CN107453562B - A kind of automatic machining device of shaft indentation cast-aluminum rotor - Google Patents
A kind of automatic machining device of shaft indentation cast-aluminum rotor Download PDFInfo
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- CN107453562B CN107453562B CN201710763349.4A CN201710763349A CN107453562B CN 107453562 B CN107453562 B CN 107453562B CN 201710763349 A CN201710763349 A CN 201710763349A CN 107453562 B CN107453562 B CN 107453562B
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- shaft
- cast
- aluminum rotor
- open slot
- cylinder
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
Abstract
It is an object of the present invention to provide a kind of automatic machining devices of shaft indentation cast-aluminum rotor.The invention includes shaft bin device, processing unit (plant), cast-aluminum rotor bin device, robot device and finished bin；Shaft bin device includes shaft hopper, one first component of open slot, one second component of open slot, one cylinder of open slot；Processing unit (plant) includes working fluid cylinder pressure, pressure head, top finished product cylinder, processing bottom plate；Robot device includes turntable, rotary tray motor, shaft slider cylinder one, shaft slider cylinder two, shaft pneumatic clamper, left clamp hand, right clamp hand, cast-aluminum rotor slider cylinder one, cast-aluminum rotor cylinder two, collet, locating shaft；Cast-aluminum rotor bin device includes cast-aluminum rotor hopper, two first component of open slot, two second component of open slot, baffle, two cylinder of open slot；Finished bin is located at the lower section of processing bottom plate.The degree of automation of shaft indentation cast-aluminum rotor processing is improved using the present invention.
Description
Technical field
The present invention relates to a kind of processing unit (plant), especially a kind of automatic machining device of shaft indentation cast-aluminum rotor.
Background technique
The rotor that general Small-Sized Three-Phase Induction and monopole asynchronous motor use is mostly as shown in Figure 1, the rotor
Including shaft 1 and cast-aluminum rotor 2, shaft 1 need to be processed into semi-finished product on lathe, there is stepped region 3, indentation area 4 and not in shaft 1
The unprocessed blank area 5 blank area 5(stress deformation in hydraulic press process of press in of processing, so after press fitting processes again
Processed on lathe), there is press-in hole 6 on cast-aluminum rotor 2, the stepped region 3 of shaft 1 can easily enter the press-in hole 6 of cast-aluminum rotor 2
Interior, the indentation area 4 of shaft 1 and the press-in hole 6 of cast-aluminum rotor 2 are tight fit.Existing processing method is that a cast aluminium is manually taken to turn
Son 2, is put into the tooling of a hydraulic press, a shaft 1 is put into the press-in hole 6 of the cast-aluminum rotor 2, the stepped region 3 of shaft 1 into
Enter in the press-in hole 6 of cast-aluminum rotor 2, shaft 1 is pressed into the press-in hole 6 of cast-aluminum rotor 2, makes the pressure of shaft 1 by hydraulic press indentation
Enter area 4 and be completely forced into completion in the press-in hole 6 of cast-aluminum rotor 2, then takes out finished goods from tooling.It is pressed into hydraulic press and just starts
When, sometimes to prevent shaft 1 from tilting, shaft 1 need to be slightly helped with hand, unclamps again hand after being slightly pressed into.This processing method is big
It is manually performed, inefficient, the degree of automation is low more.
Summary of the invention
The purpose of the present invention is to provide a kind of automatic machining device of shaft indentation cast-aluminum rotor, which need to will only turn
Axis and cast-aluminum rotor are respectively put into respective feed bin, just can be automatically performed processing one by one, and go out finished product automatically.
A kind of automatic machining device of shaft indentation cast-aluminum rotor of the present invention is achieved in that a kind of shaft indentation casting
The automatic machining device of aluminium rotor include shaft bin device, processing unit (plant), cast-aluminum rotor bin device, robot device and
Finished bin；The shaft bin device includes shaft hopper, one first component of open slot, one second component of open slot, opening
One cylinder of slot and shaft bin device rack；The shaft hopper is connected in shaft bin device rack, on shaft hopper
There is an outlet；One first component of open slot and one second component of open slot is connected, one first component of open slot and opening
An open slot is formed between one second component of slot to be placed in together in shaft bin device rack, and with shaft bin device rack
A prismatic pair is formed, and is placed in the underface of shaft hopper outlet and closes shaft hopper outlet, is had at open slot one
One notch of open slot, the shaft in open slot one is in the indentation area that one indentation, there of open slot is shaft；One gas of open slot
Cylinder is connected in shaft bin device rack, the mobile bar of one cylinder of open slot and one first component of open slot and open slot 1 the
Two components are connected；The processing unit (plant) includes working fluid cylinder pressure, pressure head, top finished product cylinder, processing bottom plate and processing unit (plant) machine
Frame；The working fluid cylinder pressure is connected in processing unit (plant) rack；The pressure head is connected in the mobile bar of working fluid cylinder pressure
On；The processing bottom plate is connected in processing unit (plant) rack, and processing on bottom plate has bottom plate notch, and processing bottom plate is located at pressure head
Lower section, and bottom plate notch is located at the underface of pressure head；The top finished product cylinder is connected on processing bottom plate, and is located at bottom
