CN208342475U - A kind of novel die patch system - Google Patents
A kind of novel die patch system Download PDFInfo
- Publication number
- CN208342475U CN208342475U CN201820536370.0U CN201820536370U CN208342475U CN 208342475 U CN208342475 U CN 208342475U CN 201820536370 U CN201820536370 U CN 201820536370U CN 208342475 U CN208342475 U CN 208342475U
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- China
- Prior art keywords
- control cabinet
- general supply
- mold
- vertical
- sliding rail
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Abstract
A kind of novel die patch system provided by the utility model, it is characterized in that, including main orbit, general supply, testing agency, mechanism of dusting, repair mechanism, polishing mechanism, magnetic control mechanism, the general supply and magnetic control mechanism are separately positioned on main orbit two sides, and the testing agency, mechanism of dusting, repair mechanism, polishing mechanism are successively set in general supply；This mould mending system successively detects mold, is dusted, is repaired by testing agency, mechanism of dusting, two repair mechanisms, and repairing speed is fast, and repairing quality is high, substantially increases mould mending efficiency；And mold is polished by polishing mechanism, mould inner wall smoothness is greatly improved, mold is facilitated to direct plunge into use.The mould mending equipment of the utility model is detected by defective locations of the testing agency to mold, can facilitate subsequent repairing, is realized and quickly, is accurately repaired to die surface.
Description
Technical field
The utility model relates to mould repair technical fields, more particularly to a kind of novel die patch system.
Background technique
Currently, the repair apparatus of mold is various, but generally existing repairing speed is slow, ropy problem, and
And due to being not provided with special detection system, defective locations can not be detected, can only be carried out by visually observing in advance
It is low not only result in repairing efficiency in this way for the repairing of mold defect, and the quality of mould mending is also very poor, and being unable to meet production needs
It asks.
Utility model content
Technical problem to be solved in the utility model is cannot to detect defective locations for existing mould mending device,
Repairing efficiency is low and ropy problem, provides a kind of novel die patch system.
It is as follows that the utility model solves technical solution used by above-mentioned technical problem:
There is provided a kind of novel die patch system, which is characterized in that including main orbit, general supply, testing agency, powder blower
Structure, repair mechanism, polishing mechanism, magnetic control mechanism, the general supply and magnetic control mechanism are separately positioned on main orbit two sides, the inspection
It surveys mechanism, mechanism of dusting, repair mechanism, polishing mechanism to be successively set in general supply, main driving is provided on the main orbit,
Gripper is provided in the main driving, the gripper is for grabbing fixing mould；
The testing agency includes processor, vertical slideway, manipulator, pivoted housing, flaw detector, illumination head, picture taking lens；Institute
It states processor to be arranged in general supply, the vertical slideway is arranged at the top of processor, and the manipulator is slidably arranged in vertically
On slideway, described manipulator one end is connected with pivoted housing, and pivoted housing lower end is connected with flaw detector, flaw detector side be provided with illumination head and
Picture taking lens；
The mechanism of dusting includes control cabinet one, powder tank, pump machine, sliding rail, slide trucks one, discharge tube；The control
Cabinet one is arranged in general supply, and the powder tank setting is connected with pump machine on one top of control cabinet, the powder tank, institute
It states pump machine upper end and is provided with sliding rail, sliding is provided with slide trucks one on sliding rail, and one lower end of slide trucks is connected with discharge tube, discharge tube
It is connect by pipeline with pump machine；
The repair mechanism includes temperature control cabinet, horizontal mechanical frame, vertical mechanical frame, turntable, hanger, high-temperature roller；Institute
It states temperature control cabinet to be arranged in general supply, the horizontal mechanical frame is arranged in temperature control cabinet upper end, horizontal mechanical frame lower end
It is connected with vertical mechanical frame, vertical mechanical frame lower end is connected with turntable, and turntable lower end is connected with hanger, hanger lower end
It is provided with high-temperature roller；
The polishing mechanism includes control cabinet two, vertical telescopic bar, sliding rail frame, slide trucks two, polishing friction block；It is described
It controls cabinet two to be arranged in general supply, the two upper end side of control cabinet is provided with vertical telescopic bar, controls under cabinet two
End is connected with sliding rail frame, and sliding is provided with slide trucks two on sliding rail frame, and two lower end of slide trucks is connected with polishing friction block；
The magnetic control mechanism includes point of rail road, loop bar driving, rack, electromagnetism panel；The point of rail road is arranged in main orbit
Side, the loop bar driving are slidably arranged on point of rail road, and organic frame, the frame upper end side is arranged in the loop bar driving
Equipped with electromagnetism panel；
It advanced optimizes, the repair mechanism is two, and the high-temperature roller size of described two repair mechanisms is sequentially reduced.
