CN107520264A - A kind of high-efficiency and energy-saving type directly drives water tank drawbench - Google Patents
A kind of high-efficiency and energy-saving type directly drives water tank drawbench Download PDFInfo
- Publication number
- CN107520264A CN107520264A CN201710944583.7A CN201710944583A CN107520264A CN 107520264 A CN107520264 A CN 107520264A CN 201710944583 A CN201710944583 A CN 201710944583A CN 107520264 A CN107520264 A CN 107520264A
- Authority
- CN
- China
- Prior art keywords
- main shaft
- cone pulley
- torque motor
- speed cone
- year
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
- B21C1/02—Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums
- B21C1/12—Regulating or controlling speed of drawing drums, e.g. to influence tension; Drives; Stop or relief mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
- B21C1/02—Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums
Abstract
The invention discloses a kind of high-efficiency and energy-saving type directly to drive water tank drawbench, be up to three sets adaptation vector frequency converters and torque motor combination, respectively direct-drive high-speed cone pulley main shaft, low speed cone pulley main shaft and admission machine main shaft.When wire drawing machine is run, whole equipment system, to the process based on more set frequency converters and motor combination linkage work, carries out on line real time control management by PLC or DSP.Beneficial effects of the present invention first are that year-on-year prototype can reduce per unit area yield power consumption, power saving rate 15 40%；Second is that year-on-year prototype can improve yield, keeps obtaining rate of growth 3 10% while power saving rate, and the 3rd is the wire-drawing equipment after year-on-year prototype innovation manufacture or technological transformation, and simple structure is compact, the belt pulley trembled without exposed and rolling, improves security reliability；4th is that year-on-year prototype machine equipment regular maintenance cost and work time cost can be greatly reduced.
Description
Technical field
The present invention relates to water tank drawbench technical field, specially a kind of high-efficiency and energy-saving type directly drives water tank drawbench, is related to
To one kind with three sets or two sets or it is a set of adaptation vector frequency converter combine with low speed torque motor, by different way directly drive entirely
Portion or the water tank drawbench of part cone pulley main shaft or admission machine main shaft.
Background technology
All kinds of metal wire rods, it is the indispensable material of the industry infrastructure such as Modern Traffic, building.Water tank type wire drawing machine
It is a kind of equipment of common important meals wire drawing, its effect is exactly to apply certain drawing to a certain gauge metal wire rod
Power, wire drawing operating mechanism in casing (rotation wiredrawing step pulley, compressive deformation mould etc.) is run through, in the process of running, according to work
Skill requirement, according to the rule that movement of metallic process second flow is constant, recurs by rough thin deformation, produces specified model
Metal wire rod.Whole production process is required for many valuable electric power energies of consumption.100,000 tons of steel wires are produced, need consumption electric power
The KWH of the energy 26,000,000, the average power consumption in 1 year of an existing water tank drawbench are up to 600,000 KWH. so reducing water tank drawbench
Per unit area yield power consumption, it is the major issue of relevant industries expectation for a long time.Save electric energy turns into metal wire rod industry energy-saving emission reduction for a long time
Prominent problem and vital task.The technology and equipment of the present invention, wire drawing industry is contributed to complete above-mentioned problem and task.
The structure of existing water tank wire-drawing equipment is made up of three parts：1. working machine is (by low speed, the cone pulley and admission machine of high speed
Composition, they are overcome in steel wire traveling by mould and the resistance for the cone pulley that commutates with certain direct wire drawing of speed and moment of torsion)；
2. the motor for providing motive power (has enough power and speed, but caused moment of torsion is small, can not meet wire drawing to the slow-speed of revolution
With the needs of high-torque.) (it is that the power-supply change-over for exporting motor is the phase required for working machine that it is acted on to 3. intermediate transmission mechanisms
Answer low speed and enough torque).Energy consumption needed for the working machine of wire drawing machine is objective necessity, will not also can neither be wanted less more,
It must is fulfilled for, its energy saving space very little.
