CN107413893B - A kind of leveling apparatus of sheet metal - Google Patents
A kind of leveling apparatus of sheet metal Download PDFInfo
- Publication number
- CN107413893B CN107413893B CN201710297873.7A CN201710297873A CN107413893B CN 107413893 B CN107413893 B CN 107413893B CN 201710297873 A CN201710297873 A CN 201710297873A CN 107413893 B CN107413893 B CN 107413893B
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- CN
- China
- Prior art keywords
- servo motor
- seat
- metal plate
- oil pressure
- flatness
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/06—Removing local distortions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/16—Heating or cooling
Abstract
The invention discloses a kind of leveling apparatus of sheet metal in metal working technical area, including flame heating unit, flatness detection unit, oil pressure unit, remote controler；Flame heating unit is used to carry out local heating to metal plate, and flatness detection unit is used to examine the flatness of metal plate, and oil pressure unit is used to be cold-pressed the region of out-of-flatness on metal plate.Can automatically levelling metal plate, without artificial, efficiency is very high, and flexible operation；The components such as electric pushrod, turning motor, first servo motor, the second servo motor, third servo motor, translation motor, flame gun can work under the control of remote controler.
Description
Technical field
The present invention relates to metal working technical area, in particular to a kind of leveling apparatus of sheet metal.
Background technique
The correcting mode of sheet metal is relatively simple at present, mainly carries out in a manual manner, but efficiency is very low.
Summary of the invention
The object of the present invention is to provide a kind of leveling apparatus of sheet metal, can automatically levelling metal plate, without artificial, effect
Rate is very high.
The object of the present invention is achieved like this：A kind of leveling apparatus of sheet metal, including it is flame heating unit, smooth
Spend detection unit, oil pressure unit, remote controler；
The flame heating unit is used to carry out local heating to metal plate, and the flame heating unit includes flame spray
Rifle, air hose, air accumulator, bottom fixing seat, bracket, electric pushrod, turntable, turning motor, first movement pedestal, first are watched
Take motor, the first transmission mechanism, walking guide rail, traveling wheel；
The air accumulator is supplied by air hose to flame gun, and the air accumulator is removably inserted into bottom fixing seat
On, the bottom fixing seat is fixed in ground base；The turntable can be mounted on first movement pedestal upper end with horizontally rotating,
And the output end of turntable and turning motor is sequentially connected, and bracket one end is fixed on a spinstand, the flame gun
Be mounted on the bracket other end horizontally slidablely, the electric pushrod is mounted on bracket, the output end of the electric pushrod with
Flame gun is connected；The first servo motor, the first transmission mechanism, traveling wheel are installed on first movement pedestal, described
First servo motor drives traveling wheel to move linearly along walking guide rail by the first transmission mechanism, the walking guide rail
Straight line setting and close oil pressure unit；
The flatness detection unit is used to examine the flatness of metal plate, and the flatness detection unit includes measurement
Ruler, the second mobile base, the second servo motor, screw rod, sliding seat, screw, third servo motor, the second transmission mechanism, guiding
Track, movable pulley；
The third servo motor, the second transmission mechanism, movable pulley are installed in the second mobile base, and the third is watched
It takes motor and drives movable pulley to move along guide rail by the second transmission mechanism；The screw rod is arranged vertically, and the silk
Bar one end is installed in rotation in the second mobile base, and the output end of second servo motor is connected with the screw rod other end,
The screw is mounted on sliding seat, and the nut sleeve, on screw rod, the measuring scale is fixed on sliding seat and is used in combination
In the flatness for directly measuring metal plate；
The oil pressure unit is used to be cold-pressed the region of out-of-flatness on metal plate, and the oil pressure unit includes press oil cylinder, oil
Wedge, sliding platform, base station, traversing nut seat, cross lead screw, rotationally support, be translatable motor；
The base station is fixed in ground base, and the oil pressure seat is fixed on base station, and the sliding platform is horizontally slidable
Ground is mounted on base station, and the traversing nut seat is fixed on sliding platform side, and described rotationally support is fixed on base station, the cross
Horizontally disposed to screw rod, described cross lead screw one end, which is installed in rotation on, to be rotationally supported, the cross lead screw other end with
The output end of translation motor is connected；The press oil cylinder is vertically installed on oil pressure seat, the output end face of the press oil cylinder
Slide platform；
The electric pushrod, turning motor, first servo motor, the second servo motor, third servo motor, translation electricity
Machine, flame gun are by remote control control.
