CN107476149A - A kind of non-excavation type ballastless track mortar leafing seams seam processing method - Google Patents

A kind of non-excavation type ballastless track mortar leafing seams seam processing method Download PDF

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Publication number
CN107476149A
CN107476149A CN201710652642.3A CN201710652642A CN107476149A CN 107476149 A CN107476149 A CN 107476149A CN 201710652642 A CN201710652642 A CN 201710652642A CN 107476149 A CN107476149 A CN 107476149A
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China
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slip casting
track
injected hole
leafing
processing method
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CN201710652642.3A
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CN107476149B (en
Inventor
陈占
崔国庆
陈仕奇
倪国章
赵勇
李丹
何新辉
李应平
仲光伟
曾国升
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China Railway Siyuan Group Engineering Construction Co Ltd
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In Fourth Group Of Geotechnical Engineering LLC
China Railway Siyuan Survey and Design Group Co Ltd
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Publication of CN107476149A publication Critical patent/CN107476149A/en
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B31/00Working rails, sleepers, baseplates, or the like, in or on the line; Machines, tools, or auxiliary devices specially designed therefor

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Railway Tracks (AREA)
  • Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)

Abstract

The invention discloses a kind of non-excavation type ballastless track mortar leafing to seam seam processing method, it confirms edge sealing slip casting region according to the gap slip casting region of screed on track plates confining bed, then injected hole and pressure relief vent are set in edge sealing slip casting region, and injected rubber hose is installed in each injected hole, being sequentially connected each injected hole using grouting equipment completes slip casting so as to form a sealing curtain by screed side.The present invention on track plates confining bed by being provided with injected hole, realize and surface closure is being carried out to the gap between rail layer (bedplate) side end face and screed side end face on the premise of not removing track plates confining bed, significantly reduce construction intensity, construction cost, the stability for maintaining roadbed.

