CN107419252B - 一种电器面板表面耐磨处理工艺 - Google Patents

一种电器面板表面耐磨处理工艺 Download PDF

Info

Publication number
CN107419252B
CN107419252B CN201710670790.8A CN201710670790A CN107419252B CN 107419252 B CN107419252 B CN 107419252B CN 201710670790 A CN201710670790 A CN 201710670790A CN 107419252 B CN107419252 B CN 107419252B
Authority
CN
China
Prior art keywords
parts
panel
spraying
phosphatization
treatment process
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201710670790.8A
Other languages
English (en)
Other versions
CN107419252A (zh
Inventor
张旭华
何素杰
张国华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JIAXING PINDING ELECTRICAL APPLIANCE CO Ltd
Original Assignee
JIAXING PINDING ELECTRICAL APPLIANCE CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by JIAXING PINDING ELECTRICAL APPLIANCE CO Ltd filed Critical JIAXING PINDING ELECTRICAL APPLIANCE CO Ltd
Priority to CN201710670790.8A priority Critical patent/CN107419252B/zh
Publication of CN107419252A publication Critical patent/CN107419252A/zh
Application granted granted Critical
Publication of CN107419252B publication Critical patent/CN107419252B/zh
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/34—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
    • C23C22/36—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also phosphates
    • C23C22/362—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also phosphates containing also zinc cations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/14—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/50—Multilayers
    • B05D7/52—Two layers
    • B05D7/54—No clear coat specified

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Detergent Compositions (AREA)

Abstract

本发明公开了一种电器面板表面耐磨处理工艺，包括以下步骤：a)清洗；b)磷化；c)吹干；d)压印；e)喷涂防锈层；f)喷涂耐磨层。本发明通过将面板进行磷化处理，使得面板上易于涂上防锈层和耐磨层，同时也能够防止防锈漆和耐磨涂料对面板的侵蚀；防锈层的喷涂使得面板具有很好的防锈性能；耐磨层的喷涂使得面板具有很好的耐磨性能，不易被磨损。