Compared with prior art, the beneficial effects of the present invention are：Can automatically levelling metal plate, without artificial, efficiency is very
Height, and flexible operation；Electric pushrod, turning motor, first servo motor, the second servo motor, third servo motor, translation electricity
The components such as machine, flame gun can work under the control of remote controler, can carry out to the region heated on metal plate
Automatic heating, flattens to press oil cylinder for metal plate, detects the flatness of metal plate automatically using flatness detection unit,
So that measuring scale face metal plate and there are certain gaps between metal plate, whole to observe the flatness of metal plate
It controls very convenient.
As a further improvement of the present invention, the guide rail and walking guide rail are mutually perpendicular to.With optimization design.
Detailed description of the invention
Fig. 1 looks down layout for of the invention.
Fig. 2 is flame heating unit setting figure.
Fig. 3 is flatness detection unit setting figure.
Fig. 4 is control planning schematic diagram of the invention.
Wherein, 1 flame heating unit, 101 flame guns, 102 air hoses, 103 air accumulators, 104 bottom fixing seats, 105
Bracket, 106 electric pushrods, 107 turntables, 108 turning motors, 109 first movement pedestals, 110 first servo motors, 111
One transmission mechanism, 112 walking guide rails, 113 traveling wheels, 2 flatness detection units, 201 measuring scales, 202 second mobile bases,
203 second servo motors, 204 screw rods, 205 sliding seats, 206 screws, 207 third servo motors, 208 second transmission mechanisms, 209
Guide rail, 3 metal plates, 4 oil pressure units, 401 press oil cylinders, 402 oil pressure seats, 403 sliding platforms, 404 base stations, 405 traversing silks
Base, 406 cross lead screws, 407 rotationally support, 408 translation motors, 5 remote controlers.
Specific embodiment
As shown in Figs 1-4, a kind of leveling apparatus of sheet metal, including flame heating unit 1, flatness detection unit 2,
Oil pressure unit 4, remote controler 5.
Above-mentioned flame heating unit 1 is used to carry out local heating to metal plate 3, and flame heating unit 1 includes flame gun
101, air hose 102, air accumulator 103, bottom fixing seat 104, bracket 105, electric pushrod 106, turntable 107, turning motor
108, first movement pedestal 109, first servo motor 110, the first transmission mechanism 111, walking guide rail 112, traveling wheel 113.
Above-mentioned air accumulator 103 is supplied by air hose 102 to flame gun 101, and air accumulator 103 is removably inserted into
In bottom fixing seat 104, bottom fixing seat 104 is fixed in ground base；Turntable 107 can be mounted on first movement with horizontally rotating
109 upper end of pedestal, and the output end of turntable 107 and turning motor 108 is sequentially connected, and 105 one end of bracket is fixed on rotation
On platform 107, flame gun 101 is mounted on 105 other end of bracket horizontally slidablely, and electric pushrod 106 is mounted on bracket 105
On, the output end of electric pushrod 106 is connected with flame gun 101；First servo motor 110, the first transmission mechanism 111, walking
Wheel 113 is installed on first movement pedestal 109, and first servo motor 110 drives traveling wheel by the first transmission mechanism 111
113 move linearly along walking guide rail 112, the setting of 112 straight line of walking guide rail and close oil pressure unit 4.
