(05); The all-in-one machine for untwisting and wrapping includes an untwisting machine (01), a wrapping tape machine (02), a wrapping tape machine (02), an oven (03), a double-wheel pulling machine (04) and Shaft take-up machine (05);
其中,退绞线机包括放线盘、主动电机(1)、传动轴(2)、左主轴(3)、右主轴(3’)、绞弓(4)、主动摆杆放线轴(5)、退扭轮(6)、分线板(7)和集成模(8);其中绞弓(4)为对称的2个,主动摆杆放线轴(5)共3个; Among them, the untwisting machine includes a pay-off reel, an active motor (1), a transmission shaft (2), a left main shaft (3), a right main shaft (3'), a twisting bow (4), an active pendulum rod pay-off shaft (5 ), back-twist wheel (6), branching plate (7) and integrated mold (8); wherein the twisted bow (4) is 2 symmetrical, and there are 3 active swing rod pay-off shafts (5) in total;
主动电机(1)通过传动轴(2)带动左主轴(3)和右主轴(3’)连接绞弓(4),线缆通过主动摆杆放线轴(5)经过绞弓(4),牵引至退扭轮(6)退扭,再经分线板(7)通过旋转在集成模(8)处形成绞线,之后经过两个绕包带机和烘箱,由双轮引取机牵引至轴排收线机卷取收线。 The active motor (1) drives the left main shaft (3) and the right main shaft (3') to connect the twisted bow (4) through the transmission shaft (2), and the cable passes through the twisted bow (4) through the active pendulum pay-off shaft (5), Traction to the untwisting wheel (6) and untwisting, and then through the splitter plate (7) to form strands at the integrated mold (8) through rotation, and then pass through two tape wrapping machines and ovens, and then pulled by the double-wheel pulling machine to The shaft line take-up machine takes up the take-up line.
作为优选方案,上述退绞线绕包一体机, 3个主动摆杆放线轴(5)中,其中一个位于绞弓(4)外部通过一个绞弓(4)牵引线缆至退扭轮(6);另外两个位于绞弓(4)内,其中一个通过另一绞弓(4)牵引线缆至退扭轮(6),其中另一个直接牵引线缆至退扭轮(6)。 As a preferred solution, in the above-mentioned untwisted wire wrapping all-in-one machine, among the 3 active pendulum rod pay-off shafts (5), one of them is located outside the twisted bow (4) and pulls the cable to the twisted back wheel ( 6); the other two are located in the twisted bow (4), one of which pulls the cable to the twist-back wheel (6) through another twisted bow (4), and the other directly pulls the cable to the twist-back wheel (6).
作为优选方案,上述退绞线绕包一体机,位于外部的主动摆杆放线轴(5)与绞弓(4)之间还设有转角导轮(9),转角导轮(9)用于将主动摆杆放线轴(5)牵引的线缆转角至绞弓(4)。 As a preferred solution, the above-mentioned untwisted wire wrapping integrated machine is also provided with a corner guide wheel (9) between the external active swing lever pay-off shaft (5) and the twist bow (4), and the corner guide wheel (9) is used to The corner of the cable drawn by the active swing rod pay-off shaft (5) is to the twisted bow (4).
本发明具有以下有益效果: The present invention has the following beneficial effects:
本发明主要把退扭机的功能和绞线机的功能合为一体,用一个旋转动力完成了线缆退扭绞线(边退边绞),并且与绕包机、烘箱、引取机、收线机连成一条生产线。不但节约了成本,更简化了线缆的工艺流程,操作更简单,更容易控制品质。 The present invention mainly integrates the functions of the untwisting machine and the wire twisting machine, and completes the untwisting and twisting of the cable (twisting while unwinding) with one rotating power, and is combined with the winding machine, oven, drawing machine, and wire take-up. The machine is connected into a production line. It not only saves the cost, but also simplifies the technological process of the cable, the operation is simpler, and the quality is easier to control.