Plate indentation, there；The robot device includes turntable, rotary tray motor, shaft slider cylinder one, shaft slider cylinder two, shaft
Pneumatic clamper, left clamp hand, right clamp hand, cast-aluminum rotor slider cylinder one, cast-aluminum rotor cylinder two, collet, locating shaft and robot device
Rack；The rotary tray motor is connected in robot device rack, and the turntable is hinged in robot device rack, and
And the rotation axis of turntable and rotary tray motor is connected；The shaft slider cylinder one is connected on turntable；The shaft slide unit
Cylinder two is connected on the Mobile Slide of shaft slider cylinder one；The shaft pneumatic clamper is connected in the shifting of shaft slider cylinder two
On dynamic slide unit；The left clamp hand and right clamp hand constitute the pneumatic clamper of shaft pneumatic clamper, the pneumatic clamper (as two mobile bars) of shaft pneumatic clamper
Left clamp hand and right clamp hand form a positioning hole when closure, and location hole locating clip handles shaft；The cast-aluminum rotor slider cylinder
One is connected on turntable；The cast-aluminum rotor cylinder two is connected on the Mobile Slide of cast-aluminum rotor slider cylinder one, cast aluminium
The mobile bar and collet of rotor cylinder two are connected；The collet is placed on the Mobile Slide of cast-aluminum rotor slider cylinder one,
And a prismatic pair is formed with the Mobile Slide of cast-aluminum rotor slider cylinder one；The locating shaft is connected in cast-aluminum rotor slide unit gas
On the Mobile Slide of cylinder one, there are positioning step and rotary table on locating shaft, rotary table is used to correct the position of the press-in hole of cast-aluminum rotor,
Positioning step is used to position the position of the press-in hole of cast-aluminum rotor；The cast-aluminum rotor bin device includes cast-aluminum rotor material
Bucket, two first component of open slot, two second component of open slot, baffle, two cylinder of open slot and cast-aluminum rotor bin device rack；
The cast-aluminum rotor hopper is connected in cast-aluminum rotor bin device rack, there is an outlet on cast-aluminum rotor hopper, and cast aluminium turns
Sub- hopper is for putting the workpiece cast-aluminum rotor to be processed；Two first component of open slot and two second component of open slot is solid
Even, an open slot two is formed between two second component of two first component of open slot and open slot and be placed in cast-aluminum rotor feed bin dress
It sets in rack, and forms a prismatic pair with cast-aluminum rotor bin device rack, and be placed in cast-aluminum rotor hopper outlet just
Lower section and close cast-aluminum rotor hopper outlet；Two cylinder of open slot is connected in cast-aluminum rotor bin device rack,
The mobile bar and two first component of open slot and two second component of open slot of two cylinder of open slot are connected；The baffle is connected in
In cast-aluminum rotor bin device rack, there are baffle holes on baffle, baffle is located at opening when two cylinder of open slot stretches out mobile bar
At slot two；The finished bin is placed in the processing unit (plant) rack of processing unit (plant), and is located at the lower section of processing bottom plate, is being pushed up
Finished product cylinder, which stretches out mobile bar, to be pushed finished product mobile and removes processing bottom plate, is fallen into finished bin；Turn in robot device
There are four operating positions for disk, that is, take cast-aluminum rotor position, put cast-aluminum rotor position, take rotating shaft position and put rotating shaft position；Take casting
Two cylinder of open slot stretches out mobile bar when aluminium rotor-position, and locating shaft faces the open slot two in cast-aluminum rotor bin device,
And when cast-aluminum rotor slider cylinder one stretches out mobile bar, locating shaft corrects the cast-aluminum rotor in locating aperture slot two, fixed
During the axis correction positioning cast-aluminum rotor of position, baffle blocks the movement of cast-aluminum rotor, and locating shaft penetrates baffle holes, at this time collet
Cast-aluminum rotor is clamped, cast-aluminum rotor slider cylinder one stretches return lever and cast-aluminum rotor is driven to remove open slot two；Put cast-aluminum rotor
Locating shaft is located above processing bottom plate when position, and faces bottom plate notch, and cast-aluminum rotor slider cylinder one stretches out mobile bar,
Then collet unclamps cast-aluminum rotor, then cast-aluminum rotor is placed in bottom plate notch once stretching return lever by cast-aluminum rotor slider cylinder
Place；One cylinder of open slot stretches out mobile bar when taking rotating shaft position, left clamp hand and right folder when shaft slider cylinder one stretches out mobile bar
Hand is located at one indentation, there of open slot, and faces the indentation area of shaft in open slot one, and shaft slider cylinder two stretches out movement
The left clamp hand of bar and right clamp hand can locating clip handle the indentation area of shaft；Left clamp hand and right clamp hand locating clip handle when putting rotating shaft position
Shaft be located at processing bottom plate above, and shaft slider cylinder two stretch out mobile bar when shaft indentation area face bottom plate lack
The press-in hole for the cast-aluminum rotor placed at mouthful.
The beneficial effects of the present invention are: substantially increasing the degree of automation of shaft indentation cast-aluminum rotor processing method.
Detailed description of the invention
The following further describes the present invention with reference to the drawings.
Fig. 1 is the schematic diagram for the rotor finished product being pressed in the present invention.
Fig. 2 is the schematic diagram of the workpieces processing shaft in the present invention.
