CN107478436A - A kind of automatic bloom machine of shield glass and its application method - Google Patents
A kind of automatic bloom machine of shield glass and its application method Download PDFInfo
- Publication number
- CN107478436A CN107478436A CN201710471278.0A CN201710471278A CN107478436A CN 107478436 A CN107478436 A CN 107478436A CN 201710471278 A CN201710471278 A CN 201710471278A CN 107478436 A CN107478436 A CN 107478436A
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- Prior art keywords
- bloom
- nozzle
- automatic
- support arm
- machine
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M17/00—Testing of vehicles
- G01M17/007—Wheeled or endless-tracked vehicles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
- B05B1/24—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means incorporating means for heating the liquid or other fluent material, e.g. electrically
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Spray Control Apparatus (AREA)
Abstract
The invention discloses a kind of automatic bloom machine of shield glass, including bloom device, three-shaft linkage device and control system, bloom device includes shower nozzle and base, three-shaft linkage device includes the first support arm, the second support arm and guide rail, first support arm is flexibly connected with the second support arm, bloom device is arranged on the second support arm, and bloom device is flexibly connected by base with the second support arm;Three-shaft linkage device is used to control shower nozzle to move on three-dimensional;The invention also discloses the application method of automatic bloom machine.The automatic bloom machine of the present invention uses three-shaft linkage device, shower nozzle can be controlled to be moved on three-dimensional;Bloom device is operated using control system, avoids the manually operated error brought of different operating personnel, while uniform bloom can be ensured;Realize and automatic bloom is carried out to vehicle glass, it is not necessary to which staff enters in low temperature environment, easy to operate.
Description
Technical field
The present invention relates to a kind of automatic bloom machine and its application method, more particularly to a kind of shield glass to spray automatically
White machine and its application method.
Background technology
Safety traffic of the performance of defrosting-defogging system for automobile to vehicle has a major impact, international and domestic related portion of government
Door, standardization body, employer's organization all attach great importance to including automaker to this.Defrosting-defogging system for automobile performance quality
Evaluation criterion generally refers to:Can defrosting-defogging system recover saturating by the windshield in key visual region at the appointed time
It is bright.International Organization for standardization (ISO), the European Economic Community (EEC), AIAE American institute of automobile engineers (SAE), the United States Federal's vapour
Car safety standard (FMVSS) and major automaker (such as GM, FORD) are made that strict rule to defrosting-defogging performance
Fixed, the national standard (GB) in China has also promulgated the performance requirement and experimental method of corresponding automobile window glass defrosting-defogging system.
In the performance and test method of GB 11555-2009 automobile window glass defrosting and defogging systems, it is necessary first to
Bloom processing is carried out to automobile, requires operating personnel's pistol in -18 DEG C of environment against automobile glass spray in the prior art
Frost, often because headstock is longer during artificial bloom, personnel too far, cause operating difficulties apart from glass;In addition, different operator
Assurance of the member to position and time is also different, it is difficult to ensure that the uniformity of bloom every time.Manual hand manipulation is not only easily to people
Body causes freezing injury, and big to the operating error of nozzle, is extremely difficult to the requirement of national standard;Meanwhile at low ambient temperatures, spray
Mouth easily freezes can not bloom.Therefore, it is necessary to provide a kind of automatic bloom device and its application method.
The content of the invention
The purpose of the present invention is in view of the shortcomings of the prior art, there is provided a kind of automatic bloom machine of shield glass and its
Application method.
The present invention is achieved by the following technical solutions:
A kind of automatic bloom machine of shield glass, including bloom device, three-shaft linkage device and control system, it is described
Control system electrically connects with the bloom device and the three-shaft linkage device respectively;The bloom device includes shower nozzle and bottom
Seat, the shower nozzle are flexibly connected with the base, and the shower nozzle is connected with water pipe;The three-shaft linkage device includes first
Brace, the second support arm and guide rail, first support arm are the word of falling T structure, and first support arm includes horizontal arm and erected
Straight-arm, horizontal arm and the guide rail of the first support arm lower end are slidably connected, the vertical arm of first support arm and institute
State the second support arm to be vertically arranged, first support arm is flexibly connected with second support arm, and the bloom device is set
In on second support arm, the bloom device is flexibly connected by the base with second support arm;Three axle
Linkage is used to control the shower nozzle to move on three-dimensional.
