CN108607898A - A kind of trimmer of composite material template - Google Patents
A kind of trimmer of composite material template Download PDFInfo
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- CN108607898A CN108607898A CN201810705371.8A CN201810705371A CN108607898A CN 108607898 A CN108607898 A CN 108607898A CN 201810705371 A CN201810705371 A CN 201810705371A CN 108607898 A CN108607898 A CN 108607898A
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- 239000002131 composite material Substances 0.000 title claims abstract description 66
- 238000009415 formwork Methods 0.000 claims abstract description 54
- 238000003825 pressing Methods 0.000 claims abstract description 33
- 238000007493 shaping process Methods 0.000 claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000000034 method Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 5
- 238000007689 inspection Methods 0.000 description 2
- 125000006850 spacer group Chemical group 0.000 description 2
- 229910000746 Structural steel Inorganic materials 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/06—Removing local distortions
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
本发明提供了一种复合材料模板的整形机，包括电气控制推动模块、推杆、固定板、压板、校平板、导轨、模板上下定位模块、模板前后定位模块及固定底座，电气控制推动模块安装于推杆上方，并与推杆连接；推杆一端部贯穿于固定板，并固定于压板上；压板安装于固定板和校平板之间，导轨一端固定于校平板四个角，导轨另一端贯穿于压板四个角，并固定于固定板四个角；模板上下定位模块的一端固定于校平板中部上，模板上下定位模块另一端贯穿于压板中部，并固定于固定板中部；模板前后定位模块一端固定于校平板内端面前方，模板前后定位模块另一端固定于固定板内端面前方；固定底座分别安装于固定板和校平板的前后两底部。本发明能提高生产效率。
The invention provides a shaping machine for a composite material formwork, which includes an electric control push module, a push rod, a fixed plate, a pressure plate, a leveling plate, a guide rail, a template upper and lower positioning module, a front and rear positioning module of the formwork and a fixed base, and the electric control push module is installed Above the push rod and connected with the push rod; one end of the push rod runs through the fixed plate and is fixed on the pressure plate; the pressure plate is installed between the fixed plate and the leveling plate, one end of the guide rail is fixed on the four corners of the leveling plate, and the other end of the guide rail It runs through the four corners of the pressing plate and is fixed on the four corners of the fixing plate; one end of the upper and lower positioning module of the template is fixed on the middle of the leveling plate, and the other end of the upper and lower positioning module of the template runs through the middle of the pressing plate and is fixed on the middle of the fixing plate; the front and rear positioning of the template One end of the module is fixed in front of the inner end of the leveling plate, and the other end of the front and rear positioning module of the template is fixed in front of the inner end of the fixed plate; the fixed bases are respectively installed on the front and rear bottoms of the fixed plate and the leveling plate. The invention can improve production efficiency.
Description
技术领域technical field
本发明涉及机械技术领域，尤其涉及一种复合材料模板的整形机。The invention relates to the technical field of machinery, in particular to a shaping machine for composite material templates.
背景技术Background technique
复合材料模板的变形大部分在出模后60分钟完成，在出模过程中产生热变形和冷却后的应力变形，出模后的模板有可能出现凹凸不平，导致产生较大的形状和位置误差，需进行整形处理。传统的做法是采用锤子等工具进行手工冷整形以校正复合材料模板形状，这种方法劳动强度高，生产效率低，不能满足批量生产的要求。Most of the deformation of the composite material template is completed 60 minutes after the mold is released. During the mold release process, thermal deformation and stress deformation after cooling occur. The template after the mold release may be uneven, resulting in large shape and position errors. , needs to be reshaped. The traditional method is to use tools such as hammers to perform manual cold shaping to correct the shape of composite templates. This method has high labor intensity and low production efficiency, and cannot meet the requirements of mass production.
为了约束出模后的这个时间段内复合材料模板的变形，使其在常温下冷却，最大限度地减少变形量，就需要用整形机对其进行定型矫正，由此产生本技术方案。In order to restrain the deformation of the composite material formwork in this period of time after the mold is released, make it cool at room temperature, and minimize the amount of deformation, it is necessary to use a plastic machine to shape and correct it, resulting in this technical solution.
