CN107450482A - A kind of natural rubber drying production line unloads glue process automatic control system - Google Patents

A kind of natural rubber drying production line unloads glue process automatic control system Download PDF

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Publication number
CN107450482A
CN107450482A CN201610371962.7A CN201610371962A CN107450482A CN 107450482 A CN107450482 A CN 107450482A CN 201610371962 A CN201610371962 A CN 201610371962A CN 107450482 A CN107450482 A CN 107450482A
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China
Prior art keywords
electromagnet
car
proximity switch
switch
glue
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CN201610371962.7A
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Chinese (zh)
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CN107450482B (en
Inventor
张宝珍
樊军庆
张方方
王云强
樊晨曦
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Hainan University
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Hainan University
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    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08C—TREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
    • C08C3/00—Treatment of coagulated rubber
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/02—Control or detection
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • General Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Mechanical Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Control And Safety Of Cranes (AREA)
  • Load-Engaging Elements For Cranes (AREA)

Abstract

The invention discloses a kind of natural rubber drying production line to unload glue process automatic control system.Glue car entrance conveyer chain road both sides are provided with proximity switch, electromagnet, motor, the car track entry that crosses for transporting glue car is respectively provided with some proximity switches, some electromagnet and limitation travel switch, cross track road front portion and motor is housed, track road discharge pit is crossed equipped with electromagnet, travel switch, cross car track end and proximity switch, two electromagnet and travel switch are housed, hungry area car outlet conveyer chain road side is equipped with travel switch, cross track road upper end has hanging box overhead traveling crane in the air, and some electromagnet and proximity switch are housed on overhead traveling crane.The beneficial effects of the invention are as follows can make to unload glue process come out of the stove, discharging, hanging box production process be changed into being automatically brought into operation from manually operated, accomplish the production for unloading glue process efficient, safe, automatic, human cost can be greatlyd save, improves the economic benefit of rubber enterprise.