Further, the straight line where second support arm is arranged to three-dimensional X-axis, and the straight line where the guide rail is set
For three-dimensional Y-axis, the straight line where the vertical arm of first support arm is arranged to three-dimensional Z axis;The base is along described second
When brace moves horizontally, the shower nozzle is driven to be moved in three-dimensional X-direction;First support arm slides along the guide rail
When, drive the shower nozzle to be moved in three-dimensional Y direction;Second support arm along first support arm move up and down when,
The shower nozzle is driven to be moved in three-dimensional Z-direction.
Further, first support arm has two, the second support arm both ends respectively with two described first
Brace is flexibly connected.
Further, the shower nozzle includes nozzle and laser ranging system, and the laser ranging system is arranged at the spray
Above mouth, the laser ranging system is fixedly connected with the nozzle.
Further, tumbler is provided with the shower nozzle, the shower nozzle passes through the tumbler and the base
Connection, the tumbler are used for the spray angle for adjusting the nozzle.
Further, heater is provided with the nozzle, not only can guarantee that the normal injection speed of nozzle, at the same it is right
Nozzle has protective effect.
Further, the shower nozzle at least one.
Preferably, the shower nozzle has two, and the nozzle includes first jet and second nozzle, the first jet and institute
State second nozzle to be arranged side by side on the base, be provided with first laser range unit above the first jet, described the
Second laser range unit is provided with above two nozzles.
The invention also discloses a kind of application method of the automatic bloom machine of shield glass, comprise the following steps:
S1. the bloom device of automatic bloom machine and three-shaft linkage device are positioned in refrigeration storehouse, by set-up of control system
In it is described refrigeration storehouse outside, dried after the front windshield of vehicle to be tested is cleaned, measure front windshield length,
Width and area;
S2. test data is inputted in the control system of automatic bloom machine, calculates bloom amount and bloom track;
S3. vehicle to be measured is positioned in the refrigeration storehouse, the vehicle to be measured is placed close to the bloom device;Start
Refrigeration storehouse, temperature is reduced to -18 DEG C, is incubated 10 hours;
S4. the heater of automatic bloom machine is opened, nozzle is preheated, starting three-shaft linkage by control system fills
Put, laser ranging system and tumbler, pass through the three-shaft linkage device and the laser ranging system adjusts the nozzle
With the distance of front windshield, the spray angle of the nozzle is adjusted by the tumbler, makes nozzle and the front windshield
Glass keeps vertical;
S5. the water filling into the water pipe of automatic bloom machine, bloom is started.
The distance of the nozzle and the front windshield is 200-350mm, and the bore dia of the nozzle is 1.7mm, institute
It is 0.395L/min to state flow rate in water pipe, a diameter of (300 ± 50) mm of the injection vertebra formed at nozzle 200mm.
The beneficial effects of the invention are as follows:
(1) automatic bloom machine of the invention realizes carries out automatic bloom to vehicle glass, it is not necessary to which staff enters
It is easy to operate in low temperature environment;
(2) automatic bloom machine of the invention is operated using control system to bloom device, avoids different operating people
The manually operated error brought of member, while uniform bloom can be ensured;
(3) automatic bloom machine of the invention uses three-shaft linkage device, shower nozzle can be controlled to be moved on three-dimensional;
(4) automatic bloom machine of the invention is provided with laser ranging system on shower nozzle, before conveniently detecting nozzle and automobile
It is adjusted after the distance between windshield;
(5) automatic bloom machine of the invention is provided with tumbler on shower nozzle, is conveniently adjusted the spray angle of nozzle, makes
Nozzle is vertical with front windshield holding;
(6) automatic bloom machine of the invention is provided with heater on shower nozzle, not only can guarantee that the normal injection of nozzle
Speed, while there is protective effect to nozzle.
Brief description of the drawings
, below will be to required in embodiment or description of the prior art in order to illustrate more clearly of technical scheme
The accompanying drawing used is briefly described, it should be apparent that, drawings in the following description are only embodiments of the invention, for this
For the those of ordinary skill of field, on the premise of not paying creative work, it can also be obtained according to these accompanying drawings other attached
Figure.
