CN109500134A - The wire-drawing frame for changing wheel is not shut down - Google Patents
The wire-drawing frame for changing wheel is not shut down Download PDFInfo
- Publication number
- CN109500134A CN109500134A CN201811304486.2A CN201811304486A CN109500134A CN 109500134 A CN109500134 A CN 109500134A CN 201811304486 A CN201811304486 A CN 201811304486A CN 109500134 A CN109500134 A CN 109500134A
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- CN
- China
- Prior art keywords
- reel
- wire
- wheel
- take
- drawing frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005491 wire drawing Methods 0.000 title claims abstract description 59
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 21
- 239000010959 steel Substances 0.000 claims abstract description 21
- 241000606750 Actinobacillus Species 0.000 claims abstract description 10
- 230000002337 anti-port Effects 0.000 claims abstract description 9
- 230000005540 biological transmission Effects 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 7
- 230000001360 synchronised effect Effects 0.000 claims description 6
- 230000032258 transport Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 10
- 239000000463 material Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- 208000033748 Device issues Diseases 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/02—Winding-up or coiling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
- B21C1/02—Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Coiling Of Filamentary Materials In General (AREA)
Abstract
The present invention provides one kind and does not shut down the wire-drawing frame for changing wheel, including actinobacillus device, wire drawing machine ontology, line concentrator, take-up and control device.Line concentrator includes collection coil, first and second reel, and when wire-drawing frame is in normal operating condition, first and second reel antiport, collection coil shuts down, and steel wire successively passes through the second reel, crosses line pulley and the first reel arrival take-up；When steel wire in the I-beam wheel of take-up reaches preset length, first and second reel operates in the same direction, collects coil and the first reel antiport, steel wire are wound on first and second reel, while carrying out I-beam wheel replacement；When I-beam wheel, which is replaced, to be completed, first and second reel antiport, collection coil also antiport, steel wire successively by the second reel, cross line pulley and the first reel after reach take-up, until wire-drawing frame restores to normal operating condition.The present invention is able to achieve the I-beam wheel for not shutting down replacement take-up.
Description
Technical field
The present invention does not shut down the wire-drawing frame for changing wheel about a kind of wire-drawing frame, more particularly to one kind.
Background technique
Wire drawing machine is the important equipment of metal product production.The wire drawing machine that the country uses at present mostly uses taper die to draw greatly
Steel wire is pulled out, this taper die draw-off gear is simple, and cost is relatively low.But produced in big drawing process drawing process in steel cord,
After the take-up of Receiving wire wheel reaches specified fixed length, wire drawing machine can stop platform automatically, and needing replacing new empty I-beam wheel can open
Dynamic production；At this moment it is standby that whole wire drawing machine production line needs to stop platform, need etc. admission machines again first-class empty I-beam wheel when, open again
Machine.Wheel is changed in wire drawing machine operation shutdown to restart in operational process, will be greatly reduced the production efficiency of wire drawing machine.Big draw is made simultaneously
Industry line is in stopping platform standby, if the auxiliary material such as support facilities such as hydrochloric acid, steam, washing, painting boron for controlling drawing process
It cannot stop or intermitten operation, otherwise will cause the unstable of process control parameter, influence steel wire wire drawing quality.Stop in wire drawing machine
In platform standby, all kinds of auxiliary materials, energy consumption will continue to consume, and can directly result in the unnecessary waste of manufacturing cost.For this purpose,
A kind of new production model is needed in drawing process, to effectively solve wire drawing machine not parking the technical issues of changing wheel.
Summary of the invention
Therefore, the wire-drawing frame for changing wheel is not shut down, one of the objects of the present invention is to provide one kind to solve the prior art
In replacement take-up I-beam wheel when must shut down caused by wire-drawing frame production efficiency is low, service life reduces and auxiliary
The problems such as material consumption is serious.
In order to achieve the above object, the present invention provides one kind,
Compared with prior art, the present invention by wire-drawing frame take-up replace I-beam wheel when, before take-up
The mode of line concentration is held, realizes that wire-drawing frame does not stop platform and changes wheel, the production efficiency of wire drawing machine can be effectively improved, and promote wire drawing
Service using life reduces auxiliary material consumption；And the device of the invention is simple and practical in structure, and employee is easy to operate.
It can be obtained further by detailed description of the invention below and institute's accompanying drawings about the advantages and spirit of the present invention
Solution.
