CN107498944A - 一种汽车方向盘的外盘的加工工艺 - Google Patents

一种汽车方向盘的外盘的加工工艺 Download PDF

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CN107498944A
CN107498944A CN201710715467.8A CN201710715467A CN107498944A CN 107498944 A CN107498944 A CN 107498944A CN 201710715467 A CN201710715467 A CN 201710715467A CN 107498944 A CN107498944 A CN 107498944A
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rigid backbone
external disk
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foaming layer
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姚海明
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Wuhu Happy Automobile Technology Co Ltd
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Wuhu Happy Automobile Technology Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/046—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/18—Layered products comprising a layer of metal comprising iron or steel
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/245—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62D—MOTOR VEHICLES; TRAILERS
    • B62D1/00—Steering controls, i.e. means for initiating a change of direction of the vehicle
    • B62D1/02—Steering controls, i.e. means for initiating a change of direction of the vehicle vehicle-mounted
    • B62D1/04—Hand wheels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/08—Animal fibres, e.g. hair, wool, silk
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00—Composition of foam
    • B32B2266/02—Organic
    • B32B2266/0214—Materials belonging to B32B27/00
    • B32B2266/025—Polyolefin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2605/00—Vehicles
    • B32B2605/003—Interior finishings

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Steering Controls (AREA)

Abstract

本发明涉及汽车配件技术领域，尤其涉及一种汽车方向盘的外盘的加工工艺。步骤如下：刚性骨架的材质为碳素钢；发泡层的材质为EVA发泡海绵；植绒层的材质为翻毛皮；电阻丝依现有技术制备；将刚性骨架置于预处理液中浸泡12小时以上，取出后沥干、清洗、烘干；首先在刚性骨架上组装发泡层，然后将植入电热丝的植绒层安装在发泡层之上。一种汽车方向盘的外盘及其加工工艺，外盘结构设计合理，机械强度高，表面柔软舒适，附带加热功能使冬天使用较为舒适。在加工时，对刚性骨架进行了预处理，从而可以提高其机械强度，延长使用寿命。