It advanced optimizes, vertical telescopic bar and turntable is set on the gripper.
It advanced optimizes, vertical telescopic section and horizontal extension section is provided on the manipulator.
It advanced optimizes, described discharge tube one end is provided with nozzle.
It advanced optimizes, power supply is provided in the rack, electromagnetism panel connects to power supply.
The utility model has the following beneficial effects:
(1) the mould mending system of the utility model is by testing agency, mechanism of dusting, two repair mechanisms successively to mould
Tool is detected, is dusted, being repaired, and repairing speed is fast, and repairing quality is high, substantially increases mould mending efficiency；And pass through polishing
Mechanism polishes mold, greatly improves mould inner wall smoothness, and mold is facilitated to direct plunge into use.
(2) the mould mending equipment of the utility model is detected by defective locations of the testing agency to mold, can be square
Just subsequent repairing is realized and quickly, is accurately repaired to die surface, can effectively ensure that repairing quality, and repairing effect is improved
Rate.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the structural schematic diagram of the utility model main orbit and associated components；
Fig. 3 is the structural schematic diagram of the utility model testing agency；
Fig. 4 is that the utility model dusts the structural schematic diagram of mechanism；
Fig. 5 is the structural schematic diagram of the utility model repair mechanism；
Fig. 6 is the structural schematic diagram of the utility model polishing mechanism；
Fig. 7 is the structural schematic diagram of the utility model magnetic control mechanism；
Appended drawing reference in specification is as follows: mold 1, main orbit 2, main driving 201, gripper 202, general supply 3, processing
Device 4, vertical slideway 401, manipulator 402, pivoted housing 403, flaw detector 404, illumination head 405, picture taking lens 406, control cabinet one
5, powder tank 501, pump machine 502, sliding rail 503, slide trucks 1, discharge tube 505, temperature control cabinet 6, horizontal mechanical frame 601, hang down
Straight machinery frame 602, turntable 603, hanger 604, high-temperature roller 605, control cabinet 27, vertical telescopic bar 701, sliding rail frame 702,
Slide trucks 2 703 polish friction block 704, point of rail road 8, loop bar driving 801, rack 802, electromagnetism panel 803.
Specific embodiment
The technical issues of in order to keep the utility model solved, technical solution and beneficial effect are more clearly understood, below
In conjunction with accompanying drawings and embodiments, the utility model is described in further detail.It should be appreciated that specific reality described herein
It applies example to be only used to explain the utility model, is not used to limit the utility model.