Detailed description of the invention
Fig. 1 show the schematic diagram according to the present invention that do not shut down and change the wire-drawing frame of wheel；
Fig. 2 show the enlarged diagram of the line concentrator in Fig. 1.
Specific embodiment
Referring to Figure 1 and Fig. 2, Fig. 1 show the schematic diagram according to the present invention that do not shut down and change the wire-drawing frame of wheel, Fig. 2
It show the enlarged diagram of the line concentrator in Fig. 1.The present invention provides one kind and does not shut down the wire-drawing frame for changing wheel, this is not shut down
The wire-drawing frame for changing wheel includes actinobacillus device 1, wire drawing machine ontology 2, line concentrator 3, take-up 4 and control device, above-mentioned
Actinobacillus device 1, wire drawing machine ontology 2, line concentrator 3, take-up 4 form the big drawing production line of wire rod pretreatment, control dress
Set for example, PLC controller.Actinobacillus device 1 is to carry out unwrapping wire processing to steel wire 100；Wire drawing machine ontology 2 is to from putting
The steel wire 100 of line apparatus 1 carries out wire drawing or drawing operation.Wire drawing machine ontology 2 be set to actinobacillus device 1 and wire drawing machine ontology 2 it
Between, line concentrator 3 includes driving device, transmission shaft 8, the first reel 9, the second reel 10, collection coil 11 and crosses line pulley 12,
The driving device provides power to the transmission shaft 8, and first reel 9, the collection coil 11 and second reel 10 can successively turn
It is mounted on the transmission shaft 8 dynamicly, and this is crossed line pulley 12 and is mounted on the collection coil 11, steel wire 100 is from second reel 10
Into the line concentrator 3, collects coil 11 along first direction and run progress line concentration, which runs moved back in a second direction
Line, wherein first direction is opposite with second direction.In addition, line concentrator 3 is set between wire drawing machine ontology 2 and take-up 4.
Control device, which then controls, is connected to actinobacillus device 1, the wire drawing machine ontology 2, the line concentrator 3 and the take-up 4.
Wherein, when wire-drawing frame is in normal operating condition, first reel 9 on the line concentrator 3 and this second
Reel 10 is in antiport, i.e. the first reel 9 is operated along first direction, and the second reel 10 operates in a second direction, specifically for example
First reel 9 rotates clockwise, and the second reel rotates counterclockwise, and the collection coil 11 shuts down, at this point, steel wire 100 is successively
By second reel 10, this cross line pulley 12 and first reel 9 after reach the take-up 4.
When the steel wire 100 in the I-beam wheel of take-up 4 reaches preset length, which issues the first instruction extremely
The line concentrator 3, the line concentrator 3 according to first instruction control first reel 9 and second reel 10 along this
The operating of two directions is i.e. in operating in the same direction, and the collection coil 11 and first reel 9 are operated along first direction in reversed, collect coil
11 will drive line pulley 12 therewith with 10 antiport of the first reel 9 and the second reel so that the steel wire 100 is wound in
On first reel 9 and second reel 10, while carrying out the replacement of the I-beam wheel of the take-up 4.
When the I-beam wheel of take-up 4, which is replaced, to be completed, which issues the second instruction and gives the line concentrator 3, should
Line concentrator 3 according to this second instruction control first reel 9 along the first direction operate and second reel 10 along this second
Direction operating i.e. the first reel 9 and second reel 10 is in antiport, and the collection coil 11 is operated along the second direction, the steel
Silk 100 successively by second reel 10, this cross line pulley 12 and first reel 9 after reach the take-up 4, until should
Wire-drawing frame restores to normal operating condition, instructs at this point, the control device issues third again and gives the line concentrator 3, the line concentration
Device 3 instructs the control collection coil 11 to shut down according to the third.So far, wire-drawing frame completion, which is not shut down, changes wheel.
Wherein, in present embodiment, driving device includes motor 5 and synchronous transfer structure, the synchronous transfer structure
Synchronous belt 6 including driving wheel 61, driven wheel 62 and connection the transmission driving wheel 61 and the driven wheel 62, the motor 5
Output shaft 51 is drivingly connected the driving wheel 61, and the driven wheel 62 and the transmission axle 8 are sequentially connected.
Moreover, driving device further includes brake structure 7, which is set on the transmission shaft 8, to control this
The running speed of transmission shaft 8.
In addition, preferably, the first running speed when the first reel 9 and second reel 10 are in operating in the same direction be less than should
Running speed when first reel and second reel are in antiport.That is, above-mentioned line concentrator 3 is controlled according to the first instruction
It makes the first reel 9 and the second reel 10 is operated in the same direction with lower running speed.