Description

一种汽车方向盘的外盘的加工工艺
技术领域
本发明涉及汽车配件技术领域，尤其涉及一种汽车方向盘的外盘的加工工艺。
背景技术
汽车方向盘是汽车必备的一种配件，主要用于控制汽车的行驶方向，现有的汽车方向盘除去控制汽车的行驶方向外，还会设置多种按键控制车内的各类器件，但现有的汽车方向盘上通常没有空调按键，在调整汽车空调时需要驾驶员的手离开方向盘进行操作，并且现有的方向盘的手感不佳，容易打滑，存在安全隐患。
另外，现有方向盘的整体强度较差，使用几年后可能会觉得转向无力。
发明内容
本发明要解决的技术问题是提供一种汽车方向盘，能够扩展汽车方向盘的功能，改善汽车方向盘的手感，消除安全隐患。同时，本发明还提供了一种汽车方向盘的外盘及其加工工艺。
为解决上述技术问题，本发明采用的技术方案是：一种汽车方向盘，包括：内盘、外盘、连接所述外盘和内盘的T形的辐条、分别设于所述辐条的左右两端的多媒体按键区和空调按键区、设于所述辐条的下端的喇叭键、以及形成于所述外盘的手握区域的波浪形凹槽；
所述外盘包括：刚性骨架、包裹所述刚性骨架的发泡层、以及包裹所述发泡层的植绒层，所述植绒层内形成有腔室，所述腔室内设有电热丝；
所述多媒体按键区和空调按键区均设有多个按键。
所述多媒体按键区的按键包括：播放按键、下一曲按键、上一曲按键、音量增大按键、及音量减小按键。
所述空调按键区的按键包括：加热按键、制冷按键、温度增大按键、及温度减小按键。
一种汽车方向盘的外盘，包括刚性骨架、包裹刚性骨架的发泡层、以及包裹发泡层的植绒层，植绒层内形成有腔室，腔室内设有电热丝。
一种汽车方向盘的外盘的加工工艺，步骤如下：
①、构造及成型
外盘包括刚性骨架、包裹刚性骨架的发泡层、以及包裹发泡层的植绒层，植绒层内形成有腔室，腔室内设有电热丝；
刚性骨架的材质为碳素钢；发泡层的材质为EVA发泡海绵；植绒层的材质为翻毛皮；电阻丝依现有技术制备；
②、刚性骨架预处理
将刚性骨架置于预处理液中浸泡12小时以上，取出后沥干、清洗、烘干；
预处理液组分为：纳米二氧化硅17份、海泡石粉15份、防老化剂3份、环氧树脂稀释剂5份、甲醇5份、戊唑醇6.5份、东莨菪内酯2.5份；
③、组装
首先在刚性骨架上组装发泡层，然后将植入电热丝的植绒层安装在发泡层之上。
本发明所具有的优点与效果是：
1）、本发明的一种汽车方向盘，包括：内盘、外盘、连接所述外盘和内盘的T形的辐条、分别设于所述辐条的左右两端的多媒体按键区和空调按键区、设于所述辐条的下端的喇叭键、以及形成于所述外盘的手握区域的波浪形凹槽；所述外盘包括：刚性骨架、包裹所述刚性骨架的发泡层、以及包裹所述发泡层的植绒层，所述植绒层内形成有腔室，所述腔室内设有电热丝，所述多媒体按键区和空调按键区均设有多个按键，能够扩展汽车方向盘的功能，改善汽车方向盘的手感，消除安全隐患。
2）、一种汽车方向盘的外盘及其加工工艺，外盘结构设计合理，机械强度高，表面柔软舒适，附带加热功能使冬天使用较为舒适。在加工时，对刚性骨架进行了预处理，从而可以提高其机械强度，延长使用寿命。
附图说明
下面结合附图对本发明作进一步详述：
图1为本发明的一种汽车方向盘的结构图；
图2为本发明的一种汽车方向盘的外盘的结构图；
图中：内盘1、外盘2、辐条3、多媒体按键区4、空调按键区5、喇叭键6、波浪形凹槽7、刚性骨架8、发泡层9、植绒层10、电热丝11、按键12。
具体实施方式
实施例1
请参阅图1至图2，本发明提供一种汽车方向盘，包括：内盘1、外盘2、连接所述外盘2和内盘1的T形的辐条3、分别设于所述辐条3的左右两端的多媒体按键区4和空调按键区5、设于所述辐条3的下端的喇叭键6、以及形成于所述外盘2的手握区域的波浪形凹槽7；
所述外盘2包括：刚性骨架8、包裹所述刚性骨架8的发泡层9、以及包裹所述发泡层9的植绒层10，所述植绒层10内形成有腔室，所述腔室内设有电热丝11；
所述多媒体按键区4和空调按键区5均设有多个按键12。
具体地，所述多媒体按键区4的按键包括：播放按键、下一曲按键、上一曲按键、音量增大按键、及音量减小按键。
具体地，所述空调按键区5的按键包括：加热按键、制冷按键、温度增大按键、及温度减小按键。
具体地，本发明通过对外盘2的材质和结构的改进，能够改善汽车方向盘的手感，防止打滑，通过在方向盘上增设空调按键区5，能够扩展方向盘的功能，简化空调操作方法，消除安全隐患，还通过增设电热丝11为方向盘增加加热功能，使得驾驶员在寒冷的冬天驾驶时能够获得更好的汽车方向盘手感，提升用户体验。
实施例2
一种汽车方向盘的外盘的加工工艺，步骤如下：
①、构造及成型
外盘包括刚性骨架、包裹刚性骨架的发泡层、以及包裹发泡层的植绒层，植绒层内形成有腔室，腔室内设有电热丝；
刚性骨架的材质为碳素钢；发泡层的材质为EVA发泡海绵；植绒层的材质为翻毛皮；电阻丝依现有技术制备；
②、刚性骨架预处理
将刚性骨架置于预处理液中浸泡12小时以上，取出后沥干、清洗、烘干；
预处理液组分为：纳米二氧化硅17份、海泡石粉15份、防老化剂3份、环氧树脂稀释剂5份、甲醇5份、戊唑醇6.5份、东莨菪内酯2.5份；
③、组装
首先在刚性骨架上组装发泡层，然后将植入电热丝的植绒层安装在发泡层之上。
本发明不局限于上述实施例，实施例只是示例性的，旨在用于解释本发明，而不能理解为对本发明的限制。