Above-mentioned flatness detection unit 2 is used to examine the flatness of metal plate 3, and flatness detection unit 2 includes measuring scale
201, the second mobile base 202, the second servo motor 203, screw rod 204, sliding seat 205, screw 206, third servo motor
207, the second transmission mechanism 208, guide rail 209, movable pulley 210.
Above-mentioned third servo motor 207, the second transmission mechanism 208, movable pulley 210 are installed in the second mobile base 202
On, third servo motor 207 drives movable pulley 210 to move along guide rail 209 by the second transmission mechanism 208；Screw rod 204
Vertical arrangement, and 204 one end of screw rod is installed in rotation in the second mobile base 202, the output of the second servo motor 203
End is connected with 204 other end of screw rod, and screw 206 is mounted on sliding seat 205, and screw 206 is sleeved on screw rod 204, surveys
Gage 201 is fixed on the flatness on sliding seat 205 and for directly measuring metal plate 3.
Above-mentioned oil pressure unit 4 is used to be cold-pressed the region of out-of-flatness on metal plate 3, oil pressure unit 4 include press oil cylinder 401,
Oil pressure seat 402, base station 404, traversing nut seat 405, cross lead screw 406, rotationally supports 407, translation motor at sliding platform 403
408。
Above-mentioned base station 404 is fixed in ground base, and oil pressure seat 402 is fixed on base station 404, and sliding platform 403 can be horizontal
It is slidably mounted on base station 404, traversing nut seat 405 is fixed on sliding 403 side of platform, rotationally supports 407 and is fixed on base station
On 404, cross lead screw 406 is horizontally disposed, and 406 one end of cross lead screw, which is installed in rotation on, to be rotationally supported on 407, cross lead screw
406 other ends are connected with the output end of translation motor 408；Press oil cylinder 401 is vertically installed on oil pressure seat 402, presses oil cylinder
401 output end face slides platform 403.
Above-mentioned electric pushrod 106, turning motor 108, first servo motor 110, the second servo motor 203, third servo
Motor 207, translation motor 408, flame gun 101 are controlled by remote controler 5.
Above-mentioned guide rail 209 and walking guide rail 112 are mutually perpendicular to.
When needing to smooth metal plate 3, first metal plate 3 is placed on sliding platform 403, is driven using translation motor 408
Cross lead screw 406 is rotated, so that traversing nut seat 405, sliding platform 403 are translatable, metal plate 3 is moved to press
Below the output end of oil cylinder 401, the lines for needing to heat then are drawn on metal plate 3, need to heat on planning metal plate 3
Then point starts first servo motor 110, to drive first movement pedestal 109 to be moved to suitable position, then utilize revolution
Motor 108 adjusts the position of bracket 105, and the specific location of flame gun 101 is then accurately adjusted using electric pushrod 106, is made
The hot spot on the spitfire end face metal plate 3 of flame gun 101 is obtained, then starts flame gun 101 and metal plate 3 is added
Heat, to flatten metal plate 3.
Then metal plate 3 is pushed down repeatedly using press oil cylinder 401.
Then the flatness of metal plate 3 is detected using flatness detection unit 2, can by the second servo motor 203 come
Control the rotation of screw rod 204, the height and position of adjustment sliding seat 205, measuring scale 201 so that measuring scale 201 and metal plate 3 it
Between there are the gaps of very little, to observe the flatness of metal plate 3, then by third servo motor 207 drive movable pulley 210
It is moved along guide rail 209, measuring scale 201 is translatable above metal plate 3, preferably to observe metal plate 3
Flatness.
The present invention is not limited to the above embodiments, on the basis of technical solution disclosed by the invention, the skill of this field
For art personnel according to disclosed technology contents, one can be made to some of which technical characteristic by not needing creative labor
A little replacements and deformation, these replacements and deformation are within the scope of the invention.