And in present embodiment, the first reel 9 is identical as the barrel dliameter of second reel 10.
In addition, the present invention incites somebody to action it has been proved by practice that for diameter 5.5mm wire rod is drawn into 3.14mm finished product steel wire
The drawing speed of wire drawing machine ontology is set as 5.5m/s or so, and the coiling speed in the I-beam wheel of take-up is per minute
330m/min, worker are about 40s from starting operation average time after I-shaped takes turns to upper I-beam wheel is unloaded, i.e. first in line concentrator
220 meters of line concentration are needed on reel and the second reel, then need line concentration about 44 to enclose on each reel, integrate line width as 138mm,
First reel 9 is identical with 10 diameter of the second reel, is designed as diameter 800mm, height 200mm, can meet line concentration demand, realizes
It does not shut down and changes wheel, that is, technical solution of the present invention may be implemented completely.
In conclusion the present invention by wire-drawing frame take-up replace I-beam wheel when, using take-up front end
The mode of line concentration realizes that wire-drawing frame does not stop platform and changes wheel, can effectively improve the production efficiency of wire drawing machine, and promotes wire drawing dress
Service life is set, auxiliary material consumption is reduced；And the device of the invention is simple and practical in structure, and employee is easy to operate.
By the above detailed description of preferred embodiments, it is intended to more clearly describe feature and spirit of the invention,
And not protection scope of the present invention is limited with above-mentioned disclosed preferred embodiment.On the contrary, its purpose
It is intended to cover various changes and has being arranged in the scope of protection of the claims of the invention to be applied of equality.Cause
This, the applied scope of protection of the claims of the present invention should illustrate the most wide explanation of work according to above-mentioned, to cause it
Cover the arrangement of all possible change and tool equality.
Claims (7)
1. one kind does not shut down the wire-drawing frame for changing wheel, which is characterized in that this, which is not shut down, changes the wire-drawing frame of wheel and include:
Actinobacillus device, to carry out unwrapping wire processing to steel wire；
Wire drawing machine ontology, to carry out drawing process to the steel wire from the actinobacillus device；
Line concentrator, the wire drawing machine ontology are set between the actinobacillus device and the wire drawing machine ontology, which includes driving
Dynamic device, the first reel, the second reel, collects coil and crosses line pulley transmission shaft, which provides power to the transmission
Axis, first reel, the collection coil and second reel are successively installed in rotation on the transmission shaft, and this crosses line pulley
It is mounted on the collection coil, which enters the line concentrator from second reel；And
Take-up, the line concentrator are set between the wire drawing machine ontology and the take-up；
Control device, control connect the actinobacillus device, the wire drawing machine ontology, the line concentrator and the take-up；
Wherein, when the wire-drawing frame is in normal operating condition, which operates along first direction, the second reel edge
Second direction operating, and the collection coil shuts down, the steel wire successively pass through second reel, this cross line pulley and this first
The take-up is reached after reel, the first direction is opposite with the second direction；
When the steel wire in the I-beam wheel of the take-up reaches preset length, which issues the first instruction to the line concentration
Device, the line concentrator control first reel and second reel according to first instruction and operate along the second direction,
And the collection coil is operated along the first direction, so that the steel wire is wound on first reel and second reel, while into
The replacement of the I-beam wheel of the row take-up；
When the I-beam wheel of the take-up, which is replaced, to be completed, which issues the second instruction and gives the line concentrator, the line concentration
Device controls first reel according to second instruction and transports along first direction operating and second reel along the second direction
Turn, and the collection coil along the second direction operate, the steel wire successively pass through second reel, this cross line pulley and the first volume
The take-up is reached after cylinder, until the wire-drawing frame restores to normal operating condition.
2. not shutting down the wire-drawing frame for changing wheel as described in claim 1, which is characterized in that the driving device include motor with
And synchronous transfer structure, the synchronous transfer structure include that driving wheel, driven wheel and connection are driven the driving wheel and the driven wheel
Synchronous belt, the output shaft of the motor is drivingly connected the driving wheel, and the driven wheel and the transmission axle are sequentially connected.
3. not shutting down the wire-drawing frame for changing wheel as claimed in claim 2, which is characterized in that the driving device further includes brake knot
Structure, the brake structure are set on the transmission shaft, to control the running speed of the transmission shaft.
4. not shutting down the wire-drawing frame for changing wheel as described in claim 1, which is characterized in that the control device is PLC controller.
