CN209647259U - The wire-drawing frame for changing wheel is not shut down - Google Patents
The wire-drawing frame for changing wheel is not shut down Download PDFInfo
- Publication number
- CN209647259U CN209647259U CN201821804373.4U CN201821804373U CN209647259U CN 209647259 U CN209647259 U CN 209647259U CN 201821804373 U CN201821804373 U CN 201821804373U CN 209647259 U CN209647259 U CN 209647259U
- Authority
- CN
- China
- Prior art keywords
- reel
- wire
- wheel
- take
- drawing frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Abstract
The utility model provides one kind and does not shut down the wire-drawing frame for changing wheel, including actinobacillus device, wire drawing machine ontology, line concentrator, take-up and control device.Line concentrator includes collection coil, first and second reel, and when wire-drawing frame is in normal operating condition, first and second reel antiport, collection coil shuts down, and steel wire successively passes through the second reel, crosses line pulley and the first reel arrival take-up；When steel wire in the I-beam wheel of take-up reaches preset length, first and second reel operates in the same direction, collects coil and the first reel antiport, steel wire are wound on first and second reel, while carrying out I-beam wheel replacement；When I-beam wheel, which is replaced, to be completed, first and second reel antiport, collection coil also antiport, steel wire successively by the second reel, cross line pulley and the first reel after reach take-up, until wire-drawing frame restores to normal operating condition.The utility model is able to achieve the I-beam wheel for not shutting down replacement take-up.
Description
Technical field
The utility model does not shut down the wire-drawing frame for changing wheel about a kind of wire-drawing frame, more particularly to one kind.
Background technique
Wire drawing machine is the important equipment of metal product production.The wire drawing machine that the country uses at present mostly uses taper die to draw greatly
Steel wire is pulled out, this taper die draw-off gear is simple, and cost is relatively low.But produced in big drawing process drawing process in steel cord,
After the take-up of Receiving wire wheel reaches specified fixed length, wire drawing machine can stop platform automatically, and needing replacing new empty I-beam wheel can open
Dynamic production；At this moment it is standby that whole wire drawing machine production line needs to stop platform, need etc. admission machines again first-class empty I-beam wheel when, open again
Machine.Wheel is changed in wire drawing machine operation shutdown to restart in operational process, will be greatly reduced the production efficiency of wire drawing machine.Big draw is made simultaneously
Industry line is in stopping platform standby, if the auxiliary material such as support facilities such as hydrochloric acid, steam, washing, painting boron for controlling drawing process
It cannot stop or intermitten operation, otherwise will cause the unstable of process control parameter, influence steel wire wire drawing quality.Stop in wire drawing machine
In platform standby, all kinds of auxiliary materials, energy consumption will continue to consume, and can directly result in the unnecessary waste of manufacturing cost.For this purpose,
A kind of new production model is needed in drawing process, to effectively solve wire drawing machine not parking the technical issues of changing wheel.
Utility model content
Therefore, one of the purpose of this utility model is that providing one kind does not shut down the wire-drawing frame for changing wheel, existing to solve
Wire-drawing frame production efficiency caused by must shutting down when the I-beam wheel of the replacement take-up in technology is low, service life reduce with
And auxiliary material consumes the problems such as serious.
In order to achieve the above object, the utility model, which provides one kind, does not shut down the wire-drawing frame for changing wheel, this does not shut down the drawing for changing wheel
Silk device includes: actinobacillus device, to carry out unwrapping wire processing to steel wire；Wire drawing machine ontology, to from the actinobacillus device
Steel wire carries out drawing process；Line concentrator, the wire drawing machine ontology are set between the actinobacillus device and the wire drawing machine ontology, the collection
Line apparatus includes driving device, transmission shaft, the first reel, the second reel, collection coil and crosses line pulley, which provides
Power to the transmission shaft, first reel, the collection coil and second reel is successively installed in rotation on the transmission shaft,
And this is crossed line pulley and is mounted on the collection coil, which enters the line concentrator from second reel；Take-up, the line concentration
Device is set between the wire drawing machine ontology and the take-up；And control device, control the connection actinobacillus device, the wire drawing
Machine ontology, the line concentrator and the take-up；Wherein, when the wire-drawing frame is in normal operating condition, the first volume
Cylinder is operated along first direction, which operates in a second direction, and the collection coil shuts down, and the steel wire is successively by being somebody's turn to do
Second reel, this reach the take-up after crossing line pulley and first reel, the first direction is opposite with the second direction；
When the steel wire in the I-beam wheel of the take-up reaches preset length, it is traditional thread binding to the collection which issues the first instruction
It sets, which controls first reel and second reel according to first instruction and operates along the second direction, and
The collection coil is operated along the first direction, so that the steel wire is wound on first reel and second reel, is carried out simultaneously
The replacement of the I-beam wheel of the take-up；When the I-beam wheel of the take-up, which is replaced, to be completed, which issues second and refers to
Enable and give the line concentrator, the line concentrator according to second instruction control first reel operated along the first direction and this
Two reels are operated along the second direction, and the collection coil is operated along the second direction, which successively passes through second reel, is somebody's turn to do
The take-up is reached after crossing line pulley and first reel, until the wire-drawing frame restores to normal operating condition.
As optional technical solution, which includes motor and synchronous transfer structure, the synchronous transfer knot
Structure includes the synchronous belt of driving wheel, driven wheel and connection the transmission driving wheel and the driven wheel, the output shaft driving of the motor
The driving wheel is connected, the driven wheel and the transmission axle are sequentially connected.
As optional technical solution, which further includes brake structure, which is set to the transmission shaft
On, to control the running speed of the transmission shaft.
As optional technical solution, which is PLC controller.
The first running speed as optional technical solution, when first reel and second reel are in operating in the same direction
Running speed when less than first reel and second reel in antiport.
As optional technical solution, first reel is identical as the barrel dliameter of second reel.
As optional technical solution, further include, when the wire-drawing frame restores to normal operating condition, the control device
Sending third, which instructs, gives the line concentrator, which instructs the control collection coil to shut down according to the third.
Compared with prior art, the utility model has the beneficial effects that it passes through the take-up replacement in wire-drawing frame
When I-beam wheel, by the way of the line concentration of take-up front end, realizes that wire-drawing frame does not stop platform and changes wheel, wire drawing can be effectively improved
The production efficiency of machine, and wire-drawing frame service life is promoted, reduce auxiliary material consumption；And the apparatus structure of the utility model is simple
Practical, employee is easy to operate.
The advantages of about the utility model and spirit can be described in detail by utility model below and institute's accompanying drawings obtain into
The understanding of one step.
Detailed description of the invention
Fig. 1 show the schematic diagram according to the present utility model that do not shut down and change the wire-drawing frame of wheel；
Fig. 2 show the enlarged diagram of the line concentrator in Fig. 1.