发明内容Contents of the invention
本发明要解决的技术问题，在于提供一种复合材料模板的整形机，能减少劳动强度，提高生产效率，满足批量生产需要。The technical problem to be solved by the present invention is to provide a shaping machine for composite material templates, which can reduce labor intensity, improve production efficiency, and meet the needs of mass production.
本发明是这样实现的：一种复合材料模板的整形机，所述整形机包括一电气控制推动模块、至少两推杆、一固定板、一压板、一校平板、至少四导轨、一模板上下定位模块、一模板前后定位模块及两固定底座，所述电气控制推动模块安装于推杆上方，并与两推杆连接；两所述推杆的一端部贯穿于固定板，并固定于压板上；所述压板安装于固定板和校平板之间，四所述导轨的一端固定于校平板的四个角上，四所述导轨的另一端贯穿于压板的四个角，并固定于固定板的四个角上；所述模板上下定位模块的一端固定于校平板的中部上，所述模板上下定位模块的另一端贯穿于压板的中部，并固定于固定板的中部上；所述模板前后定位模块的一端固定于校平板内端面的前方，所述模板前后定位模块的另一端固定于固定板内端面的前方；两所述固定底座分别安装于固定板和校平板的前后两底部。The present invention is realized in the following way: a shaping machine for composite material formwork, said shaping machine includes an electric control push module, at least two push rods, a fixing plate, a pressing plate, a leveling plate, at least four guide rails, and a template up and down Positioning module, a template front and rear positioning module and two fixed bases, the electric control push module is installed above the push rod and connected with the two push rods; one end of the two push rods runs through the fixing plate and is fixed on the pressure plate The pressing plate is installed between the fixing plate and the leveling plate, one end of the four guide rails is fixed on the four corners of the leveling plate, and the other ends of the four guide rails run through the four corners of the pressing plate and are fixed on the fixing plate On the four corners of the template; one end of the upper and lower positioning module of the template is fixed on the middle part of the leveling plate, and the other end of the upper and lower positioning module of the template runs through the middle part of the pressing plate and is fixed on the middle part of the fixing plate; the front and rear of the template One end of the positioning module is fixed in front of the inner end face of the leveling plate, and the other end of the positioning module is fixed in front of the inner end face of the fixing plate;
进一步地，所述电气控制推动模块包括一控制面板、一控制器、一电机、一活塞及一液压缸，所述控制器分别与控制面板和电机连接，所述电机连接至活塞，所述活塞通过液压缸连接至推杆，驱动推杆进行推动。Further, the electric control push module includes a control panel, a controller, a motor, a piston and a hydraulic cylinder, the controller is connected to the control panel and the motor respectively, the motor is connected to the piston, and the piston Connected to the push rod through a hydraulic cylinder, the push rod is driven to push.
进一步地，所述模板上下定位模块包括至少两位于同一高度上的支撑杆及至少四固定件，每一所述支撑杆的一端通过固定件固定于校平板的中部上，每一所述支撑杆的另一端穿过压板的中部，并通过固定件固定于固定板的中部上。Further, the upper and lower positioning modules of the formwork include at least two support rods located at the same height and at least four fixing pieces, one end of each support rod is fixed on the middle part of the leveling plate through a fixation piece, each of the support rods The other end passes through the middle part of the pressing plate, and is fixed on the middle part of the fixing plate by a fixing piece.
进一步地，所述校平板、压板和固定板的中部对应设置有至少两纵向长槽，每一所述支撑杆依次穿过校平板、压板和固定板上的纵向长槽，通过移动支撑杆在纵向长槽上的位置来调节两支撑杆的高度。Further, at least two longitudinal slots are correspondingly provided in the middle of the leveling plate, the pressing plate and the fixing plate, each of the support rods passes through the longitudinal slots on the leveling plate, the pressing plate and the fixing plate in turn, and the The position on the longitudinal slot is used to adjust the height of the two support rods.
进一步地，所述模板前后定位模块包括一U型杆、一第一连接件、一横杆及两第二连接件，所述U型杆固定于校平板的前端面，所述U型杆的中部通过第一连接件固定于横杆上，所述横杆的两端分别通过两第二连接件固定于校平板与固定板内端面的前方。Further, the template front and rear positioning module includes a U-shaped bar, a first connector, a cross bar and two second connectors, the U-shaped bar is fixed on the front end of the leveling plate, and the U-shaped bar The middle part is fixed on the cross bar through the first connecting piece, and the two ends of the cross bar are respectively fixed in front of the leveling plate and the inner end surface of the fixing plate through two second connecting pieces.
进一步地，两所述推杆上偏离固定板的一端底部安装有一固定杆，每一所述固定杆的底部通过一调节件与一垫片连接。Further, a fixed rod is installed on the bottom of the end of the two push rods that deviates from the fixed plate, and the bottom of each fixed rod is connected to a gasket through an adjusting piece.
进一步地，每一所述固定底座的底部两端均通过一调节件与一垫片连接。Further, both ends of the bottom of each fixed base are connected to a spacer through an adjusting piece.
进一步地，所述调节件包括一调节杆及两螺丝，所述调节杆的下端通过一螺丝固定于垫片上，所述调节杆的上端通过另一螺丝固定于固定底座或固定杆的底部。Further, the adjusting member includes an adjusting rod and two screws, the lower end of the adjusting rod is fixed on the washer by a screw, and the upper end of the adjusting rod is fixed on the fixed base or the bottom of the fixing rod by another screw.
进一步地，所述压板上面向校平板的端面后下方设有一第一横条，所述第一横条与两支撑杆位于同一水平面上；所述校平板的内端面后下方设有一第二横条，所述第二横条与两支撑杆位于同一水平面上。Further, a first horizontal bar is provided on the rear and lower side of the end surface facing the leveling plate on the pressing plate, and the first horizontal bar is located on the same level as the two support rods; a second horizontal bar is provided on the rear and lower side of the inner end surface of the leveling plate. bar, the second horizontal bar is located on the same level as the two support bars.
进一步地，所述整形机还包括一钩料杆及一钉子，所述钉子固定于校平板的外端面上，所述钩料杆挂设于钉子上。Further, the shaping machine also includes a hook rod and a nail, the nail is fixed on the outer end surface of the leveling plate, and the hook rod is hung on the nail.
本发明的优点在于：The advantages of the present invention are:
1、本发明通过电气控制推动模块控制，操作人员通过控制面板进行操作，由控制器来控制电机进行转动，电机带动活塞伸缩，活塞再带动液压缸作动，液压缸驱动推杆进行推动压板，完成对复合材料模板的整形动作，显著减少劳动强度，显著提高生产效率，满足批量生产需要。1. The present invention is controlled by an electric control push module. The operator operates through the control panel, and the controller controls the motor to rotate. The motor drives the piston to expand and contract, and the piston drives the hydraulic cylinder to move. The hydraulic cylinder drives the push rod to push the pressure plate. Complete the plastic action of the composite material formwork, significantly reduce labor intensity, significantly improve production efficiency, and meet the needs of mass production.
2、复合材料模板安放在模板上下定位模块的上端，通过上下移动支撑杆在纵向长槽上的位置来调节两支撑杆的高度，从而调节复合材料模板的高度；复合材料模板放入时前端抵住模板前后定位模块，调整复合材料模板的前后位置；通过调整好复合材料模板的前后、上下位置后，通过压板挤压复合材料模板，调整复合材料模板的端部形状，防止其变形，显著提高整形精度，减少了检验和返工成本，确保了整形质量。2. The composite material formwork is placed on the upper end of the upper and lower positioning modules of the formwork, and the height of the two support rods is adjusted by moving up and down the position of the support rods on the longitudinal slot, thereby adjusting the height of the composite material formwork; when the composite material formwork is placed, the front end touches the Hold the front and rear positioning modules of the template to adjust the front and rear positions of the composite template; after adjusting the front and rear, up and down positions of the composite template, squeeze the composite template through the pressing plate to adjust the shape of the end of the composite template to prevent its deformation and significantly improve Shaping accuracy reduces inspection and rework costs and ensures shaping quality.
3、通过第一横条和第二横条，可很方便复合材料模板的放入和拉出，当要放入复合材料模板时，操作人员将复合材料模板先放在第一横条上，然后从第一横条慢慢地推入两个支撑杆上，加长了平面，这样复合材料模板可以更快被放平，操作人员只要举到第一横条时放下，再将复合材料模板推到两支撑杆上，而不需要举到两支撑杆后再放下复合材料模板，这样在放入复合材料模板的过程中更省力；同理，在拉出复合材料模板的过程中，将复合材料模板拉到第二横条后，再慢慢移出，第二横条加长了平面，使复合材料模板更好拉出来。3. Through the first horizontal bar and the second horizontal bar, it is very convenient to put in and pull out the composite material formwork. When the composite material formwork is to be put in, the operator puts the composite material formwork on the first horizontal bar first. Then slowly push from the first horizontal bar to the two support rods, lengthening the plane, so that the composite material formwork can be laid flat faster, and the operator only needs to lift it to the first horizontal bar and put it down, and then push the composite material formwork to the two support rods instead of lifting the composite material formwork to the two support rods, which saves labor in the process of putting the composite material formwork; similarly, in the process of pulling out the composite material formwork, the composite material After the formwork is pulled to the second horizontal bar, it is slowly moved out. The second horizontal bar lengthens the plane, so that the composite material formwork can be pulled out better.
4、电气控制推动模块中的控制器用的是PLC控制器，采用的是PLC控制，可实现整形过程的自动化，进一步提高生产效率，同时也使整形机更智能化。4. The controller in the electrical control push module uses a PLC controller, which can realize the automation of the shaping process, further improve production efficiency, and make the shaping machine more intelligent.
附图说明Description of drawings
下面参照附图结合实施例对本发明作进一步的说明。The present invention will be further described below in conjunction with the embodiments with reference to the accompanying drawings.
图1为本发明一种复合材料模板的整形机的立体图。Fig. 1 is a perspective view of a shaping machine for a composite material formwork according to the present invention.
图2为本发明一种复合材料模板的整形机的正视图。Fig. 2 is a front view of a shaping machine for a composite material formwork according to the present invention.
图3为本发明一种复合材料模板的整形机的侧视图。Fig. 3 is a side view of a shaping machine for a composite material formwork according to the present invention.
图4为本发明一种复合材料模板的整形机的俯视图。Fig. 4 is a top view of a shaping machine for a composite material formwork according to the present invention.
图5为本发明中电气控制推动模块的连接示意图。Fig. 5 is a schematic diagram of the connection of the electric control push module in the present invention.
图中标号说明：Explanation of symbols in the figure:
100-整形机、1-电气控制推动模块、11-控制面板、12-控制器、13-电机、14-活塞、15-液压缸、2-推杆、21-固定杆、22-调节件、221-调节杆、222-螺丝、23-垫片、3-固定板、4-压板、41-第一横条、5-校平板、51-钩料杆、52-钉子、6-导轨、7-模板上下定位模块、71-支撑杆、72-固定件、73-纵向长槽、8-模板前后定位模块、81-U型杆、82-第一连接件、83-横杆、84-第二连接件、9-固定底座；复合材料模板200。100-plastic machine, 1-electric control push module, 11-control panel, 12-controller, 13-motor, 14-piston, 15-hydraulic cylinder, 2-push rod, 21-fixed rod, 22-adjustment piece, 221-Adjustment rod, 222-Screw, 23-Washer, 3-Fixer plate, 4-Press plate, 41-First bar, 5-Level plate, 51-Hook bar, 52-Nail, 6-Guide rail, 7 -Template upper and lower positioning module, 71-support rod, 72-fixing piece, 73-longitudinal slot, 8-template front and rear positioning module, 81-U-shaped bar, 82-first connecting piece, 83-horizontal bar, 84-the first Two connectors, 9-fixed base; composite material template 200.
具体实施方式Detailed ways
请参阅图1至图4所示，本发明的一种复合材料模板的整形机，所述整形机100包括一电气控制推动模块1、至少两推杆2、一固定板3、一压板4、一校平板5、至少四导轨6、一模板上下定位模块7、一模板前后定位模块8及两固定底座9，所述电气控制推动模块1安装于推杆2上方，并与两推杆2连接；两所述推杆2上靠近固定板3的一端部贯穿于固定板3，并固定于压板4上；所述压板4安装于固定板3和校平板5之间，四所述导轨6上靠近校平板5的一端固定于校平板5的四个角上，四所述导轨6上偏离校平板5的另一端贯穿于压板4的四个角，并固定于固定板3的四个角上；所述模板上下定位模块7上靠近校平板5的一端固定于校平板5的中部上，所述模板上下定位模块7上偏离校平板5的另一端贯穿于压板4的中部，并固定于固定板3的中部上；所述模板前后定位模块8上靠近校平板5的一端固定于校平板5内端面(校平板5上靠近压板4的一端面)的前方，所述模板前后定位模块8上偏离校平板5的另一端固定于固定板3内端面(固定板3上靠近压板4的一端面)的前方；两所述固定底座9分别安装于固定板3和校平板5的前后两底部。Please refer to Fig. 1 to Fig. 4, a kind of shaping machine of composite material formwork of the present invention, described shaping machine 100 comprises an electric control pushing module 1, at least two push rods 2, a fixed plate 3, a pressing plate 4, A leveling plate 5, at least four guide rails 6, a template upper and lower positioning module 7, a template front and rear positioning module 8 and two fixed bases 9, the electric control push module 1 is installed above the push rod 2 and connected with the two push rods 2 One end of the two push rods 2 close to the fixed plate 3 runs through the fixed plate 3 and is fixed on the pressing plate 4; One end close to the leveling plate 5 is fixed on the four corners of the leveling plate 5, and the other end of the four guide rails 6 deviated from the leveling plate 5 runs through the four corners of the pressing plate 4 and is fixed on the four corners of the fixing plate 3 An end close to the leveling plate 5 on the template up and down positioning module 7 is fixed on the middle part of the leveling plate 5, and the other end of the template up and down positioning module 7 deviates from the leveling plate 5 and runs through the middle part of the pressing plate 4, and is fixed on a fixed on the middle part of the plate 3; on the front and rear positioning module 8 of the template, one end close to the leveling plate 5 is fixed on the front of the inner end surface of the leveling plate 5 (on the leveling plate 5, an end surface close to the pressing plate 4), on the front and rear positioning module 8 of the template Deviate from the other end of leveling plate 5 and be fixed on the front of fixed plate 3 inner end face (on the fixed plate 3 near an end face of pressing plate 4);
如图5所示，所述电气控制推动模块1的通过电气控制，用于控制推杆进行推动；具体地，所述电气控制推动模块1包括一控制面板11、一控制器12、一电机13、一活塞14及一液压缸15，所述控制器12为PLC控制器；所述控制器12分别与控制面板11和电机13连接，所述电机13连接至活塞14，所述活塞14通过液压缸15连接至推杆2，驱动推杆2进行推动；操作人员通过控制面板11进行操作，由控制器12来控制电机13进行转动，电机13带动活塞14伸缩，活塞14再带动液压缸15作动，液压缸15驱动推杆2进行推动压板4，完成对复合材料模板200的整形动作，显著减少劳动强度，显著提高生产效率，满足批量生产需要。As shown in Figure 5, the electrical control of the push module 1 is used to control the push rod to push through the electric control; specifically, the electric control push module 1 includes a control panel 11, a controller 12, and a motor 13 , a piston 14 and a hydraulic cylinder 15, the controller 12 is a PLC controller; the controller 12 is connected with the control panel 11 and the motor 13 respectively, and the motor 13 is connected to the piston 14, and the piston 14 is connected to the piston 14 by hydraulic pressure. The cylinder 15 is connected to the push rod 2 to drive the push rod 2 to push; the operator operates through the control panel 11, and the controller 12 controls the motor 13 to rotate, the motor 13 drives the piston 14 to expand and contract, and the piston 14 drives the hydraulic cylinder 15 to operate The hydraulic cylinder 15 drives the push rod 2 to push the pressure plate 4 to complete the shaping action of the composite material formwork 200, which significantly reduces labor intensity, significantly improves production efficiency, and meets the needs of mass production.
具体地，所述模板上下定位模块7包括至少两位于同一高度上的支撑杆71及至少四固定件72，每一所述支撑杆71上靠近校平板5的一端通过固定件72固定于校平板5的中部上，每一所述支撑杆71上偏离校平板5的另一端穿过压板4的中部，并通过固定件72固定于固定板3的中部上，所述校平板5、压板4和固定板3的中部对应设置有至少两纵向长槽73，每一所述支撑杆71依次穿过校平板5、压板4和固定板3上的纵向长槽73，通过移动支撑杆71在纵向长槽73上的位置来调节两支撑杆71的高度；而所述模板前后定位模块8包括一U型杆81、一第一连接件82、一横杆83及两第二连接件84(所述第一连接件82包括细杆和螺丝，所述第二连接件84包括角铁和螺丝)，所述U型杆81固定于校平板5的前端面，所述U型杆81的中部通过第一连接件82固定于横杆83上，所述横杆83的两端分别通过两第二连接件84固定于校平板5与固定板3内端面的前方，该实施例中，所述模板前后定位模块8设于前端固定板3和校平板5的前端，操作人员取料的时候从后端取出，固定板3和校平板5的后端也可以设置模板前后定位模块8，操作人员取料的时候从前端取出；通过模板上下定位模块7和模板前后定位模块8来调整和定位复合材料模板200的位置，复合材料模板200安放在模板上下定位模块的上端，通过上下移动支撑杆在纵向长槽上的位置来调节两支撑杆的高度，从而调节复合材料模板200的高度；复合材料模板200放入时前端抵住模板前后定位模块，调整复合材料模板200的前后位置；通过调整好复合材料模板200的前后、上下位置后，通过压板挤压复合材料模板200，调整复合材料模板200的端面形状，防止其变形，显著提高整形精度，减少了检验和返工成本，确保了整形质量。Specifically, the template upper and lower positioning module 7 includes at least two support rods 71 located at the same height and at least four fixing pieces 72, and one end of each of the support rods 71 close to the leveling plate 5 is fixed to the leveling plate through the fixing piece 72 5, the other end of each support bar 71 that deviates from the leveling plate 5 passes through the middle of the pressing plate 4, and is fixed on the middle of the fixing plate 3 by a fixture 72, the leveling plate 5, pressing plate 4 and The middle part of the fixed plate 3 is correspondingly provided with at least two longitudinal long grooves 73, and each of the support rods 71 passes through the longitudinal long grooves 73 on the leveling plate 5, the pressing plate 4 and the fixed plate 3 in turn, and moves the support rods 71 in the longitudinal direction. position on the groove 73 to adjust the height of the two support bars 71; The first connector 82 includes a thin rod and a screw, the second connector 84 includes an angle iron and a screw), the U-shaped rod 81 is fixed on the front end of the leveling plate 5, and the middle part of the U-shaped rod 81 passes through the first A connecting piece 82 is fixed on the cross bar 83, and the two ends of the cross bar 83 are respectively fixed on the front of the leveling plate 5 and the inner end surface of the fixing plate 3 through two second connecting pieces 84. In this embodiment, the front and rear of the template The positioning module 8 is arranged on the front end of the front-end fixing plate 3 and the leveling plate 5, and the operator takes it out from the rear end when taking materials. Take it out from the front end; the position of the composite formwork 200 is adjusted and positioned by the template up and down positioning module 7 and the template front and rear positioning module 8, the composite material formwork 200 is placed on the upper end of the template up and down positioning module, and the vertical length position on the groove to adjust the height of the two support rods, thereby adjusting the height of the composite material formwork 200; After the template 200 is in the front, back, up and down positions, the composite material template 200 is extruded by the pressing plate to adjust the shape of the end face of the composite material template 200 to prevent its deformation, significantly improve the shaping accuracy, reduce the cost of inspection and rework, and ensure the shaping quality.
具体地，两所述推杆2上偏离固定板3的一端底部安装有一固定杆21，每一所述固定杆21的底部通过一调节件22与一垫片23连接；每一所述固定底座9的底部两端均通过一调节件22与一垫片23连接；所述调节件22包括一调节杆221及两螺丝222，所述调节杆221的下端通过一螺丝222固定于垫片23上，所述调节杆221的上端通过另一螺丝222固定于固定底座9或固定杆21的底部；垫片23设在底部可以起到防滑的作用，通过调节件22可以调整固定底座9和固定杆21所在的高度，推杆2在运动过程中，应收起固定杆21，使固定杆21处于悬空状态，这样才方便推杆2的推动，在推杆2不运动时，可以放下固定杆21，给推杆2一个支撑力，提高推杆2的使用寿命。Specifically, a fixed rod 21 is installed on the bottom of one end of the two push rods 2 deviated from the fixed plate 3, and the bottom of each fixed rod 21 is connected with a gasket 23 through an adjustment piece 22; each of the fixed bases Both ends of the bottom of 9 are connected to a spacer 23 through an adjustment piece 22; , the upper end of the adjustment rod 221 is fixed to the bottom of the fixed base 9 or the fixed rod 21 by another screw 222; the gasket 23 is arranged at the bottom to play an anti-slip effect, and the fixed base 9 and the fixed rod can be adjusted by the adjustment member 22 21, when the push rod 2 is moving, the fixed rod 21 should be retracted, so that the fixed rod 21 is in a suspended state, so that it is convenient to push the push rod 2. When the push rod 2 is not moving, the fixed rod 21 can be put down , give the push rod 2 a supporting force, and improve the service life of the push rod 2.
具体地，所述压板4上面向(靠近)校平板5的端面的后下方设有一第一横条41，所述第一横条41与两支撑杆71位于同一水平面上；所述校平板5的内端面后下方设有一第二横条(未图示)，所述第二横条与两支撑杆71位于同一水平面上；通过第一横条41和第二横条，可很方便复合材料模板200的放入和拉出，当要放入复合材料模板200时，操作人员将复合材料模板200先放在第一横条41上，然后从第一横条41慢慢地推入两个支撑杆71上，加长了平面，这样复合材料模板200可以更快被放平，操作人员只要举到第一横条41时放下，再将复合材料模板200推到两支撑杆71上，而不需要举到两支撑杆71后再放下复合材料模板200，这样在放入复合材料模板200的过程中更省力；同理，在拉出复合材料模板200的过程中，将复合材料模板200拉到第二横条后，再慢慢移出，第二横条加长了平面，使复合材料模板200更好拉出来。Specifically, a first horizontal bar 41 is provided on the upper side of the pressing plate 4 facing (close to) the end face of the leveling plate 5, and the first horizontal bar 41 is located on the same level as the two support bars 71; the leveling plate 5 A second horizontal bar (not shown) is provided at the rear and lower part of the inner end surface of the inner end surface, and the second horizontal bar is located on the same horizontal plane as the two support rods 71; through the first horizontal bar 41 and the second horizontal bar, the composite material can be easily Putting in and pulling out the formwork 200, when the composite material formwork 200 is to be put in, the operator first puts the composite material formwork 200 on the first bar 41, and then slowly pushes the two bars from the first bar 41. On the support bar 71, the plane is lengthened, so that the composite material formwork 200 can be laid flat faster, and the operator only needs to lift it to the first bar 41 and put it down, and then push the composite material formwork 200 onto the two support bars 71 without The composite material formwork 200 needs to be lifted to the two supporting rods 71, so that the composite material formwork 200 is more labor-saving; in the same way, in the process of pulling out the composite material formwork 200, the composite material formwork 200 is pulled to the After the second horizontal bar, slowly move out again, the second horizontal bar lengthens the plane, so that the composite material template 200 can be pulled out better.
具体地，所述整形机100还包括一钩料杆51及一钉子52，所述钉子52固定于校平板5的外端面(校平板5上偏离压板4的一端面)上，所述钩料杆51挂设于钉子52上；在拉出复合材料模板200时，从钉子52上取下钩料杆51，通过钩料杆51拨动复合材料模板200，方便复合材料模板200取出。Specifically, the shaping machine 100 also includes a hook bar 51 and a nail 52, the nail 52 is fixed on the outer end surface of the leveling plate 5 (an end surface of the leveling plate 5 deviated from the pressing plate 4), the hook material The rod 51 is hung on the nail 52; when the composite material formwork 200 is pulled out, the hook rod 51 is removed from the nail 52, and the composite material formwork 200 is moved by the hook material rod 51 to facilitate the removal of the composite material formwork 200.
本发明的操作过程如下：The operating process of the present invention is as follows:
操作人员将复合材料模板200经由第一横条41推入至两支撑杆71上端，并将其端部抵在横杆上，复合材料模板200到位后，操作人员按下控制面板11中相应的开关按钮，则控制器12开始控制电机13进行转动，电机13带动活塞14伸缩，活塞14再带动液压缸15作动，液压缸15驱动推杆2进行推动压板4向校平板5的方向移动，直到复合材料模板200的两面压紧于压板4和校平板5，通过压板4和校平板5的压力作用，完成对复合材料模板200的整形动作；整形动作完成后，操作人员再次按下控制面板11中相应的开关按钮，则控制器12开始控制电机13往相反方向进行转动，电机13带动活塞14伸缩，活塞14再带动液压缸15作动，液压缸15驱动推杆2进行拉动压板4向固定板3的方向移动，移动一定距离后，操作人员从钉子52上取下钩料杆51，通过钩料杆51拨动复合材料模板200，拉到第二横条后，再慢慢移出，从而完成了整个的整形过程。。The operator pushes the composite material formwork 200 to the upper ends of the two support rods 71 via the first horizontal bar 41, and presses the ends thereof against the horizontal bars. After the composite material formwork 200 is in place, the operator presses the corresponding button on the control panel 11 Switch the button, then the controller 12 starts to control the motor 13 to rotate, the motor 13 drives the piston 14 to expand and contract, the piston 14 drives the hydraulic cylinder 15 to move, and the hydraulic cylinder 15 drives the push rod 2 to push the pressure plate 4 to move in the direction of the leveling plate 5, Until the two sides of the composite material formwork 200 are pressed tightly against the pressing plate 4 and the leveling plate 5, the shaping action of the composite material formwork 200 is completed through the pressure of the pressing plate 4 and the leveling plate 5; after the shaping action is completed, the operator presses the control panel again 11, the controller 12 starts to control the motor 13 to rotate in the opposite direction, the motor 13 drives the piston 14 to expand and contract, the piston 14 drives the hydraulic cylinder 15 to move, and the hydraulic cylinder 15 drives the push rod 2 to pull the pressure plate in 4 directions Move in the direction of the fixed plate 3, and after moving a certain distance, the operator removes the hook material rod 51 from the nail 52, moves the composite material template 200 through the hook material rod 51, pulls it to the second horizontal bar, and then slowly moves it out. Thus completing the whole shaping process. .
虽然以上描述了本发明的具体实施方式，但是熟悉本技术领域的技术人员应当理解，我们所描述的具体的实施例只是说明性的，而不是用于对本发明的范围的限定，熟悉本领域的技术人员在依照本发明的精神所作的等效的修饰以及变化，都应当涵盖在本发明的权利要求所保护的范围内。Although the specific embodiments of the present invention have been described above, those skilled in the art should understand that the specific embodiments we have described are only illustrative, rather than used to limit the scope of the present invention. Equivalent modifications and changes made by skilled personnel in accordance with the spirit of the present invention shall fall within the protection scope of the claims of the present invention.
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