5. not shutting down the wire-drawing frame for changing wheel as described in claim 1, which is characterized in that first reel and the volume Two
The first running speed when cylinder is in operating in the same direction is less than operating speed when first reel and second reel are in antiport
Degree.
6. not shutting down the wire-drawing frame for changing wheel as described in claim 1, which is characterized in that first reel and second reel
Barrel dliameter it is identical.
7. not shutting down the wire-drawing frame for changing wheel as described in claim 1, which is characterized in that further include, it is extensive in the wire-drawing frame
It is multiple to normal operating condition when, which, which issues third and instruct, gives the line concentrator, which refers to according to the third
The control collection coil is enabled to shut down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811304486.2A CN109500134A (en) | 2018-11-04 | 2018-11-04 | The wire-drawing frame for changing wheel is not shut down |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811304486.2A CN109500134A (en) | 2018-11-04 | 2018-11-04 | The wire-drawing frame for changing wheel is not shut down |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109500134A true CN109500134A (en) | 2019-03-22 |
Family
ID=65747501
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811304486.2A Pending CN109500134A (en) | 2018-11-04 | 2018-11-04 | The wire-drawing frame for changing wheel is not shut down |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109500134A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110422706A (en) * | 2019-06-17 | 2019-11-08 | 河间市宝泽龙金属材料有限公司 | A kind of wire feeder device that retractable cable is not stopped work and method |
| CN110523803A (en) * | 2019-09-20 | 2019-12-03 | 河南巨力钢丝绳制造有限公司 | A kind of online hub of Production for Steel Wire |
| CN114852790A (en) * | 2022-06-02 | 2022-08-05 | 中钢集团郑州金属制品研究院股份有限公司 | Device for keeping continuous automatic paying-off and preventing wire torsion during wire rod reel changing |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1025865A (en) * | 1964-05-15 | 1966-04-14 | British Ropes Ltd | Improvements in or relating to wire drawing machinery |
| JPH06277756A (en) * | 1993-03-30 | 1994-10-04 | Nippon Steel Weld Prod & Eng Co Ltd | Apparatus for storing wire matereal |
| CN2205749Y (en) * | 1994-09-16 | 1995-08-23 | 江阴市南菁机械厂 | Water tank type automatic turning continuous drawing machine |
| CN105382131A (en) * | 2015-12-01 | 2016-03-09 | 江苏兴达钢帘线股份有限公司 | Device for lowering take-up tension and improving linearity of steel wire |
| CN205463651U (en) * | 2016-01-23 | 2016-08-17 | 东莞市粤钢不锈钢制品有限公司 | Novel wire drawing machine |
| CN209647259U (en) * | 2018-11-04 | 2019-11-19 | 江苏兴达钢帘线股份有限公司 | The wire-drawing frame for changing wheel is not shut down |
-
2018
- 2018-11-04 CN CN201811304486.2A patent/CN109500134A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1025865A (en) * | 1964-05-15 | 1966-04-14 | British Ropes Ltd | Improvements in or relating to wire drawing machinery |
| JPH06277756A (en) * | 1993-03-30 | 1994-10-04 | Nippon Steel Weld Prod & Eng Co Ltd | Apparatus for storing wire matereal |
| CN2205749Y (en) * | 1994-09-16 | 1995-08-23 | 江阴市南菁机械厂 | Water tank type automatic turning continuous drawing machine |
| CN105382131A (en) * | 2015-12-01 | 2016-03-09 | 江苏兴达钢帘线股份有限公司 | Device for lowering take-up tension and improving linearity of steel wire |
| CN205463651U (en) * | 2016-01-23 | 2016-08-17 | 东莞市粤钢不锈钢制品有限公司 | Novel wire drawing machine |
| CN209647259U (en) * | 2018-11-04 | 2019-11-19 | 江苏兴达钢帘线股份有限公司 | The wire-drawing frame for changing wheel is not shut down |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110422706A (en) * | 2019-06-17 | 2019-11-08 | 河间市宝泽龙金属材料有限公司 | A kind of wire feeder device that retractable cable is not stopped work and method |
| CN110523803A (en) * | 2019-09-20 | 2019-12-03 | 河南巨力钢丝绳制造有限公司 | A kind of online hub of Production for Steel Wire |
| CN114852790A (en) * | 2022-06-02 | 2022-08-05 | 中钢集团郑州金属制品研究院股份有限公司 | Device for keeping continuous automatic paying-off and preventing wire torsion during wire rod reel changing |
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