Fig. 3 is the schematic diagram of the workpieces processing cast-aluminum rotor in the present invention.
Fig. 4 is the overall structure diagram of the invention being located at when taking cast-aluminum rotor position in robot device turntable.
Fig. 5 is the overall structure diagram of the invention being located at when taking rotating shaft position in robot device turntable.
Fig. 6 to Fig. 7 is the structural schematic diagram of shaft bin device in the present invention.
Fig. 8 is structural schematic diagram when one cylinder of open slot of shaft bin device in the present invention does not extend out mobile bar.
Structural schematic diagram when Fig. 9 is one cylinder of the open slot stretching mobile bar of shaft bin device in the present invention.
Figure 10 and Figure 11 is the structural schematic diagram of processing unit (plant) in the present invention.
Figure 12 and Figure 14 is the structural schematic diagram of robot device in the present invention.
Figure 13 is the partial enlarged view of Figure 12.
Figure 15 is the schematic diagram of locating shaft in robot device in the present invention.
Figure 16 to Figure 17 is the structural schematic diagram of cast-aluminum rotor bin device in the present invention.
Figure 18 is structural representation when two cylinder of open slot of cast-aluminum rotor bin device in the present invention does not extend out mobile bar
Figure.
Structural schematic diagram when Figure 19 is two cylinder of the open slot stretching mobile bar of cast-aluminum rotor bin device in the present invention.
Figure 20 is the present invention opposite cast aluminium of robot device when robot device turntable is located at and takes cast-aluminum rotor position
The position view of rotor bin device.
Figure 21 is the present invention opposite shaft feed bin of robot device when robot device turntable is located at and takes rotating shaft position
The position view of device.
Figure 22 is the pressure for the cast-aluminum rotor that the shaft that location hole locating clip handles is placed in processing bottom plate upper plate indentation, there
Enter the status diagram in hole.
Figure 23 is the signal of the first embodiment for the location hole that locating clip handles shaft in robot device in the present invention
Figure.
Figure 24 is the signal of the second embodiment for the location hole that locating clip handles shaft in robot device in the present invention
Figure.
In figure:
1: shaft 2: cast-aluminum rotor 3: stepped region 4: indentation area 5: blank area 6: press-in hole 7: shaft bin device
8: processing unit (plant) 9: cast-aluminum rotor bin device 10: robot device 11: finished bin 12: shaft hopper 13: open slot one
First component 14: open slot 1: one second component 16 of open slot: one notch 17 of open slot: one cylinder 18 of open slot:
Working fluid cylinder pressure 19: pressure head 20: top finished product cylinder 21: processing bottom plate 22: bottom plate notch 23: turntable 24: rotary tray motor
25: shaft slider cylinder 1: shaft slider cylinder 2 27: shaft pneumatic clamper 28: left clamp hand 29: right clamp hand 30: cast aluminium turns
Sub- slider cylinder 1: cast-aluminum rotor cylinder 2 32: collet 33: locating shaft 34: gear step 35: positioning step 36:
Rotary table 37: cast-aluminum rotor hopper 38: two first component 39 of open slot: open slot 2 40: two second component 41 of open slot:
Baffle 42: two cylinder 43 of open slot: baffle holes 44:V type location hole.
Specific embodiment
Fig. 4 and Fig. 5 is a kind of overall structure diagram of the automatic machining device of shaft indentation cast-aluminum rotor of the present invention, figure
6 to Figure 22 be the schematic diagram of each device in the present invention；Known by figure, a kind of automatic machining device of shaft indentation cast-aluminum rotor
Including shaft bin device 7, processing unit (plant) 8, cast-aluminum rotor bin device 9, robot device 10 and finished bin 11；Extremely by Fig. 6
Fig. 9 knows that the shaft bin device 7 includes shaft hopper 12, one first component 13 of open slot, one second component of open slot
15, one cylinder 17 of open slot and shaft bin device rack；The shaft hopper 12 is connected in shaft bin device rack,
There is an outlet on shaft hopper 12, shaft hopper 12 is for putting the workpiece shaft 1 to be processed；One first component of open slot
13 and one second component 15 of open slot be connected, formed and one opened between one second component 15 of one first component 13 of open slot and open slot
Mouthful slot 1 is simultaneously placed in shaft bin device rack (open slot 1 can only accommodate a shaft 1), and with shaft material
Bin device rack forms a prismatic pair, and is placed in the underface of the outlet of shaft hopper 12 and closes shaft hopper 12
Mouthful, there is one notch 16 of open slot at open slot 1, the shaft 1 in open slot 1 is shaft 1 at one notch 16 of open slot
Indentation area 4, open slot one notch 16 is that robot device 10 clamps shaft 1 at open slot 1 and uses, and positioning clamping
Position is the indentation area 4 of shaft 1；One cylinder 17 of open slot is connected in shaft bin device rack, one gas of open slot
The mobile bar and one first component 13 of open slot and one second component 15 of open slot of cylinder 17 are connected；Known by Figure 10 to Figure 11, it is described