Description

A kind of natural rubber drying production line unloads glue process automatic control system
Technical field
The present invention relates to a kind of agricultural product processing machinery automatic electrical control system, and in particular to a kind of natural rubber drying Production line unloads glue process automatic control system.
Background technology
Chinese rubber tree planting area is concentrated mainly on Hainan, the province of Yunnan two, due to the unique geography in Hainan, weather bar Part, at present Hainan turn into the important rubber planting of China and production base, rubber processing is into one of local specialty industries. Natural rubber is a kind of natural polymer, the latex that tapping obtains from rubber tree, after a series of processing, i.e., Obtain commercially available natural rubber.Because natural rubber has the good characteristic such as plasticity, resilience, acidproof, wear-resisting, production life Using extremely wide in work.
For rubber liquid after purchase spot ships, rubber mill carries out preliminary working to it, becomes solid blob of viscose by liquid glue, with Continue after an action of the bowels and be processed as various rubbers.Whole rubber production line for preliminary processing point is dried and packaging two parts, natural rubber drying Be natural rubber processing important step, in recent ten years since, research ratio of the studies in China person in terms of natural rubber drying It is more, but focus mostly in the research to rubber dryness technique, and grinding for rubber dryness production line automatic electrical control system Study carefully and not yet find.
According to production technology, the critical process that whole rubber dryness production line includes is：Charging portion；Dry part；Unload Expect part, that is, come out of the stove, discharging, hanging box part；Manipulator grabs glue part.At present, the production category work of rubber dryness processing enterprise Intensity, automatization level is low, and labor strength is big, efficiency is low, thus triggers the uneven of product quality.Therefore, it is The automation and intellectuality of rubber preliminary working are improved, makes rubber production scale, modernization, to improve the matter of rubber processing Amount, a kind of natural rubber drying production line of research and design unloads the automatic electrical control system of glue process, after realizing rubber dryness Unload glue process come out of the stove, discharging, the electric automatic control of hanging box production process.
The content of the invention
The present invention is the electric automatic control system that design is a kind of efficiently, the natural rubber drying production line of safety unloads glue process System.The invention of the electric control system, can make rubber dryness production line unload glue process come out of the stove, discharging, hanging box production process by Manual operation is changed into being automatically brought into operation, and can not only make to unload that glue process is come out of the stove, discharging, hanging box process realize automation, but also can Greatly save cost of labor, improve production efficiency, improve the economic benefit of rubber processing enterprise.
The technical solution adopted by the present invention is：Glue car entrance conveyer chain road both sides are provided with proximity switch JK0, electromagnet DT0、 Motor M1, transport glue car the car track entry that crosses be respectively provided with proximity switch JK1, proximity switch JK2, electromagnet DT1, electromagnet DT2, electromagnet DT3, electromagnet DT4, electromagnet DT5, electromagnet DT6, limitation travel switch XK9, it is anterior equipped with electricity to cross track road Machine M2, cross track road discharge pit and electromagnet DT be housed27, travel switch XK1, cross car track end and proximity switch JK be housed3, electromagnetism Iron DT7, electromagnet DT22, travel switch XK8, hungry area car outlet conveyer chain road side is equipped with travel switch XK7, cross in car track end There is hanging box overhead traveling crane in portion in the air, and electromagnet DT is housed on overhead traveling crane23, electromagnet DT24, electromagnet DT25, electromagnet DT26, electromagnet DT13, electromagnet DT14, electromagnet DT15, electromagnet DT16, electromagnet DT17, electromagnet DT18, proximity switch JK23, proximity switch JK24, proximity switch JK25, proximity switch JK26, proximity switch JK27, proximity switch JK28。
Electric automatic control process：Start to initialization pulse, motor M2Shut down and cross car in original position（Connect Nearly switch JK1Detect and cross car）, electromagnet DT1Adhesive, positioned to car is crossed, proximity switch JK0After action（Detect glue car）, electricity Magnet DT0Adhesive, block fall after rise, after delay 1s is reached, motor M1Operating, pushes away Jiao Cheshang and crosses car, proximity switch JK2Detect glue Car, electromagnet DT0Disconnect, block rises, motor M1Stop, electromagnet DT2Adhesive, position, be delayed after 2s to glue car, electromagnet DT2Disconnect, electromagnet DT3, electromagnet DT4, electromagnet DT5, electromagnet DT6Adhesive, fixing glue car, prepare for hanging box, electromagnet DT1Disconnect, car, motor M are crossed in release2Rotate forward, cross Chinese herbaceous peony and enter, proximity switch JK3After action, motor M2It is out of service, electromagnet DT7 Adhesive, positioned to car is crossed, electromagnet DT23, electromagnet DT24, electromagnet DT25, electromagnet DT26Adhesive, overhead traveling crane decline, delay 10s, after ensureing that overhead traveling crane reaches lower limit, electromagnet DT13, electromagnet DT14, electromagnet DT15, electromagnet DT16, electromagnet DT17、 Electromagnet DT18Action, cylinder action, hooks glue car car frame, proximity switch JK23, proximity switch JK24, proximity switch JK25, it is close Switch JK26, proximity switch JK27, proximity switch JK28Detect that cylinder has caught on car frame, electromagnet DT23, electromagnet DT24, electricity Magnet DT25, electromagnet DT26Disconnect, overhead traveling crane rises, and be delayed 10s, ensures that overhead traveling crane reaches upper limit, electromagnet DT7Disconnect, release Cross car, electromagnet DT27Adhesive, ejection travel switch XK1, after delay 10s is reached, motor M2Reversion operation, cross car and return and encounter Travel switch XK1, travel switch XK1（Discharge pit is installed）Detect and cross car, motor M2Stop, being delayed 10s, manipulator discharging, prolongs When 10s reach after, motor M2Reversion operation, crosses car and continues back to discharge pit, travel switch XK1Often detect and cross car（Discharging Place）Once, counter C0 adds 1, and counter C0 meters are full 14 times, electromagnet DT27Disconnect, travel switch XK1Retraction, it is delayed after 2s, Motor M2Operation is rotated forward, Chinese herbaceous peony is crossed and enters, proximity switch JK3After action, motor M2Stop, electromagnet DT7Adhesive, positioned to car is crossed, Frame, electromagnet DT are put in preparation23, electromagnet DT24, electromagnet DT25, electromagnet DT26Adhesive, overhead traveling crane decline, and delay 10s ensures day Car reaches lower limit, after delay 10s is reached, electromagnet DT13, electromagnet DT14, electromagnet DT15, electromagnet DT16, electromagnet DT17, electromagnet DT18Disconnect, car frame is put on hungry area car, be delayed 1s, ensures that frame is put well on hungry area car, and delay 1s is reached Afterwards, electromagnet DT23, electromagnet DT24, electromagnet DT25, electromagnet DT26Disconnect, overhead traveling crane rises, electromagnet DT3, electromagnet DT4、 Electromagnet DT5, electromagnet DT6Disconnect, unclamp hungry area car, be ready to release hungry area car, after delay 2s is reached, electromagnet DT22Adhesive, push away the disengaging of hungry area car and cross car, travel switch XK7Glue car is detected, illustrates that hungry area car has been pushed away from and crosses car, electromagnet DT22Disconnect, glue car, which has been pushed away from, crosses car, electromagnet DT7Disconnect, car, motor M are crossed in release2Reversion operation, sends back to and crosses car, counts Device C0 resets, proximity switch JK1Detect and cross car, into next circulation.
If crossing car motion excess of stroke phenomenon occurs, there is travel switch XK8、XK9Its range of movement is limited, in order to avoid There is dangerous situation.
Beneficial effects of the present invention, unloading rubber dryness production line, glue process is come out of the stove, discharging, hanging box process is by manually grasping Work is changed into being automatically brought into operation for machine, realizes the automation of the process, is beaten for the comprehensive automation realization of rubber dryness production line Lower basis；On the other hand, a large amount of human costs can be saved, improve the economic benefit of rubber enterprise.
Brief description of the drawings
Fig. 1 is the electrical equipment layout drawing that the present invention implements automatic electrical control system.
1. motor M in figure22. proximity switch JK13. electromagnet DT14. proximity switch JK05. electromagnet DT06. electricity Machine M17. proximity switch JK28. electromagnet DT29. electromagnet DT310. electromagnet DT411. electromagnet DT512. electromagnet DT613. proximity switch JK314. electromagnet DT715. electromagnet DT2316. electromagnet DT2417. electromagnet DT2518. electricity Magnet DT2619. electromagnet DT1320. electromagnet DT1421. electromagnet DT1522. electromagnet DT1623. electromagnet DT17 24. electromagnet DT1825. proximity switch JK2326. proximity switch JK2427. proximity switch JK2528. proximity switch JK26 29. proximity switch JK2730. proximity switch JK2831. electromagnet DT2732. travel switch XK133. electromagnet DT2234. row Cheng Kaiguan XK735. travel switch XK836. travel switch XK9 。
Embodiment
Glue car entrance conveyer chain road both sides are provided with proximity switch JK04th, electromagnet DT05th, motor M16, that transports glue car crosses car Track entry is respectively provided with proximity switch JK12nd, proximity switch JK27th, electromagnet DT13rd, electromagnet DT28th, electromagnet DT39th, electromagnetism Iron DT410th, electromagnet DT511st, electromagnet DT612nd, limitation travel switch XK936, cross track road front portion and motor M is housed21, cross car Track discharge pit is equipped with electromagnet DT2731st, travel switch XK132, cross car track end and proximity switch JK is housed313rd, electromagnet DT714th, electromagnet DT2233rd, travel switch XK835, hungry area car outlet conveyer chain road side is equipped with travel switch XK734, cross track road Upper end has hanging box overhead traveling crane in the air, and electromagnet DT is housed on overhead traveling crane2315th, electromagnet DT2416th, electromagnet DT2517th, electromagnet DT2618th, electromagnet DT1319th, electromagnet DT1420th, electromagnet DT1521st, electromagnet DT1622nd, electromagnet DT1723rd, electromagnet DT1824, proximity switch JK2325th, proximity switch JK2426th, proximity switch JK2527th, proximity switch JK2628th, proximity switch JK2729th, proximity switch JK2830。
Electric automatic control process：Start to initialization pulse, motor M21 shuts down and crosses car in original position（I.e. Proximity switch JK12 detect and cross car）, electromagnet DT13 adhesives, positioned to car is crossed, proximity switch JK0After 4 actions（Detect glue Car）, electromagnet DT05 adhesives, block fall after rise, after delay 1s is reached, motor M16 operatings, push away Jiao Cheshang and cross car, proximity switch JK27 Detect glue car, electromagnet DT05 disconnect, and block rises, motor M16 stop, electromagnet DT28 adhesives, positioned to glue car, delay After 2s, electromagnet DT28 disconnect, electromagnet DT39th, electromagnet DT410th, electromagnet DT511st, electromagnet DT612 adhesives, fixing glue Car, prepare for hanging box, electromagnet DT13 are disconnected, and car, motor M are crossed in release21 rotates forward, and crosses Chinese herbaceous peony and enters, proximity switch JK313 actions Afterwards, motor M21 is out of service, electromagnet DT714 adhesives, positioned to car is crossed, electromagnet DT2315th, electromagnet DT2416th, electromagnet DT2517th, electromagnet DT2618 adhesives, overhead traveling crane decline, and be delayed 10s, after ensureing that overhead traveling crane reaches lower limit, electromagnet DT1319th, electromagnetism Iron DT1420th, electromagnet DT1521st, electromagnet DT1622nd, electromagnet DT1723rd, electromagnet DT1824 actions, cylinder action, hook glue Car car frame, proximity switch JK2325th, proximity switch JK2426th, proximity switch JK2527th, proximity switch JK2628th, proximity switch JK2729th, proximity switch JK2830 detect that cylinder has caught on car frame, electromagnet DT2315th, electromagnet DT2416th, electromagnet DT2517th, electromagnet DT2618 disconnect, and overhead traveling crane rises, and be delayed 10s, ensure that overhead traveling crane reaches upper limit, electromagnet DT714 disconnect, and release Put and cross car, electromagnet DT2731 adhesives, ejection travel switch XK132, after delay 10s is reached, motor M21 reversion operation, crosses car and returns Return and meet travel switch XK132, travel switch XK132（Discharge pit is installed）Detect and cross car, motor M21 stops, and be delayed 10s, machine Tool hand discharging, after delay 10s is reached, motor M21 reversion operation, crosses car and continues back to discharge pit, travel switch XK132 often examine Measure and cross car（Discharge pit）Once, counter C0 adds 1, and counter C0 meters are full 14 times, electromagnet DT2731 disconnect, travel switch XK132 retractions, are delayed after 2s, motor M21 rotates forward operation, crosses Chinese herbaceous peony and enters, proximity switch JK3After 13 actions, motor M21 stops, electricity Magnet DT714 adhesives, to car positioning is crossed, frame, electromagnet DT are put in preparation2315th, electromagnet DT2416th, electromagnet DT2517th, electromagnet DT2618 adhesives, overhead traveling crane decline, and delay 10s ensures that overhead traveling crane reaches lower limit, after delay 10s is reached, electromagnet DT1319th, electromagnetism Iron DT1420th, electromagnet DT1521st, electromagnet DT1622nd, electromagnet DT1723rd, electromagnet DT1824 are disconnected, and car frame is put into hungry area Che Shang, be delayed 1s, ensures that frame is put well on hungry area car, after delay 1s is reached, electromagnet DT2315th, electromagnet DT2416th, electromagnet DT2517th, electromagnet DT2618 disconnect, and overhead traveling crane rises, electromagnet DT39th, electromagnet DT410th, electromagnet DT511st, electromagnet DT612 Disconnect, unclamp hungry area car, be ready to release hungry area car, after delay 2s is reached, electromagnet DT2233 adhesives, push away hungry area car and take off From crossing car, travel switch XK734 detect glue car, illustrate that hungry area car has been pushed away from and cross car, electromagnet DT2233 disconnect, and glue car is It pushed away from and crosses car, electromagnet DT714 are disconnected, and car, motor M are crossed in release21 reversion operation, sends back to and crosses car, and counter C0 resets, and approaches Switch JK12 detect and cross car, into next circulation.
If crossing car motion excess of stroke phenomenon occurs, there is travel switch XK835th, travel switch XK936 pairs of its range of movement enter Row limitation, in order to avoid there is dangerous situation.

Claims (1)

1. a kind of natural rubber drying production line unloads glue process automatic control system, it is characterised in that：Glue car entrance conveyer chain road Both sides are provided with proximity switch JK0（4）, electromagnet DT0（5）, motor M1（6）, the car track entry that crosses for transporting glue car is respectively provided with and connects Nearly switch JK1（2）, proximity switch JK2（7）, electromagnet DT1（3）, electromagnet DT2（8）, electromagnet DT3（9）, electromagnet DT4 （10）, electromagnet DT5（11）, electromagnet DT6（12）, limitation travel switch XK9（36）, cross track road front portion and motor M be housed2 （1）, cross track road discharge pit and electromagnet DT be housed27（31）, travel switch XK1（32）, cross car track end and proximity switch be housed JK3（13）, electromagnet DT7（14）, electromagnet DT22（33）, travel switch XK8（35）, hungry area car outlet conveyer chain road side is equipped with row Cheng Kaiguan XK7（34）, cross track road upper end has hanging box overhead traveling crane in the air, and electromagnet DT is housed on overhead traveling crane23（15）, electromagnet DT24（16）, electromagnet DT25（17）, electromagnet DT26（18）, electromagnet DT13（19）, electromagnet DT14（20）, electromagnet DT15 （21）, electromagnet DT16（22）, electromagnet DT17（23）, electromagnet DT18（24）, proximity switch JK23（25）, proximity switch JK24 （26）, proximity switch JK25（27）, proximity switch JK26（28）, proximity switch JK27（29）, proximity switch JK28（30）.
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CN113296476A (en) * 2020-02-23 2021-08-24 海南大学 Electrical automatic control system of rubber unloading process machinery of natural rubber primary processing production line
CN113329957A (en) * 2019-01-25 2021-08-31 村田机械株式会社 Storage system

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