As can be seen here, the main energy saving way of water tank drawbench should from improve electric efficiency, reduce motor in-fighting and
On the premise of ensureing working machine normal operation, power consumption is removed as far as possible and two aspects of intermediate transmission mechanism not necessarily enter
Hand, first, using the vector frequency converter and low-speed permanent-magnet synchronising torque motor combination of adaptation, reduce motor in-fighting；Second, motor is straight
Driving working machine is connect, saves power consumption and not necessarily intermediate gearing as far as possible.This is the thinking and embodiment of the present invention
Technology path.
The content of the invention
It is an object of the invention to provide a kind of high-efficiency and energy-saving type directly to drive water tank drawbench, to solve in above-mentioned background technology
The problem of proposition.
To achieve the above object, the present invention provides following technical scheme：A kind of high-efficiency and energy-saving type directly drives water tank drawbench, bag
Including rack, the frame side are provided with hair disk, and the machine frame inside is respectively equipped with high speed cone pulley and low speed cone pulley, described low
Fast cone pulley side is provided with die frame, and the die frame side is provided with wire-drawing die, between the wire-drawing die and die frame
Provided with wire reverse wheel, the frame opposite side is provided with admission machine main shaft, and take-up is fixedly connected with the outside of the admission machine main shaft
Disk, the admission machine main shaft front are provided with admission machine power transmission shaft, drive device, the drive device are connected with front of the frame
Include up to driving combining structure, the second adaptation vector converter being made up of the first adaptation vector frequency converter and the first torque motor
The driving of the driving combining structure of device and the second torque motor composition, the 3rd adaptation vector frequency converter and the 3rd torque motor composition
Combining structure, and three groups of driving combining structure difference direct-drive high-speed cone pulley main shaft, low speed cone pulley main shaft and admission machine power transmission shaft
Electromechanical structure mode.
Preferably, the drive device includes the driving combination of the first adaptation vector frequency converter and the first torque motor composition
Structure directly drives three kinds of electromechanical structure modes of reductor main shaft, high speed cone pulley main shaft or low speed cone pulley main shaft.
Preferably, the drive device includes the driving only formed with the first adaptation vector frequency converter and the first torque motor
The driving combining structure difference direct-drive high-speed tower of combining structure and the second adaptation vector frequency converter and the second torque motor composition
Take turns main shaft and the straight electromechanical structure mode for driving low speed cone pulley main shaft.
Preferably, the first adaptation vector frequency converter and the first torque motor, the second adaptation vector frequency converter and second
Torque motor, the 3rd adaptation vector frequency converter and the 3rd torque motor are connected to PLC.
Compared with prior art, the beneficial effects of the invention are as follows：Beneficial effects of the present invention have at 4 points, and first is year-on-year original
Type machine can reduce per unit area yield power consumption, power saving rate 15-40%；Second is that year-on-year prototype can improve yield, while keeping power saving rate
Rate of growth 3-10% is obtained, the 3rd is the wire-drawing equipment after year-on-year prototype innovation manufacture or technological transformation, and simple structure is compact, does not have
It is exposed and shake the belt pulley trembled, improve security reliability；4th is year-on-year prototype machine equipment regular maintenance cost and man-hour
Expense can be greatly reduced.
Brief description of the drawings
Fig. 1 is the typical structure schematic diagram of existing water tank drawbench；
Fig. 2 is a set of adaptation vector frequency converter of the present invention and torque motor combination, directly drives prototype reductor main axle structure
Schematic diagram；
Fig. 3 is a set of adaptation vector frequency converter of the present invention and torque motor combination, directly drives prototype high speed cone pulley main shaft knot
Structure schematic diagram；
Fig. 4 is a set of adaptation vector frequency converter of the present invention and torque motor combination, directly drives prototype low speed cone pulley main shaft knot
Structure schematic diagram；
Fig. 5 is two sets of adaptation vector frequency converters of the present invention and torque motor combination, and difference is straight to drive prototype high, low speed cone pulley
Main axle structure schematic diagram；
Fig. 6 is three sets of adaptation vector frequency converters of the present invention and torque motor combination, and difference is straight to drive the high low speed cone pulley of prototype
Main shaft and admission machine transmission shaft structure schematic diagram.