Claims (2)
1. a kind of leveling apparatus of sheet metal, it is characterised in that：Including flame heating unit（1）, flatness detection unit
（2）, oil pressure unit（4）, remote controler（5）；
The flame heating unit（1）For giving metal plate（3）Carry out local heating, the flame heating unit（1）Including fire
Flame spray gun（101）, air hose（102）, air accumulator（103）, bottom fixing seat（104）, bracket（105）, electric pushrod（106）,
Turntable（107）, turning motor（108）, first movement pedestal（109）, first servo motor（110）, the first transmission mechanism
（111）, walking guide rail（112）, traveling wheel（113）；
The air accumulator（103）Pass through air hose（102）To flame gun（101）Gas supply, the air accumulator（103）Detachably
Ground is inserted into bottom fixing seat（104）On, the bottom fixing seat（104）It is fixed in ground base；The turntable（107）It can water
It is flat to be rotatably mounted at first movement pedestal（109）Upper end, and turntable（107）With turning motor（108）Output end pass
Dynamic connection, the bracket（105）One end is fixed on turntable（107）On, the flame gun（101）It installs horizontally slidablely
In bracket（105）The other end, the electric pushrod（106）It is mounted on bracket（105）On, the electric pushrod（106）Output
End and flame gun（101）It is connected；The first servo motor（110）, the first transmission mechanism（111）, traveling wheel（113）Pacify
Mounted in first movement pedestal（109）On, the first servo motor（110）Pass through the first transmission mechanism（111）To drive walking
Wheel（113）Along walking guide rail（112）It moves linearly, the walking guide rail（112）Straight line setting and close oil pressure unit
（4）；
The flatness detection unit（2）For examining metal plate（3）Flatness, the flatness detection unit（2）Including
Measuring scale（201）, the second mobile base（202）, the second servo motor（203）, screw rod（204）, sliding seat（205）, screw
（206）, third servo motor（207）, the second transmission mechanism（208）, guide rail（209）, movable pulley（210）；
The third servo motor（207）, the second transmission mechanism（208）, movable pulley（210）It is installed in the second mobile base
（202）On, the third servo motor（207）Pass through the second transmission mechanism（208）Drive movable pulley（210）Along guide rail
（209）It is mobile；The screw rod（204）Vertical arrangement, and the screw rod（204）One end is installed in rotation on the second mobile bottom
Seat（202）On, second servo motor（203）Output end and screw rod（204）The other end is connected, the screw（206）Peace
Mounted in sliding seat（205）On, and the screw（206）It is sleeved on screw rod（204）On, the measuring scale（201）It is fixed on cunning
Dynamic seat（205）It goes up and is used to directly measure metal plate（3）Flatness；
The oil pressure unit（4）For being cold-pressed metal plate（3）The region of upper out-of-flatness, the oil pressure unit（4）Including press oil
Cylinder（401）, oil pressure seat（402）, sliding platform（403）, base station（404）, traversing nut seat（405）, cross lead screw（406）, rotation
Bearing（407）, translation motor（408）；
The base station（404）It is fixed in ground base, the oil pressure seat（402）It is fixed on base station（404）On, the sliding platform
（403）It is mounted on base station horizontally slidablely（404）On, the traversing nut seat（405）It is fixed on sliding platform（403）Side,
It is described to rotationally support（407）It is fixed on base station（404）On, the cross lead screw（406）It is horizontally disposed, the cross lead screw
（406）One end, which is installed in rotation on, to be rotationally supported（407）On, the cross lead screw（406）The other end and translation motor（408）
Output end be connected；The press oil cylinder（401）It is vertically installed at oil pressure seat（402）On, the press oil cylinder（401）Output
Rectify to sliding platform（403）；
The electric pushrod（106）, turning motor（108）, first servo motor（110）, the second servo motor（203）, third
Servo motor（207）, translation motor（408）, flame gun（101）By remote controler（5）Control.