Processing unit (plant) 8 include working fluid cylinder pressure 18, pressure head 19, top finished product cylinder 20, processing bottom plate 21 and processing unit (plant) rack；Institute
The working fluid cylinder pressure 18 stated is connected in processing unit (plant) rack；The pressure head 19 is connected in the movement of working fluid cylinder pressure 18
On bar；The processing bottom plate 21 is connected in processing unit (plant) rack, and processing on bottom plate 21 has bottom plate notch 22, processes bottom plate 21
Positioned at the lower section of pressure head 19, and bottom plate notch 22 is located at the underface of pressure head 19；The top finished product cylinder 20, which is connected in, to be added
On work bottom plate 21, and (when work, shaft 1 and cast-aluminum rotor 2 can be placed in by robot device 10 at bottom plate notch 22
It is processed at bottom plate notch 22, shaft 1 can penetrate bottom plate notch 22, and after processing, top finished product cylinder 20 stretches out mobile bar, push away
Dynamic finished product is mobile, and shaft 1 moves in bottom plate notch 22, until finished product removes processing bottom plate 21, falls into finished bin 11)；By
Figure 12 to Figure 15 knows that the robot device 10 is sliding including turntable 23, rotary tray motor 24, shaft slider cylinder 1, shaft
Platform cylinder 2 26, shaft pneumatic clamper 27, left clamp hand 28, right clamp hand 29, cast-aluminum rotor slider cylinder 1, cast-aluminum rotor cylinder two
31, collet 32, locating shaft 33 and robot device rack；The rotary tray motor 24 is connected in robot device rack, institute
The turntable 23 stated is hinged in robot device rack, and the rotation axis of turntable 23 and rotary tray motor 24 is connected；Described turns
Axis slider cylinder 1 is connected on turntable 23；The shaft slider cylinder 2 26 is connected in the shifting of shaft slider cylinder 1
On dynamic slide unit；The shaft pneumatic clamper 27 is connected on the Mobile Slide of shaft slider cylinder 2 26；28 He of left clamp hand
Right clamp hand 29 constitutes the pneumatic clamper of shaft pneumatic clamper 27, the pneumatic clamper (as two mobile bars) of shaft pneumatic clamper 27 left clamp hand 28 and right side when being closed
Clamp hand 29 forms a positioning hole, and location hole locating clip handles shaft 1；The cast-aluminum rotor slider cylinder 1 is connected in turntable
On 23；The cast-aluminum rotor cylinder 2 31 is connected on the Mobile Slide of cast-aluminum rotor slider cylinder 1, cast-aluminum rotor gas
The mobile bar and collet 32 of cylinder 2 31 are connected；The collet 32 is placed in the Mobile Slide of cast-aluminum rotor slider cylinder 1
On, and a prismatic pair is formed with the Mobile Slide of cast-aluminum rotor slider cylinder 1；The locating shaft 33 is connected in cast aluminium and turns
On the Mobile Slide of sub- slider cylinder 1, there are positioning step 35 and rotary table 36 on locating shaft 33, rotary table 36 is for correcting cast aluminium
(due to the outer circle and 6 decentraction of press-in hole of cast-aluminum rotor 2, cast-aluminum rotor is placed in open slot for the position of the press-in hole 6 of rotor 2
At 2 39, need to correct the position of press-in hole 6), positioning step 35 is used to position the position (positioning of the press-in hole 6 of cast-aluminum rotor 2
6 clearance fit of press-in hole of step 35 and cast-aluminum rotor 2, positioning step 35 move in press-in hole 6)；By Figure 16 to Figure 19
Know, the cast-aluminum rotor bin device 9 includes cast-aluminum rotor hopper 37, two first component 38 of open slot, open slot 2 second
Component 40, baffle 41, two cylinder 42 of open slot and cast-aluminum rotor bin device rack；The cast-aluminum rotor hopper 37 is connected in
In cast-aluminum rotor bin device rack, there is an outlet on cast-aluminum rotor hopper 37, cast-aluminum rotor hopper 37, which is used to putting, to be processed
Workpiece cast-aluminum rotor 2；Two first component 38 of open slot and two second component 40 of open slot is connected, 2 first structure of open slot
An open slot 2 39, which is formed, between two second component 40 of part 38 and open slot and is placed in cast-aluminum rotor bin device rack (opens
Mouth slot 2 39 can only accommodate a cast-aluminum rotor 2), and a prismatic pair is formed with cast-aluminum rotor bin device rack, and dispose
In the underface that cast-aluminum rotor hopper 37 exports and close the outlet of cast-aluminum rotor hopper 37；Two cylinder 42 of open slot is solid
It is connected in cast-aluminum rotor bin device rack, the mobile bar and two first component 38 of open slot and open slot of two cylinder 42 of open slot
Two second components 40 are connected；The baffle 41 is connected in cast-aluminum rotor bin device rack, there is baffle holes 43 on baffle 41,
When two cylinder 42 of open slot stretches out mobile bar, baffle 41 is located at open slot 2 39；The finished bin 11 is placed in processing dress
It sets in 8 processing unit (plant) rack, and is located at the lower section of processing bottom plate 21, finished product cylinder 20 stretches out mobile bar promotion finished product on top
Processing bottom plate 21 is moved and removed, is fallen into finished bin 11；There are four operating positions for turntable 23 in robot device 10, i.e.,