附图说明 Description of drawings
图1是退绞线绕包一体机结构示意图,A为电箱操作面板; Figure 1 is a schematic diagram of the structure of the untwisted wire wrapping machine, A is the operation panel of the electric box;
图2是退绞线机构造示意图; Fig. 2 is a structural schematic diagram of the untwisting machine;
图3是退绞线机构造补充示意图; Fig. 3 is a supplementary schematic diagram of the structure of the untwisting machine;
图4是退绞线机走线示意图,B为放线盘。 Figure 4 is a schematic diagram of the wiring of the untwisting machine, and B is the pay-off reel.
具体实施方式 Detailed ways
参照图1,本发明的退绞线绕包一体机,包括依次连接的退绞线机01、绕包带机02、绕包带机02、烘箱03、双轮引取机04和轴排收线机05。 Referring to Fig. 1, the untwisted wire wrapping integrated machine of the present invention includes untwisted wire machine 01, wrapping tape machine 02, wrapping tape machine 02, oven 03, double-wheel drawing machine 04 and shaft row take-up line connected in sequence Machine 05.
参照图2,其中,退绞线机包括放线盘B、主动电机1、传动轴2、左主轴3、右主轴3’、绞弓4、主动摆杆放线轴5、退扭轮6、分线板7、集成模8和转角导轮9; With reference to Fig. 2, wherein, untwisting machine comprises pay-off reel B, active motor 1, drive shaft 2, left main shaft 3, right main shaft 3 ', twisting bow 4, active pendulum rod pay-off shaft 5, untwist wheel 6, Distribution board 7, integrated mold 8 and corner guide wheel 9;
其中绞弓4为对称的两个,主动摆杆放线轴5共三个(三芯线缆),各连接一放线盘B,一个主动摆杆放线轴5位于绞弓4外部通过一个绞弓4牵引线缆至退扭轮6;另外两个主动摆杆放线轴5位于绞弓4内,其中一个通过另一绞弓4牵引线缆至退扭轮6,其中另一个直接牵引线缆至退扭轮6。退绞线机走线方式参照图4。 Among them, two twisted bows 4 are symmetrical, and there are three active swing rod pay-off shafts 5 (three-core cables), each connected to a pay-off reel B, and one active swing rod pay-off shaft 5 is located outside the twisted bow 4 through a The winch bow 4 pulls the cable to the untwist wheel 6; the other two active pendulum rod release shafts 5 are located in the winch bow 4, one of which pulls the cable to the untwist wheel 6 through the other winch bow 4, and the other draws the cable directly Cable to back twist wheel 6. Refer to Figure 4 for the wiring method of the untwisting machine.
主动电机1通过传动轴2带动左主轴3和右主轴3’连接绞弓4,绞弓4内部的线缆通过主动摆杆放线轴5经过绞弓4,牵引至退扭轮6退扭,绞弓4外部的线缆通过主动摆杆放线轴5,经过转角导轮9和绞弓4牵引至退扭轮6退扭,退扭轮6处的三根线缆再经分线板7通过旋转在集成模8处形成绞线,之后经过两个绕包带机和烘箱,由双轮引取机牵引至轴排收线机卷取收线(力矩模式)。 The active motor 1 drives the left main shaft 3 and the right main shaft 3' through the transmission shaft 2 to connect the twisted bow 4, and the cables inside the twisted bow 4 pass through the twisted bow 4 through the active pendulum pay-off shaft 5, and are pulled to the untwisting wheel 6 to untwist. The cables outside the twisted bow 4 pass through the active swing rod pay-off shaft 5, and are drawn to the untwisted wheel 6 through the corner guide wheel 9 and the twisted bow 4. The three cables at the untwisted wheel 6 pass through the distribution board 7 Rotation forms strands at the integrated mold 8, and then passes through two tape wrapping machines and an oven, and is drawn by a double-wheel take-off machine to a shaft row take-up machine for winding and take-up (torque mode).
绞距的形成由分线板7的转速和双轮引取机04的牵引线速确定(绞距=线速÷转速)。 The formation of the lay length is determined by the speed of the splitter board 7 and the traction line speed of the two-wheel puller 04 (the lay length = line speed ÷ speed).
Claims (3)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410780545.9A CN104538117A (en) | 2014-12-17 | 2014-12-17 | An all-in-one machine for untwisting and wrapping |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410780545.9A CN104538117A (en) | 2014-12-17 | 2014-12-17 | An all-in-one machine for untwisting and wrapping |
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| CN104538117A true CN104538117A (en) | 2015-04-22 |
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| CN201410780545.9A Pending CN104538117A (en) | 2014-12-17 | 2014-12-17 | An all-in-one machine for untwisting and wrapping |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111769489A (en) * | 2020-07-31 | 2020-10-13 | 国网山东省电力公司寿光市供电公司 | A kind of secondary cable loose strand tool and using method |
| CN112079187A (en) * | 2020-09-04 | 2020-12-15 | 建峰索具有限公司 | A double pitch twisting machine |
| CN113161073A (en) * | 2021-02-25 | 2021-07-23 | 通盈电业(深圳)有限公司 | Cable pair twister |
| CN115258825A (en) * | 2022-08-04 | 2022-11-01 | 江苏亨通电力智网科技有限公司 | Automatic optical cable unwinding and recycling device |
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|---|---|---|---|---|
| US4599853A (en) * | 1984-06-18 | 1986-07-15 | Ceeco Machinery Manufacturing Limited | Method and apparatus for manufacturing compact conductors with bunchers |
| JP2002180389A (en) * | 2000-12-11 | 2002-06-26 | Hamana Tekko Kk | Twice twisting machine |
| CN102446592A (en) * | 2010-10-15 | 2012-05-09 | 苏州朝隆机械有限公司 | Back-twisting wire twisting machine |
| CN203351296U (en) * | 2013-07-16 | 2013-12-18 | 山西天祥机械有限公司 | Double single-wire non-twist pair twister |
| CN204496973U (en) * | 2014-12-17 | 2015-07-22 | 东莞市庆丰电工机械有限公司 | One moves back twisted wire wrapping integrated machine |
-
2014
- 2014-12-17 CN CN201410780545.9A patent/CN104538117A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4599853A (en) * | 1984-06-18 | 1986-07-15 | Ceeco Machinery Manufacturing Limited | Method and apparatus for manufacturing compact conductors with bunchers |
| JP2002180389A (en) * | 2000-12-11 | 2002-06-26 | Hamana Tekko Kk | Twice twisting machine |
| CN102446592A (en) * | 2010-10-15 | 2012-05-09 | 苏州朝隆机械有限公司 | Back-twisting wire twisting machine |
| CN203351296U (en) * | 2013-07-16 | 2013-12-18 | 山西天祥机械有限公司 | Double single-wire non-twist pair twister |
| CN204496973U (en) * | 2014-12-17 | 2015-07-22 | 东莞市庆丰电工机械有限公司 | One moves back twisted wire wrapping integrated machine |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111769489A (en) * | 2020-07-31 | 2020-10-13 | 国网山东省电力公司寿光市供电公司 | A kind of secondary cable loose strand tool and using method |
| CN111769489B (en) * | 2020-07-31 | 2021-08-13 | 国网山东省电力公司寿光市供电公司 | A kind of secondary cable loose strand tool and using method |
| CN112079187A (en) * | 2020-09-04 | 2020-12-15 | 建峰索具有限公司 | A double pitch twisting machine |
| CN113161073A (en) * | 2021-02-25 | 2021-07-23 | 通盈电业(深圳)有限公司 | Cable pair twister |
| CN113161073B (en) * | 2021-02-25 | 2022-09-02 | 通盈电业(深圳)有限公司 | Cable twisting machine |
| CN115258825A (en) * | 2022-08-04 | 2022-11-01 | 江苏亨通电力智网科技有限公司 | Automatic optical cable unwinding and recycling device |
| CN115258825B (en) * | 2022-08-04 | 2024-03-01 | 江苏亨通电力智网科技有限公司 | An automatic untwisting and recycling device for optical cables |
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Application publication date: 20150422 |
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