2. a kind of leveling apparatus of sheet metal according to claim 1, it is characterised in that：The guide rail（209）
And walking guide rail（112）It is mutually perpendicular to.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710297873.7A CN107413893B (en) | 2017-04-29 | 2017-04-29 | A kind of leveling apparatus of sheet metal |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710297873.7A CN107413893B (en) | 2017-04-29 | 2017-04-29 | A kind of leveling apparatus of sheet metal |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107413893A CN107413893A (en) | 2017-12-01 |
| CN107413893B true CN107413893B (en) | 2018-11-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710297873.7A Active CN107413893B (en) | 2017-04-29 | 2017-04-29 | A kind of leveling apparatus of sheet metal |
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| Country | Link |
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| CN (1) | CN107413893B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107900145B (en) * | 2017-12-20 | 2019-02-19 | 重庆家本家科技有限公司 | Thin-wall metal shell apparatus for leveling |
| CN108607898A (en) * | 2018-07-02 | 2018-10-02 | 郭福来 | A kind of trimmer of composite material template |
| CN109675966A (en) * | 2019-02-13 | 2019-04-26 | 南通航力重工机械有限公司 | A kind of shear machine testing smoothing feeding mechanism |
| CN111283016B (en) * | 2020-03-12 | 2021-10-08 | 海盐县精兴模具有限公司 | Die steel deformation correcting device |
| CN111346944B (en) * | 2020-03-12 | 2022-02-08 | 海盐县精兴模具有限公司 | Hot press for die steel |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5018617A (en) * | 1983-07-25 | 1991-05-28 | Aioi Seiki Kabushiki Kaisha | Workpiece pallet changer for machine tools |
| CN101972808A (en) * | 2010-10-18 | 2011-02-16 | 哈尔滨工业大学 | Independent digital flame following and heating device of hot spinning machine |
| CN103752655A (en) * | 2014-01-21 | 2014-04-30 | 万世泰金属工业（昆山）有限公司 | Metal sheet straightening equipment |
| CN104384243A (en) * | 2014-09-30 | 2015-03-04 | 巢湖广丰金属制品有限公司 | Equipment for locally shaping strip steel surface defects |
-
2017
- 2017-04-29 CN CN201710297873.7A patent/CN107413893B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5018617A (en) * | 1983-07-25 | 1991-05-28 | Aioi Seiki Kabushiki Kaisha | Workpiece pallet changer for machine tools |
| CN101972808A (en) * | 2010-10-18 | 2011-02-16 | 哈尔滨工业大学 | Independent digital flame following and heating device of hot spinning machine |
| CN103752655A (en) * | 2014-01-21 | 2014-04-30 | 万世泰金属工业（昆山）有限公司 | Metal sheet straightening equipment |
| CN104384243A (en) * | 2014-09-30 | 2015-03-04 | 巢湖广丰金属制品有限公司 | Equipment for locally shaping strip steel surface defects |
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| Publication number | Publication date |
|---|---|
| CN107413893A (en) | 2017-12-01 |
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Legal Events
| Date | Code | Title | Description |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20181009 Address after: 211403 9 Chuang Road, Xinji Town, Yizheng City, Yangzhou, Jiangsu Applicant after: YANGZHOU SANCHENG MACHINERY MANUFACTURING CO.,LTD. Address before: 212000 hydrogen energy industrial park, No. 1 Dan Gui Road, Dantu District, Zhenjiang, Jiangsu. Applicant before: ZHENJIANG BEISITEMAN NEW MATERIAL RESEARCH CO.,LTD. |
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| TA01 | Transfer of patent application right | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A metal plate leveling device Effective date of registration: 20221226 Granted publication date: 20181116 Pledgee: Jiangsu Yizheng Rural Commercial Bank Co.,Ltd. Xinji Sub branch Pledgor: YANGZHOU SANCHENG MACHINERY MANUFACTURING CO.,LTD. Registration number: Y2022980028999 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |