The content of the invention
In view of the above-mentioned drawbacks of the prior art, present invention aim to solve the deficiency of above-mentioned background technology,
A kind of non-excavation type ballastless track mortar leafing is provided and seams seam processing method, its can on the premise of confining bed is not cut,
Realize and surface closure is carried out to the gap between rail layer side end face and screed side end face.
To be seamed in order to solve the above technical problems, present invention employs such a non-excavation type ballastless track mortar leafing
Processing method, step 1 are longitudinal along track according to the gap location confirmation screed between track plates or bedplate and screed
Gap slip casting region, edge sealing slip casting area is longitudinally cooked up on track plates confining bed along track according to the gap slip casting region
Domain;Step 2, the closing of multiple penetrating orbit plates is drilled with the edge sealing slip casting region interior edge track of track plates confining bed is longitudinally perpendicular
Layer and graded broken stone layer and the injected hole and pressure relief vent connected with bedplate;Step 3, Grouting Pipe is inserted in each injected hole,
Each Grouting Pipe is sequentially connected using grouting equipment and completes slip casting, and slurry is longitudinally set with the cementing formation one of graded broken stone layer along track
The sealing curtain put.
In a kind of preferred embodiment of the present invention, in step 2, the centre position per two neighboring injected hole is arranged
There is a pressure relief vent.
In a kind of preferred embodiment of the present invention, in step 2, level of each injected hole apart from track plates edge
Distance is 50~100mm, and the spacing of two neighboring injected hole is 200~500mm.
In a kind of preferred embodiment of the present invention, in step 3, injecting paste material is two component polyurethane expanded material.
In a kind of preferred embodiment of the present invention, in step 3, grouting equipment is checked before slip casting, ensured
Equipment is working properly, and carries out field test to slurry, checks the foaming effect of slurry, confirms that it meets related request.
In a kind of preferred embodiment of the present invention, in step 3, bottom end closure, side wall are inserted in each injected hole
The Grouting Pipe of grout outlet is provided with, and rotating Grouting Pipe makes the grout outlet in its side wall be arranged along track.(the structure of the Grouting Pipe
It is designed with beneficial to slurry slowly sufficiently in graded broken stone intrastratal flow, so as to fully fill out in the gap in graded broken stone layer completely
Fill)
The beneficial effects of the invention are as follows:The present invention is realized not by being provided with injected hole on track plates confining bed
Table is carried out to the gap between rail layer (bedplate) side end face and screed side end face on the premise of removing track plates confining bed
Face blocks, and significantly reduces construction intensity, construction cost, the stability for maintaining roadbed;The present invention is also by noting simultaneously
Slurry sets relief hole between hole, the situation of injecting paste material expansion damage confining bed caused by effectively avoiding once grouting amount excessive;
Finally, the present invention injects high foaming rate high polymer material, high polymer grouting material using bored grouting method to confining bed lower floor
After being injected under roadbed in grading metalling, flow rapidly, spread in graded broken stone layer, then foaming and intumescing, will
Gap structure filling is full while closely cemented together with graded broken stone under confining bed, one of closely knit curtain is formed, to rail
Plugging action is played on road screed gap surface, by use this construction method, can avoid excavate destroy confining bed and
It is follow-up to pour confining bed construction again, so as to improve efficiency of construction, save construction cost.
Embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right below in conjunction with drawings and Examples
The present invention is further elaborated.It should be appreciated that specific embodiment described herein is only to explain the present invention, not
For limiting the present invention.
This patent is that a kind of non-excavation type ballastless track mortar leafing seams stifled processing method, and concrete construction method is described in detail such as
Under:
(1) edge sealing range of grouting is confirmed:Edge sealing slip casting region, edge sealing slip casting region both ends are confirmed according to gap slip casting region
Respectively exceed gap slip casting 100~200mm of region.
(2) cloth hole:Injected hole is laid on track plates confining bed, horizontal range of the injected hole apart from track plates edge is 50
~100mm, the spacing of injected hole is 200~500mm, sets a pressure relief vent among two injected holes, as depicted in figs. 1 and 2.
(3) drill:Match somebody with somebody diameter 25mm drill bit, vertical drill down injected hole, it is ensured that injected hole bottom using electric hand drill
Base Board position is reached, then dust in hole is cleaned out, sealing of hole is carried out with interim hole packer after the completion of drilling, prevents rainwater
And impurity enters.Match somebody with somebody diameter 10mm drill bit using electric hand drill, bore release in two injected hole centre positions according to the method described above
Hole.
(4) Grouting Pipe is installed:Grouting Pipe is inserted into bottom hole position, ensures on slip casting tube wall injected hole export direction along rail
Road longitudinal direction, then tightens fixation by Grouting Pipe.Grouting Pipe bottom used is enclosed construction, and it is broken to be embedded to grading under confining bed
Injected hole is distributed with slip casting tube wall in rock layers, and injected hole is located at slip casting tube wall both sides.
(5) material installation bug check:Before slip casting, grouting equipment is checked, ensures that equipment is working properly, and to height
Polymer material carries out field test, checks the foaming effect of high polymer expanded material, confirms that it meets related request.