Specific embodiment
Referring to Figure 1 and Fig. 2, Fig. 1 show the schematic diagram according to the present utility model that do not shut down and change the wire-drawing frame of wheel,
Fig. 2 show the enlarged diagram of the line concentrator in Fig. 1.The utility model provides one kind and does not shut down the wire-drawing frame for changing wheel,
It includes actinobacillus device 1, wire drawing machine ontology 2, line concentrator 3, take-up 4 and control dress that this, which is not shut down and changes the wire-drawing frame of wheel,
It sets, above-mentioned actinobacillus device 1, wire drawing machine ontology 2, line concentrator 3, take-up 4 form the big drawing production line of wire rod pretreatment,
Control device is, for example, PLC controller.Actinobacillus device 1 is to carry out unwrapping wire processing to steel wire 100；Wire drawing machine ontology 2 is to right
Steel wire 100 from actinobacillus device 1 carries out wire drawing or drawing operation.Wire drawing machine ontology 2 is set to actinobacillus device 1 and wire drawing machine sheet
Between body 2, line concentrator 3 includes driving device, transmission shaft 8, the first reel 9, the second reel 10, collection coil 11 and crosses line
Pulley 12, the driving device provide power to the transmission shaft 8, first reel 9, the collection coil 11 and second reel 10 according to
It is secondary to be installed in rotation on the transmission shaft 8, and this is crossed line pulley 12 and is mounted on the collection coil 11, steel wire 100 from this second
Reel 10 enters the line concentrator 3, and collection coil 11 runs along first direction and carries out line concentration, which transports in a second direction
Row carries out moving back line, and wherein first direction is opposite with second direction.In addition, line concentrator 3 is set to wire drawing machine ontology 2 and take-up fills
It sets between 4.Control device, which then controls, is connected to actinobacillus device 1, the wire drawing machine ontology 2, the line concentrator 3 and take-up dress
Set 4.
Wherein, when wire-drawing frame is in normal operating condition, first reel 9 on the line concentrator 3 and this second
Reel 10 is in antiport, i.e. the first reel 9 is operated along first direction, and the second reel 10 operates in a second direction, specifically for example
First reel 9 rotates clockwise, and the second reel rotates counterclockwise, and the collection coil 11 shuts down, at this point, steel wire 100 is successively
By second reel 10, this cross line pulley 12 and first reel 9 after reach the take-up 4.
When the steel wire 100 in the I-beam wheel of take-up 4 reaches preset length, which issues the first instruction extremely
The line concentrator 3, the line concentrator 3 according to first instruction control first reel 9 and second reel 10 along this
The operating of two directions is i.e. in operating in the same direction, and the collection coil 11 and first reel 9 are operated along first direction in reversed, line concentration
Circle 11 will drive line pulley 12 therewith with 10 antiport of the first reel 9 and the second reel so that the steel wire 100 wind
In on first reel 9 and second reel 10, while carrying out the replacement of the I-beam wheel of the take-up 4.
When the I-beam wheel of take-up 4, which is replaced, to be completed, which issues the second instruction and gives the line concentrator 3, should
Line concentrator 3 according to this second instruction control first reel 9 along the first direction operate and second reel 10 along this second
Direction operating i.e. the first reel 9 and second reel 10 is in antiport, and the collection coil 11 is operated along the second direction, the steel
Silk 100 successively by second reel 10, this cross line pulley 12 and first reel 9 after reach the take-up 4, until
The wire-drawing frame restores to normal operating condition, instructs at this point, the control device issues third again and gives the line concentrator 3, the collection
Line apparatus 3 instructs the control collection coil 11 to shut down according to the third.So far, wire-drawing frame completion, which is not shut down, changes wheel.
Wherein, in present embodiment, driving device includes motor 5 and synchronous transfer structure, the synchronous transfer structure
Synchronous belt 6 including driving wheel 61, driven wheel 62 and connection the transmission driving wheel 61 and the driven wheel 62, the motor 5
Output shaft 51 is drivingly connected the driving wheel 61, and the driven wheel 62 and the transmission axle 8 are sequentially connected.
Moreover, driving device further includes brake structure 7, which is set on the transmission shaft 8, to control this
The running speed of transmission shaft 8.
In addition, preferably, the first running speed when the first reel 9 and second reel 10 are in operating in the same direction be less than should
Running speed when first reel and second reel are in antiport.That is, above-mentioned line concentrator 3 is controlled according to the first instruction
It makes the first reel 9 and the second reel 10 is operated in the same direction with lower running speed.
And in present embodiment, the first reel 9 is identical as the barrel dliameter of second reel 10.