In figure：1 universal frequency converter, 2 asynchronous motors, 3 first transmission mechanisms, 4 second transmission mechanisms, the transmission of 5 admission machines
Axle, 6 reductor main shafts, 7 admission machine main shafts, 8 take-up reels, 9 high speed cone pulleys, 10 low speed cone pulleys, 11 wire reverse wheels, 12 hairs
Disk, 13 wire-drawing dies, 14 die frames, 15 first adaptation vector frequency converters, 16 first torque motors, 17 the 3rd transmission mechanisms,
18PLC controllers, 19 second adaptation vector frequency converters, 20 second torque motors, 21 the 3rd adaptation vector frequency converters, 22 the 3rd power
Torque motor, 23 frames, 24 drive devices.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made
Embodiment, belong to the scope of protection of the invention.
Fig. 1-6 are referred to, the present invention provides a kind of technical scheme：A kind of high-efficiency and energy-saving type directly drives water tank drawbench, including
Frame 23, the side of frame 23 are provided with hair disk 12, high speed cone pulley 9 and low speed cone pulley are respectively equipped with inside the frame 23
10, the side of low speed cone pulley 10 is provided with die frame 14, and the side of die frame 14 is provided with wire-drawing die 13, the wire drawing
Wire reverse wheel 11 is provided between mould 13 and die frame 14, the frame opposite side is provided with admission machine main shaft 7, the admission machine
The outside of main shaft 7 is fixedly connected with take-up reel 8, and the front of admission machine main shaft 7 is provided with admission machine power transmission shaft 5, before the frame 23
Side is connected with drive device 24, and the drive device 24 has included up to the first adaptation vector frequency converter 15 and the first torque motor
The driving combining structures of 16 compositions, the driving combining structure of the second adaptation vector frequency converter 19 and second torque motor 20 composition,
The driving combining structure that 3rd adaptation vector frequency converter 21 and the 3rd torque motor 22 forms, and three groups of driving combining structure point
The electromechanical structure mode of the other main shaft of direct-drive high-speed cone pulley 9, the main shaft of low speed cone pulley 10 and admission machine power transmission shaft 5.
The drive device 24 includes the first adaptation vector frequency converter 15 and combined with the driving that the first torque motor 16 forms
Structure directly drives three kinds of electromechanical structure modes of reductor main shaft 6, the main shaft of high speed cone pulley 9 or the main shaft of low speed cone pulley 10.The driving
Device 24 includes the driving combining structure and second only formed with the first adaptation vector frequency converter 15 and first torque motor 16
It is adapted to the main shaft of driving combining structure difference direct-drive high-speed cone pulley 9 and the straight drive that the torque motor 20 of vector frequency converter 19 and second forms
The electromechanical structure mode of the main shaft of low speed cone pulley 10.
First adaptation vector frequency converter 15 and first torque motor 16, second is adapted to the power of vector frequency converter 19 and second
Torque motor the 20, the 3rd is adapted to the torque motor 22 of vector frequency converter 21 and the 3rd and is connected to PLC 18.
The present invention is applied to manufacture energy-efficient new wire-drawing equipment, is also applied for existing wire-drawing equipment and carries out electromechanics one
Body energy saving technical reconstruction.According to the size of the requirement to energy-saving index, investment, construction condition and installation transformation difficulty or ease etc.
Different situations, the present invention devise five kinds of water tank drawbench reducing energy consumptions and innovation fabrication scheme.
First scheme is：Driving combining structure that first adaptation vector frequency converter 15 and first torque motor 16 forms, the
Driving combining structure that two adaptation vector frequency converter 19 and second torque motors 20 form and the 3rd vector frequency converter 21 and the
The driving combining structure of three torque motors 22 composition, directly drive respectively prototype low speed cone pulley 10 and the main shaft of high speed cone pulley 9 and
Admission machine power transmission shaft 5, whole system administration is carried out to water tank wire-drawing equipment using the related control system of PLC 18.
Alternative plan is：With first adaptation the torque motor 16 of vector frequency converter 15 and first form driving combining structure,
The driving combining structure that second adaptation vector frequency converter 19 and second torque motor 20 forms, directly drives prototype low speed respectively
The main shaft of cone pulley 10 and the main shaft of high speed cone pulley 9, whole system is carried out to water tank wire-drawing equipment using the related control system of PLC 18
Reason under the overall leadership.There is no reductor or transmission mechanism connection between height step pulley shaft.
Third program is：The driving combining structure formed with the first adaptation torque motor 16 of vector frequency converter 15 and first,
The main shaft of prototype low speed cone pulley 10 is directly driven, removes reductor；The remainder of prototype is constant.
Fourth program is：The driving combining structure formed with the first adaptation torque motor 16 of vector frequency converter 15 and first,
Directly drive the main shaft of high speed cone pulley 9 of prototype；Reductor is removed, the linkage between high low speed cone pulley main shaft, by transmission mechanism
It is driven by original rotating ratio.The remainder of prototype is constant.
5th scheme is：Knot is combined with the driving that the first adaptation torque motor 16 of vector frequency converter 15 and first forms
Structure, direct drive prototype reductor main shaft 6, the remainder of prototype is constant.
Although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of changes, modification can be carried out to these embodiments, replace without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (4)
1. a kind of high-efficiency and energy-saving type directly drives water tank drawbench, including frame (23), it is characterised in that：Frame (23) the side peace
Equipped with hair disk (12), high speed cone pulley (9) and low speed cone pulley (10), the low speed cone pulley are respectively equipped with inside the frame (23)
(10) side is provided with die frame (14), and die frame (14) side is provided with wire-drawing die (13), the wire-drawing die
(13) wire reverse wheel (11) is provided between die frame (14), the frame opposite side is provided with admission machine main shaft (7), the receipts
Take-up reel (8) is fixedly connected with the outside of line owner axle (7), admission machine power transmission shaft (5) is provided with front of the admission machine main shaft (7),
Drive device (24) is connected with front of the frame (23), the drive device (24) has included up to the first adaptation vector converter
The driving combining structure of device (15) and the first torque motor (16) composition, the second adaptation vector frequency converter (19) and the second torque electricity
The driving group of the driving combining structure of machine (20) composition, the 3rd adaptation vector frequency converter (21) and the 3rd torque motor (22) composition
Structure is closed, and three groups of driving combining structure difference direct-drive high-speed cone pulley (9) main shaft, low speed cone pulley (10) main shaft and admission machine pass
The electromechanical structure mode of moving axis (5).
2. a kind of high-efficiency and energy-saving type according to claim 1 directly drives water tank drawbench, it is characterised in that：The drive device
(24) the driving combining structure for including the first adaptation vector frequency converter (15) and the first torque motor (16) composition directly drives reductor
Three kinds of electromechanical structure modes of main shaft 6, the main shaft of high speed cone pulley 9 or the main shaft of low speed cone pulley 10.
3. a kind of high-efficiency and energy-saving type according to claim 1 directly drives water tank drawbench, it is characterised in that：The drive device
(24) include only with the driving combining structure and the of the first adaptation vector frequency converter (15) and the first torque motor (16) composition
The driving combining structure difference direct-drive high-speed cone pulley (9) of two adaptation vector frequency converters (19) and the second torque motor (20) composition is main
Axle and the straight electromechanical structure mode for driving low speed cone pulley (10) main shaft.
4. a kind of high-efficiency and energy-saving type according to claim 1 directly drives water tank drawbench, it is characterised in that：First adaptation
Vector frequency converter (15) and the first torque motor (16), the second adaptation vector frequency converter (19) and the second torque motor (20), the
Three adaptation vector frequency converters (21) and the 3rd torque motor (22) are connected to PLC (18).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710944583.7A CN107520264A (en) | 2017-10-12 | 2017-10-12 | A kind of high-efficiency and energy-saving type directly drives water tank drawbench |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710944583.7A CN107520264A (en) | 2017-10-12 | 2017-10-12 | A kind of high-efficiency and energy-saving type directly drives water tank drawbench |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107520264A true CN107520264A (en) | 2017-12-29 |
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ID=60684994
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710944583.7A Pending CN107520264A (en) | 2017-10-12 | 2017-10-12 | A kind of high-efficiency and energy-saving type directly drives water tank drawbench |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107520264A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109500109A (en) * | 2018-11-04 | 2019-03-22 | 江苏兴达钢帘线股份有限公司 | A kind of servo motor directly drives water tank drawbench |
| CN113787690A (en) * | 2021-09-15 | 2021-12-14 | 江苏弘亚钨钼科技有限公司 | Wire drawing machine capable of being cooled rapidly and rotating greatly |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5488851A (en) * | 1993-09-03 | 1996-02-06 | Redaelli Tecna Meccanica S.P.A. | Multistage wiredrawing machine provided with pull adjustment |
| CN201493326U (en) * | 2009-09-22 | 2010-06-02 | 郑州恒杰实业有限公司 | Multi-shaft wire drawing machine |
| CN202199608U (en) * | 2011-08-12 | 2012-04-25 | 贵州钢绳股份有限公司 | Speed following linkage self-adaptive steel wire making equipment |
| CN204262075U (en) * | 2014-11-05 | 2015-04-15 | 杭州星冠机械科技有限公司 | A kind of continuous-loop wire intaking type water tank drawbench |
| CN205085161U (en) * | 2015-11-17 | 2016-03-16 | 浙江三瑞铜业有限公司 | High -speed copper line wire drawing machine |
| CN207238766U (en) * | 2017-10-12 | 2018-04-17 | 江苏航智节能技术股份公司 | A kind of high-efficiency and energy-saving type directly drives water tank drawbench |
-
2017
- 2017-10-12 CN CN201710944583.7A patent/CN107520264A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5488851A (en) * | 1993-09-03 | 1996-02-06 | Redaelli Tecna Meccanica S.P.A. | Multistage wiredrawing machine provided with pull adjustment |
| CN201493326U (en) * | 2009-09-22 | 2010-06-02 | 郑州恒杰实业有限公司 | Multi-shaft wire drawing machine |
| CN202199608U (en) * | 2011-08-12 | 2012-04-25 | 贵州钢绳股份有限公司 | Speed following linkage self-adaptive steel wire making equipment |
| CN204262075U (en) * | 2014-11-05 | 2015-04-15 | 杭州星冠机械科技有限公司 | A kind of continuous-loop wire intaking type water tank drawbench |
| CN205085161U (en) * | 2015-11-17 | 2016-03-16 | 浙江三瑞铜业有限公司 | High -speed copper line wire drawing machine |
| CN207238766U (en) * | 2017-10-12 | 2018-04-17 | 江苏航智节能技术股份公司 | A kind of high-efficiency and energy-saving type directly drives water tank drawbench |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109500109A (en) * | 2018-11-04 | 2019-03-22 | 江苏兴达钢帘线股份有限公司 | A kind of servo motor directly drives water tank drawbench |
| CN113787690A (en) * | 2021-09-15 | 2021-12-14 | 江苏弘亚钨钼科技有限公司 | Wire drawing machine capable of being cooled rapidly and rotating greatly |
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