(6) mortar depositing construction:
1) grouting gun head and Grouting Pipe are attached, then carry out 1-3s injection tests, check whether spillage;Confirm without spillage
Afterwards, formal slip casting is started,
Injecting paste material used is two component polyurethane expanded material, and the frothing percentage of expanded material is 2~10 times, initial glutinous
Degree is in below 100mPas, and rise time is in 5~15s, and surface drying time is in 10~30s.
2) grouting gun head is connected with Grouting Pipe, injected one by one into note pipe by slip casting machine, check valve and Grouting Pipe
Double component high polymer material, acting through on slip casting tube wall slip casting aperture using high pressure, that high polymer grouting material is spurted into grading is broken
In rock layers, then high polymer grouting material spreads rapidly in graded broken stone layer, and fast reaction expands, and graded broken stone is cementing
Together, gap structure filling under confining bed is full, direction along ng a path forms curtain wall, plays surface plugging action.
Surplus injecting paste material can be emerged by pressure relief vent during slip casting, can effectively avoid once grouting amount excessive, be occurred
The situation of injecting paste material expansion damage confining bed.Suitably increase and decrease the slip casting duration by observing relief hole grout situation, control
Principle is as follows:
It is appropriate to shorten 1~3s of the single hole slip casting duration when there is obvious grout;When not occurring grout, proper extension list
Hole slip casting 1~3s of duration, ensure there is a small amount of grout material to emerge in relief hole.
Slip casting process control grouting pressure is in 5~10MPa, and each injected hole slip casting duration is 10~20s, grouting amount
Control is in 200~2000g.
After slip casting is completed, you can carry out gap grouting remediation construction in respective carter opposite side.
3) after single hole slip casting is completed, according to aforesaid operations, mortar depositing construction is carried out to remaining injected hole successively.
The present invention injects high foaming rate high polymer material, high polymer grouting material using bored grouting method to confining bed lower floor
Material flows rapidly in graded broken stone layer, spread, then foaming and intumescing after being injected under roadbed in grading metalling,
Gap structure filling under confining bed is full while closely cemented together with graded broken stone, one of closely knit curtain is formed, it is right
Track mortar leafing seam surface plays plugging action, by use this construction method, can avoid excavate destroy confining bed with
And the follow-up confining bed that pours again is constructed, and so as to improve efficiency of construction, saves construction cost.In addition, the curtain tool that slip casting is formed
There is good waterproof effect, track can be played a protective role.
After completing above-mentioned operation, you can according to a kind of plate-type ballastless track knot as disclosed in patent CN104404844A
Structure packed layer gap restorative procedure or other gap restorative procedures carry out slip casting reparation to the gap between track plates and screed,
The excessive of slurry is repaired in gap repair process so as to efficiently avoid.
The specific embodiment of the present invention is as follows:(1) edge sealing range of grouting, edge sealing note are confirmed according to gap range of grouting
Slurry region both ends respectively exceed slip casting region 150mm.(2) in the edge sealing range of grouting of confirmation, lateral separation track plates edge
Horizontal range is 60mm, and longitudinal direction along ng a path spacing is 300mm, sets injected hole, sets and lets out in two injected hole centre positions
Press hole.(3) match somebody with somebody diameter 25mm drill bit using electric hand drill, bore injected hole downward vertically, when injected hole bottom reaches bedplate
When untill, dust in hole is cleaned out, hole for injecting glue is blocked with interim sealing of hole plug after the completion of drilling, prevents sewage and impurity
Into.Match somebody with somebody diameter 10mm drill bit using electric hand drill, bore pressure relief vent in two injected hole centre positions according to the method described above.(4)
Grouting Pipe is inserted into bottom hole position, ensures that injected hole export direction is along track longitudinal direction on slip casting tube wall, then by slip casting
Pipe tightens fixation.(5) before slip casting, start shooting trial operation, check equipment whether normal operation;To empty slip casting, injecting paste material hair is checked
Whether bubble effect meets to require.The material that slip casting uses is two component polyurethane expanded material, and the initial viscosity of expanded material is
60mPas, frothing percentage are 6 times, and rise time is in 10s, and surface drying time is in 20s.(6) grouting gun head and Grouting Pipe are connected
Connect, then carry out 2s injection tests, check whether spillage;After confirming without spillage, start formal slip casting, slip casting pressure is controlled during slip casting
Power is 8MPa, and the single hole grouting amount duration is 15s, grouting amount 800g.There is a small amount of note after the completion of single hole slip casting, in relief hole
Pulp material is emerged.
Grouting gun head is disassembled from pipeline rapidly after the completion of slip casting, then grouting gun head cleaned, single hole
After the completion of slip casting, mortar depositing construction is carried out to remaining injected hole successively along track longitudinal direction according to aforesaid operations.Slip casting completes it
Afterwards, you can carry out gap grouting remediation construction in track opposite side.
After completing above-mentioned operation, next slip casting reparation can be carried out to the gap between track plates and screed.