Description

A kind of non-excavation type ballastless track mortar leafing seams seam processing method
Technical field
The present invention relates to a kind of screed gap joint seal processing method, belong to ballastless track of high-speed railway maintenance technology Field, and in particular to a kind of non-excavation type ballastless track mortar leafing seams seam processing method.
Background technology
Non-fragment orbit needs to pass through complicated geological environment in laying, in the process of running will be by various extraneous factor bags The influence of geologic(al) factor, environmental factor and DYNAMIC LOADING OF DRIVING TRAIN ON BRIDGES lotus etc. is included, and produces some diseases.Wherein, track plates or base The gap formed between plate and middle cement emulsified asphalt mortar layer be the main hurt form of the plate-type non-fragment orbits of CRTS II it One.At present, conventional gap method for maintaining is that slip casting filling is repaired, using grouting equipment toward injecting low viscosity resin material in gap Material, gap pore filling is full., will be to track plates side end face and screed side end face before slip casting using this construction method The hole of intersection carries out closure processing, and when preventing slip casting, slurries occur seepage and cause raw material largely to waste and track Gap filling is discontented under plate, does not reach maintenance renovating effect.As disclosed in Chinese invention patent specification CN104404844A A kind of platy ballastless track structure filling bed gap restoring and fastening method in, its elder generation hangs down in filling bed gap area track plate face Straight drilling, then in track plates face, bore position is anchored, and slip casting reparation is carried out finally for filling bed gap region;But It is (i.e. track plates side end face and screed when filling bed gap region is connected with the track plates confining bed of track plates both sides There is also hole for side end face), there can be slurries if directly slip casting reparation is carried out to filling bed gap region and seepage occurs and makes Largely wasted into raw material and track plates under gap filling it is discontented, so as to not reach maintenance renovating effect;So invention institute Existing technical problem i.e. the technical problems to be solved by the invention --- how (track plates are being located to gap region Between lower surface and screed upper surface) slip casting repair before complete (track plates side end face and sand are located to gap region side end face The space of pulp layer side end face intersection) closure, avoid the excessive of slip casting.
In the prior art, in part way, the intersection of rail layer (bedplate) side end face and screed side end face is located at It is covered in below confining bed, traditional construction mode is first all to chisel confining bed, to producing rail layer (bedplate) side end face Closure processing is carried out with the space of screed side end face intersection, is then pointed to track plates lower surface and screed upper surface again Gap between (bedplate upper surface and screed lower surface) carries out slip casting filling operation, is poured again after the completion of mortar depositing construction Confining bed.This construction method workload is big, and low construction efficiency, cost is higher, and easily causes roadbed disturbance, destroys original Road structure.
The content of the invention
In view of the above-mentioned drawbacks of the prior art, present invention aim to solve the deficiency of above-mentioned background technology, A kind of non-excavation type ballastless track mortar leafing is provided and seams seam processing method, its can on the premise of confining bed is not cut, Realize and surface closure is carried out to the gap between rail layer side end face and screed side end face.
To be seamed in order to solve the above technical problems, present invention employs such a non-excavation type ballastless track mortar leafing Processing method, step 1 are longitudinal along track according to the gap location confirmation screed between track plates or bedplate and screed Gap slip casting region, edge sealing slip casting area is longitudinally cooked up on track plates confining bed along track according to the gap slip casting region Domain;Step 2, the closing of multiple penetrating orbit plates is drilled with the edge sealing slip casting region interior edge track of track plates confining bed is longitudinally perpendicular Layer and graded broken stone layer and the injected hole and pressure relief vent connected with bedplate;Step 3, Grouting Pipe is inserted in each injected hole, Each Grouting Pipe is sequentially connected using grouting equipment and completes slip casting, and slurry is longitudinally set with the cementing formation one of graded broken stone layer along track The sealing curtain put.
In a kind of preferred embodiment of the present invention, in step 2, the centre position per two neighboring injected hole is arranged There is a pressure relief vent.
In a kind of preferred embodiment of the present invention, in step 2, level of each injected hole apart from track plates edge Distance is 50~100mm, and the spacing of two neighboring injected hole is 200~500mm.
In a kind of preferred embodiment of the present invention, in step 3, injecting paste material is two component polyurethane expanded material.
In a kind of preferred embodiment of the present invention, in step 3, grouting equipment is checked before slip casting, ensured Equipment is working properly, and carries out field test to slurry, checks the foaming effect of slurry, confirms that it meets related request.
In a kind of preferred embodiment of the present invention, in step 3, bottom end closure, side wall are inserted in each injected hole The Grouting Pipe of grout outlet is provided with, and rotating Grouting Pipe makes the grout outlet in its side wall be arranged along track.(the structure of the Grouting Pipe It is designed with beneficial to slurry slowly sufficiently in graded broken stone intrastratal flow, so as to fully fill out in the gap in graded broken stone layer completely Fill)
The beneficial effects of the invention are as follows:The present invention is realized not by being provided with injected hole on track plates confining bed Table is carried out to the gap between rail layer (bedplate) side end face and screed side end face on the premise of removing track plates confining bed Face blocks, and significantly reduces construction intensity, construction cost, the stability for maintaining roadbed;The present invention is also by noting simultaneously Slurry sets relief hole between hole, the situation of injecting paste material expansion damage confining bed caused by effectively avoiding once grouting amount excessive; Finally, the present invention injects high foaming rate high polymer material, high polymer grouting material using bored grouting method to confining bed lower floor After being injected under roadbed in grading metalling, flow rapidly, spread in graded broken stone layer, then foaming and intumescing, will Gap structure filling is full while closely cemented together with graded broken stone under confining bed, one of closely knit curtain is formed, to rail Plugging action is played on road screed gap surface, by use this construction method, can avoid excavate destroy confining bed and It is follow-up to pour confining bed construction again, so as to improve efficiency of construction, save construction cost.
Brief description of the drawings
Fig. 1 is that a kind of non-excavation type ballastless track mortar leafing of the present invention seams injected hole and pressure relief vent in processing method Set location schematic diagram;
Fig. 2 is that a kind of non-excavation type ballastless track mortar leafing of the present invention seams injected hole and pressure relief vent in processing method Set location schematic diagram;
In figure:1- track plates;2- screeds;3- gaps position;4- bedplates;5- injected holes;6- graded broken stone layers;7- lines Lu Zhizheng line;8- pressure relief vents;9- track plates confining beds.
Embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right below in conjunction with drawings and Examples The present invention is further elaborated.It should be appreciated that specific embodiment described herein is only to explain the present invention, not For limiting the present invention.
This patent is that a kind of non-excavation type ballastless track mortar leafing seams stifled processing method, and concrete construction method is described in detail such as Under:
(1) edge sealing range of grouting is confirmed:Edge sealing slip casting region, edge sealing slip casting region both ends are confirmed according to gap slip casting region Respectively exceed gap slip casting 100~200mm of region.
(2) cloth hole:Injected hole is laid on track plates confining bed, horizontal range of the injected hole apart from track plates edge is 50 ~100mm, the spacing of injected hole is 200~500mm, sets a pressure relief vent among two injected holes, as depicted in figs. 1 and 2.
(3) drill:Match somebody with somebody diameter 25mm drill bit, vertical drill down injected hole, it is ensured that injected hole bottom using electric hand drill Base Board position is reached, then dust in hole is cleaned out, sealing of hole is carried out with interim hole packer after the completion of drilling, prevents rainwater And impurity enters.Match somebody with somebody diameter 10mm drill bit using electric hand drill, bore release in two injected hole centre positions according to the method described above Hole.
(4) Grouting Pipe is installed:Grouting Pipe is inserted into bottom hole position, ensures on slip casting tube wall injected hole export direction along rail Road longitudinal direction, then tightens fixation by Grouting Pipe.Grouting Pipe bottom used is enclosed construction, and it is broken to be embedded to grading under confining bed Injected hole is distributed with slip casting tube wall in rock layers, and injected hole is located at slip casting tube wall both sides.
(5) material installation bug check:Before slip casting, grouting equipment is checked, ensures that equipment is working properly, and to height Polymer material carries out field test, checks the foaming effect of high polymer expanded material, confirms that it meets related request.
(6) mortar depositing construction:
1) grouting gun head and Grouting Pipe are attached, then carry out 1-3s injection tests, check whether spillage;Confirm without spillage Afterwards, formal slip casting is started,
Injecting paste material used is two component polyurethane expanded material, and the frothing percentage of expanded material is 2~10 times, initial glutinous Degree is in below 100mPas, and rise time is in 5~15s, and surface drying time is in 10~30s.
2) grouting gun head is connected with Grouting Pipe, injected one by one into note pipe by slip casting machine, check valve and Grouting Pipe Double component high polymer material, acting through on slip casting tube wall slip casting aperture using high pressure, that high polymer grouting material is spurted into grading is broken In rock layers, then high polymer grouting material spreads rapidly in graded broken stone layer, and fast reaction expands, and graded broken stone is cementing Together, gap structure filling under confining bed is full, direction along ng a path forms curtain wall, plays surface plugging action.
Surplus injecting paste material can be emerged by pressure relief vent during slip casting, can effectively avoid once grouting amount excessive, be occurred The situation of injecting paste material expansion damage confining bed.Suitably increase and decrease the slip casting duration by observing relief hole grout situation, control Principle is as follows:
It is appropriate to shorten 1~3s of the single hole slip casting duration when there is obvious grout;When not occurring grout, proper extension list Hole slip casting 1~3s of duration, ensure there is a small amount of grout material to emerge in relief hole.
Slip casting process control grouting pressure is in 5~10MPa, and each injected hole slip casting duration is 10~20s, grouting amount Control is in 200~2000g.
After slip casting is completed, you can carry out gap grouting remediation construction in respective carter opposite side.
3) after single hole slip casting is completed, according to aforesaid operations, mortar depositing construction is carried out to remaining injected hole successively.
The present invention injects high foaming rate high polymer material, high polymer grouting material using bored grouting method to confining bed lower floor Material flows rapidly in graded broken stone layer, spread, then foaming and intumescing after being injected under roadbed in grading metalling, Gap structure filling under confining bed is full while closely cemented together with graded broken stone, one of closely knit curtain is formed, it is right Track mortar leafing seam surface plays plugging action, by use this construction method, can avoid excavate destroy confining bed with And the follow-up confining bed that pours again is constructed, and so as to improve efficiency of construction, saves construction cost.In addition, the curtain tool that slip casting is formed There is good waterproof effect, track can be played a protective role.
After completing above-mentioned operation, you can according to a kind of plate-type ballastless track knot as disclosed in patent CN104404844A Structure packed layer gap restorative procedure or other gap restorative procedures carry out slip casting reparation to the gap between track plates and screed, The excessive of slurry is repaired in gap repair process so as to efficiently avoid.
The specific embodiment of the present invention is as follows:(1) edge sealing range of grouting, edge sealing note are confirmed according to gap range of grouting Slurry region both ends respectively exceed slip casting region 150mm.(2) in the edge sealing range of grouting of confirmation, lateral separation track plates edge Horizontal range is 60mm, and longitudinal direction along ng a path spacing is 300mm, sets injected hole, sets and lets out in two injected hole centre positions Press hole.(3) match somebody with somebody diameter 25mm drill bit using electric hand drill, bore injected hole downward vertically, when injected hole bottom reaches bedplate When untill, dust in hole is cleaned out, hole for injecting glue is blocked with interim sealing of hole plug after the completion of drilling, prevents sewage and impurity Into.Match somebody with somebody diameter 10mm drill bit using electric hand drill, bore pressure relief vent in two injected hole centre positions according to the method described above.(4) Grouting Pipe is inserted into bottom hole position, ensures that injected hole export direction is along track longitudinal direction on slip casting tube wall, then by slip casting Pipe tightens fixation.(5) before slip casting, start shooting trial operation, check equipment whether normal operation;To empty slip casting, injecting paste material hair is checked Whether bubble effect meets to require.The material that slip casting uses is two component polyurethane expanded material, and the initial viscosity of expanded material is 60mPas, frothing percentage are 6 times, and rise time is in 10s, and surface drying time is in 20s.(6) grouting gun head and Grouting Pipe are connected Connect, then carry out 2s injection tests, check whether spillage;After confirming without spillage, start formal slip casting, slip casting pressure is controlled during slip casting Power is 8MPa, and the single hole grouting amount duration is 15s, grouting amount 800g.There is a small amount of note after the completion of single hole slip casting, in relief hole Pulp material is emerged.
Grouting gun head is disassembled from pipeline rapidly after the completion of slip casting, then grouting gun head cleaned, single hole After the completion of slip casting, mortar depositing construction is carried out to remaining injected hole successively along track longitudinal direction according to aforesaid operations.Slip casting completes it Afterwards, you can carry out gap grouting remediation construction in track opposite side.
After completing above-mentioned operation, next slip casting reparation can be carried out to the gap between track plates and screed.

Claims (6)

1. a kind of non-excavation type ballastless track mortar leafing seams seam processing method, it is characterised in that:This method includes,
Step 1, according to gap of the gap location confirmation screed between track plates or bedplate and screed along track longitudinal direction Slip casting region, edge sealing slip casting region is longitudinally cooked up on track plates confining bed along track according to the gap slip casting region;
Step 2, the closing of multiple penetrating orbit plates is drilled with the edge sealing slip casting region interior edge track of track plates confining bed is longitudinally perpendicular Layer and graded broken stone layer and the injected hole and pressure relief vent connected with bedplate;
Step 3, Grouting Pipe is inserted in each injected hole, being sequentially connected each Grouting Pipe using grouting equipment completes slip casting, slurry Material with graded broken stone layer is cementing forms one along the longitudinally disposed sealing curtain of track.
2. a kind of non-excavation type ballastless track mortar leafing according to claim 1 seams seam processing method, its feature exists In:In step 2, the centre position per two neighboring injected hole is disposed with a pressure relief vent.
3. a kind of non-excavation type ballastless track mortar leafing according to claim 1 or 2 seams seam processing method, its feature It is:In step 2, horizontal range of each injected hole apart from track plates edge is 50~100mm, two neighboring injected hole Spacing is 200~500mm.
4. a kind of non-excavation type ballastless track mortar leafing according to claim 1 seams seam processing method, its feature exists In:In step 3, injecting paste material is two component polyurethane expanded material.
5. a kind of non-excavation type ballastless track mortar leafing according to claim 1 seams seam processing method, its feature exists In:In step 3, grouting equipment is checked before slip casting, ensures that equipment is working properly, and field test, inspection are carried out to slurry The foaming effect of slurry is looked into, confirms that it meets related request.
6. a kind of non-excavation type ballastless track mortar leafing according to claim 1 seams seam processing method, its feature exists In:In step 3, insertion bottom end closure, side wall are provided with the Grouting Pipe of grout outlet, and rotary glue injection pipe in each injected hole The grout outlet in its side wall is set to be arranged along track.
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108130833A (en) * 2017-12-22 2018-06-08 中铁四院集团岩土工程有限责任公司 The method for correcting error of sedimentation offset non-fragment orbit
CN109736152A (en) * 2019-01-31 2019-05-10 固远晨通科技发展有限公司 Without how off-seam repairs structure and method for repairing and mending between railway sleeper and road bed board
CN109778619A (en) * 2019-01-25 2019-05-21 北京瑞威世纪铁道工程有限公司 Empty construction method is hung between processing concrete bottom seat board and bedding graded broken stone surface layer
CN109778618A (en) * 2019-01-25 2019-05-21 北京瑞威世纪铁道工程有限公司 Using the construction method at chemical pulp processing concrete bottom seat board expansion joint
CN110670418A (en) * 2019-09-26 2020-01-10 中铁四院集团岩土工程有限责任公司 Ballastless track roadbed surface layer slurry turning and finishing method

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US3656690A (en) * 1969-03-22 1972-04-18 Ilseder Huette Railbed
DE4104683A1 (en) * 1991-02-15 1992-08-20 Wayss & Freytag Ag Rail road bed - uses liq. mortar to form a plate in upper section of the ballast, with structured ballast particles to prevent downwards dispersion
CN103952952A (en) * 2014-05-13 2014-07-30 中铁二十四局集团安徽工程有限公司 Method for repairing open joint of track slab of CRTS II type slab ballastless track on high-speed rail
CN104404844A (en) * 2014-11-18 2015-03-11 中国铁道科学研究院铁道建筑研究所 Method for repairing and reinforcing open joint of filling layer of slab ballastless track
CN105484110A (en) * 2015-11-24 2016-04-13 北京瑞威铁科高铁工程有限公司 Renovating method for gaps and mud spillover between CRTSI template type ballastless track base plate and surface layer of roadbed of high-speed railway

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3656690A (en) * 1969-03-22 1972-04-18 Ilseder Huette Railbed
DE4104683A1 (en) * 1991-02-15 1992-08-20 Wayss & Freytag Ag Rail road bed - uses liq. mortar to form a plate in upper section of the ballast, with structured ballast particles to prevent downwards dispersion
CN103952952A (en) * 2014-05-13 2014-07-30 中铁二十四局集团安徽工程有限公司 Method for repairing open joint of track slab of CRTS II type slab ballastless track on high-speed rail
CN104404844A (en) * 2014-11-18 2015-03-11 中国铁道科学研究院铁道建筑研究所 Method for repairing and reinforcing open joint of filling layer of slab ballastless track
CN105484110A (en) * 2015-11-24 2016-04-13 北京瑞威铁科高铁工程有限公司 Renovating method for gaps and mud spillover between CRTSI template type ballastless track base plate and surface layer of roadbed of high-speed railway

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108130833A (en) * 2017-12-22 2018-06-08 中铁四院集团岩土工程有限责任公司 The method for correcting error of sedimentation offset non-fragment orbit
CN108130833B (en) * 2017-12-22 2020-02-07 中铁四院集团岩土工程有限责任公司 Deviation rectifying method for settlement and deviation ballastless track
CN109778619A (en) * 2019-01-25 2019-05-21 北京瑞威世纪铁道工程有限公司 Empty construction method is hung between processing concrete bottom seat board and bedding graded broken stone surface layer
CN109778618A (en) * 2019-01-25 2019-05-21 北京瑞威世纪铁道工程有限公司 Using the construction method at chemical pulp processing concrete bottom seat board expansion joint
CN109736152A (en) * 2019-01-31 2019-05-10 固远晨通科技发展有限公司 Without how off-seam repairs structure and method for repairing and mending between railway sleeper and road bed board
CN109736152B (en) * 2019-01-31 2024-02-13 固远晨通科技发展有限公司 Gap repairing structure and repairing method between ballastless track sleeper and track slab
CN110670418A (en) * 2019-09-26 2020-01-10 中铁四院集团岩土工程有限责任公司 Ballastless track roadbed surface layer slurry turning and finishing method

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