Cast-aluminum rotor position is taken, cast-aluminum rotor position is put, take rotating shaft position and puts rotating shaft position；Open slot two when taking cast-aluminum rotor position
Cylinder 42 stretches out mobile bar, and locating shaft 33 faces two 39(of open slot such as Figure 20 in cast-aluminum rotor bin device 9), and
When cast-aluminum rotor slider cylinder 1 stretches out mobile bar, locating shaft 33 corrects the cast-aluminum rotor 2(casting in locating aperture slot 2 39
When aluminium rotor slider cylinder 1 stretches out mobile bar, the press-in hole 6 that the rotary table 36 of locating shaft 33 is introduced into cast-aluminum rotor 2 is rectified
Just, last positioning step 35 positions the press-in hole 6 of cast-aluminum rotor 2), during locating shaft 33 corrects positioning cast-aluminum rotor 2,
Baffle 41 blocks the movement of cast-aluminum rotor 2, and locating shaft 33 penetrates baffle holes 43, and collet 32 clamps cast-aluminum rotor 2 at this time, and cast aluminium turns
Sub- slider cylinder 1 stretches return lever and cast-aluminum rotor 2 is driven to remove open slot 2 39；Locating shaft 33 when putting cast-aluminum rotor position
Above processing bottom plate 21, and bottom plate notch 22 is faced, cast-aluminum rotor slider cylinder 1 stretches out mobile bar, then presss from both sides
First 32 unclamp cast-aluminum rotor 2, then cast-aluminum rotor slider cylinder 1 stretches return lever and cast-aluminum rotor 2 is just placed in bottom plate notch
At 22；One cylinder 17 of open slot stretches out mobile bar when taking rotating shaft position, and shaft slider cylinder 1 stretches out left clamp hand when mobile bar
28 and right clamp hand 29 be located at one indentation, there of open slot, and face indentation area 4(such as Figure 21 of shaft 1 in open slot 1),
Shaft slider cylinder 2 26 stretch out the left clamp hand 28 of mobile bar and right clamp hand 29 can locating clip handle the indentation area 4 of shaft 1；Put shaft
Left clamp hand 28 and 29 locating clip of right clamp hand handle shaft 1 and are located above processing bottom plate 21 when position, and in shaft slider cylinder
The indentation area 4 of shaft 1 faces the press-in hole 6 for the cast-aluminum rotor 2 placed at bottom plate notch 22 when 2 26 stretching mobile bar.
A kind of automatic machining device of shaft indentation cast-aluminum rotor of the present invention connects pneumatic system, oil piping system when work
And controller, power on, gas source and oil circuit, the present invention point following steps work: when 1) just starting, shaft 1 being placed in and is turned
Such as Fig. 8 in axis hopper 12, one first component 13 of open slot and one second component 15 of open slot are jointly by shaft hopper 12 at this time
Outlet seals, and fall the workpiece shaft 1 in shaft hopper 12 can not, can only fall in open slot 1, open slot 1
It inside can only be just packed into a workpiece shaft 1, cast-aluminum rotor 2 is placed in cast-aluminum rotor hopper 37 such as Figure 18, is open at this time
Two first component 38 of slot and two second component 40 of open slot jointly seal the outlet of cast-aluminum rotor hopper 37, make cast-aluminum rotor material
Workpiece cast-aluminum rotor 2 in bucket 37 can not be fallen, and can only be fallen in open slot 2 39, can only be just packed into open slot 2 39
A piece workpiece cast-aluminum rotor 2, is then turned on equipment.2) one cylinder 17 of open slot stretches out its mobile bar, pushes open slot one first
Component 13 and one second component 15 of open slot are mobile, i.e. the outlet of the release of open slot 1 shaft hopper 12, in open slot 1
A workpiece shaft 1 being fitted into also is separated in 1 heap of workpiece shaft in shaft hopper 12, and reach home position such as Fig. 9,
One first component 13 of open slot seals the outlet of shaft hopper 12, fall the workpiece shaft 1 in shaft hopper 12 can not, together
When two cylinder 42 of open slot stretch out its mobile bar, push two first component 38 of open slot and two second component 40 of open slot mobile,
That is the outlet of releasing cast-aluminum rotor hopper 37 of open slot 2 39, a workpiece cast-aluminum rotor 2 being packed into open slot 2 39 also from
It is separated in 2 heap of workpiece cast-aluminum rotor in cast-aluminum rotor hopper 37, reach home position such as Figure 18,2 first structure of open slot
Part 38 seals the outlet of cast-aluminum rotor hopper 37, fall the workpiece cast-aluminum rotor 2 in cast-aluminum rotor hopper 37 can not.3) it rises
Turntable 23 is in and takes cast-aluminum rotor position when the beginning, and locating shaft 33 faces the open slot two in cast-aluminum rotor bin device 9 at this time
39, control cast-aluminum rotor slider cylinder 1 stretches out mobile bar, drives locating shaft 33 at the cast-aluminum rotor 2 into open slot 2 39
Mobile, the press-in hole 6 that the rotary table 36 of locating shaft 33 is introduced into cast-aluminum rotor 2 is corrected, and last positioning step 35 positions cast aluminium
The press-in hole 6 of rotor 2, control cast-aluminum rotor cylinder 2 31 stretches return lever, and (cast-aluminum rotor cylinder 2 31 has stretched out shifting when starting
Lever), so that collet 32 is clamped cast-aluminum rotor 2, then control cast-aluminum rotor slider cylinder 1 and stretch return lever drive cast-aluminum rotor 2
Remove open slot 2 39.4) control rotary tray motor 24 work, turntable 23 turns to put cast-aluminum rotor position after rotary tray motor 24 stop
Only, locating shaft 33 is located at 21 top of processing bottom plate at this time, and faces bottom plate notch 22, controls cast-aluminum rotor slider cylinder one
30 stretch out mobile bar, then control cast-aluminum rotor cylinder 2 31 and stretch out mobile bar, collet 32 unclamps cast-aluminum rotor 2, cast-aluminum rotor 2
It is moved on bottom plate notch 22, then controls cast-aluminum rotor slider cylinder 1 and stretch return lever just for the removal cast aluminium turn of locating shaft 33
The press-in hole 6 of son 2, cast-aluminum rotor are placed at bottom plate notch 22.5) control rotary tray motor 24 works, and turntable 23, which turns to take, to be turned
Rotary tray motor 24 stops after shaft position, controls left clamp hand 28 and right clamp hand 29 when shaft slider cylinder 1 stretches out mobile bar and is located at
One indentation, there of open slot, and the indentation area 4 of shaft 1 in open slot 1 is faced, then control shaft slider cylinder 2 26 and stretch
Mobile bar out drives left clamp hand 28 and right clamp hand 29 to be moved to the indentation area 4 of shaft 1 in open slot 1, then controls shaft
Two mobile bars of pneumatic clamper are closed left clamp hand 28 and right clamp hand 29 forms a positioning hole, and location hole locating clip handles the indentation of shaft 1
Area 4.6) control rotary tray motor 24 works, and turntable is electric after the shaft 1 that locating clip handles is produced open slot 1 by the rotation of turntable 23
Machine 24 stops, and control shaft slider cylinder 1 stretches return lever.7) control rotary tray motor 24 works, and turntable 23, which turns to put, to be turned
Rotary tray motor 24 stops after shaft position, and left clamp hand 28 and 29 locating clip of right clamp hand handle shaft 1 and be located on processing bottom plate 21 at this time
Side, and the indentation area 4 of shaft 1 faces the press-in hole 6 for the cast-aluminum rotor 2 placed at bottom plate notch 22, controls shaft slide unit
Cylinder 1 stretches out mobile bar, and shaft 1 enters in the press-in hole 6 of cast-aluminum rotor 2, state such as Figure 22, at this time since shaft 1 cannot
It is fully inserted into the press-in hole 6 of cast-aluminum rotor 2, the not fully extended mobile bar of shaft slider cylinder 1.8) adding in control figure
Tooling set the working fluid cylinder pressure 18 in 8 stretch out mobile bar, band dynamic head 19 press down, pressure head 19 will processing bottom plate 21 on bottom
At plate notch 22 shaft 1 indentation area 4 be pressed into cast-aluminum rotor 2 press-in hole 6 in one end apart from when (shaft slide unit gas at this time
The mobile bar of cylinder 1 also stretches out one end distance again), the two mobile bars separation of control shaft pneumatic clamper 27, pressure head 19 continues down
The indentation area 4 of shaft 1, is completely forced into the press-in hole 6 of cast-aluminum rotor 2 completes finished product always by pressure.9) shaft slide unit is controlled
Cylinder 2 26 stretches return lever, then controls shaft slider cylinder 1 and stretch return lever, then controls the work of rotary tray motor 24, turntable
23 produce put rotating shaft position after rotary tray motor 24 stop, top finished product cylinder stretch out mobile bar will finished product be pushed into finished bin 11 in.10)
Rotary tray motor 24 is controlled to work, turntable 23 turns to take cast-aluminum rotor position after rotary tray motor 24 stop, while controlling open slot
One cylinder 17 and two cylinder 42 of open slot stretch return lever, are back to step 2 and restart.11) shaft in shaft hopper 12
1 and cast-aluminum rotor hopper 37 in cast-aluminum rotor 2 all process, return step 1) restart.
The locating shaft 33 in robot device 10 in above-mentioned technical proposal is attached other than having positioning step 35 and rotary table 36
Add a gear step 34, such as Figure 15, rotary table 36 is used to correct the position of the press-in hole 6 of cast-aluminum rotor 2, and positioning step 35 is for fixed
The position of the press-in hole 6 of position cast-aluminum rotor 2, gear step 34 is for positioning the position axial on locating shaft 33 of cast-aluminum rotor 2.
There is no baffle holes 43 on the baffle 41 in cast-aluminum rotor bin device 9 in above-mentioned technical proposal, in locating shaft 33
After completing the cast-aluminum rotor 2 in correction locating aperture slot 2 39, the rotary table 36 of locating shaft 33 is completely in the press-in hole of cast-aluminum rotor 2
In 6, baffle 41 will not be encountered.
Figure 23 is the signal of the first embodiment for the location hole that locating clip handles shaft in robot device in the present invention
Figure.Known by figure, two mobile bars of shaft pneumatic clamper 27 location hole that left clamp hand 28 and right clamp hand 29 are formed when being closed is round positioning
Hole, the circular dimension of circular locating openings and the indentation area 4 of shaft 1 are identical, and circle is fixed when two mobile bars of shaft pneumatic clamper 27 are closed
Position hole locating clip handles the indentation area 4 of shaft 1.