Description

一种电器面板表面耐磨处理工艺
【技术领域】
本发明涉及装饰的技术领域，特别是电器面板的技术领域。
【背景技术】
吊顶是一种很常见的装饰用品，现有的吊顶往往会将一些灯具、取暖设备等集成在一起，这些电器往往会形成电器面板，与其他吊顶安装在一起。现有的电器面板表面不够耐磨，在安装过程中容易被划伤。
【发明内容】
本发明的目的就是解决现有技术中的问题，提出一种电器面板表面耐磨处理工艺，能够使经过处理的电器面板具有很好的耐磨性能。
为实现上述目的，本发明提出了一种电器面板表面耐磨处理工艺，包括以下步骤：
a)清洗：将面板放入清洗机中进行除油清洗，再用清水冲洗后吹干后放入酸洗设备中进行酸洗除锈，然后用清水冲洗后吹干；
b)磷化：将面板放入装有磷化液的磷化设备中进行磷化，磷化温度为50-60℃，磷化时间为10-13min，磷化液为由马日夫盐、碳酸铜、磷酸、硝酸锌、氟硼酸钠、硝酸铁、水制得的混合液，磷化液除水外的各组分的质量份数为马日夫盐8-10份、碳酸铜5-7份、磷酸2-3份、硝酸锌0.8-1.5份、氟硼酸钠0.5-0.8份、硝酸铁0.6-1.2份；
c)吹干：将经过磷化的面板用蒸馏水清洗干净后用冷风机吹干；
d)压印：将面板放在专用的压纹设备上进行压印，在面板上印上需要的纹路；e)喷涂防锈层：在面板的表面喷涂上防锈涂料，喷涂完成后进行烘干，烘干温度为30-50℃；
f)喷涂耐磨层：在面板的表面喷涂上一层耐磨涂层胶，耐磨涂层胶由耐磨涂层胶环氧树脂20-40份、玻璃釉料5-6份、氟碳树脂8-12份、硅烷偶联剂3-5份、石墨1-3份、陶瓷粉4-7份、乙醇7-10份、水10-20份、颜料1-2份组成，喷涂完成后在常温下风干。
作为优选，所述步骤a)清洗中清洗机为超声波清洗剂，除油清洗使用的洗涤剂为碱性洗涤剂。
作为优选，所述防锈涂料是一种铁红醇酸防锈漆。
作为优选，所述步骤e)喷涂防锈层和f)喷涂耐磨层在完成后均进行抛光作业。
本发明的有益效果：本发明通过将面板进行磷化处理，使得面板上易于涂上防锈层和耐磨层，同时也能够防止防锈漆和耐磨涂料对面板的侵蚀；防锈层的喷涂使得面板具有很好的防锈性能；耐磨层的喷涂使得面板具有很好的耐磨性能，不易被磨损。
本发明的特征及优点将通过实施例进行详细说明。
【具体实施方式】
本发明一种电器面板表面耐磨处理工艺，包括以下步骤：
a)清洗：将面板放入清洗机中进行除油清洗，再用清水冲洗后吹干后放入酸洗设备中进行酸洗除锈，然后用清水冲洗后吹干；
b)磷化：将面板放入装有磷化液的磷化设备中进行磷化，磷化温度为50-60℃，磷化时间为10-13min，磷化液为由马日夫盐、碳酸铜、磷酸、硝酸锌、氟硼酸钠、硝酸铁、水制得的混合液；
c)吹干：将经过磷化的面板用蒸馏水清洗干净后用冷风机吹干；
d)压印：将面板放在专用的压纹设备上进行压印，在面板上印上需要的纹路；
e)喷涂防锈层：在面板的表面喷涂上防锈涂料，喷涂完成后进行烘干，烘干温度为30-50℃；
f)喷涂耐磨层：在面板的表面喷涂上一层耐磨涂层胶，耐磨涂层胶，耐磨涂层胶由环氧树脂、玻璃釉料、氟碳树脂、硅烷偶联剂、石墨烯、陶瓷粉、乙醇、水、颜料组成，喷涂完成后在常温下风干。
所述步骤a)清洗中清洗机为超声波清洗剂，除油清洗使用的洗涤剂为碱性洗涤剂，所述步骤b)磷化中的磷化液除水外的各组分的质量份数为马日夫盐8-10份、碳酸铜5-7份、磷酸2-3份、硝酸锌0.8-1.5份、氟硼酸钠0.5-0.8份、硝酸铁0.6-1.2份，所述f)喷涂耐磨层中耐磨涂层胶各组分的质量份数为耐磨涂层胶由环氧树脂20-40份、玻璃釉料5-6份、氟碳树脂8-12份、硅烷偶联剂3-5份、石墨1-3份、陶瓷粉4-7份、乙醇7-10份、水10-20份、颜料1-2份组成，所述防锈涂料是一种铁红醇酸防锈漆，所述步骤e)喷涂防锈层和f)喷涂耐磨层在完成后均进行抛光作业。
本发明工作过程：
本发明一种电器面板表面耐磨处理工艺在工作过程中，面板进行磷化处理，使得面板上易于涂上防锈层和耐磨层，同时也能够防止防锈漆和耐磨涂料对面板的侵蚀；防锈层的喷涂使得面板具有很好的防锈性能；耐磨层的喷涂使得面板具有很好的耐磨性能，不易被磨损
上述实施例是对本发明的说明，不是对本发明的限定，任何对本发明简单变换后的方案均属于本发明的保护范围。

Claims (4)

1.一种电器面板表面耐磨处理工艺，其特征在于：包括以下步骤：
a)清洗：将面板放入清洗机中进行除油清洗，再用清水冲洗后吹干后放入酸洗设备中进行酸洗除锈，然后用清水冲洗后吹干；
b)磷化：将面板放入装有磷化液的磷化设备中进行磷化，磷化温度为50-60℃，磷化时间为10-13min，磷化液为由马日夫盐、碳酸铜、磷酸、硝酸锌、氟硼酸钠、硝酸铁、水制得的混合液，磷化液除水外的各组分的质量份数为马日夫盐8-10份、碳酸铜5-7份、磷酸2-3份、硝酸锌0.8-1.5份、氟硼酸钠0.5-0.8份、硝酸铁0.6-1.2份；
c)吹干：将经过磷化的面板用蒸馏水清洗干净后用冷风机吹干；
d)压印：将面板放在专用的压纹设备上进行压印，在面板上印上需要的纹路；
e)喷涂防锈层：在面板的表面喷涂上防锈涂料，喷涂完成后进行烘干，烘干温度为30-50℃；
f)喷涂耐磨层：在面板的表面喷涂上一层耐磨涂层胶，耐磨涂层胶由耐磨涂层胶环氧树脂20-40份、玻璃釉料5-6份、氟碳树脂8-12份、硅烷偶联剂3-5份、石墨1-3份、陶瓷粉4-7份、乙醇7-10份、水10-20份、颜料1-2份组成，喷涂完成后在常温下风干。
2.如权利要求1所述的一种电器面板表面耐磨处理工艺，其特征在于：所述步骤a)清洗中清洗机为超声波清洗剂，除油清洗使用的洗涤剂为碱性洗涤剂。
3.如权利要求1所述的一种电器面板表面耐磨处理工艺，其特征在于：所述防锈涂料是一种铁红醇酸防锈漆。
4.如权利要求1所述的一种电器面板表面耐磨处理工艺，其特征在于：所述步骤e)喷涂防锈层和f)喷涂耐磨层在完成后均进行抛光作业。
CN201710670790.8A 2017-08-08 2017-08-08 一种电器面板表面耐磨处理工艺 Active CN107419252B (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710670790.8A CN107419252B (zh) 2017-08-08 2017-08-08 一种电器面板表面耐磨处理工艺