Please with reference to FIG. 1 to FIG. 7, a kind of novel die patch system that an embodiment of the present invention provides is special
Sign is, including main orbit 2, general supply 3, testing agency, mechanism of dusting, repair mechanism, polishing mechanism, magnetic control mechanism, described
General supply 3 and magnetic control mechanism are separately positioned on 2 two sides of main orbit, the testing agency, mechanism of dusting, repair mechanism, polishing machine
Structure is successively set in general supply 3, and main driving 201 is provided on the main orbit 2, is provided with machinery in the main driving 201
Pawl 202, the gripper 202 is for grabbing fixing mould 1；
The testing agency includes processor 4, vertical slideway 401, manipulator 402, pivoted housing 403, flaw detector 404, illumination
First 405, picture taking lens 406；The processor 4 is arranged in general supply 3, and the setting of vertical slideway 401 is pushed up in processor 4
Portion, the manipulator 402 are slidably arranged on vertical slideway 401, and described 402 one end of manipulator is connected with pivoted housing 403, pivoted housing
403 lower ends are connected with flaw detector 404, and 404 side of flaw detector is provided with illumination head 405 and picture taking lens 406；
The mechanism of dusting includes control cabinet 1, powder tank 501, pump machine 502, sliding rail 503, slide trucks 1, spray
Tube cell 505；The control cabinet 1 is arranged in general supply 3, and the setting of powder tank 501 is in one 5 top of control cabinet, institute
It states and is connected with pump machine 502 in powder tank 501,502 upper end of pump machine is provided with sliding rail 503, and sliding is provided with cunning on sliding rail 503
Motor-car 1, one 504 lower end of slide trucks are connected with discharge tube 505, and discharge tube 505 is connect by pipeline with pump machine 502；
The repair mechanism includes temperature control cabinet 6, horizontal mechanical frame 601, vertical mechanical frame 602, turntable 603, hanger
604, high-temperature roller 605；The temperature control cabinet 6 is arranged in general supply 3, and the horizontal mechanical frame 601 is arranged on temperature control cabinet 6
End, 601 lower end of horizontal mechanical frame are connected with vertical mechanical frame 602, and 602 lower end of vertical mechanical frame is connected with turntable
603,603 lower end of turntable is connected with hanger 604, and 604 lower end of hanger is provided with high-temperature roller 605；
The polishing mechanism includes control cabinet 27, vertical telescopic bar 701, sliding rail frame 702, slide trucks 2 703, polishing
Friction block 704；The control cabinet 27 is arranged in general supply 3, and the 27 upper end side of control cabinet, which is provided with, vertically stretches
Contracting bar 701, control 27 lower end of cabinet are connected with sliding rail frame 702, and sliding is provided with slide trucks 2 703 on sliding rail frame 702, slide
2 703 lower end of vehicle is connected with polishing friction block 704；
The magnetic control mechanism includes point of rail road 8, loop bar driving 801, rack 802, electromagnetism panel 803；The point of rail road 8 is set
It sets in 2 side of main orbit, the loop bar driving 801 is slidably arranged on point of rail road 8, is arranged in the loop bar driving 801 organic
Frame 802, the 802 upper end side of rack are equipped with electromagnetism panel 803；
The repair mechanism is two, and 605 size of high-temperature roller of described two repair mechanisms is sequentially reduced.
Vertical telescopic bar and turntable are set on the gripper 202.
Vertical telescopic section and horizontal extension section are provided on the manipulator 402.
Described 505 one end of discharge tube is provided with nozzle.
Power supply is provided in the rack 802, electromagnetism panel 803 connects to power supply.
When utility model works: mold 1 to be repaired is grabbed its bottom by mechanical gripper 202 with fixation, machinery
Handgrip 202 follow it is main driving 201 slidably reciprocate on main orbit 2 to move moulds 1 position, by under mechanical gripper 202
The turntable and vertical telescopic column at end can control direction and the height of mold 1.First choice, mold 1 slide into main driving 201
4 position of processor, the vertical telescopic section and horizontal extension section for adjusting manipulator 402 are so that the just position of flaw detector 404
In top in mold 1, the direction of rotation of flaw detector 404 is controlled by pivoted housing 403, starts general supply 3 and processor 4 to detect a flaw
Device 404 works, and flaw detector 404 combines illumination head 405, picture taking lens 406 to carry out defects detection to 1 inner wall of mold, passes through illumination
First 405 irradiate strong light to 1 inner wall of mold and are taken pictures by defect inner wall of the picture taking lens 406 to mold 1, and will test letter
Breath feeds back to the position that processor 4 records rejected region.Detection completes rear mold 1 and main driving 201 is followed to slide into control cabinet
One 5 positions adjust the position of discharge tube 505, discharge tube 505 by the slidably reciprocating on sliding rail 503 of slide trucks 1
Rejected region on nozzle alignment 1 side wall of mold of one end carries out ink-jet spraying, and powder tank 501 will by pump machine 502 and conduit
Powder is delivered on discharge tube 505 for spraying.It dusts and completes rear mold 1 main driving is followed 201 to slide into first repairing machine
6 position of temperature control cabinet of structure is adjusted the height of high-temperature roller 605 by the vertical telescopic section of sliding rack 602, passes through turntable