Claims (1)

1.一种汽车方向盘的外盘的加工工艺，其特征在于，步骤如下：
①、构造及成型
外盘包括刚性骨架、包裹刚性骨架的发泡层、以及包裹发泡层的植绒层，植绒层内形成有腔室，腔室内设有电热丝；
刚性骨架的材质为碳素钢；发泡层的材质为EVA发泡海绵；植绒层的材质为翻毛皮；电阻丝依现有技术制备；
②、刚性骨架预处理
将刚性骨架置于预处理液中浸泡12小时以上，取出后沥干、清洗、烘干；
预处理液组分为：纳米二氧化硅17份、海泡石粉15份、防老化剂3份、环氧树脂稀释剂5份、甲醇5份、戊唑醇6.5份、东莨菪内酯2.5份；
③、组装
首先在刚性骨架上组装发泡层，然后将植入电热丝的植绒层安装在发泡层之上。
CN201710715467.8A 2017-08-20 2017-08-20 一种汽车方向盘的外盘的加工工艺 Pending CN107498944A (zh)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108163041A (zh) * 2017-12-28 2018-06-15 重庆贵腾模具有限公司 一种具有快速清洁功能的汽车用方向盘

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US20010035631A1 (en) * 2000-03-17 2001-11-01 Masahiro Hasebe Airbag apparatus
US6392195B1 (en) * 2000-11-27 2002-05-21 Breed Automotive Technology, Inc. Heated steering wheel
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CN202765078U (zh) * 2012-09-22 2013-03-06 锦州希尔达汽车零部件有限公司 汽车方向盘
CN203937720U (zh) * 2013-12-03 2014-11-12 顺达（芜湖）汽车饰件有限公司 一种汽车方向盘
CN105480293A (zh) * 2015-12-07 2016-04-13 北京汽车研究总院有限公司 汽车方向盘及汽车
CN205203082U (zh) * 2015-11-25 2016-05-04 安徽江淮汽车股份有限公司 方向盘及汽车
CN205524433U (zh) * 2016-04-06 2016-08-31 重庆长安汽车股份有限公司 一种方向盘握把结构

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6181275A (ja) * 1984-09-28 1986-04-24 Toyoda Gosei Co Ltd ステアリングホイ−ル
US20010035631A1 (en) * 2000-03-17 2001-11-01 Masahiro Hasebe Airbag apparatus
US6392195B1 (en) * 2000-11-27 2002-05-21 Breed Automotive Technology, Inc. Heated steering wheel
CN101100169A (zh) * 2007-07-31 2008-01-09 奇瑞汽车有限公司 一种带控制按钮的方向盘及其操作方法
CN202765078U (zh) * 2012-09-22 2013-03-06 锦州希尔达汽车零部件有限公司 汽车方向盘
CN203937720U (zh) * 2013-12-03 2014-11-12 顺达（芜湖）汽车饰件有限公司 一种汽车方向盘
CN205203082U (zh) * 2015-11-25 2016-05-04 安徽江淮汽车股份有限公司 方向盘及汽车
CN105480293A (zh) * 2015-12-07 2016-04-13 北京汽车研究总院有限公司 汽车方向盘及汽车
CN205524433U (zh) * 2016-04-06 2016-08-31 重庆长安汽车股份有限公司 一种方向盘握把结构

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108163041A (zh) * 2017-12-28 2018-06-15 重庆贵腾模具有限公司 一种具有快速清洁功能的汽车用方向盘

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