Fig. 1 is a kind of automatic bloom machine structural representation of shield glass of the present invention;
Fig. 2 is a kind of bloom apparatus structure schematic diagram of the automatic bloom machine of shield glass of the present invention;
Fig. 3 is the bloom apparatus structure schematic diagram in the embodiment of the present invention 1;
Fig. 4 is the bloom device side view in the embodiment of the present invention 1.
Wherein, reference corresponds in figure:1- bloom devices, 2- three-shaft linkage devices, the support arms of 201- first, 202-
Second support arm, 203- guide rails, 3- shower nozzles, 4- bases, 5- water pipes, 6- nozzles, 601- first jets, 602- second nozzles, 7-
Tumbler, 8- laser ranging systems, 801- first laser range units, 802- second laser range units, 9- heaters.
Embodiment
Below in conjunction with the accompanying drawing in the present invention, the technical scheme in the embodiment of the present invention is clearly and completely retouched
State, it is clear that described embodiment is only the part of the embodiment of the present invention, rather than whole embodiments.Based on this hair
Embodiment in bright, the every other reality that those of ordinary skill in the art are obtained on the premise of creative work is not made
Example is applied, belongs to the scope of protection of the invention.
Embodiment 1:
Refer to Fig. 1-4.As illustrated, the invention discloses a kind of automatic bloom machine of shield glass, including spray
White device 1, three-shaft linkage device 2 and control system, the control system respectively with the bloom device 1 and the three-shaft linkage
Device 2 electrically connects;The bloom device 1 includes shower nozzle 3 and base 4, and the shower nozzle 3 is flexibly connected with the base 4, the spray
First 3 are connected with water pipe 5;The three-shaft linkage device 2 includes the first support arm 201, the second support arm 202 and guide rail 203, institute
It is the word of falling T structure to state the first support arm 201, and first support arm 201 includes horizontal arm and vertical arm, first support arm
The horizontal arm of 201 lower ends is slidably connected with the guide rail 203, the vertical arm of first support arm 201 and the described second support
Arm 202 is vertically arranged, and first support arm 201 is flexibly connected with second support arm 202, and the bloom device 1 is set
In on second support arm 202, the bloom device 1 is flexibly connected by the base 4 with second support arm 202.
The three-shaft linkage device 2 is used to control the shower nozzle 3 to move on three-dimensional, second support arm 202
The straight line at place is arranged to three-dimensional X-axis, and the straight line where the guide rail 203 is arranged to three-dimensional Y-axis, first support arm 201
Vertical arm where straight line be arranged to three-dimensional Z axis;The base 4 along second support arm 202 move horizontally when, drive institute
Shower nozzle 3 is stated to move in three-dimensional X-direction;First support arm 201 along the guide rail 203 slide when, drive the shower nozzle 3
Moved in three-dimensional Y direction;Second support arm 202 along first support arm 201 move up and down when, drive the spray
First 3 move in three-dimensional Z-direction.
First support arm 201 has two, the both ends of the second support arm 202 respectively with two first support arms
201 are flexibly connected.
The shower nozzle 3 includes nozzle 6 and laser ranging system 8, and the laser ranging system 8 is arranged on the nozzle 6
Side, the laser ranging system 8 are fixedly connected with the nozzle 6;Tumbler 7, the shower nozzle 3 are provided with the shower nozzle 3
It is connected by the tumbler 7 with the base 4, the tumbler 7 is used for the spray angle for adjusting the nozzle 6.Institute
State and heater 12 is provided with nozzle 6, for being preheated before bloom to nozzle, nozzle can be ensured during bloom
6 normal injection speed, while there is protective effect to nozzle 6.
The shower nozzle 3 has two, and the nozzle 6 includes first jet 601 and second nozzle 602, the first jet 601
It is arranged side by side with the second nozzle 602 on the base 4, the top of first jet 601 is provided with first laser ranging
Device 801, the top of second nozzle 602 are provided with second laser range unit 802.
A kind of application method of the automatic bloom machine of shield glass provided in an embodiment of the present invention, including following step
Suddenly:
S1. the bloom device 1 of automatic bloom machine and three-shaft linkage device 2 are positioned in refrigeration storehouse, control system is set
It is placed in outside the refrigeration storehouse, is dried after the front windshield of vehicle to be tested is cleaned, measure the length of front windshield
Degree, width and area;
S2. test data is inputted in the control system of automatic bloom machine, calculates bloom amount and bloom track;
S3. vehicle to be measured is positioned in the refrigeration storehouse, the vehicle to be measured is placed close to the bloom device 1;Open
Dynamic refrigeration storehouse, is reduced to -18 DEG C by temperature, is incubated 10 hours;
S4. the heater 9 of automatic bloom machine is opened, nozzle 6 is preheated, three-shaft linkage is started by control system
Device 2, laser ranging system 8 and tumbler 7, institute is adjusted by the three-shaft linkage device 2 and the laser ranging system 8
The distance of nozzle 6 and front windshield is stated, the distance of the nozzle 6 and the front windshield is 200-350mm,
The spray angle of the nozzle 6 is adjusted by the tumbler 7, makes nozzle keep hanging down with the front windshield
Directly;
S5. the water filling into the water pipe 5 of automatic bloom machine, starts bloom, and the bore dia of the nozzle 6 is 1.7mm, the water
Flow rate is 0.395L/min in pipe 5, with a diameter of (300 ± 50) mm of injection vertebra formed at the distance 200mm of nozzle 6.When
When the distance of nozzle 6 and the front windshield exceed preset range, nozzle 6 is stopped, when first jet 601 and it is described before
The distance of windshield exceeds preset range, and the distance of second nozzle 602 and the front windshield is without departing from predetermined model
When enclosing, first jet 601 is stopped, the normal work of second nozzle 602.
The beneficial effects of the invention are as follows:
(1) automatic bloom machine of the invention realizes carries out automatic bloom to vehicle glass, it is not necessary to which staff enters
It is easy to operate in low temperature environment;
(2) automatic bloom machine of the invention is operated using control system to bloom device, avoids different operating people
The manually operated error brought of member, while uniform bloom can be ensured;
(3) automatic bloom machine of the invention uses three-shaft linkage device, shower nozzle can be controlled to be moved on three-dimensional;
(4) automatic bloom machine of the invention is provided with laser ranging system on shower nozzle, before conveniently detecting nozzle and automobile
It is adjusted after the distance between windshield;
(5) automatic bloom machine of the invention is provided with tumbler on shower nozzle, is conveniently adjusted the spray angle of nozzle, makes
Nozzle is vertical with front windshield holding;
(6) automatic bloom machine of the invention is provided with heater on shower nozzle, not only can guarantee that the normal injection of nozzle
Speed, while there is protective effect to nozzle.
Described above is the preferred embodiment of the present invention, it should be noted that for those skilled in the art
For, under the premise without departing from the principles of the invention, some improvements and modifications can also be made, these improvements and modifications are also considered as
Protection scope of the present invention.
Claims (10)
1. a kind of automatic bloom machine of shield glass, it is characterised in that including bloom device (1), three-shaft linkage device (2)
And control system, the control system electrically connect with the bloom device (1) and the three-shaft linkage device (2) respectively;
The bloom device (1) includes shower nozzle (3) and base (4), and the shower nozzle (3) is flexibly connected with the base (4), described
Shower nozzle (3) is connected with water pipe (5);
The three-shaft linkage device (2) includes the first support arm (201), the second support arm (202) and guide rail (203), and described
One support arm (201) is the word of falling T structure, and first support arm (201) includes horizontal arm and vertical arm, first support arm
(201) horizontal arm of lower end is slidably connected with the guide rail (203), the vertical arm of first support arm (201) and described the
Two support arms (202) are vertically arranged, and first support arm (201) is flexibly connected with second support arm (202), the spray
White device (1) is arranged on second support arm (202), and the bloom device (1) passes through the base (4) and described second
Support arm (202) is flexibly connected;The three-shaft linkage device (2) is used to control the shower nozzle (3) to move on three-dimensional.
A kind of 2. automatic bloom machine of shield glass according to claim 1, it is characterised in that second support
Straight line where arm (202) is arranged to three-dimensional X-axis, and the straight line where the guide rail (203) is arranged to three-dimensional Y-axis, and described first
Straight line where the vertical arm of support arm (201) is arranged to three-dimensional Z axis.
3. the automatic bloom machine of a kind of shield glass according to claim 1 or 2, it is characterised in that described first
Support arm (201) has two, and the second support arm (202) both ends connect with two the first support arm (201) activities respectively
Connect.
A kind of 4. automatic bloom machine of shield glass according to claim 3, it is characterised in that the shower nozzle (3)
Including nozzle (6) and laser ranging system (8), the laser ranging system (8) is arranged above the nozzle (6), described to swash
Optical range finding apparatus (8) is fixedly connected with the nozzle (6).
A kind of 5. automatic bloom machine of shield glass according to claim 1,2 or 4, it is characterised in that the spray
Tumbler (7) is provided with head (3), the shower nozzle (3) is connected by the tumbler (7) with the base (4), described
Tumbler (7) is used for the spray angle for adjusting the nozzle (6).
A kind of 6. automatic bloom machine of shield glass according to claim 5, it is characterised in that the nozzle (6)
On be provided with heater (12).
A kind of 7. automatic bloom machine of shield glass according to claim 1 or 6, it is characterised in that the shower nozzle
(3) at least one.
A kind of 8. automatic bloom machine of shield glass according to claim 7, it is characterised in that the shower nozzle (3)
There are two, the nozzle (6) includes first jet (601) and second nozzle (602), the first jet (601) and described the
Two nozzles (602) are arranged side by side on the base (4), and first jet (601) top is provided with first laser ranging dress
Put (801), second laser range unit (802) is provided with above the second nozzle (602).
9. a kind of application method of the automatic bloom machine of shield glass, it is characterised in that comprise the following steps:
S1. the bloom device (1) of automatic bloom machine and three-shaft linkage device (2) are positioned in refrigeration storehouse, control system is set
It is placed in outside the refrigeration storehouse, is dried after the front windshield of vehicle to be tested is cleaned, measure the length of front windshield
Degree, width and area;
S2. test data is inputted in the control system of automatic bloom machine, calculates bloom amount and bloom track;
S3. vehicle to be measured is positioned in the refrigeration storehouse, the vehicle to be measured is placed close to the bloom device (1);Start
Refrigeration storehouse, temperature is reduced to -18 DEG C, is incubated 10 hours;
S4. the heater (9) of automatic bloom machine is opened, nozzle (6) is preheated, three-shaft linkage is started by control system
Device (2), laser ranging system (8) and tumbler (7), filled by the three-shaft linkage device (2) and the laser ranging
Put (8) and adjust the nozzle (6) and the distance of front windshield, the spray of the nozzle (6) is adjusted by the tumbler (7)
Firing angle degree, make nozzle vertical with front windshield holding;
S5. the water filling into the water pipe (5) of automatic bloom machine, bloom is started.
A kind of 10. application method of the automatic bloom machine of shield glass according to claim 9, it is characterised in that
The nozzle (6) and the distance of the front windshield are 200-350mm, and the bore dia of the nozzle (6) is 1.7mm, described
Flow rate is 0.395L/min in water pipe (5), and the injection vertebra formed at nozzle (6) 200mm is a diameter of (300 ± 50)
mm。
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CN201710471278.0A CN107478436A (en) | 2017-06-20 | 2017-06-20 | A kind of automatic bloom machine of shield glass and its application method |
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CN201710471278.0A CN107478436A (en) | 2017-06-20 | 2017-06-20 | A kind of automatic bloom machine of shield glass and its application method |
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CN201710471278.0A Pending CN107478436A (en) | 2017-06-20 | 2017-06-20 | A kind of automatic bloom machine of shield glass and its application method |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108375477A (en) * | 2018-01-30 | 2018-08-07 | 上海太鼎汽车工程技术有限公司 | Automobile air window defrosting test system and method |
CN114354210A (en) * | 2021-12-16 | 2022-04-15 | 东风汽车集团股份有限公司 | Automatic defrosting device for automobile defrosting test and control method |
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CN114354210A (en) * | 2021-12-16 | 2022-04-15 | 东风汽车集团股份有限公司 | Automatic defrosting device for automobile defrosting test and control method |
CN114354210B (en) * | 2021-12-16 | 2023-10-24 | 东风汽车集团股份有限公司 | Automatic defrosting device for automobile defrosting test and control method |
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Application publication date: 20171215 |