603 adjust the direction of rotation of high-temperature rollers 605, is adjusted high-temperature roller 605 to dusty spray in mold 1 by above-mentioned adjustment
Defective locations to be repaired, high-temperature roller 605 carry out high temperature reparation to rejected region, complete preliminary repairing in first repairing mechanism
Afterwards, mold 1 is moved to second repairing mechanism and carries out second of repairing, to complete the fine reparation to mold.High-temperature roller
605 high temperature heat is provided by temperature control cabinet 6 and general supply 3.Two 605 sizes of high-temperature roller are sequentially reduced, to complete
Rough and fine is smooth, so that 1 any surface finish of mold, repairing effect are good.Repairing completes rear mold 1 and follows main driving 201 sliding
It moves to control 27 position of cabinet, the height of polishing friction block 704 is adjusted by vertical telescopic bar 701, passes through slide trucks two
703 slidably reciprocate on sliding rail frame 702 adjusts the position of polishing friction block 704, by above-mentioned adjustment so that polishing friction block 704
It practices Buddhism or Taoism polishing treatment in place and to 1 inner wall of mold.The electromagnetism panel 803 of magnetic control mechanism follows loop bar driving 801 to exist
It slidably reciprocates on point of rail road 8 and adjusts the horizontal displacement of left and right directions, it is adjustable by adjusting the horizontal extension section of row rack 802
The front-rear position of electromagnetism panel 803.While discharge tube 505 dusts to 1 inner wall of mold, electromagnetism panel 803 is adjusted
To the corresponding outer wall of mold 1, startup power supply leads to magnetic to electromagnetism panel 803, so that the powder of spraying is attached in mold 1
On wall.When high-temperature roller 605 carries out high temperature reparation to 1 inner wall of mold, equally electromagnetism panel 803 is adjusted corresponding to mold 1
On outer wall, startup power supply leads to magnetic to electromagnetism panel 803, to guarantee repairing quality.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
Made any modifications, equivalent replacements, and improvements etc., should be included in the utility model within the spirit and principle of utility model
Protection scope within.
Claims (6)
1. a kind of novel die patch system, which is characterized in that including main orbit (2), general supply (3), testing agency, powder blower
Structure, repair mechanism, polishing mechanism, magnetic control mechanism, the general supply (3) and magnetic control mechanism are separately positioned on main orbit (2) two sides,
The testing agency, mechanism of dusting, repair mechanism, polishing mechanism are successively set on general supply (3), on the main orbit (2)
It is provided with main driving (201), is provided with gripper (202) on the main driving (201), the gripper (202) is for grabbing
Fixing mould (1)；
The testing agency includes processor (4), vertical slideway (401), manipulator (402), pivoted housing (403), flaw detector
(404), illumination head (405), picture taking lens (406)；The processor (4) is arranged on general supply (3), the vertical slideway
(401) setting is at the top of processor (4), and the manipulator (402) is slidably arranged on vertical slideway (401), the manipulator
(402) one end is connected with pivoted housing (403), and pivoted housing (403) lower end is connected with flaw detector (404), and flaw detector (404) side is provided with
Illumination head (405) and picture taking lens (406)；
The mechanism of dusting includes control cabinet one (5), powder tank (501), pump machine (502), sliding rail (503), slide trucks one
(504), discharge tube (505)；The control cabinet one (5) is arranged on general supply (3), and powder tank (501) setting is being controlled
At the top of cabinet one (5) processed, it is connected with pump machine (502) on the powder tank (501), pump machine (502) upper end is provided with sliding rail
(503), sliding is provided with slide trucks one (504) on sliding rail (503), and slide trucks one (504) lower end is connected with discharge tube (505),
Discharge tube (505) is connect by pipeline with pump machine (502)；
The repair mechanism include temperature control cabinet (6), horizontal mechanical frame (601), vertical mechanical frame (602), turntable (603),
Hanger (604), high-temperature roller (605)；The temperature control cabinet (6) is arranged on general supply (3), and the horizontal mechanical frame (601) sets
It sets in temperature control cabinet (6) upper end, horizontal mechanical frame (601) lower end is connected with vertical mechanical frame (602), the vertical mechanical
Frame (602) lower end is connected with turntable (603), and turntable (603) lower end is connected with hanger (604), the setting of hanger (604) lower end
There are high-temperature roller (605)；
The polishing mechanism include control cabinet two (7), vertical telescopic bar (701), sliding rail frame (702), slide trucks two (703),
It polishes friction block (704)；The control cabinet two (7) is arranged on general supply (3), two (7) upper end side of control cabinet
It is provided with vertical telescopic bar (701), control cabinet two (7) lower end is connected with sliding rail frame (702), is slided and is set on sliding rail frame (702)
Slide trucks two (703) are equipped with, slide trucks two (703) lower end is connected with polishing friction block (704)；
The magnetic control mechanism includes point of rail road (8), loop bar driving (801), rack (802), electromagnetism panel (803)；The point of rail
Road (8) setting is slidably arranged on point of rail road (8) in main orbit (2) side, the loop bar driving (801), the loop bar driving
(801) organic frame (802) are set on, rack (802) the upper end side is equipped with electromagnetism panel (803).