Figure 24 is the signal of the second embodiment for the location hole that locating clip handles shaft in robot device in the present invention
Figure.Know respectively there is V-type location hole 44, two mobile bars of shaft pneumatic clamper 27 left folder when being closed on left clamp hand 28 and right clamp hand 29 by figure
Hand 28 and right clamp hand 29 form location hole, and location hole locating clip handles the indentation area 4 of shaft 1.
In addition to the implementation, there are also other embodiments by the present invention.It is all using equivalent substitution or equivalent transformation at skill
Art scheme, is all fallen within the protection domain of application claims.
Claims (4)
1. a kind of automatic machining device of shaft indentation cast-aluminum rotor, it is characterised in that: a kind of shaft indentation cast-aluminum rotor
Automatic machining device includes shaft bin device, processing unit (plant), cast-aluminum rotor bin device, robot device and finished bin；Institute
The shaft bin device stated include shaft hopper, one first component of open slot, one second component of open slot, one cylinder of open slot and
Shaft bin device rack；The shaft hopper is connected in shaft bin device rack, there is an outlet on shaft hopper；Institute
One first component of open slot and one second component of open slot stated are connected, one second component of one first component of open slot and open slot
Between form an open slot and be placed in shaft bin device rack together, and it is mobile with shaft bin device rack to form one
Pair, and be placed in the underface of shaft hopper outlet and close shaft hopper outlet, there is open slot one to lack at open slot one
Mouthful, the shaft in open slot one is in the indentation area that one indentation, there of open slot is shaft；One cylinder of open slot, which is connected in, to be turned
In axis bin device rack, the mobile bar and one first component of open slot and one second component of open slot of one cylinder of open slot are solid
Even；The processing unit (plant) includes working fluid cylinder pressure, pressure head, top finished product cylinder, processing bottom plate and processing unit (plant) rack；It is described
Working fluid cylinder pressure be connected in processing unit (plant) rack；The pressure head is connected in the mobile bar of working fluid cylinder pressure；It is described
Processing bottom plate be connected in processing unit (plant) rack, processing on bottom plate has a bottom plate notch, and processing bottom plate is located at the lower section of pressure head, and
And bottom plate notch is located at the underface of pressure head；The top finished product cylinder is connected on processing bottom plate, and is located at bottom plate notch
Place；The robot device include turntable, rotary tray motor, shaft slider cylinder one, shaft slider cylinder two, shaft pneumatic clamper,
Left clamp hand, right clamp hand, cast-aluminum rotor slider cylinder one, cast-aluminum rotor cylinder two, collet, locating shaft and robot device rack；
The rotary tray motor is connected in robot device rack, and the turntable is hinged in robot device rack, and is turned
The rotation axis of disk and rotary tray motor is connected；The shaft slider cylinder one is connected on turntable；The shaft slider cylinder
Two are connected on the Mobile Slide of shaft slider cylinder one；The shaft pneumatic clamper is connected in the mobile cunning of shaft slider cylinder two
On platform；The left clamp hand and right clamp hand constitute the pneumatic clamper of shaft pneumatic clamper, left clamp hand and right folder when the pneumatic clamper of shaft pneumatic clamper is closed
Hand shape is at a positioning hole；The cast-aluminum rotor slider cylinder one is connected on turntable；The cast-aluminum rotor cylinder two is connected
On the Mobile Slide of cast-aluminum rotor slider cylinder one, the mobile bar and collet of cast-aluminum rotor cylinder two are connected；The collet
It is placed on the Mobile Slide of cast-aluminum rotor slider cylinder one, and forms one with the Mobile Slide of cast-aluminum rotor slider cylinder one and move
Dynamic pair；The locating shaft is connected on the Mobile Slide of cast-aluminum rotor slider cylinder one, there is positioning step and circle on locating shaft
Platform, rotary table are used to correct the position of the press-in hole of cast-aluminum rotor, and positioning step is used to position the position of the press-in hole of cast-aluminum rotor；
The cast-aluminum rotor bin device includes cast-aluminum rotor hopper, two first component of open slot, two second component of open slot, gear
Plate, two cylinder of open slot and cast-aluminum rotor bin device rack；The cast-aluminum rotor hopper is connected in cast-aluminum rotor feed bin dress
It sets in rack, there is an outlet on cast-aluminum rotor hopper；Two first component of open slot and two second component of open slot is connected,
An open slot two is formed between two second component of two first component of open slot and open slot and is placed in cast-aluminum rotor bin device
In rack, and with cast-aluminum rotor bin device rack formed a prismatic pair, and be placed in cast-aluminum rotor hopper outlet just under
Side and close cast-aluminum rotor hopper outlet；Two cylinder of open slot is connected in cast-aluminum rotor bin device rack, is opened
The mobile bar and two first component of open slot and two second component of open slot of mouth two cylinder of slot are connected；The baffle is connected in casting
In aluminium rotor bin device rack, there are baffle holes on baffle, baffle is located at open slot when two cylinder of open slot stretches out mobile bar
At two；The finished bin is placed in the processing unit (plant) rack of processing unit (plant), and is located at the lower section of processing bottom plate；Manipulator
There are four operating positions for turntable in device, that is, take cast-aluminum rotor position, put cast-aluminum rotor position, take rotating shaft position and put shaft
Position；Two cylinder of open slot stretches out mobile bar when taking cast-aluminum rotor position, and locating shaft faces in cast-aluminum rotor bin device
Open slot two, and when cast-aluminum rotor slider cylinder one stretches out mobile bar, locating shaft corrects the cast aluminium in locating aperture slot two
Rotor；Locating shaft is located above processing bottom plate when putting cast-aluminum rotor position, and faces bottom plate notch；It is opened when taking rotating shaft position
Mouth one cylinder of slot stretches out mobile bar, and left clamp hand and right clamp hand are located at one notch of open slot when shaft slider cylinder one stretches out mobile bar
Place, and face the indentation area of shaft in open slot one；Left clamp hand and right clamp hand locating clip handle shaft when putting rotating shaft position
The indentation area of shaft faces bottom plate indentation, there above processing bottom plate, and when shaft slider cylinder two stretches out mobile bar
The press-in hole of the cast-aluminum rotor of placement.