In addition, the utility model is it has been proved by practice that with by diameterWire rod is drawn intoFinished product steel wire
For, 5.5m/s or so is set by the drawing speed of wire drawing machine ontology, per minute batching in the I-beam wheel of take-up
Speed is 330m/min, and worker is about 40s from starting operation average time after I-shaped takes turns to upper I-beam wheel is unloaded, i.e., in line concentrator
The first reel and the second reel on need 220 meters of line concentration, then needed on each reel line concentration about 44 enclose, collection line width be
138mm, the first reel 9 is identical with 10 diameter of the second reel, is designed as diameterHeight 200mm can meet line concentration need
It asks, realization, which is not shut down, changes wheel, that is, the technical solution of the utility model may be implemented completely.
In conclusion the utility model by wire-drawing frame take-up replace I-beam wheel when, using take-up
The mode of front end line concentration realizes that wire-drawing frame does not stop platform and changes wheel, can effectively improve the production efficiency of wire drawing machine, and promote drawing
Silk device service life reduces auxiliary material consumption；And the apparatus structure of the utility model is simple and practical, and employee's operation is very square
Just.
By the above detailed description of preferred embodiments, it is intended to more clearly describe the feature of the utility model and essence
Mind, and not the protection scope of the utility model is limited with above-mentioned disclosed preferred embodiment.On the contrary,
The purpose is to wish to cover various changes and have the guarantor for being arranged in the claim that the utility model to be applied of equality
It protects in range.Therefore, the applied scope of protection of the claims of the utility model should illustrate that work is most broad according to above-mentioned
Explanation, with cause its cover it is all possible change and tool equality arrangement.
Claims (7)
1. one kind does not shut down the wire-drawing frame for changing wheel, which is characterized in that this, which is not shut down, changes the wire-drawing frame of wheel and include:
Actinobacillus device, to carry out unwrapping wire processing to steel wire；
Wire drawing machine ontology, to carry out drawing process to the steel wire from the actinobacillus device；
Line concentrator, the wire drawing machine ontology are set between the actinobacillus device and the wire drawing machine ontology, which includes driving
Dynamic device, the first reel, the second reel, collects coil and crosses line pulley transmission shaft, which provides power to the transmission
Axis, first reel, the collection coil and second reel are successively installed in rotation on the transmission shaft, and this crosses line pulley
It is mounted on the collection coil, which enters the line concentrator from second reel；And
Take-up, the line concentrator are set between the wire drawing machine ontology and the take-up；
Control device, control connect the actinobacillus device, the wire drawing machine ontology, the line concentrator and the take-up；
Wherein, when the wire-drawing frame is in normal operating condition, which operates along first direction, the second reel edge
Second direction operating, and the collection coil shuts down, the steel wire successively pass through second reel, this cross line pulley and this first
The take-up is reached after reel, the first direction is opposite with the second direction；
When the steel wire in the I-beam wheel of the take-up reaches preset length, which issues the first instruction to the line concentration
Device, the line concentrator control first reel and second reel according to first instruction and operate along the second direction,
And the collection coil is operated along the first direction, so that the steel wire is wound on first reel and second reel, while into
The replacement of the I-beam wheel of the row take-up；
When the I-beam wheel of the take-up, which is replaced, to be completed, which issues the second instruction and gives the line concentrator, the line concentration
Device controls first reel according to second instruction and transports along first direction operating and second reel along the second direction
Turn, and the collection coil along the second direction operate, the steel wire successively pass through second reel, this cross line pulley and the first volume
The take-up is reached after cylinder, until the wire-drawing frame restores to normal operating condition.
2. not shutting down the wire-drawing frame for changing wheel as described in claim 1, which is characterized in that the driving device include motor with
And synchronous transfer structure, the synchronous transfer structure include that driving wheel, driven wheel and connection are driven the driving wheel and the driven wheel
Synchronous belt, the output shaft of the motor is drivingly connected the driving wheel, and the driven wheel and the transmission axle are sequentially connected.