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710670790.8A CN107419252B (zh) 2017-08-08 2017-08-08 一种电器面板表面耐磨处理工艺

Publications (2)

Publication Number Publication Date
CN107419252A CN107419252A (zh) 2017-12-01
CN107419252B true CN107419252B (zh) 2019-03-29

Family

ID=60436569

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201710670790.8A Active CN107419252B (zh) 2017-08-08 2017-08-08 一种电器面板表面耐磨处理工艺

Country Status (1)

Country Link
CN (1) CN107419252B (zh)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108059901A (zh) * 2017-12-15 2018-05-22 博维恩冷冻科技（苏州）有限公司 一种双出风冷风机的耐磨处理工艺
CN109274027A (zh) * 2018-09-30 2019-01-25 浙江奔月电气科技有限公司 一种开关柜滑轨及其生产工艺

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101063199A (zh) * 2006-04-24 2007-10-31 宋晨玮 锰系磷化液
CN104399653A (zh) * 2014-11-10 2015-03-11 安徽威萨重工机械有限公司 一种电动葫芦卷筒内壁喷涂工艺
CN105967658A (zh) * 2016-03-23 2016-09-28 马鞍山金晟工业设计有限公司 一种耐磨复合涂层材料

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101063199A (zh) * 2006-04-24 2007-10-31 宋晨玮 锰系磷化液
CN104399653A (zh) * 2014-11-10 2015-03-11 安徽威萨重工机械有限公司 一种电动葫芦卷筒内壁喷涂工艺
CN105967658A (zh) * 2016-03-23 2016-09-28 马鞍山金晟工业设计有限公司 一种耐磨复合涂层材料

Also Published As

Publication number Publication date
CN107419252A (zh) 2017-12-01

Similar Documents

Publication Publication Date Title
CN103484576B (zh) 一种抗开裂皮革的生产方法
CN103509893B (zh) 一种防污、抗拉皮革的生产方法
CN107419252B (zh) 一种电器面板表面耐磨处理工艺
CN101864564B (zh) 一种高耐蚀性黑色磷化工艺
CN105442018B (zh) 汽车铝合金零件导电氧化工艺
CN106191884A (zh) 环保型铝合金除灰剂
CN106148934A (zh) 一种铜材钝化剂及其制备、应用
CN105032746A (zh) 一种离合器表面防锈烤漆处理工艺
CN108330520A (zh) 一种耐热性、耐腐蚀性、高焊接性的镀锌钢板
CN105132651A (zh) 一种淬火后可水洗去除的防渗碳涂料及其制备方法
CN104209252B (zh) 一种涂装前工艺
CN104014467A (zh) 基于烤漆工艺的金属表面改性方法
CN105214924A (zh) 一种谷物干燥机表面的涂装技术
CN106566340A (zh) 一种防锈漆
CN106694345A (zh) 一种金属件喷漆工艺
CN104593765A (zh) 一种奥氏体薄壁不锈钢管耐蚀着色膜及其制备方法
CN105620164A (zh) 一种新型不锈钢装饰板的处理工艺
CN104498920A (zh) 一种彩钢板的加工方法
CN103882419A (zh) 一种纺织机械表面磷化处理工艺
CN107552365A (zh) 一种变压器油箱喷涂用聚氨酯漆及喷涂工艺
CN110809634A (zh) 钝化剂、金属工件及其表面钝化方法
CN103846210A (zh) 一种喷漆及干燥工艺
CN101429660A (zh) 用于黑色金属制品表面的除锈磷化液
WO2019006622A1 (zh) 钝化剂、金属工件及其钝化处理方法
CN110809635A (zh) 一种钝化剂、金属镀件表面处理方法和金属工件

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant