CN106076970B - Channel-type bearing inner race automatic rinser - Google Patents
Channel-type bearing inner race automatic rinser Download PDFInfo
- Publication number
- CN106076970B CN106076970B CN201610716559.3A CN201610716559A CN106076970B CN 106076970 B CN106076970 B CN 106076970B CN 201610716559 A CN201610716559 A CN 201610716559A CN 106076970 B CN106076970 B CN 106076970B
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- babinet
- track
- transmission
- charging tray
- feed inlet
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- 238000004140 cleaning Methods 0.000 claims abstract description 49
- 230000005540 biological transmission Effects 0.000 claims abstract description 38
- 238000004506 ultrasonic cleaning Methods 0.000 claims abstract description 18
- 238000007605 air drying Methods 0.000 claims abstract description 13
- 238000005507 spraying Methods 0.000 claims abstract description 13
- 239000007921 spray Substances 0.000 claims abstract description 11
- 210000004279 Orbit Anatomy 0.000 claims abstract description 5
- 230000001939 inductive effect Effects 0.000 claims description 27
- 238000007790 scraping Methods 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 14
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- 238000009826 distribution Methods 0.000 claims description 5
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- 230000002337 anti-port Effects 0.000 claims description 4
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- 238000002347 injection Methods 0.000 claims description 3
- 239000007924 injection Substances 0.000 claims description 3
- 230000013011 mating Effects 0.000 claims description 3
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- 230000021037 unidirectional conjugation Effects 0.000 claims description 3
- 230000002000 scavenging Effects 0.000 claims description 2
- 238000007599 discharging Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000003921 oil Substances 0.000 description 39
- 239000003595 mist Substances 0.000 description 18
- 238000011084 recovery Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 4
- 238000004064 recycling Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity, by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity, by vibration by sonic or ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
Abstract
The present invention relates to channel-type bearing inner race automatic rinsers.Longitudinally arranged transmission device is equipped with above the carrying platform of babinet right side；Babinet right side front is equipped with feed inlet, and material-pulling device is equipped at feed inlet, and babinet left side front is equipped with discharge port；The track of horizontal cross arrangement is provided between feed inlet and discharge port, track left end is pierced by babinet from discharge port and extends a segment length；Space right-to-left along babinet inner orbit is divided into ultrasonic cleaning area, cover type spraying zone and air drying area, it is provided with supersonic wave cleaning machine in ultrasonic cleaning area, it is provided with cover type spray equipment above track in cover type spraying zone, air-dry machine is provided in air drying area；High-pressure wash oil pump is mounted in babinet, and high-pressure wash oil pump is connect by filling conduit with supersonic wave cleaning machine.The present invention can realize that bearing inner race channel-type cleans, and production efficiency is high, and cleaning performance is good, reduce bearing inner race and damage, labor intensity is low, and safe operation is reliable.
Description
Technical field
The present invention relates to parts of bearings cleaning equipment, specifically a kind of channel-type bearing inner race automatic rinser.
Background technology
Currently, the equipment that bearing inner race is cleaned mostly is using shake cleaning way, production efficiency is low, personnel's labour
Intensity is big, and due to being full conveyance operation by hand, operation is not standardized, material can be caused to damage in the cleaning process that fluctuates,
Influence its quality.In addition, can also operation employee's body be damaged by shaking the mist of oil that cleaning process generates.After material has cleaned
The oil that the material process of moving out is dripped can pollute ground around lathe by hand, ground is caused to be slided, be easy to cause industrial injury peace
Full accident.
Invention content
It is an object of the present invention to overcome the shortcomings of the prior art and provide a kind of channel-type bearing inner race is automatically clear
Washing machine, compact-sized, reasonable design can realize that bearing inner race channel-type cleans, and production efficiency is high, and cleaning performance is good, subtracts
Few bearing inner race is damaged, and labor intensity is low, and safe operation is reliable.
According to technical solution provided by the invention：Channel-type bearing inner race automatic rinser, it is characterised in that：Including case
Body, transmission device, material-pulling device, track, supersonic wave cleaning machine, cover type spray equipment, air-dry machine and high-pressure wash oil pump；Institute
It states babinet right side and is equipped with carrying platform, side is equipped with longitudinally arranged transmission device on the carrying platform, after the transmission device
End is feeding end, and transmission device for conveying the charging tray for filling bearing inner race to be cleaned from back to front；The babinet right side
Front is equipped with feed inlet, and the material-pulling device for charging tray to be pushed into feed inlet, the babinet left side are equipped at the feed inlet
Front is equipped with discharge port；It is provided with the track of horizontal cross arrangement between the feed inlet and discharge port, is pushed by material-pulling device
The charging tray of feed inlet enters on the track, and the track left end is pierced by babinet from discharge port and extends a segment length, track
Left end is supported by track supporting rack；Space right-to-left along the babinet inner orbit is divided into ultrasonic cleaning area, covers
Lid formula spraying zone and air drying area are provided with supersonic wave cleaning machine in ultrasonic cleaning area, the track in cover type spraying zone
Top is provided with cover type spray equipment, and air-dry machine is provided in air drying area；The high-pressure wash oil pump is mounted in babinet,
High-pressure wash oil pump is connect by filling conduit with supersonic wave cleaning machine.
As a further improvement on the present invention, the transmission device front end is equipped with the locating rod of lateral arrangement, laterally fixed
Be equipped on the bar of position for detect charging tray whether the inductive switch in place of supplied materials in place, inductive switch is used to expect supplied materials in place
Disk sends a signal to transmission device afterwards in place, and control transmission device is out of service.
As a further improvement on the present invention, the material-pulling device include mounting plate, guide sleeve, guide post, rack, scraping wings,
Gear and pusher motor；The mounting plate vertical equity is arranged and is mounted on transmission device right plate, and front and back the two of mounting plate
One guide sleeve of each installation is held, an axially slidable guide post is coated in every guide sleeve；The scraping wings is arranged in mounting plate
Left is simultaneously located on the inside of transmission device right plate, and the guide post left end is connected with mounting plate；It is provided between two guide posts
A piece rack in parallel, the rack left end are connect with scraping wings, and the middle part of the mounting plate is equipped with to be passed through for rack
Notch；The pusher motor is arranged above or below rack, and the output end of pusher motor installs gear, the gear and tooth
Item is meshed.
As a further improvement on the present invention, the material-pulling device further includes that pusher in place feel in place by inductive switch and retracting
Inductive switch；Inductive switch is mounted in rack tail end to the pusher in place, and inductive switch is used in charging tray by material-pulling device pusher in place
Material-pulling device is sent a signal to when being pushed completely into track, controls pusher motor antiport；It is described to retract inductive switch peace in place
Dress on a mounting board, is retracted inductive switch in place and is controlled for sending a signal to material-pulling device when scraping wings returns to original position
Pusher motor shuts down.
As a further improvement on the present invention, the filling conduit is equipped with cleaning oil strainer.
As a further improvement on the present invention, the supersonic wave cleaning machine has mating ultrasonic wave controller, described super
Sound wave controlled device is mounted on babinet, and ultrasonic wave controller is used to that cleaning parameters to be arranged to supersonic wave cleaning machine.
As a further improvement on the present invention, the bearing inner race automatic rinser further includes oil fog recycling system, described
Greasy dirt recovery system includes mist of oil recovery pipe and mist of oil recover, and the mist of oil recovery pipe is mounted in babinet, and mist of oil returns
Closed tube road inner end is connected to ultrasonic cleaning area, and mist of oil recover is installed in mist of oil recovery pipe outer end.
As a further improvement on the present invention, the cover type spray equipment includes a flat water tank, and the flat water tank is horizontal
Setting is square in orbit and is fixedly connected with babinet, and flat water tank lower surface is equipped with several apertures, and flat water tank side wall is equipped with disengaging
Water pipe.
As a further improvement on the present invention, the top of the box corresponds to the position in ultrasonic cleaning area and cover type spraying zone
The first cover board that is equipped with and can raise is installed, the position that top of the box corresponds to air drying area is provided with the second cover board that can be raised.
Compared with prior art, the present invention haing the following advantages：Structure of the invention is compact, reasonable design, can realize axis
The cleaning of inner ring channel-type is held, production efficiency is high, and cleaning performance is good, reduces bearing inner race and damages, labor intensity is low, and safe operation can
It leans on.
Description of the drawings
Fig. 1 is one of the dimensional structure diagram of the present invention.
Fig. 2 is the two of the dimensional structure diagram of the present invention.
Fig. 3 is the dimensional structure diagram of material-pulling device in the present invention.
Fig. 4 is the dimensional structure diagram of cover type spray equipment in the present invention.
Reference sign：1- babinets, 2- carrying platforms, 3- transmission devices, 4- charging trays, 5- pushers motor, 6- pushers arrive
Position inductive switch, 7- retract inductive switch, 8- locating rods, 9-supplied materials inductive switch, the first cover boards of 10-, 11- the in place in place
Two cover boards, 12- tracks, 13- tracks supporting rack, 14- power distribution cabinets, 15-ultrasonic wave controllers, 16- high-pressure wash oil pump, 17- are clear
Washing oil filter, 18- mist of oils recovery pipe, 19- mist of oils recover, 20- mounting plates, 21- guide sleeves, 22- guide posts, 23- racks,
24- scraping wings, 25- gears, the flat water tanks of 26-, 27- inlet and outlet pipes.
Specific implementation mode
With reference to specific drawings and examples, the invention will be further described.
As shown in Figure 1 and Figure 2, the channel-type bearing inner race automatic rinser in embodiment is mainly by babinet 1, transmission device
3, the compositions such as material-pulling device, track 12, supersonic wave cleaning machine, cover type spray equipment, air-dry machine and high-pressure wash oil pump 16；Institute
It states 1 right side of babinet and is equipped with carrying platform 2, longitudinally arranged transmission device 3, the transmission dress are equipped with above carrying platform 2
It is feeding end to set 3 rear ends, and transmission device 3 for conveying the charging tray 4 for filling bearing inner race to be cleaned from back to front；The babinet
1 right side front is equipped with feed inlet, and the material-pulling device for charging tray 4 to be pushed into feed inlet, the case are equipped at the feed inlet
1 left side front of body is equipped with discharge port；It is provided with the track 12 of horizontal cross arrangement between the feed inlet and discharge port, is pushed away
The charging tray 4 of material device push-in feed inlet enters on the track 12, and 12 left end of the track is pierced by babinet 1 from discharge port and prolongs
A segment length is stretched, 12 left end of track is supported by track supporting rack 13；Space right-to-left along 1 inner orbit 12 of the babinet
It is divided into ultrasonic cleaning area, cover type spraying zone and air drying area, supersonic wave cleaning machine is provided in ultrasonic cleaning area,
12 top of track in cover type spraying zone is provided with cover type spray equipment, and air-dry machine is provided in air drying area；The height
Pressure cleaning oil pump 16 is mounted in babinet 1, and high-pressure wash oil pump 16 is connect by filling conduit with supersonic wave cleaning machine.
As shown in Figure 1, in the present embodiment, 3 front end of the transmission device is equipped with the locating rod 8 of lateral arrangement, laterally fixed
Be equipped on the bar 8 of position for detect charging tray 4 whether inductive switch 9 in place of supplied materials in place, inductive switch 9 is used for supplied materials in place
Transmission device 3 is sent a signal to afterwards in place in charging tray 4, and control transmission device 3 is out of service.
In the present embodiment, the structure of the material-pulling device as shown in figure 3, its mainly by mounting plate 20, guide sleeve 21, guide post
22, rack 23, scraping wings 24, gear 25 and pusher motor 5 form；20 vertical equity of the mounting plate is arranged and is mounted on transmission
On 3 right plate of device, a guide sleeve 21 is respectively installed in the rear and front end of mounting plate 20, and being coated with one in every guide sleeve 21 can be axial
The guide post 22 of sliding；The setting of the scraping wings 24 is in 20 left of mounting plate and on the inside of 3 right plate of transmission device, the guide post
22 left ends are connected with mounting plate 20；A rack 23 in parallel, the rack 23 are provided between two guide posts 22
Left end is connect with scraping wings 24, the middle part of the mounting plate 20 be equipped with for rack 23 by notch；The pusher motor 5 is set
It sets above or below rack 23, the output end of pusher motor 5 installs gear 25, and the gear 25 is meshed with rack 23, tooth
Band carry-over bar 23 moves left and right when 25 rotation of wheel, and rack 23 drives scraping wings 24 to move left and right, and realizes pusher operation.
As shown in Figure 1, the material-pulling device further includes pusher inductive switch 6 and retracts inductive switch 7 in place in place；It is described
Pusher in place inductive switch 6 be mounted on 23 tail end of rack, pusher in place inductive switch 6 be used in charging tray 4 it is complete by material-pulling device
Material-pulling device, 5 antiport of control pusher motor are sent a signal to when orbital injection 12；It is described to retract the peace of inductive switch 7 in place
On mounting plate 20, retracts inductive switch 7 in place and is used to send a signal to material-pulling device when scraping wings 24 returns to original position,
Control pusher motor 5 shuts down.
In the present invention, since supersonic wave cleaning machine needs that mist of oil chemical conversion mist of oil will be cleaned during the work time, so cleaning
Oil is supplemented, so high-pressure wash oil pump 16 will give ultrasonic cleaning by filling conduit through over cleaning oil strainer 17
Machine refuels.It is clean into the cleaning oil of supersonic wave cleaning machine in order to ensure, it avoids bringing pollution into, the present embodiment is in the oil filling pipe
Road is provided with cleaning oil strainer 17.
In addition, in order to avoid the waste of cleaning oil, while preventing mist of oil from spilling into and polluting environment in air.The present embodiment
Bearing inner race automatic rinser further includes oil fog recycling system, and the greasy dirt recovery system includes mist of oil recovery pipe 18 and mist of oil
Recover 19, the mist of oil recovery pipe 18 are mounted in babinet 1, and 18 inner end of mist of oil recovery pipe connects with ultrasonic cleaning area
Logical, mist of oil recover 19 is installed in 18 outer end of mist of oil recovery pipe.
As shown in Figure 1 and Figure 2, in the present embodiment, the supersonic wave cleaning machine has mating ultrasonic wave controller 15, institute
Ultrasonic wave controller 15 is stated on babinet 1, ultrasonic wave controller 15 is used to that cleaning parameters to be arranged to supersonic wave cleaning machine.
In the present embodiment, the structure of the cover type spray equipment is as shown in Figure 4 comprising a flat water tank 26, it is described flat
Water tank 26 is horizontally set on 12 top of track and is fixedly connected with babinet 1, and 26 lower surface of flat water tank is equipped with several apertures, flat water
26 side wall of case is equipped with inlet and outlet pipes 27.
As shown in Figure 1, the repair and maintenance of equipment, 1 top of the babinet correspond to ultrasonic cleaning area and covering for convenience
The position of formula spraying zone is provided with the first cover board 10 that can be raised, and the position of the corresponding air drying area in 1 top of babinet is provided with and can raise
The second cover board 11.
In the present embodiment, conventional products in the prior art, such as conveyer belt may be used in the transmission device 3.It is described
Outsourcing product can be used in air-dry machine, supersonic wave cleaning machine, high-pressure wash oil pump 16, cleaning oil strainer 17 etc..
The operation principle and the course of work of the present invention is as follows：
Scavenging period is set by the power distribution cabinet 14 of coordinative composition of equipments, ultrasonic cleaning is set by ultrasonic wave controller 15
The running parameter of machine.
Bearing inner race is placed in charging tray 4, and charging tray 4 is placed on transmission device 3, is operated the start button on power distribution cabinet 14, is opened
The charging tray 4 for filling bearing inner race is delivered to the feed inlet of 1 right edge of babinet by dynamic transmission device 3, transmission device 3 from back to front
Place；When inductive switch 9 is bright in place for supplied materials, inductive switch 9 sends a signal to transmission device 3 to supplied materials in place, and transmission device 3 is made to stop
It only runs, charging tray 4 is had good positioning by locating rod 8.
Material-pulling device starts, and for the gear 25 of 5 output shaft end of pusher motor with carry-over bar 23, rack 23 drives scraping wings 24 will
Charging tray 4 promotes track 12 from feed inlet, and when inductive switch 6 is bright in place for pusher, 5 antiport of pusher motor drives scraping wings
24 retract original position, and when retracting that inductive switch 7 is bright in place, scraping wings 24 retracts original position, and pusher motor 5 shuts down.
It is then transported on device 3 to be again started up, carries out the transmission of next charging tray 4, pusher material device opens again in place for transmission
It is dynamic, by 4 orbital injection 12 of next charging tray；Lean before and after multiple charging trays 4 in this way, from the feed inlet of babinet 1 to discharge port by
It gradually moves, ultrasonic cleaning area, cover type spraying zone and air drying area is passed sequentially through in moving process, it is clear to pass through ultrasonic wave successively
Wash, cleaning showers and air-dry after from the left end of track 12 discharge.
Claims (1)
1. channel-type bearing inner race automatic rinser, including babinet（1）, transmission device（3）, material-pulling device, track（12）With it is super
Sound wave cleaning machine；The babinet（1）Right side is equipped with carrying platform（2）, in carrying platform（2）Top is equipped with longitudinally arranged biography
Send device（3）, the transmission device（3）Rear end is feeding end, the babinet（1）Right side front is equipped with feed inlet；The case
Body（1）Left side front is equipped with discharge port, is equipped at the feed inlet for by charging tray（4）It is pushed into the material-pulling device of feed inlet；
The track of horizontal cross arrangement is provided between the feed inlet and discharge port（12）, the charging tray of feed inlet is pushed by material-pulling device
（4）Enter the track（12）On, the track（12）Left end is pierced by babinet from discharge port（1）And extend a segment length, rail
Road（12）Left end passes through track supporting rack（13）Support；Transmission device（3）Charging tray for bearing inner race to be cleaned will to be filled（4）
It conveys from back to front；The babinet（1）Inner orbit（12）Space right-to-left along the line is divided into ultrasonic cleaning area, cover type
Spraying zone and air drying area are provided with supersonic wave cleaning machine in ultrasonic cleaning area；Transmission device（3）Bearing inner race will be filled
Charging tray（4）It is delivered to babinet from back to front（1）At the feed inlet of right edge；When supplied materials inductive switch in place（9）When bright, to expect
Position inductive switch（9）Send a signal to transmission device（3）, make transmission device（3）It is out of service, charging tray（4）Pass through locating rod（8）
It has good positioning；
It is characterized in that：Further include cover type spray equipment, air-dry machine and high-pressure wash oil pump（16）；In cover type spraying zone
Track（12）Top is provided with cover type spray equipment, and air-dry machine is provided in air drying area；The high-pressure wash oil pump
（16）Mounted on babinet（1）It is interior, high-pressure wash oil pump（16）It is connect with supersonic wave cleaning machine by filling conduit；In moving process
In pass sequentially through ultrasonic cleaning area, cover type spraying zone and air drying area, successively pass through ultrasonic cleaning, cleaning showers and air-dry
Afterwards from track（12）Left end discharging；
The cover type spray equipment includes a flat water tank（26）, the flat water tank（26）It is horizontally set on track（12）Top is simultaneously
With babinet（1）It is fixedly connected, flat water tank（26）Lower surface is equipped with several apertures, flat water tank（26）Side wall is equipped with inlet and outlet pipes
（27）；
The babinet（1）Top corresponds to ultrasonic cleaning area and the position of cover type spraying zone and is provided with the first cover board that can be raised
（10）, babinet（1）The position that top corresponds to air drying area is provided with the second cover board that can be raised（11）；
The supersonic wave cleaning machine has mating ultrasonic wave controller（15）, the ultrasonic wave controller（15）Mounted on babinet
（1）On, ultrasonic wave controller（15）For cleaning parameters to be arranged to supersonic wave cleaning machine；Pass through the power distribution cabinet of coordinative composition of equipments（14）
Scavenging period is set, passes through ultrasonic wave controller（15）Set the running parameter of supersonic wave cleaning machine；
Bearing inner race is placed on charging tray（4）It is interior, charging tray（4）It is placed on transmission device（3）On, operate power distribution cabinet（14）On startup press
Button starts transmission device（3）, material-pulling device startup, pusher motor（5）The gear of output shaft end（25）Band carry-over bar（23）, tooth
Item（23）Drive scraping wings（24）By charging tray（4）Track is promoted from feed inlet（12）, when pusher inductive switch in place（6）When bright,
Pusher motor（5）Antiport drives scraping wings（24）Original position is retracted, when retracting inductive switch in place（7）When bright, scraping wings
（24）Retract original position, pusher motor（5）It shuts down；
It is then transported on device（3）It is again started up, carries out next charging tray（4）Transmission, transmission in place pusher material device open again
It is dynamic, by next charging tray（4）Orbital injection（12）.
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| CN201610716559.3A CN106076970B (en) | 2016-08-24 | 2016-08-24 | Channel-type bearing inner race automatic rinser |
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|---|---|---|---|
| CN201610716559.3A CN106076970B (en) | 2016-08-24 | 2016-08-24 | Channel-type bearing inner race automatic rinser |
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| CN106076970A CN106076970A (en) | 2016-11-09 |
| CN106076970B true CN106076970B (en) | 2018-09-18 |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106826371B (en) * | 2016-12-19 | 2019-01-04 | 浙江纳迪克数控设备有限公司 | A kind of device for automated cleaning inside numerically-controlled machine tool |
| CN107185905B (en) * | 2017-07-11 | 2020-06-12 | 宁波智正伟盈信息科技有限公司 | Channel type bearing inner ring automatic cleaning machine |
| CN108971110B (en) * | 2018-07-03 | 2020-05-22 | 金寨崟鑫电子科技有限公司 | Diode self-cleaning system |
| CN112141678B (en) * | 2020-09-16 | 2021-10-26 | 福州市长乐区东风轴承有限公司 | Bearing inner ring cleaning machine and cleaning method |
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|---|---|
| CN106076970A (en) | 2016-11-09 |
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