3. not shutting down the wire-drawing frame for changing wheel as claimed in claim 2, which is characterized in that the driving device further includes brake knot
Structure, the brake structure are set on the transmission shaft, to control the running speed of the transmission shaft.
4. not shutting down the wire-drawing frame for changing wheel as described in claim 1, which is characterized in that the control device is PLC controller.
5. not shutting down the wire-drawing frame for changing wheel as described in claim 1, which is characterized in that first reel and the volume Two
The first running speed when cylinder is in operating in the same direction is less than operating speed when first reel and second reel are in antiport
Degree.
6. not shutting down the wire-drawing frame for changing wheel as described in claim 1, which is characterized in that first reel and second reel
Barrel dliameter it is identical.
7. not shutting down the wire-drawing frame for changing wheel as described in claim 1, which is characterized in that further include, it is extensive in the wire-drawing frame
It is multiple to normal operating condition when, which, which issues third and instruct, gives the line concentrator, which refers to according to the third
The control collection coil is enabled to shut down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821804373.4U CN209647259U (en) | 2018-11-04 | 2018-11-04 | The wire-drawing frame for changing wheel is not shut down |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821804373.4U CN209647259U (en) | 2018-11-04 | 2018-11-04 | The wire-drawing frame for changing wheel is not shut down |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209647259U true CN209647259U (en) | 2019-11-19 |
Family
ID=68506187
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821804373.4U Active CN209647259U (en) | 2018-11-04 | 2018-11-04 | The wire-drawing frame for changing wheel is not shut down |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209647259U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109500134A (en) * | 2018-11-04 | 2019-03-22 | 江苏兴达钢帘线股份有限公司 | The wire-drawing frame for changing wheel is not shut down |
-
2018
- 2018-11-04 CN CN201821804373.4U patent/CN209647259U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109500134A (en) * | 2018-11-04 | 2019-03-22 | 江苏兴达钢帘线股份有限公司 | The wire-drawing frame for changing wheel is not shut down |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109500134A (en) | The wire-drawing frame for changing wheel is not shut down | |
| CN202029256U (en) | Solar-powered polycrystalline silicon multi-line slicer | |
| CN209647259U (en) | The wire-drawing frame for changing wheel is not shut down | |
| CN104418127A (en) | Winding device | |
| CN202107828U (en) | Direct twisting machine | |
| CN201253642Y (en) | Steel-bar taking-up and taking-off integrated device | |
| CN101476224B (en) | Filament untwisting apparatus | |
| CN209337869U (en) | A kind of cable winding storage material type tension control mechanism | |
| CN106477390A (en) | A kind of horizontal fixed length type coil winding machine | |
| CN203406166U (en) | Irregular annular small-diameter iron core winding machine | |
| CN207016251U (en) | A kind of cotton yarn Winder | |
| CN214639216U (en) | Efficient online concentrator for steel wire production | |
| CN206476547U (en) | A kind of new energy materialses wrap-up | |
| CN205892343U (en) | Automatic winding device is used to weaving coiling machine | |
| CN205257651U (en) | Permanent tension coiling mechanism of enameled wire | |
| CN204651164U (en) | Special-shaped coils numerical control filament winder | |
| CN200960529Y (en) | Stainless steel fine line drawing machine | |
| CN203048302U (en) | Coil-dividing rewinding machine | |
| CN206298208U (en) | A kind of horizontal fixed length type coil winding machine | |
| CN206216933U (en) | A kind of take-up pulley cutting on line Buddha's warrior attendant line apparatus | |
| CN207293754U (en) | A kind of full-automation ultracrystallite up- coiler discharging device | |
| CN208022512U (en) | A kind of efficient winding device | |
| CN201376811Y (en) | Automatic line-arrangement linkage device | |
| CN211769396U (en) | Cotton yarn weaving wire winding cycloid device | |
| CN201942828U (en) | Warping machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |