A kind of synchronous pulley packaging facilities
Technical field
The present invention relates to synchronous pulley to produce technical field of auxiliary equipment, especially a kind of synchronous pulley packaging facilities.
Background technology
Toothed belt transmission is also known as engagement type V belt translation, its engaged transmission being made up of timing belt and synchronous pulley, and it is transported
Dynamic and power is by being meshed transmission with tooth and the gear teeth.Compared with Friction Type Belt Drive, toothed belt transmission has transmission accurate
Really, stable drive, has constant gearratio and transmission speed ratio scope is big, the advantages of transmission efficiency, while without lubrication,
Pollution-free, maintaining is convenient, can be worked under any working environment, therefore, toothed belt transmission is widely used in mechanical biography
In dynamic device.
The production and processing technology process of large-scale synchronous pulley mainly has:Car base-tooth-spray painting-packaging processed, needed in the sequence of packaging one
Oiling antirust and parcel diaphragm are carried out to synchronous pulley teeth portion.Wherein, to the both ends of the surface of synchronous pulley in painting process
During spray painting, the paint spittle is often inevitably sprayed onto teeth portion, and this just needs prior to the paint film of teeth portion in link is packed
Cleared up, then could be in teeth portion oiling antirust.For large-scale synchronous pulley, not only weight is big and also diameter also compared with
Greatly, often the number of teeth can reach 300 or so, if depending merely on and manually being cleared up with steel brush, can consume a large amount of man-hours, work effect
Rate is low;Also need to synchronous pulley being transported to oiling station smearing antirust oil after paint removal, be then transported to pressure back-up ring station again
Back-up ring is installed, finally returns again to and wraps up diaphragm station completion packing work, the transhipment work between this different station, work
Intensity is also very big.This just needs to design a kind of equipment of more convenient and quicker to complete the paint removal of synchronous pulley, oiling and parcel
The packing works such as diaphragm.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of compact-sized, easy to operate synchronous pulley packaging and set
It is standby, the paint removal, oiling and the packing work for wrapping up diaphragm of synchronous pulley can be completed in same station, improves operating efficiency,
Reduce the labor intensity of operating personnel.
In order to solve the above technical problems, the technical solution used in the present invention is:
A kind of synchronous pulley packaging facilities, including switch board, workbench, paint removal device and oiling station, below the workbench
If supporting leg, being provided with the mandrel coordinated with synchronous pulley above, the mandrel right angle setting is on the table and by below workbench
The driving of the first motor, the paint removal device includes being arranged on steel brush above workbench, and the steel brush is driven by the second motor;
The oiling station includes covering with paint or varnish by the 3rd motor and its driving, the steel brush and cover with paint or varnish central axis be it is horizontally disposed,
The steel brush and cover with paint or varnish edge and the distance of mandrel matches with synchronous pulley radius;First motor, the second motor and
3rd motor is connected with switch board.
Preferably, supporting leg is provided with fixed seat in front of the workbench, and through hole is vertically provided with the fixed seat, described logical
Set hinge in hole, the horizontal fixed support bar in the hinge upper end, the support bar other end is provided with level tray, on the pallet
Provided with the vertical shaft coordinated with protection film roll cylinder.
Preferably, sliding sleeve is provided with below second motor base, the sliding sleeve is with setting guide rod on the table to match somebody with somebody
Close, the sliding sleeve and guide rod are two, and second motor can move along guide rod.
Preferably, be provided with nut under second motor base, between two sliding sleeves, be provided with the nut ball and
Coordinate with leading screw and form a ball screw assembly, the leading screw other end is set on the table by support, leading screw end peace
Equipped with belt pulley, the belt pulley is driven by the 4th motor, and the 4th motor is arranged on below workbench.
Preferably, inductor is additionally provided with second motor base, the inductor is connected with switch board, when steel brush connects
When contacting synchronous pulley, inductor sends signal to switch board, and switch board will send dynamic to the first motor and the second motor
Instruct, the first motor driving mandrel drives synchronous pulley to rotate, and the second motor driving steel brush rotates.
Preferably, the steel brush peripheral hardware shield, for preventing dust recycling;Catch tray is provided with below the steel brush, it is described
On the second motor base that catch tray is arranged on.
Preferably, rotating shaft is additionally provided with the workbench, connecting rod, the connecting rod other end and are set with the rotating shaft
Three motor bases are fixed, and the connecting rod drives the 3rd motor to rotate around the axis.
Preferably, the 3rd motor base front end is further fixed on food tray, and the bottom of covering with paint or varnish contacts with pasta in food tray.
Preferably, the 3rd motor base is provided with inductor, and the inductor is connected with switch board, touched when covering with paint or varnish
During synchronous pulley, inductor sends signal to switch board, and switch board will send action and refer to the first motor and the 3rd motor
Order, the first motor driving mandrel drive synchronous pulley to rotate, and rotation is covered with paint or varnish in the driving of the 3rd motor.
Preferably, the food tray for covering with paint or varnish rear portion is provided with baffle plate, for blocking the oily star to be splashed everywhere during oiling.
It is using beneficial effect caused by above-mentioned technical proposal:Mandrel synchronous pulley being installed on workbench
On, the first motor driving mandrel drives synchronous pulley to rotate, and the driving steel brush rotation of the second motor carries out clear to synchronous pulley teeth portion
Reason, clean out rear steel brush and retreat, the driving of the 3rd motor is covered with paint or varnish carries out oiling to synchronous pulley, recycles diaphragm to enter teeth portion
Row parcel, the packing work that paint removal, oiling and the diaphragm parcel of synchronous pulley are completed in same station is realized, is simplified
Process, reduce turnaround time and non-cutting time, improve operating efficiency.The present invention has compact-sized, easy to operate excellent
Point, the paint removal, oiling and the packing work for wrapping up diaphragm of synchronous pulley can be disposably completed in same station, reduces operation
The labor intensity of personnel.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention;
Fig. 2 is Fig. 1 top view;
Fig. 3 is A-A sectional views in Fig. 1;
In figure:1- switch boards, 2- workbench, 3- paint removal devices, 4- oiling stations, 5- supporting legs, 6- synchronous pulleys, 7- mandrels, 8-
First motor, 9- steel brushes, the motors of 10- second, the motors of 11- the 3rd, 12- are covered with paint or varnish, 13- fixed seats, 14- hinges, 15- support bars,
16- pallets, 17- vertical shafts, 18- sliding sleeves, 19- guide rods, 20- nuts, 21- leading screws, 22- supports, 23- belt pulleys, the electricity of 24- the 4th
Machine, 25- shields, 26- catch trays, 27- rotating shafts, 28- connecting rods, 29- food trays.
Embodiment
The present invention is further detailed explanation with reference to the accompanying drawings and detailed description.
A kind of synchronous pulley packaging facilities as shown in Figure 1, 2, 3, including switch board 1, workbench 2, paint removal device 3 and painting
Oily device 4, the workbench 2 set supporting leg 5, are provided with the mandrel 7 coordinated with synchronous pulley 6 above below, and the mandrel 7 is vertically pacified
Driven on workbench 2 and by the first motor 8 of the lower section of workbench 2, the paint removal device 3 includes being arranged on workbench 2
The steel brush 9 of side, the steel brush 9 are driven by the second motor 10;The oiling station 4 includes the oil by the 3rd motor 11 and its driving
Brush 12;The steel brush 9 and to cover with paint or varnish 12 central axis be horizontally disposed, the steel brush 9 and the distance for covering with paint or varnish 12 edges and mandrel 7
Match with the radius of synchronous pulley 6;First motor 8, the second motor 10 and the 3rd motor 11 are connected with switch board 1.
Because the diaphragm weight of entire volume is very big, the synchronous pulley teeth portion on workbench is wrapped up for convenience, can
The mounting-fixing base 13 on the front supporting leg 5 of workbench 2, through hole vertically is provided with fixed seat 13, and hinge 14 is set in through hole,
The horizontal fixed support bar 15 in the upper end of hinge 14, the other end of support bar 15 are provided with level tray 16, on the pallet 16
Provided with the vertical shaft 17 coordinated with protection film roll cylinder.First the diaphragm of entire volume is arranged on vertical shaft 17 before wrapping up diaphragm,
Need only support bar 15 need to be gone into work edge of table when wrapping up diaphragm, protection is easily accomplished under the rotation of synchronous pulley 6
The parcel work of film.
In order to facilitate the distance between adjustment steel brush 9 and synchronous pulley 6, sliding sleeve 18 is provided with below the base of the second motor 10,
The sliding sleeve 18 coordinates with the guide rod 19 being arranged on workbench 2, and the sliding sleeve 18 and guide rod 19 are two, second electricity
Machine 10 can move along guide rod 19, so as to adjust the position of steel brush 9 with this, to adapt to the synchronous pulley of different size.
Further, in order to improve the automaticity of equipment, reach between the accurate control synchronous pulley 6 of steel brush more than 9 away from
From adjusting the position of the second motor 10 using lead screw transmission, be specially:Under the base of second motor 10, between two sliding sleeves 18
Ball is provided with provided with nut 20, in the nut 20 and is coordinated with leading screw 21 and forms a ball screw assembly, the leading screw 21 is another
One end is arranged on workbench 2 by support 22, and the end of leading screw 21 is provided with belt pulley 23, and the belt pulley 23 is by the 4th motor
24 drivings, the 4th motor 24 are arranged on the lower section of workbench 2.Drive leading screw 21 to rotate by the 4th motor 24, and then adjust
The position of second motor 10 and steel brush 9.
Further, an inductor can be installed on the base of the second motor 10, the inductor is connected with switch board 1,
When steel brush 9 touches synchronous pulley 6, inductor sends signal to switch board 1, and switch board 1 will be to the first motor 8 and the
Two motors 10 send instruction, and the first motor 8 driving mandrel 7 drives synchronous pulley 6 to rotate, and the second motor 10 driving steel brush 9 rotates,
So as to realize paint removal function.
Meanwhile the peripheral hardware shield 25 of steel brush 9, the dust during paint removal can be blocked, for preventing dust recycling, and
The lower section of steel brush 9 is provided with catch tray 26, on the base of the second motor 10 that the catch tray 26 is arranged on, powder in cleaning catch tray in time
Dirt, avoid it from trickling down on workbench 2, cause environmental pollution.
As a kind of preferred structure, rotating shaft 27 is additionally provided with the workbench 2, connecting rod 28 is set with the rotating shaft 27,
The other end of connecting rod 28 is fixed with the base of the 3rd motor 11, and the connecting rod 28 drives the 3rd motor 11 27 can rotate around the shaft.
When carrying out paint removal work, it can will cover with paint or varnish 12 by swing connecting bar 28 and leave synchronous pulley 6, again by oil after paint removal work is completed
Brush 12, which goes to contact with synchronous pulley 6, carries out oiling.It is also solid in the pan frontward end of the 3rd motor 11 simultaneously in order to ensure oiling effect
Surely have food tray 29,12 bottoms of covering with paint or varnish contact with pasta in food tray 29, make to cover with paint or varnish 12 in rotation process ceaselessly immersion oil, protect
Demonstrate,prove the core intersection of synchronous pulley teeth portion.Meanwhile one baffle plate is installed covering with paint or varnish 12 rear portions, for blocking during oiling everywhere
The oily star of splashing, makes to cover with paint or varnish 12.
In order to optimize structure, there are inductor, the inductor and the phase of switch board 1 in the base design and installation of the 3rd motor 11
Even, when covering with paint or varnish 12 and touching synchronous pulley 6, inductor sends signal to switch board 1, and switch board 1 will be to the first motor 8
Instruction is sent with the 3rd motor 11, the first motor 8 driving mandrel 7 drives synchronous pulley 6 to rotate, and the driving of the 3rd motor 11 covers with paint or varnish 12
Rotate, so as to realize oiling function.
During concrete application, synchronous pulley 6 can be installed on the mandrel 7 on workbench 2, the first motor 8 driving band of mandrel 7
Dynamic synchronous pulley 6 rotates, and the second motor 10 driving steel brush 9 rotates carries out paint removal cleaning to the teeth portion of synchronous pulley 6, after cleaning out
Steel brush 9 retreats, and the driving of the 3rd motor 11 covers with paint or varnish 12 pairs of synchronous pulleys 6 and carries out oilings, just needs first to fill back-up ring if any back-up ring and exists again
Teeth portion wraps up diaphragm, and support bar 15 directly is gone into work edge of table if not having back-up ring, will be protected under the rotation of synchronous pulley 6
Cuticula is wrapped in synchronous pulley teeth portion, completes packing work.It is achieved that using this equipment and completes timing belt in same station
The packing work that paint removal, oiling and the diaphragm of wheel wrap up, simplifies process, reduces turnaround time and non-cutting time, improves
Operating efficiency.
In summary, the present invention has the advantages of compact-sized, easy to operate, can disposably complete synchronization in same station
The paint removal of belt wheel, oiling and the packing work for wrapping up diaphragm, reduce labour cost, reduce expenditure of time, without by synchronization
Belt wheel shifts in different station, reduces the labor intensity of operating personnel.