2. a kind of novel die patch system according to claim 1, which is characterized in that the repair mechanism is two,
High-temperature roller (605) size of described two repair mechanisms is sequentially reduced.
3. a kind of novel die patch system according to claim 1, which is characterized in that set on the gripper (202)
Set vertical telescopic bar and turntable.
4. a kind of novel die patch system according to claim 1, which is characterized in that set on the manipulator (402)
It is equipped with vertical telescopic section and horizontal extension section.
5. a kind of novel die patch system according to claim 1, which is characterized in that described discharge tube (505) one end
It is provided with nozzle.
6. a kind of novel die patch system according to claim 1, which is characterized in that setting in the rack (802)
There is power supply, electromagnetism panel (803) connects to power supply.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820536370.0U CN208342475U (en) | 2018-04-16 | 2018-04-16 | A kind of novel die patch system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820536370.0U CN208342475U (en) | 2018-04-16 | 2018-04-16 | A kind of novel die patch system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208342475U true CN208342475U (en) | 2019-01-08 |
Family
ID=64886352
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820536370.0U Expired - Fee Related CN208342475U (en) | 2018-04-16 | 2018-04-16 | A kind of novel die patch system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208342475U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109605178A (en) * | 2019-01-11 | 2019-04-12 | 中国电建集团重庆工程有限公司 | A kind of turbine blade apparatus for examination and repair |
| CN111633519A (en) * | 2020-06-16 | 2020-09-08 | 姚政 | Shaft type die surface flaw detection repairing device and using method |
| CN113399931A (en) * | 2021-06-17 | 2021-09-17 | 侯景春 | Surrounding type repairing device for surface defects of aircraft skin |
| CN113580432A (en) * | 2021-08-03 | 2021-11-02 | 中铁十四局集团建筑科技有限公司 | Prefabricated component mould location orthotic devices |
| CN113798964A (en) * | 2021-10-11 | 2021-12-17 | 北京好运达智创科技有限公司 | Upper die processing system |
-
2018
- 2018-04-16 CN CN201820536370.0U patent/CN208342475U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109605178A (en) * | 2019-01-11 | 2019-04-12 | 中国电建集团重庆工程有限公司 | A kind of turbine blade apparatus for examination and repair |
| CN111633519A (en) * | 2020-06-16 | 2020-09-08 | 姚政 | Shaft type die surface flaw detection repairing device and using method |
| CN113399931A (en) * | 2021-06-17 | 2021-09-17 | 侯景春 | Surrounding type repairing device for surface defects of aircraft skin |
| CN113399931B (en) * | 2021-06-17 | 2022-07-05 | 陕西昱琛航空设备股份有限公司 | Surrounding type repairing device for surface defects of aircraft skin |
| CN113580432A (en) * | 2021-08-03 | 2021-11-02 | 中铁十四局集团建筑科技有限公司 | Prefabricated component mould location orthotic devices |
| CN113580432B (en) * | 2021-08-03 | 2023-02-28 | 中铁十四局集团建筑科技有限公司 | Prefabricated component mould location orthotic devices |
| CN113798964A (en) * | 2021-10-11 | 2021-12-17 | 北京好运达智创科技有限公司 | Upper die processing system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190108 Termination date: 20210416 |