2. a kind of automatic machining device of shaft indentation cast-aluminum rotor according to claim 1, it is characterised in that: cast aluminium turns
There is no baffle holes on baffle in sub- bin device.
3. a kind of automatic machining device of shaft indentation cast-aluminum rotor according to claim 1, it is characterised in that: manipulator
The location hole that left clamp hand and right clamp hand are formed when the two mobile bars closure of the shaft pneumatic clamper in device is circular locating openings, and circle is fixed
Position hole locating clip handles the indentation area of shaft.
4. a kind of automatic machining device of shaft indentation cast-aluminum rotor according to claim 1, it is characterised in that: manipulator
Respectively there is V-type location hole on left clamp hand and right clamp hand in device, left clamp hand and right clamp hand when two mobile bars of shaft pneumatic clamper are closed
Location hole is formed, location hole locating clip handles the indentation area of shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710763349.4A CN107453562B (en) | 2017-08-30 | 2017-08-30 | A kind of automatic machining device of shaft indentation cast-aluminum rotor |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710763349.4A CN107453562B (en) | 2017-08-30 | 2017-08-30 | A kind of automatic machining device of shaft indentation cast-aluminum rotor |
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| CN107453562A CN107453562A (en) | 2017-12-08 |
| CN107453562B true CN107453562B (en) | 2019-04-16 |
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| CN201710763349.4A Active CN107453562B (en) | 2017-08-30 | 2017-08-30 | A kind of automatic machining device of shaft indentation cast-aluminum rotor |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108683304B (en) * | 2018-05-03 | 2019-12-17 | 佛山市南海九洲普惠风机有限公司 | Motor shaft press-in device |
| CN108787337B (en) * | 2018-08-01 | 2020-07-17 | 浙江欧导自动化设备有限公司 | Automatic oiling station of motor cast-aluminum rotor |
| CN112600367B (en) * | 2020-11-16 | 2022-01-28 | 超音速智能技术(杭州)有限公司 | Small-size motor rotor pressure equipment frock |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5914343A (en) * | 1982-07-16 | 1984-01-25 | Toshiba Corp | Rotational shaft press-fitting device |
| US7415758B2 (en) * | 2003-09-10 | 2008-08-26 | Minebea Co., Ltd. | Device to press the shaft of a rotor into a stator housing |
| CN201219225Y (en) * | 2007-05-06 | 2009-04-08 | 李树明 | Automatic shaft entering machine |
| JP2009017701A (en) * | 2007-07-05 | 2009-01-22 | Denso Corp | Rotor caulking method and rotor caulking device |
| CN202696395U (en) * | 2012-05-21 | 2013-01-23 | 东莞市东城起源自动化设备厂 | Automatic press-in equipment for motor shaft |
| CN104184269B (en) * | 2014-09-12 | 2016-06-22 | 苏州石丸英合精密机械有限公司 | The method of work of rotor automatic assembling machine |
| CN104702065B (en) * | 2015-03-28 | 2018-02-13 | 上海昭程整流子科技有限公司 | Rotor is pressed into axle unit |
| CN105207423B (en) * | 2015-10-26 | 2018-04-20 | 合肥凯邦电机有限公司 | Rotor enters axis machine |
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Effective date of registration: 20190321 Address after: 264 300 Ma Cao Kuang Village, Tengjia Town, Rongcheng City, Weihai City, Shandong Province Applicant after: RONGCHENG YINENG MOTORS Co.,Ltd. Address before: 317525 No. 25, Ta Ao village, Dashi Town, Wenling City, Taizhou, Zhejiang Applicant before: Hu Junfen |
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Denomination of invention: A kind of automatic processing device for rotary shaft pressing into cast aluminum rotor Effective date of registration: 20201229 Granted publication date: 20190416 Pledgee: Shandong Rongcheng Rural Commercial Bank Co.,Ltd. Pledgor: RONGCHENG YINENG MOTORS Co.,Ltd. Registration number: Y2020980010191 |
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Date of cancellation: 20220809 Granted publication date: 20190416 Pledgee: Shandong Rongcheng Rural Commercial Bank Co.,Ltd. Pledgor: RONGCHENG YINENG MOTORS Co.,Ltd. Registration number: Y2020980010191 |
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